WO2004072636A1 - Measuring rate of change of oxygen concentration and intrinsic oxidation rate in a pile of material - Google Patents
Measuring rate of change of oxygen concentration and intrinsic oxidation rate in a pile of material Download PDFInfo
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- WO2004072636A1 WO2004072636A1 PCT/AU2004/000151 AU2004000151W WO2004072636A1 WO 2004072636 A1 WO2004072636 A1 WO 2004072636A1 AU 2004000151 W AU2004000151 W AU 2004000151W WO 2004072636 A1 WO2004072636 A1 WO 2004072636A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/18—Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to methods and systems for measuring rates of change in oxygen concentration and for measuring intrinsic oxidation rates in a pile of material. In one form, it relates to a method for measuring in situ the rate of change in oxygen concentration and intrinsic oxidation rate in the pile.
- the use of biooxidation and bioleach piles in which the operating conditions of the piles are closely controlled is a recent innovation in the mining industry.
- the piles are typically used to brea down sulfidic minerals in refractory gold ores so as to improve the amount of gold extracted in subsequent processing, or to release metals into lixivants ihiough the oxidation cf the oulfidic minerals.
- the conventional technology relating to the use of biooxidation and bioleach piles in the processing of minerals relies primarily on indicators such as iron concentration and 30 microbial population in runoff water, which are external to the pile, in order to monitor progress of oxidation of materials within the pile and to determine optimal operational .
- a disadvantage of the use of such external indicators is that there is a significant time lag between changes in the oxidation processes in the pile and changes in the external indicators.
- a further disadvantage of the conventional technology is that the use of external indicators can only provide a measure of overall pile performance but can not provide information about the spatial distribution of oxidation rates within the pile. There is, therefore, a need for technology that can provide information on the spatial distribution of oxidation rates within a pile.
- the authors measure an oxygen gradient within the oxygen diffusion zone (less than 1 metre) near the surface of the pile of material, and derive the relative oxidizability of materials in the pile from the oxygen flux associated with that gradient. Since the method relies on the oxygen gradient near the surface of the pile, it is not capable of providing information on oxidation rates deep within the pile.
- a further disadvantage is that it can not provide an accurate spatial distribution of oxidation rates within a pile.
- Still another disadvantage is that it can provide only relative rates of oxidation, based on the determined oxygen flux. These may be useful in comparing different waste piles, but can not be used effectively to predict rates of production of pollutants.
- this method is only applicable to waste mineral piles, and not to biooxidation and bioleach piles, since the forced aeration that is practised in biooxidation and bioleach piles would disrupt the oxygen gradient that is central to the method.
- a method of determining a rate of change in a gaseous oxygen concentration within a pile of material, said pile of material comprising both solid phase and gas phase and optionally liquid phase comprising the steps of:
- the altering may comprise passing a gas containing oxygen through the at least a part of the pile.
- the method may additionally compose the step of deteraiining an intrinsic oxidation rale (IOR) at the at least one location in the pile.
- IOR intrinsic oxidation rale
- S Q is an approximate value of the IOR
- ⁇ is the volume fraction of the gas phase in the pile of oxidisable material
- p'"(0) is the intrinsic gas density of the gas at the location in the pile at which the
- IOR is determined, immediately after the altering of the gaseous oxygen concentration therein.
- the concentration of oxygen in the gas containing oxygen may be sufficient to
- the method may comprise the steps of aerating at least a part of the pile of material and of ceasing the aeration before the step of measuring the gaseous oxygen concentration.
- the step of measuring may comprise the steps of :
- the method may additionally comprise recording the time at which each of the i s steps of measuring is performed.
- the step of altering comprises forming a cavity in the pile of m.iteriul ⁇ ueh ihaf the oxygen content of the ga phase in S'-ud m ⁇ y and in the surrounding region i? fuhsianii.-dly ihe rarne & • -> the or- gen conce ⁇ tr-iiou in the ambieni v 'nmo.i heie outside iht pile ol material, A pr ⁇ be for measuring o " gen ma;, be inserted into the cavity.
- the rate of change of oxygen concentration is measured a plurality of times, and the change with time in at least one of the IOR and the rate of 25 change of oxygen concentration is used to estimate at least one of:
- a method of determining a spatial distribution of rates of change of gaseous oxygen concentration within a pile of material, said pile of material comprising both solid phase and gas phase and optionally liquid phase comprising the steps of:
- step (iii) measuring an oxygen concentration in the gas surrounding the at least two of the probes in the pile; (iv) determining a rate of change in oxygen concentration of the gas surrounding the at least two of the probes in the pile wherein the determining comprises measuring the oxygen concentration in the gas surrounding at least two of the probes after the altering of step (ii) has been stopped; and (v) determining a spatial distribution of rates of change in gaseous oxygen concentration in the pile.
- the altering may comprise passing a gas containing oxygen through the locations oi the at least tv/o ol the probes.
- the method may additionally comprise the step of determining H spatial distribution of lOPs v-dlhin the pile.
- ibere is provided method of cot it rolling I lie opeialing • .o ⁇ dt oiu* of a ⁇ tle oi material taid pile of m «*»leri il comprising both solid phase and ⁇ JS ph t c and optionally liquid ph ⁇ de compi k-ing:
- the step of adjusting may comprise a process selected from the group consisting of aerating at least one portion of the pile and contacting at least one portion of the pile of material with a liquid selected from the group consisting of water and an aqueous liquid.
- a method for constructing, and controlling the operating conditions of, a pile of material comprising both solid phase and gas phase and optionally liquid phase, comprising: (i) determining at least one property of the material; (ii) using the at least one property in a model to determine a value of at least one parameter of construction of the pile of material; (iii) constructing the pile using the value of the at least one parameter of construction; (iv) determining information selected from the group consisting of an IOR of oxidisable material in the pile and a spatial distribution of IORs of oxidisable material in the pile; and (v) adjusting the operating conditions of the pile.
- the at least one property of the material may be selected from the group consisting of porosity, gas permeability, sulfur content, IOR, and a combination of these.
- the model may be a computer model based on a deterministic formulation of multiphase flow through porous media.
- the step of adjusting may include a process selected from the group consisting of aerating the pile and contacting the pile of material with a liquid selected from the group consisting of water and an aqueous liquid.
- Ln a fifth aspect of the invention there L provided a system for determining a rate of change in a gaseous oxygen concentration within of a pile ⁇ i material, said pile of mat em 1 ⁇ omprring both solid pha ⁇ e and gas phase* and optionally liquid phr « e, said -. d cm comprising: ti) means fur dtering the giw»!i ⁇ - •» / gen (.oiiccnnaiioii in at l ⁇ t * r. ⁇ oi i pile (ii) means for measuring the gaseous oxygen concentration within the pile of material; (iii) means for repeating the measuring of the gaseous oxygen concentration within the pile of material;
- the means for altering may comprise for example an aerator such as a gas vent or a gas outlet, and may comprise means for passing a gas containing oxygen through the at least part of the pile, for example an aerator such as a gas vent or a gas outlet, and means for stopping the passing, for example a valve.
- the valve is commonly fitted to the means for passing a gas.
- the system may further comprise:
- the means for determining the time may be for example a data logger or a timing device.
- the means for determining an intrinsic oxidation rate may be for example a computer or other calculating device.
- the means for altering may comprise for ex-uuple at least one asialor such ⁇ gas * ent oi J gri utlet id may tump ⁇ se mean ior pasoiug J gi com nntug o ygen founded ⁇ udi the location ot the n lo t h* •» l die ⁇ o
- ⁇ le ci one c i- comm nly inicd t th; means lot pj- ⁇ ing * g s 1 he system may additionally comprise means for determining a spatial distribution of IORS within the pile for example a computer or other calculating device
- more than one probe is connected to a particular means for measuring and there is additionally means lo selectively direct gas from a probe connected thereto to the particular means for measuring at any particular time.
- the means to selectively direct gas may comprise one or more valves, and may also comprise a controller for controlling the valve(s).
- a system for controlling the operating conditions of a pile of material comprising: (i) means for determining information selected from an IOR of oxidisable material in the pile and a spatial distribution of IORs in the pile; and (ii) means for adjusting at least one operating condition of the pile.
- the means for determining information may conveniently comprise for example a
- the means for adjusting may comprise means selected from the group consisting of means for aerating the pile, for example an aerator, and means for contacting the pile of material with a liquid selected from the group consisting of water and an aqueous liquid, for example an irrigator.
- the system may comprise a computer, lo and the means for determining may comprise a computer.
- the means for adjusting may be capable of adjusting the operating conditions selectively in different portions of the pile.
- Figure 1 a is a diagrammatic representation of a aste rock pile showing positions of a plurality of holes, in cadi of vhich are Inc eJ ptohe-. for mea mmg o ygen concentrat ion, ⁇ nd optionally -.o oiher p-.rainete ⁇ in accordance *vjth ( he mcihon ol iii. pre s ent im emioir .
- Figw e lb is a cltagiammaiic reprcsemauuii oi a bioo-Jd ⁇ iion/bioleaeh pile, shoving positions of a plurality of strings of probes for measuring oxygen concentration, and optionally also other parameters, means for supplying air and water to the pile and a computer for controlling the above components;
- Figure lc is a diagrammatic representation of a biooxidation/bioleach pile that has 25 been constructed in two stages, showing two sets of strings of probes for measuring oxygen concentration, and optionally also other parameters, means for supplying air to the pile and a computer for controlling the above components;
- Figure 2 is a diagrammatic representation of the drilling of a hole in a waste rock pile using a drill which injects air into the heap, for example a rotary percussion air blast, 30 for providing holes for the insertion of probes in the pile and for modifying the concentration of oxygen in a region surrounding the hole, using the method in accordance with the second embodiment of the invention
- Figure 3 is a diagrammatic representation of a hole in a waste rock pile, showing two groups of probes at different depths capable of measuring oxygen concentration, temperature and another parameter, the connection of the oxygen probe tubes to an oxygen sensor, the connections of the probes to a computer and the backfill used to seal the hole;
- Figure 4a is a graph representing the change in oxygen concentration over time within two different uniformly aerated biooxidation/bioleach piles, which have different rates of oxygen consumption wherein the results are obtained from a plurality of probes within each pile;
- Figure 4b is a graph representing the change in oxygen concentration over time as a function of depth for 3 different sizes of the aeration zone in a waste rock pile represented in Figure la;
- Figure 5a is a graph representing the change in the relative deviation of the approximate IOR trorn its more precise value (as determined by Equation 1), o»er time, at differenl points vitliin a bioo idation/bioleach pile corresponding to the o.-ygen concentration curves, foi Pile 1 in Figure 4a;
- Figme c »b is a guph re pre cent inc (l e ch&nge in the relative deviation of the ippio imaie IuP- lioi ⁇ its moie p ⁇ co : alue (a_. determined by Hqinuoii l k '» ?r ittue J: a £Hiieiio ⁇ i depth for " > difi ⁇ mt se ot rh . ⁇ .noc ⁇ in u z «»nc c art s oiHing to the oxygen concentration curves in Figure 4b; and
- Figure 6 shows the dependence of the IOR (as a proportion of the maximum IOR) as a function of the oxygen concentration (as a proportion of atmospheric oxygen concentration).
- the IOR(s) and/or the rate(s) of change of oxygen concentration may be used to estimate one or more of the rate of conversion of metal substances in the pile to at least one metal substance from which the metal is recoverable, the amount of recoverable metal in the pile and the rate of production of pollutants in the pile.
- the metal substances may be metal compounds, metal salts, metal complexes, organometallic compounds, metals or other metal substances.
- the IOR(s) and/or the rate(s) of change of oxygen concentration may be used to estimate one or more of the rate of conversion of metal substances in the pile to at least one metal substance from which the metal is extractable.
- the part of the pile in which gaseous oxygen concentration is altered in the method of determining a rate of change of oxygen concentration may comprise a contiguous part 5 of the pile or it may comprise a collection of unconnected portions or it may comprise the entire pile.
- the gas containing oxygen may be air, oxygen or a mixture of oxygen and one or more other gases, the other gases being for example nitrogen, helium, carbon dioxide etc.
- the concentration of oxygen in the gas containing oxygen is greater than the oxygen lo concentration in gas in the pile prior to the altering, at the location(s) where the measuring is performed.
- the concentration of oxygen in the gas containing oxygen may be greater than about 5% on a weight, volume or mole basis, or greater than about 10, 15, 20, 30, 50, 50, 60, 60, 80 or 90%, or between about 100% and about 5%, or between about 50% and about 10% or between about 30% and aboul 15%, and may be about 5, 10, 15, 20 25, 30 40 50 60 70 GO °0 or 100% on ⁇ « eight volume or mole basis
- the gas is an, and pieferably the altering of step (i) is sufficient to make the O' ygen conceuti ation in the ai lcdbi one Inc ilmu ⁇ hcie mc ⁇ GUiemenfs -tie nude appio -mutely equal lo the cu>nc * . ⁇ i ⁇ i id ⁇ u >»i o yseii in an he "r. ⁇ ot mc r ⁇ i tii'j ga ;nu o _, -.
- step of measuring gaseous oxygen concentration may be repeated one or more times prior to cessation of the altering of step (i).
- the IOR(s) is/are are function of oxidisable material in the pile which causes the change in the gaseous oxygen concentration.
- the IOR(s) is/are determined at the location(s) where steps (ii) and (iii) are carried out in the pile.
- the IOR So(( ⁇ o, &s, T) is 30 frequently described by the Monod formula:
- the factor A (T) is a smooth function of temperature equalling unity at relatively low temperatures, T ⁇ 40°C. Examples of piles of oxidisable materials include biooxidation piles, bioleach piles, waste rock dumps and the like. Whereas the present invention is intended primarily for use in the mining industry, it may also be used in other industries, for e x ample food and agriculture, or other industries m which piles of oxidisable materials occur
- the gaseous 0"» ygen coitcentiation may be expressed as any one of the following a p ⁇ iccnt ige bs- d on weight a percentage ba. e on volume mole fnelion mass fraction.
- the rate of change in gaseous oxygen concentration may be conveniently be determined by any one of the following means:
- An equation may be used to calculate the IOR in the region adjacent to the probe.
- the following equation may be used to calculate an approximate value of the IOR of oxidisable material in the pile:
- IOR is detemiined, immediately after the altering of the gaseous oxygen concentration therein.
- Equation 2 may be derived from mass balance equations for the total gas phase (Equation 3a) .md for the o"ygen density Equation 3b):
- v g is an intrinsic pore gas velocity
- p g is a pore gas bulk density
- Do is the effective diffusion coefficient of oxygen in the porous medium; by assuming that diffusion of oxygen within the pile is insignificant. This assumption may be valid in the period shortly after the gas in the at least part of the pile has been altered.
- the rate of change of oxygen concentration, and optionally also the IOR is measured a plurality of times.
- the change with time in one or both of the IOR and the rate of change of oxygen concentration may be used to estimate one or more of:
- the measurements may be made sufficiently frequently and at sufficient time intervals to allow the estimates of (a), (b) and/or (c) to be made, but preferably not so frequently as to interfere unduly with the operation of the pile.
- the time interval between lo measurements may be for example between about 4 and 40 days, or between 5 and 35 days or between 6 and 30 days or between 7 and 25 days or between 8 and 20 days or between 10 and 15 days, and maybe about 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35 or 40 days
- the effeeli 'e lifetime of a pile may commonly be about 6 months for a bi " idation pile.
- measurements may be made between 2 md 40 times or between is 3 and 35 or between 4 and 30 or between 5 and 25 or between 5 and 20 times, and may be made about 2, 3 4, 5 o, 7, l. c » 10 l c > 20 25 3d, 35 m -10 time-
- An estimate of the l l line or ⁇ be Stamm »>'.. ⁇ 1 by ;- rr pohling n; or more oi the 10T a the rate ol change oi o _, ecu toj icc t ⁇ r nto , and ti ⁇ i ⁇ i , iimc d ⁇ ch > p rnctil r p.n ,M , j .
- the invention also provides a method of determining a spatial distribution of rates of change in gaseous oxygen concentration within a pile of material. Insertion of a plurality of probes into the pile may be accomplished by either locating the probes during building of the pile of material, or inserting probes into holes cut in the pile.
- the plurality 25 of probes may be arranged in a predetermined array. The distribution of probes is commonly dictated by convenience and cost. hi the case that probes are inserted into holes drilled into the pile, there may be a plurality of probes inserted into each of the holes at different depths in order to provide information about the spatial distribution of conditions within the pile.
- the probes may be inserted into the pile in connected groups ("strings") which may be inserted at an angle to the vertical, the angle being dictated by convenience in the lo construction of the pile.
- strings a plurality of the strings is inserted into a pile, each of which would commonly be no closer than 0.5 metre to another such string.
- the pile is constructed.
- the second part of the pile may be on top of the first part, or it may be beside the first part or it may be in some other location relative to the first part. It will be further understood that the pile may have more than two parts, and may have for example 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 or more than 10 parts, each of which may be constructed with a
- the probe may be capable of measuring the concentration of oxygen in the gas phase in the region adjacent to the probe.
- the probe(s) may also be capable of 30 measuring the temperature of the pile of material in the region surrounding the probe.
- the probe(s) may also be capable of measuring one or more other parameters of interest in managing the pile of material, for example gas permeability and gas pressure.
- separate probes may be provided to determine temperature and/or the one or more other parameters.
- the probe capable of measuring temperature is a thermocouple or a thermistor.
- the probe for measuring another parameter of interest may be a manometer.
- the period of time over which the measurements are made may be any period from about 1 hour to several days (eg 1 to 5 days or 1 to 3 days or 1 day) or even weeks.
- the time period is preferably less than about 15 hours or less than 12 hours or less than 10 hours.
- the time period may be in the range of 1 to 15 hours, 1 to 14 hours, 1 to 13 hours, 1 to 12 hours or 1 to 10 hours.
- the time period may be about 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 or 16 hours. More preferably, the measurements are made over a period in the range of from about 1 to about 5 hours.
- this may help to ensure that the determination of the IOR causes as little as possible disruption to the operation of the piles, and may enable calculation of the IOR to be made sufficiently rapidly so as to permit effective control of the operational conditions of the pile of material hi lhe case of waste mineral dump piles, this may enable rapid classification of the dumps based on the measured IOP or distribution of the IORs.
- the method may include a step in which the calculated IOP. is used to make decisions concerning operation of the pile.
- data relating lo other parameters of the pile, for example temperature are also used in making said decisions.
- the decisions relate to adjusting the operating conditions of the pile of material. More preferably the decisions relate to improving the operating conditions of the pile of material.
- the step of adjusting may include aerating the pile and/or contacting the pile of material with water or aqueous liquid.
- the pile may be aerated and/or contacted with water or an aqueous liquid at a rate sufficient to improve the oxidation rate of the pile of material.
- the step of adjusting may also include using other methods to affect the oxidation rate of the pile of material.
- aerating and/or contacting with water or aqueous containing liquid are at a rate sufficient to optimise the oxidation rate of the pile of material.
- the oxidation rate may be a rate of biooxidation of sulfur-containing materials in the pile.
- the calculated IOR or a distribution thereof may be used for computer modelling or simulation of the operation of the pile of material, in order to determine the effect of specific conditions on the operation of the pile of material.
- the method includes the step of aerating the pile of material and lo then ceasing the aeration before the measurement of oxygen concentration is made or before the first of two or more measurements of oxygen concentration is made, in order to provide a gaseous oxygen concentration in the pile of material that is approximately homogeneous and is higher than the gaseous oxygen concentration before the aerating.
- the oxygen concent ration within the pile may be altered using or a is mixture oi gases, said mi '.tine containing oxygen.
- the oxygen concentration in the mb ture of gases is greater than the oxygen concentration in the gas in the pile prior to the altering ai the location ⁇ ) where the measurements are made.
- the or each probe is inserted into a cavity in the pile of material that has been aerated such that the oxygen content of the gas phase in the cavity and in the surrounding region is substantially the same as the oxygen concentration in the ambient atmosphere outside the pile of material.
- the region preferably has a radius of greater than
- This embodiment may provide an initial level of oxygen in the region surrounding the probe that is similar to the level in the atmosphere outside the pile of material.
- the oxygen concentration in the cavity and the region surrounding the cavity may be altered before the measurement of oxygen concentration, using oxygen or a
- the cavity into which the probe is inserted is formed using a drill that passes air, oxygen or a mixture of gases, said mixture containing oxygen, into the cavity as the drilling progresses.
- the cavity may be a hole that has been drilled in the pile.
- the cavity or hole may be sealed or closed after the probe(s) is (are) appropriately located therein. The sealing or closing is conveniently achieved by backfilling the cavity or hole.
- the time elapsed after aeration of the pile of material and the distance of the probe from the surface of the pile of material are such that the diffusion of oxygen from the outside of the pile of material to the probe is not significant.
- equation (2) provides an acceptable estimate of the actual IOR, by satisfying the assumption that diffusion of oxygen from outside the pile into interstitial voids is insignificant.
- the condition for ensuring that this assumption is satisfied is given by:
- / is the distance of the probe from the surface of the pile
- the method iccording lo due first embodiment of the present invention offers the
- a computer model may be used to determine at least one parameter of construction of the pile.
- the model may be based on a deterministic formulation of multiphase flow through porous media, for example a computer model as described in Australian Patent No. 6083790, the contents of which are incorporated herein by reference, or a computer model similar to that model.
- the calculated IOR optionally together with other data gathered from the same or a different probe(s), may be used for computer modelling or simulation of the operation of the pile of material, in order to determine the effect of specific conditions on the operation of the pile of material.
- the means for measuring the gaseous oxygen concentration may comprise a tube through which a sample of the gas to be measured is conveyed to a sensor capable of measuring oxygen concentration.
- a sensor capable of measuring oxygen concentration.
- each tube may be connected to a separate oxygen sensor, or one or more of the oxygen sensors may be connected to a plurality of tubes.
- There may additionally be means to control from where in the pile the sample of gas was taken.
- the means to control may comprise a plurality of valves linked to a means to control the valves, for example a computer.
- the plurality of prob s may be arranged within the pile in a predetermined array.
- the r wyeiu ma > include, meaii-"* tor n ine. i 1*- .a one »d the c dud 'fed I f _, tht ' i _ ic ii c uie ih . don nd die l i tiprr irnre m m il ; eu mr * nc .
- a system for controlling the operation of a pile of material comprising:
- (iii) means to determine (a) rate(s) of oxidation of material within the pile
- (iv) means to determine the IOR or a spatial distribution of the IOR within the pile; (v) means to determine temperature and optionally a spatial distribution of temperature within the pile; (vi) means for controlling the provision of the one or more materials to the pile.
- the system may include means for coupling the probes of (i) to the means to determine of (iii) and (v).
- the one or more materials in (vi) may be air or other gas, water or other aqueous liquid, for example.
- the means of (iii), (iv) and (v) may include a computer.
- the means of (vi) may be a computer linked to means for providing air or other gas to the pile and/or means for contacting one or more portions of the pile of material with water or aqueous liquid.
- the probe(s) maybe capable of measuring gaseous oxygen concentration, and optionally they may also be capable of measuring temperature, and optionally also other parameters of relevance to the operation of the pile of material.
- separate probes for measuring gaseous oxygen concentration, temperature and optionally the other parameters may be located close to each other in a group.
- the numbei of probes will depend on the she of the pile and the chosen distance between piobes. In particular there may be between 2 and 50 or more of the probes or groups of probes within the pile.
- the means for providing air or other gas to the pile may be capable of providing the air or other gas selectively to different portions of the pile at different rates.
- the means for providing water or other aqueous liquid to the pile may be capable of providing the water or other aqueous liquid to different portions of the pile at different rates.
- the system may also include means for adjusting other parameters of relevance to the operation of the pile in response to the determined IOR or spatial distribution of the IOR in the pile.
- the means for determining the IOR or a spatial distribution of the IOR may be a computer.
- the means for controlling the provision of air or other gas and of water or other aqueous liquid to the pile may comprise a series of valves connected to the computer.
- the means for controlling the provision of air or other gas and/or water or other aqueous liquid to the pile may comprise means to control the provision of the air or other gas and the water or other aqueous liquid selectively to different portions of the pile at different rates.
- the oxygen concentration, u (x , y , t), in the gas phase in the pore space of a heap of sulfidic material may be calculated using:
- Equation 5 may thus be written as: 1 ⁇ ⁇ g_ whilsSi-O s
- Equation 6 shows that, in order to achieve a high oxidation rate at all points in a pile of sulfidic material, the second term in the square brackets must be much smaller than the first.
- the specific gas discharge rate, ⁇ g v g should be much greater than D 0 /h.
- the latter term is commonly about 5 x 10 "7 m/s.
- This value of specific discharge rate is readily achievable in practice. It can be shown that for the oxidation rate throughout the heap to be near the maximum value, the specific discharge rate should be about 10 "4 m/s.
- the gas discharge rate should be high enough for the second term in Equation 6 to balance the third term. Such discharge rates can be achieved by providing air to the base of the pile. The pressures required are quite modest
- the multiplier outside the square brackets may commonly be about 5 ⁇ 10 " ⁇ .
- the intrinsic ooxxiiddsation rate should be high, for example about 5 x 10 " kg
- Waste rock dumps are typically much higher than bioheaps, commonly being up to 25m or more, but the oxidation rate of the sulfidic material is typically much lower, commonly about lx 10 "8 kg (O 2 ) m “3 s "1 .
- the multiplier at about 7x10 is still greater than
- Collections of probes 112, 114 and 116 comprise groups of probes at different depths within the holes 102, 104 and 106. This is shown in greater detail in Figure 3.
- the probes of collections 112, 114 and 116 are located sufficiently far from the surface of the pile thai diffusion of oxygen from outside the pile is negligible during the period of a measurement. Although this depends on a number of factors (Equation 4) a typical minimum distance to the surface of the pile may be about 0.5 to 1 metre.
- Collections of probes 112, 114 and 116 (which include collections of tubes 152, 154 and 156) send electrical data to computer 140 by means of collections of electrical cables 122, 124 and 126 and send gas samples to oxygen detectors 142, 144 and 146 by means of collections of tubes (probes) 152, 154 and 156.
- certain types of probe for example thermistors, require a device such as a signal transducer, to convert a signal from the probe to a signal suitable as input for a computer. It will be understood that such devices, although not shown in the Figures, are in fact present when necessary.
- Oxygen detectors 142, 144 and 146 are also connected to collections of electrical cables 122, 124 and 126 and transmit data through them to computer 140. Alternatively, signals maybe sent from collections of probes 112, 114 and 116 and oxygen sensors 142, 144 and 146 to the computer 140 by means of
- 5 transmitters or other convenient method there may be more than three or less than three oxygen detectors connected to collections of oxygen tubes 152, 154 and 156.
- oxygen detectors there may be 1, 2, 4 , 5 or 6 or more oxygen detectors.
- air is provided to the holes as shown in Figure 2 (for a typical hole 215). This creates a zone of aeration 235 in which the oxygen concentration is o approximately the same as in the outside atmosphere.
- the holes are sealed by backfilling with backfills 132, 134 and 136, and data acquisition from collections of probes 112, 114 and 116 is commenced.
- the data acquired over a period of approximately 10 to 12 hours is sent to the computer 140 which then determines a rateof change in o"* ygen concentration for each o" ygen probe.
- Fiom that and Irom othei data the computer 140 can then determine a spatial distribution of the IOP and optionally also of other paiarnelers
- ⁇ w data may be stored in the compiler for subsequent offline nnalysr Tlnr dfcniafiv*; in i be commonly t &l in the of » ⁇ -. - ie ⁇ ucl ⁇ tle r
- the pipes are fitted with air ilov/ contiol 'ab e 252, 254 and 256, which are connected to computer 220 by cables 262, 264 and 266.
- signals may be sent from the computer 220 to the valves 252, 254 and 256 by means of a transmitter or other convenient method.
- Rock is then laid on top of pipes 242, 244 and 5 246 to form pile 201.
- Strings of probes 202 including tubes 223, 225, 227), 204 (including tubes 229, 231 and 233) and 206 (including tubes 235, 237 and 239) are located in pile 201 as it is being constructed.
- Strings of probes 202, 204 and 206 contain individual groups of probes 222 (including tube 223), 224 (including tube 225), 226 (including tube 227), 228 (including tube 229), 230 (including tube 231), 232 (including 0 tube 233), 234 (including tube 235), 236 (including tube 237) and 238 (including tube 239).
- Each of these groups of probes contain individual probes which are capable of measuring gaseous oxygen concentration, and optionally temperature and/or other parameters relevant to the operation of the pile.
- the strings of probes in Figure lb are each similar to the collection of probes shown diagrammatically in Figure 3, although they are located at an angle in the pile, and are located in the material of pile 201 rather than being located in a backfilled hole.
- the groups of probes 222, 224, 226, 228, 230, 232, 234, 236 and 238 are located sufficiently far from the surface of the pile that diffusion of oxygen from outside the pile is negligible during the period of the measurement. Although this depends on a number of factors (Equation 4) a typical minimum distance to the surface of the pile may be about 0.5 to 1 metre.
- Probes 223, 225, 227, 229, 231, 233, 235, 237 and 239 within groups 222, 224, 226, 228, 230, 232, 234, 236 and 238 respectively are designed to measure oxygen concentration and comprise a tube for conveying air samples to oxygen detectors 247, 248 and 249.
- oxygen detectors there may be more than three or less than three oxygen detectors connected to collections of oxygen tubes 223, 225, 227, 229, 231, 233, 235, 237 and 239.
- the oxygen detectors are located externally to pile 201. This is shown in greater detail in Figure 3.
- Groups of electrical cables 212, 214 and 216 transmit data from probes 202, 204 and 206 and from detectors 247, 248 and 24--* to computer 220.
- dal may be sent to the computer 220 by means of a tiansmitier or other convenient method, stater pipes 272, 274 and 276 are located on oi abo .c ihe top of pil 01.
- h lch *n pipe- * 272 274 md 176 may ha . e one or oie outlet " ⁇ IOL ⁇ -/ i .i ( l i ilij j t tl ' ii r ⁇ b ⁇ oii f ⁇ h pin.. 272 2? J id 27? > tn » ' hi conuol led b* •* i - ⁇ 2.
- air Prior to determining the IOR or a spatial distribution of the IORs, air is passed through pipes 242, 244 and 246 in order to provide oxygen to the parts of the pile in which probes 223, 225, 227, 229, 231, 233, 235, 237 and 239 are located, such that the oxygen concentrations at those locations are approximately the same as the oxygen concentration in the atmosphere outside the pile.
- the air flow through pipes 242, 244 and 246 is then stopped by closing valves 252, 254 and 256. These valves remain closed throughout the period in which data is acquired for determining the IOR or a spatial distribution of the IORs.
- air flow may be controlled by turning on or off blowers, fans or other means for providing the air to pipes 242, 244 and 246.
- a measurement of oxygen concentration is made by each of the probes in the pile, using detectors 247, 248 and 249 to measure the oxygen concentration of samples of gas taken by probes 223, 225, 227, 229, 231, 233, 235, 237 and 239.
- measurements of temperature and any other desired parameters are made by detectors in strings of probes 202, 203 and 204.
- the data so acquired is sent to the computer 220 by means of groups of cables 212, 214 and 216. Measurements of oxygen concentration, temperature and optionally other parameters are then made at a number of times over a period of approximately 10 hours. Data from these measurements are transmitted to the computer 220.
- the computer then processes that data to determine the IOR or a spatial distribution of the IORs, and optionally also other operating conditions of pile 201 or spatial distributions of the other conditions. It may then determine what changes need to be made to the operating conditions of pile 201 to improve its operation.
- the computer may then send signals to valves 252, 254, 256, 282, 284 and 286, and optionally to other devices capable of influencing the operating conditions of all or part of pile 201 shadow in such a way as to impro /e the opera ling conditions in al! or part of the pile 201.
- pile 405 compiises first part 407. with strings 410, 412 md -1 14 and s con pan 40", « th siring* 4 i d 41.J and 420.
- ⁇ ir pipe: 430 432 aid 434 ic l ⁇ t en brio « n ⁇ i p n 4 5 ⁇ « ⁇ r >tin _ r Hi ⁇ p in 405 md n pi ⁇ e 4 " o 43 md 440 ) ⁇ c !• i. r-.d b. lo ' ihe ci a i, ⁇ -
- air pipes 430, 432 and 434, fitted with valves 450, 452 and 454 and cables 480, 482, and 484 are initially laid on the site of the pile.
- strings 410, 412 and 414, connected to computer 470 by collection of cables 422 are incorporated in pile 405.
- air pipes 436, 438 and 440, fitted with valves 456, 458 and 460 and cables 486, 488 and 490 are laid on or in the top of first part 407.
- strings 416, 418 and 420, connected to computer 470 by collection of cables 427 are incorporated in second part 409.
- IOR of the pile may be determined in a manner similar to that described for Fig. lb. IOR, or a distribution of IORs, may be determined separately for first part 407 and for second part 409, or it may be determined for pile 405 as a whole.
- the pile is initially aerated through air pipes 430, 432, 434, 436, 438 and 440, by opening valves 450, 452, 454, 456, 458 and 460, under control from computer 470 via cables 480, 482, 484,486, 488 and 490, and subsequently the valves are closed to stop the aeration.
- a measurement of oxygen concentration is made by each of the probes strings 410, 412, 414, 416, 418 and 420, using detectors 415 and 425 in to measure the oxygen concentration.
- the data so acquired is sent to computer 470 by means of cables 490 and 492 Measurements of c ygen concentration, temperature and optionally other parameters are then made al a number of limes over a period of appro imately 10 hours. Data from these measurement-, are transmitted to the computer 470. The computer then processes that data to determine a spatial distribution oi the IOP -,
- Hi H i" " i ll ' •_ > ⁇ >_ I air may move tln ⁇ ugli ihe porous material ol pile 205a as shown by ie an j in Figure 2, such that the aerated region 235a has an oxygen concentration approximately equal to that of ambient air.
- the radius of aeration is represented by the radial distance from the hole to the boundary of the aerated region. In order to provide sufficient lime over the length of a 10 hour measurement of the IOR, the radius of aeration should be preferably at least 5 metres.
- Figure 3 shows a diagrammatic representation of one of the holes 102, 104 and 106 of Figure la, containing probes and backfill 340. As noted previously, this shares many features in common with the strings of probes 202, 204 and 206 of Figure lb.
- a plurality of probes is inserted into hole 350, which is located in pile 301.
- the probes are organised in groups of probes 352 and 354 which are located at different depths within hole 350.
- Each of groups 352 and 354 comprise probes for measuring gaseous oxygen concentration (302 and 304), temperature (306 and 308) and another relevant parameter (310 and 312).
- Probes 306, 308, 310 and 312 are connected to computer 320 by electrical cables 326, 328, 330 and 332.
- Oxygen concentration probes 302 and 304 comprise tubes 322 and 324 which can transmit samples of gas from the vicinity of groups 352 and 354 to an oxygen detector 318, which is conveniently located outside the pile.
- Oxygen detector 318 comprises pumps 314 and 316, which pump gas samples from tubes 322 and 324 to the oxygen sensor 319 located within detector 318.
- Valves 315 and 317 (controlled by computer 320 using a means not shown here for reasons of simplicity) select which of the probes is in service at a particular time.
- Signals from oxygen sensor 318 are transmitted to computer 320 using electrical cable 323, or using a transmitter or similar convenient means.
- Temperature probes 306 and 308 are preferably thermistors or thermocouples.
- Figure 4a shows the dependency of oxygen concentration upon time within a biooxidation/bioleach pile for two different examples of the operational conditions of the pile (pile 1 and pile 2) as obtained from numerical modelling.
- Figure 5a shows the dependency on time of rhc relative deviation r of (he approximate value of the JOP- from iis tnoi e previse ⁇ lue > ' > ' te c ⁇ faed fro E uaa on 1 );
- Equation 2 The estimated value of the IOP, obtained using Equation 2, agrees well with the more precise value from Equation 1 if the measurements of oxygen concentration are conducted within several hours of cessation of aeration of the pile and within the bulk of the pile. Typically for a biooxidation/bioleach pile, measurements would commence immediately following the cessation of aeration, or alternatively one or more measurements may be made before the cessation.
- the condition for determining the minimum distance of probes from the surface of the pile is given by Equation 4. These conditions serve to ensure that diffusion of oxygen from outside the pile is minimal during the period of the measurement. Curves 5, 9, 11, 10 and 1 in Figure 4a correspond to locations which are close to the pile surface, and consequently which violate the conditions described above.
- the other curves, 2-4 and 6-8, correspond to locations within the bulk of the pile.
- the time period within which reliable measurements may be obtained depends on the location of probes from which the measurements are taken. Consequently in Figure 4a, the locations within the pile corresponding to curves 5, 9, 11, 10 and 1 have oxygen concentrations that are higher than would be expected from Equation 2, since the oxygen at those locations has been augmented by oxygen diffusing from outside the pile.
- Figure 5 a shows that the deviation of the calculated IOR from exact value of the IOR increases with time, as the greater time periods allow more oxygen to diffuse from outside the pile to the location(s) of the probe(s).
- Curves 2-4 and 6-8 do not show these deviations from the theoretical values since the locations of the probes are sufficiently far from the surface of the pile that the amount of oxygen that can diffuse to those locations over the time of the test is insignificant.
- Figure 4b illustrates the dependency of oxygen concentration upon time as a function of depth and of size of the aerated region, as obtained from numerical modelling of a waste rock pile such as that shown diagrammatically in Figure la.
- Figure 5b shows the deviation of the calculated oxygen concentrations of Figure 4b from the more precise values obtained from Equation 1 hi Figure 4b and Figure 5b dal a is shown for 5 different depths within a 20 metre deep pile- curves 1 to 5 represent dat al distances of 1 0 5.5 10 o.
- the relative deviation of the IOR at 1 metre depth, shown in Figure 5 is less than for the deeper locations, since the diffusion of oxygen from outside the pile partially offsets the depletion of oxygen due to the small size of the oxygen reservoir, hi the case of a 5 metre radius of aeration, location 5, near the surface, shows a slight positive relative deviation after some time, since the depletion is small due to a larger region of aeration, and diffusion from outside the pile more than compensates for it.
- Figure 6 shows a graph of the normalised IOR as a function of normalised oxygen concentration as described by the Monod formula (Equation 1).
- This graph describes the behaviour of the IOR when the actual material being tested is the same. It shows that the IOR depends on oxygen concentration, so that when oxygen concentration is below the atmospheric level, the IOR will be lower than its maximum value. It further shows that the deviation of the IOR from its maximum value is relatively slight for higher values of oxygen concentration. For example, when oxygen concentration is only 50% of the atmospheric level, the IOR is over 90% of its maximum level. However at low levels of oxygen concentration, the change of the IOR in response to a relatively small change in oxygen concentration is much larger.
Abstract
Description
Claims
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AU2004210879A AU2004210879A1 (en) | 2003-02-11 | 2004-02-11 | Measuring rate of change of oxygen concentration and intrinsic oxidation rate in a pile of material |
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AU2003900604A AU2003900604A0 (en) | 2003-02-11 | 2003-02-11 | Methods and Systems for Measuring Rate of Change in Gaseous Oxygen Concentration and for Measuring Intrinsic Oxidation Rate in a Pile of Material |
AU2003900604 | 2003-02-11 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013017162A1 (en) * | 2011-08-01 | 2013-02-07 | Endress+Hauser Conducta Gesellschaft Für Mess- Und Regeltechnik Mbh+Co. Kg | Arrangement for the in-situ measurement of at least the oxygen content within a solid waste dump |
WO2018068087A1 (en) * | 2016-10-10 | 2018-04-19 | Commonwealth Scientific And Industrial Research Organisation | Apparatus, method and system for monitoring |
CN111192628A (en) * | 2020-02-27 | 2020-05-22 | 西安理工大学 | Oxygen diffusion coefficient calculation method of polydimethylsiloxane |
CN112051386A (en) * | 2020-09-16 | 2020-12-08 | 西南民族大学 | Soil methane detection device and method |
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AU6083790A (en) * | 1989-08-09 | 1991-02-14 | Steffen, Robertson And Kirsten Australasia Pty Limited | Oxidation of mineral heaps |
US6036862A (en) * | 1998-01-20 | 2000-03-14 | Stover; Enos L. | Biochemically enchanced thermophilic treatment process |
WO2001018269A1 (en) * | 1999-09-07 | 2001-03-15 | Billiton Intellectual Property B.V. | Recovery of copper from copper bearing sulphide minerals by bioleaching with controlled oxygen feed |
WO2001031072A1 (en) * | 1999-10-28 | 2001-05-03 | Mintek | A method of operating a bioleach process with control of redox potential |
-
2003
- 2003-02-11 AU AU2003900604A patent/AU2003900604A0/en not_active Abandoned
-
2004
- 2004-02-11 WO PCT/AU2004/000151 patent/WO2004072636A1/en active Application Filing
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AU6083790A (en) * | 1989-08-09 | 1991-02-14 | Steffen, Robertson And Kirsten Australasia Pty Limited | Oxidation of mineral heaps |
US6036862A (en) * | 1998-01-20 | 2000-03-14 | Stover; Enos L. | Biochemically enchanced thermophilic treatment process |
WO2001018269A1 (en) * | 1999-09-07 | 2001-03-15 | Billiton Intellectual Property B.V. | Recovery of copper from copper bearing sulphide minerals by bioleaching with controlled oxygen feed |
WO2001031072A1 (en) * | 1999-10-28 | 2001-05-03 | Mintek | A method of operating a bioleach process with control of redox potential |
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Title |
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BENNETT J. W. ET AL.: "Comparison of oxidation rates of sulfidic mine wastes measured in the laboratory and field", AUSTRALIAN CENTRE FOR MINING ENVIRONMENTAL RESEARCH, February 2000 (2000-02-01), BRISBANE, pages 2-7 - 51-53 * |
DATABASE WPI Week 199114, Derwent World Patents Index; AN 1991-094597 * |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013017162A1 (en) * | 2011-08-01 | 2013-02-07 | Endress+Hauser Conducta Gesellschaft Für Mess- Und Regeltechnik Mbh+Co. Kg | Arrangement for the in-situ measurement of at least the oxygen content within a solid waste dump |
US9518922B2 (en) | 2011-08-01 | 2016-12-13 | Endress+Hauser Conducta Gmbh+Co. Kg | Arrangement for in situ measurement of at least the oxygen content within a solids heap |
WO2018068087A1 (en) * | 2016-10-10 | 2018-04-19 | Commonwealth Scientific And Industrial Research Organisation | Apparatus, method and system for monitoring |
CN109937460A (en) * | 2016-10-10 | 2019-06-25 | 联邦科学及工业研究组织 | Device, method and system for monitoring |
RU2743487C2 (en) * | 2016-10-10 | 2021-02-19 | Коммонвелт Сайентифик Энд Индастриал Рисерч Организейшн | Device, method and system of monitoring |
AU2017343674B2 (en) * | 2016-10-10 | 2022-06-23 | Commonwealth Scientific And Industrial Research Organisation | Apparatus, method and system for monitoring |
AU2017343674C1 (en) * | 2016-10-10 | 2022-09-15 | Commonwealth Scientific And Industrial Research Organisation | Apparatus, method and system for monitoring |
CN109937460B (en) * | 2016-10-10 | 2023-04-21 | 联邦科学及工业研究组织 | Device, method and system for monitoring |
CN111192628A (en) * | 2020-02-27 | 2020-05-22 | 西安理工大学 | Oxygen diffusion coefficient calculation method of polydimethylsiloxane |
CN111192628B (en) * | 2020-02-27 | 2023-03-24 | 西安理工大学 | Oxygen diffusion coefficient calculation method of polydimethylsiloxane |
CN112051386A (en) * | 2020-09-16 | 2020-12-08 | 西南民族大学 | Soil methane detection device and method |
CN112051386B (en) * | 2020-09-16 | 2022-07-01 | 西南民族大学 | Soil methane detection device and method |
Also Published As
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AU2003900604A0 (en) | 2003-02-27 |
WO2004072636A9 (en) | 2004-11-11 |
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