WO2004072028A2 - Process for preparing ortho substituted phenylamines - Google Patents

Abstract

A process is disclosed for preparing ortho substituted phenylamines comprising contacting phenylhydroxylamine, optionally substituted with at least one inert substituent, with a nucleophilic reagent in the presence of a manganese oxide at a temperature between about 10°C and about 170°C and a pressure from subatmospheric to superatmospheric such that an ortho substituted phenylamine, optionally correspondingly substituted with at least one inert substituent, is predominantly formed.

Description

PROCESS FOR PREPARING ORTHO SUBSTITUTED PHENYLAMINES

I claim the benefit under Title 35, United States Code, § 120 to U.S. Provisional Application Number 60/445,680 filed February 6, 2003 entitled PROCESS FOR PREPARING ORTHO SUBSTITUTED PHENYLAMINES.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to the preparation of ortho substituted phenylamines from phenyl-hydroxylamine and nucleophilic reagents, such as amines and alcohols. o-Phenylenediamines, and more specifically, o-aminodiphenylamine are illustrative of the ortho substituted phenylamines formed in this invention.

2. Description of Related Art

Ortho substituted phenylamines find a variety of utilities depending upon the ortho substituent. They are used, inter alia: in dye formulations; as intermediates in electrolyte compositions; to generate photosensitive compounds; as lubricant antioxidants, viscosity

improvers, and dispersants; to generate scale disposition preventers; as intermediates in

thermal transfer agents; and to generate adhesives.

The syntheses of ortho substituted phenylamines vary depending upon the ortho substituent and often require several steps, which add undesirably to production costs. It is known that phenylhydroxylamine reacts with nucleophilic reagents in the presence

of aqueous inorganic acids to yield p-substituted phenylamines. See, for example, Heller, H. E.

et al, Nature, 168:909 (1951) and Bamberger, E., Justin Liebig's Annalen der Chemie, 390, 139-144 (1912): Ibid., 424, 243-245, 294-296 (1921). It is disclosed that

phenylhydroxylamine is converted to p-hydroxylaniline in the presence of dilute sulfuric acid. It is further taught that phenylhydroxylamine reacts with aniline in the presence of dilute sulfuric acid to yield p-aminodiphenylamine. It is also disclosed that phenylhydroxylamine is converted to ortho and p-chloroaniline when the acid employed is hydrochloric acid. Disadvantageously, Bamberger describes multiple by-products, including benzadiene,

azoxybenzene and aniline. In a practical sense, there is an added disadvantage in that separation of the acid from the product stream can be expensive. The acid must be neutralized creating a waste stream, which must be disposed of.

It is known that reacting phenylhydroxylamine with aniline in the presence of a

homogeneous acid catalyst or a solid acid catalyst can lead to p-aminodiphenylamine. See, for

example, Smith, G. N. et al, Catalysis of Organic Reactions, Vol. 68, Marcel Dekker,, New

York (1996) pp. 335-342.

It is disclosed that phenylhydroxylamine and aniline in the presence of concentrated HC1, HZSM-5, HY zeolites, Nafion, filtrol (acid clay), NaHSO₄ /SiO_4> or montmorillonite yield p-aminodiphenylamine. In each case, the predominant isomer of aminodiphenylamine

was the para isomer.

U.S. Patent Nos. 5,574,187 and 5,689,007 disclose processes of preparing para

substituted phenylamines, such as, p-phenylenediamines, and particularly, p-

aminodiphenylamine. One process involves contacting phenylhydroxylamine with a

nucleophilic reagent, such as aniline, in specified proportions and within a specified temperature range, in the absence of oxygen, and in the presence of a homogeneous acid

catalyst, such as hydrochloric acid. A second process involves contacting phenylhydroxylamine with a nucleophilic reagent, such as aniline, in the presence of a ^"solid

acid catalyst, such as acidic zeolite Y, under reaction conditions. SUMMARY OF THE INVENTION

The present invention is directed to a process for preparing mixtures of substituted

phenylamines in which the predominant isomer is the ortho isomer. The process involves contracting phenylhydroxylamine with aniline in the presence of a manganese oxide octahedral molecular sieve (K-OMS-2) that has been converted to the H* form by successive ion

exchanges with HNO₃. Advantageously, this process produces a very high selectivity to the ortho isomer. Moreover, the catalyst used in this process, H-K-OMS-2, is heterogeneous and,

therefore, the ortho substituted aminodiphenylamine is easily and inexpensively separated from the catalyst. More advantageously, in preferred embodiments of this invention, the process produces ortho substituted phenylamines in good yield.

More particularly, the present invention is directed to a process for preparing ortho

substituted phenylamines comprising contacting phenylhydroxylamine, optionally substituted

with at least one inert substituent, with a nucleophilic reagent in the presence of a manganese oxide at a temperature between about 10° C and about 170° C and a pressure from subatmospheric to superatmospheric such that an ortho substituted phenylamine, optionally

correspondingly substituted with at least one inert substituent, is predominantly formed.

In another aspect, the present invention is directed to a process for preparing ortho

substituted phenylamines comprising contracting phenylhydroxylamine, optionally substituted with at least one inert substituent, with a nucleophilic reagent, the molar ratio of nucleophilic

reagent to phenylhydroxylamine ranging from about 2 to about 100, the contacting of the phenylhydroxylamine and nucleophilic reagent being conducted in the absence of oxygen and

in the presence of a catalyst that is a cryptomelane-type manganese oxide Octahedral

Molecular Sieve (K-OMS-2), with a composition of KMn₈O₁₆-nH₂O (n = 0.5-10) in which the K-OMS-2 comprises MnO₆ octahedral structural units that are edge and corner shared to form a 4.6 x 4.6 tunnels as a result of 2x2 arrangement of octahedra, in which the potassium ions

are present in the tunnels with a small amount of water and said potassium ions are exchanged by H⁺ ions by ion-exchanging K-OMS-2 with nitric acid to obtain the acidic form of K-OMS-2 (H-K-OMS-2) at temperatures ranging from about 70° C to about 120° C, whereby the optionally-substituted ortho substituted phenylamine is formed in amounts equal to or greater

than the para phenylamine.

DESCRIPTION OF THE PREFERRED EMBODIMENTS In accordance with the present invention, phenylhydroxylamine is contacted with aniline in the presence of a manganese oxide octahedral molecular sieve (K-OMS-2) that has been converted to the H*^" form by successive ion-exchanges with HNO₃ (H-K-OMS-2) to yield

ortho substituted phenylamines.

Alternatively, phenylhydroxylamine substituted with at least one inert substituent can replace unsubstituted phenylhydroxylamine in the process of the invention such that the correspondingly inertly substituted derivative of an ortho substituted phenylamine is formed.

In a preferred embodiment, phenylhydroxylamine is contacted with aniline or a

substituted aniline in the presence of the aforementioned catalysts to yield o-aminodiphenylamine.

Phenylhydroxylamines that are suitable for use in the process of this invention include unsubstituted phenylhydroxylamine and substituted phenylhydroxylamines, provided the

substituent(s) of such substituted phenylhydroxylamines is (are) inert with respect to the process of the invention. In addition, any inert substitutents should preferably be located at

positions other than the ortho substituent positions relative to the hydroxylamine moiety. At least one of the ortho positions must remain unsubstituted since that is the position that is involved in the process with the nucleophilic reagent.

Suitable inert substituents include linear and branched C₂ - C_i0 alkyl moieties, amino (-NH₂), hydroxyl, halo, keto (-C(O)R), ether (-OR), and ester (-OC(O)R) moieties wherein the R substituent is preferably a - Cι₀ alkyl or a C₆ - C₁₀ aryl or alkaryl group. Non-limiting

examples of suitable substituted phenylhydroxylamines include methyphenylhydroxylamine, ethylphenylhydroxylamine, isopropylphenylhydroxylamine, aminophenylhydroxylamine,

hydroxyphenylhydroxylamine and the like.

Preferably, the phenylhydroxylamine is unsubstituted or substituted with a C_j - Cι₀

alkyl moiety. More preferably, the phenylhydroxylamine is unsubstituted phenylhydroxylamine.

A nucleophilic reagent is also required for the process of this invention. The term "nucleophilic. reagent" is meant to include ions or molecules that are capable of donating a pair

of electrons to an atomic nucleus, so as to form a covalent bond. Suitable nucleophiles include ammonia, water, aliphatic alcohols, phenols, halides in the acid or tetralkylammonium

forms, and primary and secondary aliphatic amines, alicyclic amines and aryl and alkaryl amines. Preferred amines are represented by the formula R'₂NH, wherein each R¹ is

independently selected from the group consisting of hydrogen, - C₂₀ aliphatic moieties, C₄ -

C₈ alicyclic moieties, and C₆ - C₁₅ aryl or alkaryl moieties. Non-limiting examples include

ethylamine, diethylamine, propylamine, dipropylamine, butylamine, dibutylamine, and

analogous higher homologues. Suitable examples of alicyclic amines include cyclopentylamine and cyclohexylamine.

Suitable examples of aryl and alkaryl amines include aniline toluidine, dimethylaniline, ethylphenylamine, propylphenylamine, and isopropylphenylamine. Preferred aliphatic alcohols

include ethanol, propanol, isopropanol, butanols, pentanols, hexanols, heptanols, octanols, and higher homologues of these. Suitable phenols include phenol and C_j - C₁₀ alkyl substituted phenols, such as cresol.

Suitable halides include tetraalkylammonium chlorides, bromides, and iodides, such as

tetraethylammonium bromide and tetramethylammonium chloride, as well as the hydrogen halides, such as hydrogen chloride, hydrogen bromide, hydrogen iodide, and hydrogen

fluoride. The preferred nucleophilic reagents are amines of the formula R'₂NH wherein each R' is independently selected from the group consisting of hydrogen, C_j - C₂₀ aliphatic moieties, C₄ - C₈ alicyclic moieties, and C₆ - C₁₅ aryl or alkaryl moieties.

More preferred nucleophilic reagents are amines of the formula R'₂NH wherein each R' is independently selected from the group consisting of hydrogen, C - C₅ alkyl moieties, and C₆ - C₁₀ phenyl or alkyl-substituted phenyl moieties. The most preferred nucleophilic reagent is

aniline.

Any molar ratio of nucleophilic reagent to phenylhydroxylamine is suitable for use in the practice of the present invention provided the desired ortho substituted phenylamine is

obtained as a product. When the nucleophilic reagent is a liquid under the process conditions, the nucleophilic reagent may act as the solvent for the process. Consequently, the amount of

nucleophilic reagent employed relative to the phenylhydroxylamine is generally large. Suitable

molar ratios of nucleophilic reagent employed relative to phenylhydroxylamine are generally

greater than or equal to 2. Preferably, the molar ratio of nucleophilic reagent to phenylhydroxylamine ranges from about 2 to about 100. When a solid acid catalyst is employed in the process of this invention, the most preferred molar ratio of nucleophilic reagent to phenylhydroxylamine lies in the range of from 3 and 20. Alternatively, if the

nucleophilic reagent is a solid, it may be desirable to conduct the process in the presence of an inert solvent. The term "inert" means the solvent does not interfere with the process of this

invention and is unreactive towards the reagents, products, and catalysts.

Suitable solvents include polar organic solvents, such as dimethylsulfoxide, dimethylacetamide, and nitrobenzene. If a solvent is employed, the quantity can vary depending on the solubilities of the specified reagents and products involved. One skilled in the art can readily determine an acceptable quantity of solvent. As a general rule, the ratio of moles of solvent to moles of phenylhydroxylamine is greater than 5, but less than about 20, and is preferably in the range of from about 8 to aboutl2.

The catalyst employed in the practice of the present invention is K-OMS-2, a cryptomelane-type manganese oxide Octahedral Molecular Sieve, with a composition of

KMn₈O₁₆-nH₂0 (n = 0.5-10). K-OMS-2 comprises MnO₆ octahedral structural units that are

edge and comer shared to form 4.6 x 4.6 tunnels as a result of a 2 x 2 arrangement of

octahedra. Potassium ions are present in the tunnels along with a small amount of water. K⁺ ions are exchanged for H⁺ ions by ion-exchanging K-OMS-2 with HNO₃ to obtain the acidic form of K-OMS-2.

Synthesis of H-K-OMS-2

A quantity of 11.57 grams (58.5 mmol) of MnCl₂.4H₂O is placed in a flask and 34 mL of doubly distilled water (DDW) is added to it (Solution A). Another solution of 6.95 grams

(44.0 mmol) of KMnO₄ in 112.5 grams of DDW and 3.4 mL of concentrated HNO₃ is prepared in a beaker and added drop wise under vigorous stirring to solution A. It is then

refluxed for 16 hours at 100° C. The product is then filtered and washed several times with DDW. The product (K-OMS-2) is dried at 120° C for 12 hours and then calcined at 280° C for six hours.

Ion-exchange:

(i) With lM HNO₃:

Two grams of K-OMS-2 was combined with 50 mL of 1M HNO₃. The mixture was stirred vigorously and kept at 80° C for 6 hours. The product was filtered and washed several times with DDW. This process was repeated 4 times. The final product was filtered and washed several times with DDW. The product (H-K-OMS-2) was dried at 120° C for 12 hours and then calcined at 280° C for 6 hours.

(ii) With concentrated HNO₃:

The same procedure as above is repeated with concentrated HNO₃. K-OMS-2

was exchanged with cone. HNO₃ two times.

Other suitable catalysts include all other types of manganese oxide materials, such as OMS-l(3 x 3), OMS-4 (1 x 2), OMS-5 (2 x 4) and OL-1 (layered manganese oxide).

The process of the present invention can be conducted in any standard reactor, such as

a stirred batch reactor, a fixed-bed continuous flow reactor, a fluidized bed reactor, or a

transport reactor. Typically, the phenylhydroxylamine is in the liquid phase and the nucleophilic reagent is in the liquid or gaseous phase, preferably, the liquid phase. Usually, air

is excluded from the reactor by flushing or pressurization with a non-reactive gas, such as nitrogen, helium, argon, or hydrogen. The presence of air leads to lower yields.

Any operating conditions may be employed provided the desired ortho substituted product is formed. Preferred operating conditions vary depending upon the particular

phenylhydroxylamine, the particular nucleophile, and the concentrations of these materials. Usually, the process temperature ranges from about 10° C to about 170° C, preferably from about 70° C to about 120° C, more preferably from about 90° C to about 110° C. In a batch reactor, reaction time to nearly complete conversion of the phenylhydroxylamine is typically about three hours or less. In a fixed-bed, continuous-flow reactor, the pressure can vary from

below atmospheric to superatmospheric, but is preferably slightly superatmospheric, for example, from about 1.5 to about 5.0 atmospheres, so as to exclude air from leaking into the

reactor.

The quantity of solid acid catalyst employed in the process of the present invention can range from a catalytic amount to more than a stoichiometric amount relative to the

phenylhydroxylamine, provided the desired ortho phenylamine product is formed. In a batch

reactor, the catalyst is employed in an amount ranging from about 0.1 to about 20 parts per 1 part by weight relative to the phenylhydroxylamine; preferably, from about 0.5 to about 15

parts by weight per 1 part by weight relative to the phenylhydroxylamine. In a continuous fixed-bed reactor, the weight hourly space velocity (WHSN) determines the ratio of reactants

to catalyst as well as the residence time of the reagents in the reactor. As employed herein, the WHSN is defined as grams of feedstream per grams of catalyst per hour or simply hr^"1. It ranges from about 0.01 hr^"1 to about 100 hr^'1.

When phenylhydroxylamine, optionally substituted with at least one inert substituent, is contacted with a nucleophilic reagent in the presence of a solid acid catalyst, an ortho substituted phenylamine is produced. The product may be represented by the formula:

wherein R² is hydrogen, or alternatively can represent one or more inert substituents

mentioned hereinbefore in connection with the phenylhydroxylamine reactant; and the X is

hydroxyl, halo, alkoxy, phenoxyl or amino of the formula -NR'₂, wherein each R' is independently hydrogen, a - C₂₀ aliphatic, C₄ - C_s alicyclic, or a C₆ - C₁₅ aryl or alkaryl

moiety. Preferably, X is amino of the formula -NR'₂, wherein each R' is independently

hydrogen, a Cj - C₂₀ aliphatic, C₄ - C₈ alicyclic, or a C₆ - C₁₅ aryl or alkaryl moiety and the product is classified as an o-phenylenediamine. More preferably, X is amino wherein R' is independently hydrogen, a C_x - C₅ alkyl, or a C₆ - C₁₀ phenyl or alkyl-substituted phenyl

moiety. Most preferably, R² is hydrogen, X is -NR'₂, one R' is hydrogen, the other R' is

phenyl, and the product is o-aminodiphenylamine represented by the formula:

For purposes of this invention, the ratio of the ortho to para products generated refers to the area percent HPLC ratio as determined in reference to authentic samples.

Various features and aspects of the present invention are illustrated further in the

examples that follow. While these examples are presented to show one skilled in the art how to operate within the scope of the invention, they are not intended in any way to serve as a

limitation upon the scope of the invention. All percentages are in area percent.

EXAMPLES

** Comparative example.

ITQ-6 is a delaminated zeolite material, which was prepared as described by Corma, A. et al,

J. Am. Chem. Soc 722:2804-2809 (2000).

ITQ-2 is a delaminated zeolite material, which was prepared as described by Corma, A. etal,

Nature 396:353 (1998).

MCM-41 is a mesoporous material having pores greater than 20 A and smaller than 500 A, which was prepared as described by Franke, O. et al, Studies in Surface Science and

Catalysis 91 (Preparation of Catalysts VI):309 (1995).

H-rho is a small pore size zeolite having a pore size around 4 to 5 A, which was prepared as

described by Robson, H. et al, Molecular Sieves Advances in Chemistry Series, Am. Chem. Soc. 12:106 (1973). Descriptions of other catalysts in Table 1 can be found in Chen, C.Y., et al., Microporous

Mat. 2(1):17 (1993). FOOTNOTES TO TABLE 1 a. Phenylhydroxylamine (PHA, 0.10 gram) was dissolved in 5.1 grams (55 mmol) of aniline and loaded into a Sage syringe pump. This was then pumped into a 3-neck round

bottom flask of the size indicated in the footnotes. The three neck flask is equipped with three

septum. One septum is pierced with two long needles to allow sub surface delivery. The first delivers liquid from the syringe pump. The second delivers a nitrogen purge. The second septum is pierced with a temperature measuring device. The third septum is pierced with a short needle to allow nitrogen venting. This flask, which contained 55.1 grams (55 mmole) of

aniline, was heated to the indicated temperature. The PHA in aniline was pumped in over two hours. The reaction was cooled and the reaction mixture analyzed by HPLC. As determined by area % HPLC analysis using a Beckman System Gold HPLC equipped with a Zorbax column (8.0 cm x 4.5 mm) and a variable wavelength detector using a wavelength of 290 nm. The eluent was water with 0.05M ammonium acetate and acetic acid (pH 5.0 ± 0.3) and

acetonitrile. b. Used a 250-mL round bottom flask.

c. Used a 50-mL round bottom flask. d. Used a 25-mL round bottom flask.

e. The ratio of HC1:PHA: -200: 1. The ratio of Aniline :HC1: -3: 1 . f. The ratio of HC1:PHA: -70: 1. g. Same as a, but the PHA in aniline was added at once. h. The same procedure as footnote a except the PHA in aniline was added over a period of 35 minutes.

i. Si/Al = 3.7:1 (Batch Composition) j. Si/Al = 4:1 (Batch Composition)

k. These are all part of Example 11, which was run at 90° C for two hours with a sample taken every hour.

FOOTNOTES TO TABLE 2

a. Aniline (5.11 grams, 54.9 mmol) and the indicated weight of the indicated catalyst

were placed in a 25 mL 3 -neck round bottom flask fitted with a reflux condenser, thermometer, and magnetic stirrer. The flask was purged with N₂ gas for an hour and heated to 120° C. PHA (0.10 gram, 0.92 mmol) in 5.11 grams (54.9 mmol) of aniline was added to

the flask using a syringe pump (model 341A, Sage Instruments) over a period of 35 minutes with stirring. The reaction was stopped five minutes after completion of the addition. b. The K-OMS-2 was prepared by adding 11.57 grams (58.5 mmol) of MnCl₂-4H₂O and 34 mL of double distilled water (DDW) to a flask (Solution A). KMnO₄ (6.95 grams, 44.0

mmol) was dissolved in 112.5 grams of DDW and 3.4 mL concentrated HNO₃ was added to it (Solution B). Solution B was added drop-wise to solution A with vigorous magnetic stirring.

The resulting slurry was refluxed for 16 hours with stirring. The product was then filtered and washed several times with DDW and dried at 120° C for 12 hours. The series of H-K-OMS-2 catalysts were exchanged the number of times indicated by adding 50 mL of 1M HNO₃ to 2.0

grams of K-OMS-2. The slurry was stirred vigorously at 80° C for 6 hours. The product was filtered and washed several times with DDW. The final product was filtered and washed several times with DDW. Catalyst H-K-OMS-2 (2C) was prepared by adding 50 mL of concentrated HNO₃

to 2.0 grams of K-OMS-2. The slurry was stirred vigorously at 80° C for 6 hours. The final product (H-K-OMS-2) was filtered and washed several times with DDW. This process was repeated 2 times. Both products was dried at 120° C for 12 hours and then calcined at 280° C

for 6 hours. c. As determined by area % HPLC analysis using a Beckman System Gold HPLC

equipped with a Zorbax column (8.0 cm x 4.5 mm) and a variable wavelength detector using a wavelength of 290 nm. The eluent was water with 0.05M ammonium acetate and acetic acid

(pH 5.0 ± 0.3) and acetonitrile.

FOOTNOTES TO TABLE 3 a. Aniline (5.11 grams, 54.9 mmol) and 0.20 gram of the catalyst (H-K-OMS-2) were placed in a 25 mL 3 -neck round bottom flask fitted with a reflux condenser, thermometer, and magnetic stirrer. The flask was purged with N₂ gas for an hour and heated to 110° C. PHA

(0.10 gram, 0.92 mmol) in 5.11 grams (54.9 mmol) of aniline was added to the flask using a

syringe pump (model 341A, Sage Instruments) over a period of 35 minutes with stirring. The

reaction was stopped five minutes after completion of the addition.

b. The K-OMS-2 was prepared by adding 11.57 grams (58.5 mmol) of MnCl₂-4H₂O and 34 mL of double distilled water (DDW) to a flask (Solution A). KMnO₄ (6.95 grams, 44.0 mmol) was dissolved in 112.5 grams of DDW and 3.4 mL concentrated HNO₃ was added to it

(Solution B). Solution B was added drop-wise to solution A with vigorous stirring. The resulting slurry was refluxed for 16 hours with stirring. The product was then filtered and

washed several times with DDW and dried at 120° C for 12 hours. Catalyst H-K-OMS-2 (4) was prepared by adding 50 mL of 1M HNO₃ to 2.0 grams of K-OMS-2. The slurry was stirred vigorously at 80° C for 6 hours. The product was filtered and washed several times

with DDW. This process was repeated four times. The final product was filtered and washed

several times with DDW and dried at 120° C for 12 hours and then calcined at 280° C for 6 hours. c. As determined by area % HPLC analysis using a Beckman System Gold HPLC equipped with a Zorbax column (8.0 cm x 4.5 mm) and a variable wavelength detector using a

wavelength of 290 nm. The eluent was water with 0.05M ammonium acetate and acetic acid (pH 5.0 ± 0.3) and acetonitrile.

d. Area percent o-aminodiphenylamine divided by area percent o-aminodiphenylamine

plus area percent p-aminodiphenylamine.

FOOTNOTES TO TABLE 4 a. Aniline (5.11 grams, 54.9 mmol) and 0.20 gram of the catalyst (H-K-OMS-2) were

placed in a 25 mL 3- neck round bottom flask fitted with a reflux condenser, thermometer, and

magnetic stirrer. The flask was purged with N₂ gas for an hour and heated to 120° C. PHA

(0.10 gram, 0.92 mmol) in 5.11 grams (54.9 mmol) of aniline was added to the flask using a syringe pump (model 341A, Sage Instruments) over a period of 35 minutes with stirring. The

reaction was stopped five minutes after completion of the addition. b. The K-OMS-2 was prepared by adding 11.57 grams (58.5 mmol) of MnCl₂-4H₂O and 34 mL of double distilled water (DDW) to a flask (Solution A). KMnO₄ (6.95 grams, 44.0 mmol) was dissolved in 112.5 grams of DDW and 3.4 mL concentrated HNO₃ was added to it (Solution B). Solution B was added drop-wise to solution A with vigorous magnetic stirring.

The resulting slurry was refluxed for 16 hours with stirring. The product was then filtered and washed several times with DDW and dried at 120° C for 12 hours. Catalyst H-K-OMS-2 (4) was prepared by adding 50 mL of 1M HNO₃ to 2.0 grams of K-OMS-2. The slurry was stirred vigorously at 80° C for 6 hours. The product was filtered and washed several times with DDW. This process was repeated four times. The final product was filtered and washed

several times with DDW and dried at 120° C for 12 hours and then calcined at 280° C for 6

hours. c. As determined by area % HPLC analysis using a Beckman System Gold HPLC equipped with a Zorbax column (8.0 cm x 4.5 mm) and a variable wavelength detector using a wavelength of 290 nm. The eluent was water with 0.05M ammonium acetate and acetic acid (pH 5.0 ± 0.3) and acetonitrile.

d. Area percent o-aminodiphenylamine divided by area percent o-aminodiphenylamine plus

area percent p-aminodiphenylamine.

In view of the many changes and modifications that can be made without departing from principles underlying the invention, reference should be made to the appended claims for an understanding of the scope of the protection afforded the invention.

Claims

CLAIMSWhat is claimed is:

1. A process of preparing ortho substituted phenylamines comprising contacting phenylhydroxylamine, optionally substituted with at least one inert substituent, with a nucleophilic reagent in the presence of a manganese oxide at a temperature between about 10°

C and about 170° C and a pressure from subatmospheric to superatmospheric such that an

ortho substituted phenylamine, optionally correspondingly substituted with at least one inert

substituent, is predominantly formed.

2. The process of claim 1 wherein the phenylhydroxylamine is unsubstituted

phenylhydroxylamine.

3. The process of claim 1 wherein the phenylhydroxylamine is substituted with at least one member selected from the group consisting of C_x-C₁₀ alkyl, C₆-C₁₀ aryl, and C₆-C₁₀ alkaryl moieties.

4. The process of claim 1 wherein the nucleophilic reagent is selected from the group

consisting of ammonia, water, C₁-C₂₀ aliphatic alcohols, phenols, halides, and amines having the formula R'₂NH wherein each R' may independently be a hydrogen, -C^ aliphatic, C₄-C₈

alicyclic, or C₆-C₁₅ aryl or alkaryl moiety.

5. The process of claim 1 wherein the nucleophilic reagent is an amine represented by the

formula R'₂NH wherein each R' is independently a hydrogen, -C₅ alkyl, or C₆-C₁₀ phenyl or

alkyl-substituted phenyl moiety.

6. The process of claim 5 wherein the nucleophilic reagent is aniline.

7. The process of claim 1 wherein the molar ratio of nucleophilic reagent to

phenylhydroxylamine ranges from about 2 to about 100.

8. A process for preparing ortho substituted phenylamines comprising contracting phenylhydroxylamine, optionally substituted with at least one inert substituent, with a

nucleophilic reagent, the molar ratio of nucleophilic reagent to phenylhydroxylamine ranging from about 2 to about 100, the contacting of the phenylhydroxylamine and nucleophilic reagent being conducted in the absence of oxygen and in the presence of a catalyst that is a

cryptomelane-type manganese oxide Octahedral Molecular Sieve, with a composition of

KMn₈O₁₆-nH₂O (n = 0.5-10) in which said molecular sieve comprises MnO₆ octahedral structural units that are edge and corner shared to form a 4.6 x 4.6 tunnels as a result of 2 x 2

arrangement of octahedra, in which the potassium ions are present in the tunnels with a small

amount of water and said potassium ions are ion-exchanged by Η0 ions using nitric acid to

obtain the acidic form of said sieve at temperatures ranging from about 70° C to about 120° C, whereby an optionally-substituted ortho substituted phenylamine is formed in amounts equal to or greater than any concurrently formed para isomer.

9. The process of claim 8 wherein the phenylhydroxylamine is unsubstituted

phenylhydroxylamine.

10. The process of claim 8 wherein the nucleophilic reagent is selected from the group consisting of ammonia, water, C_j-C^ aliphatic alcohols, phenols, halides, and amines having the formula R'₂NH wherein each R' may independently be a hydrogen,

aliphatic, C₄-C₈

alicyclic, or C₆-C₁₅ aryl or alkaryl moiety.

11. The process of claim 8 wherein the nucleophilic reagent is aniline.

12. The process of claim 8 wherein the ortho substituted phenylamine is represented by the formula:

wherein R² is hydrogen or at least one C_rCι₀ alkyl moiety, and X is selected from hydroxy,

halo, Cj-C_jo alkoxy, phenoxy, and amino of the formula -NR'₂ wherein each R' is independently a C_rC₂₀ aliphatic, C₄-C₈ alicyclic, or C₆-Cι₅ aryl or alkaryl moiety.

13. The process of claim 12 wherein X is amino and the ortho substituted phenylamine is a o-phenylenediamine.

14. The process of claim 13 wherein theortho substituted phenylamine is o-

aminodiphenylamine represented by the formula: