WO2004046495A2 - Method of treating subterranean formations to enchance hydrocaronproduction using proppants - Google Patents
Method of treating subterranean formations to enchance hydrocaronproduction using proppants Download PDFInfo
- Publication number
- WO2004046495A2 WO2004046495A2 PCT/US2003/037252 US0337252W WO2004046495A2 WO 2004046495 A2 WO2004046495 A2 WO 2004046495A2 US 0337252 W US0337252 W US 0337252W WO 2004046495 A2 WO2004046495 A2 WO 2004046495A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- formation
- small flow
- fracturing
- propping agent
- flow conduits
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/25—Methods for stimulating production
- E21B43/26—Methods for stimulating production by forming crevices or fractures
- E21B43/267—Methods for stimulating production by forming crevices or fractures reinforcing fractures by propping
Definitions
- the invention relates to the use of propping agents, or proppants, in conjunction with fluid hydraulic and acid fracturing of subterranean formations in hydrocarbon reservoirs to enhance the flow of hydrocarbons to a wellbore in the formation.
- a particulate propping agent suspended in a pressurized carrier fluid is then introduced into the relatively larger fractures to maintain them in a propped condition when the fracture-inducing pressure is subsequently relieved.
- the type and size(s) of the propping agents have been selected based on their ability to prop open the large fractures created in the formation.
- the width of the fracture is normally obtained by controlling variables, such as fluid viscosity and injection rate to achieve the desired fracture geometry.
- variables such as fluid viscosity and injection rate to achieve the desired fracture geometry.
- the widtli of the closed fracture is substantially less than the dynamic width, mainly because of the relatively low concentration of proppant in the carrier fluid.
- most of the volume in the carrier fluid is liquid, which leaks off into the formation through small flow conduits leaving the proppant wedged in the larger fractures in the formation walls, but unable to enter the small flow conduits.
- USP 2,879,847 discloses geometrical shapes that can be introduced into the proppant-fracture system to improve permeability. Protrusions on the sides of three-dimensional objects, such as spheres or the like serve to increase permeability between the spheres or other shapes.
- U.S. Pat. No. 3,235,007 discloses multiple layers of respective proppants including metals, ceramics, plastics, steel shot, aluminum, glass-beads and crushed and rounded walnut shells, peach pits, coconut and pecan shells.
- U.S. Pat. No. 3,701,383 describes electroless metal plating followed by a proppant displaced into the fracture system.
- U.S. Pat. No. 3,780,807 discloses injection of a fluid suspension of coarse particles with fine grains of sand or other material bonded to the outer surfaces to maintain pathways between the particles.
- U.S. Pat. No. 3,976, 138 discloses injection of an alumina propping agent of at least 30 mesh size introduced into a fracture system in a multi-layer distribution scheme.
- U.S. Pat. No. 4,029, 148 utilizes color-coded proppant that are particles injected at different depths so that the source of the proppant particles can be determined in the event that they backflow and are recovered during later production.
- U.S. Pat. No. 4, 157,116 discloses the use of material injected to plug a zone around a wellbore in a subterranean formation.
- Many deep, high temperature, low permeability, high compressive stress or over-pressured carbonate and sandstone subterranean formations bearing hydrocarbons contain small flow conduits in the form of, e.g., natural fissures, cracks, natural fractures, lineaments, bedding planes and faults.
- Productivity from such subterranean formations is determined in large measure by the contribution of hydrocarbons passing through these small flow conduits and into the wellbore.
- the fluid loss (leakoff) that occurs during hydraulic stimulation of these subterranean formations is also increased due to the presence of these small flow conduits.
- Proppants are of three types: sand, resin coated sand and ceramic proppants.
- Propping agents, or proppants include naturally occurring sand, man- made intermediate ceramics, high-strength ceramics, sintered bauxite and resin coated (deformable) sand.
- Intermediate strength proppants are defined by reference to the operating conditions into which the proppants will be introduced, i.e., intermediate stresses and temperatures.
- an ISP will be selected for use at closure stress that is between 4,000 and 8,000 psi and at a bottom hole static temperature of up to 375 °F.
- High strength proppants would include sintered bauxite.
- Sintered bauxite a type of ceramic proppant with a high alumina content, low silica and low clay content, is the strongest proppant available and is used at the greatest depths.
- ISP intermediate strength proppants
- HSP high strength proppants
- Another object of the invention is to provide an improved propping method for use in deep, high compression formations that will substantially improve hydrocarbon production.
- Yet another object of d e invention is to provide a novel propping method that can be used advantageously with both acid fracturing and hydraulic fracturing techniques in various types of reservoir rock formations.
- the method of the invention comprises the steps of: a. injecting a first pressurized fluid into a hydrocarbon bearing subterranean formation from a wellbore at a pressure that is sufficient to expand pre-existing small flow conduits (SFC) to introduce a relatively small diameter particulate propping agent into said expanded small flow conduits; b. introducing a first portion of a relatively small diameter particulate propping agent into the expanded small flow conduits; c. injecting a second pressurized fluid into the subterranean formation at a pressure that is sufficient to hydraulically fracture the formation; and d. maintaining the pressure of the second pressurized fracturing fluid in the formation.
- SFC small flow conduits
- the method of the invention contemplates an overall improvement of results associated with the hydraulic or acid fracturing of reservoir rock formations to improve hydrocarbon production into the wellbore where a mam propping agent having a relatively large diameter is utilized to prop the mam fractures, the hnprovement comprising utilizing relatively small propping agent particles to prop small flow conduits.
- the method comprises the steps of: a. introducing fluid into the formation surrounding the wellbore at a pressure that is great enough to expand pre-existing small flow conduits in the formation; b. introducing a relatively small particulate propping agent into the small flow conduits while they are maintained hi the expanded condition by the first pressurized fluid; and c. reducing die fluid pressure, whereby the small fluid conduits are maintained in a propped condition.
- pad will be understood to refer to a viscous fracturing fluid without proppants that is pumped to generate dynamic fracture width and length, and to prepare fractures for subsequent proppant-laden fluid stages. Higher viscosity fluids reduce fluid leakoff to formations. Pad volumes should be sufficient to avoid 100% leakoff before total fracture length and widtii have been generated and the proppant has been placed. The possibility of premature pumping treatment screenout can be reduced by increasing injection rate, pad volume or fluid system efficiency. Pad volume is usually reported as a percentage of total viscous fracturing liquid, i.e. , the combination of pad and proppant-laden stages.
- Fig. 1 is a schematic illustration of a portion of a subterranean formation illustrating propping of small fluid conduits in accordance with the present invention
- Fig. 2 is a schematic illustration of a portion of a subterranean formation that has been subjected to acid fracturing and propping of small fluid conduits in accordance with another embodiment of the med od of the invention.
- the small fluid conduits have been propped with closely packed and relatively small propping agents 16 and the larger fracture 14 has been propped with much larger main proppmg agents 18.
- the main propping agents used with the hydraulic fracturing fluid are of diameters or particle sizes that are much too large to enter the small fluid conduits, even when said conduits have been expanded against the stress and compressive forces of the partially depleted formation.
- the larger main propping agents are not so tightly packed into the confines of the fractured channel 14, and the smaller particles of propping agent 16 are able to flow through, around and/or otherwise by-pass any larger particles 18 that may be in the proximity of small flow conduit openings into the fracture channel 14.
- Fig. 2 there is schematically illustrated a portion of a carbonate formation that has been treated with an acid fracturing composition.
- An acidic fluid composition containing, e.g., hydrochloric acid dissolves portions of the carbonate formation to create wormholes 24 in irregular patterns that can extend significant distances from the borehole.
- the wormholes 24 are intersected by a plurality of small fluid conduits 22 having enlarged portions 23 adjacent the wormhole into which have been introduced particulate propping agents 22.
- propping agents are introduced during the application of a pressurized fluid that expands the small flow conduits.
- the use of intermediate strengti proppants and high strength proppants, e.g. , bauxite has proven effective in maintaining flow through the induced hydraulic fracture.
- the method of the invention includes the use of 149-micron diameter and smaller ISP and/or bauxite proppants as a method to reduce fluid loss while conducting a hydraulic fracture of a subterranean formation and also as a proppant of the small flow conduits to maintain the flow capacity under the effects of increased net confining pressure.
- Fractures which are parallel to bedding planes are termed bedding joints or bedding plane joints. Those fractures parallel to metamorphic foliation are called foliation joints. These are fractures along with no movement has occurred. All rocks are jointed to some extent and weathering occurs h these joints. They offer pathways for water, any clay infilling offering little resistance to sliding.
- Bedding plane separation A separation along bedding planes after exposure due to stress relief or slaking, surface separating layers of sedimentary rocks and deposits.
- Each bedding plane marks termination of one deposit and the beginning of another character, such as a surface separating a sandstone bed from an overlying mudstone bed. Rock tends to break or separate, readily along bedding planes.
- Random fracture - A fracture which does not belong to a joint set, often with rough, highly irregular and non-planar surfaces along which there has been no obvious displacement. A crack or fault in a rock.
- Shear - A structural break where differential movement has occurred along a surface or zone of failure.
- a shear is characterized by polished surfaces, striations slickened-sides, gouge, breccia, nylonite, or any combination of these. Often direction of movement, amount of displacement and continuity are not known because of limited exposures or observations.
- Fault - A shear with significant continuity which can be correlated between observation locations; foundation areas, or regions, or is a segment of a fault or fault zone reported in the literature, the designation of a fault or fault zone is a site-specific determination, fault - The surface of rock rupture along which there has been differential movement of the rock on either side.
- Shear/fault zone - A band of parallel or subparallel fault or shear planes. The zone may consist of gouge, breccia, or many fault or shear planes with fractured and crushed rock between the shears or faults, or any combination. In the literature, many fault zones are simply referred to as faults.
- Gouge may be soft, uncemented, indurated (hard), cemented, or mineralized.
- Shear/fault-disturbed zone An associated zone of fractures and/or folds adjacent to a shear or shear zone where the country rock has been subjected to only minor cataclastic action and may be mineralized. If adjacent to a fault or fault zone, the term is fault-disturbed zone. Occurrence, orientation, and areal extent of these zones depend upon depth of burial (pressure and temperature) during shearing, britdeness of materials, and the inplace stresses. The term “fissure” refers to a long narrow opening, e.g., a crack or cleft.
- Lineament is a distinctive shape, contour or line.
- the method of the invention is utilized in association with well-established practices for the hydraulic and acid fracturing of high temperature, low permeability, high compressive stress, over-pressured carbonate and sandstone subterranean formations where small flow conduits, i.e. , natural fissures, cracks, natural fractures, lineaments, bedding planes and faults, are present in the formation surrounding oil/gas wells and similar boreholes.
- small flow conduits remain conductive during the life of die well due to die small size intermediate and high strength proppants placed in diem during the hydraulic fracturing treatment. This results in higher sustained production minimizing a rapid production decline due to fissure closure.
- a formation packer is located and set into the well on the tubing to isolate and confine a selected producing zone to be fractured.
- Fracturing fluid is usually a low- penetrating fluid, such as a viscous liquid that can entrain and carry the proppant particles, as well as have an increased hydraulic pressure for fracturing the formation without injection of unduly large amounts of fluid into the formation.
- Frequendy, suspensions are employed to form a filter cake on the face of the formation. The pressure and flow are increased until the formation breakdown is achieved and the fractures are propagated outwardly a desired distance into the formation.
- the proppants or particles of propping agents are introduced into the pressurized fracture and the small flow conduit system to maintain the fractures open after the hydraulic fracturmg pressure is reduced.
- the particles of propping agent used herein can be of any shape, and are preferably of high to intermediate strength and of less than 149 microns.
- spherical, ellipsoidal, rectilinear, hexagonal, octagonal, cylindrical, prismatic or any other shape can be used so long as tiiey are amendable to the forming of passageways for increased permeability to flow of fluids through the particles, as well as through the interstices around the particles as the fluid flows from the formation in die case of production.
- the fluid will be pumped into the formation and small flow conduits.
- the use of propping agents having passageways formed therethrough provide for increased permeability.
- the particles can be made from any of the high-strength materials that have satisfactory compressive strengfli and density to prop the small flow conduits open and resist the closing pressure forces in the small flow conduit system and that allow die particles to be introduced and deposited by hydraulic transport.
- the particles will be formed of man-made substances such as silicic material like hard glass, soda-lime-silica particles in the unannealed or untempered state, alumina, aluminosilicate, ceramic, porcelain, steatite and mullite particles.
- this invention achieves the objectives set forth above and not heretofore achieved.
- this invention provides a method and propping agents for propping small flow conduits in which the natural fractures remain propped open to resist closure by die high structural strength of the particulate of propping agent(s), but also retain increased permeability because of the passageways through the particles that allow fluid to flow directly without torturous passageways, and in addition to the usual flow channels around the particles of proppmg agent.
- Fluid loss through small flow conduits are of the width of fractures ( ⁇ 0.25
- the annulus pop-off valves are set to 6500 psi.
- the treatment lines are pressurized to equalize pressure across the wellhead isolation tool and tiien the valve is opened and the treatment fluid is pumped into the wellbore.
- the treatment lines are pressurized to equalize pressure across the wellhead isolation tool and then the valve is opened and the treatment fluid is pumped into the wellbore.
- Frac volumes and rates may be altered depending upon results of the step rate up and step rate down tests.
- the rate i the main frac is designed for 40 to 50 BPM in the initial stage and intended to increase to 80 to 100 BPM in the final stages prior to starting the closed fracture acidizing stage. Based on these parameters adequate excess capacity HHP should be provided.
- Example II The carbonate formation of Example II is treated to stimulate production from an adjacent wellbore.
- the above examples are illustrative of the improved method for treating typical sandstone and carbonate formations.
- variations in the steps can be made without departing from the essential purpose and function of the method of expanding existing small flow conduits and introducing appropriate propping agents into the expanded conduit prior to relieving die pressure on die expansion fluid.
- the relatively small flow conduit propping agents can be introduced witii a pressurizing fluid as described above in advance of the fracturing fluid.
- the conduit propping agents can be introduced with the fracturing fluid, either alone or in combination with the larger propping agents that are designed to maintain in an open position the much larger and new fractures in the formation.
- the smaller conduit propping agents can be introduced into the formation after the major fracturmg fluid has performed its functions.
- the smaller propping agents can pass through, around and/or otherwise by-pass the larger propping agent particles in order to gain access to the small fluid conduits while the conduits are in die expanded state.
- the method of the invention is also directed generally to improvements in the hydraulic fracturing of hydrocarbon-bearing subterranean formations.
- the invention comprehends methods for controlling fluid leakoff through small flow conduits in die formation during the fracturing procedures.
- a hydraulic fracturing treatment of a subterranean formation penetrated by a wellbore adverse vertical height growth of the induced fracture is controlled by the hnprovement comprising injecting a non- proppant fluid phase.
- the non-proppant fluid phase comprises a transport fluid and a flow blocking material of a particle size distribution sufficient to form a substantially impermeable blockage to fluid flow in the small flow conduits system in a vertical direction.
- the invention comprises first injecting mto the formation a fluid pad at a sufficient rate and pressure to create a fracture in the formation.
- the pad is followed by injecting the small mesh size particulate propping material fluid stage to control vertical fracture height growth mto the small flow conduits system.
- This fluid phase will not serve to prop large fractures or wormholes. However, once introduced into d e small flow conduits, this phase will serve as a proppant of the small flow conduits in the formation when the fracturmg fluid pressure is subsequently reduced.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA002519647A CA2519647C (en) | 2002-11-18 | 2003-11-18 | Method of treating subterranean formations to enhance hydrocarbon production using proppants |
| AU2003294424A AU2003294424A1 (en) | 2002-11-18 | 2003-11-18 | Method of treating subterranean formations to enchance hydrocaronproduction using proppants |
| US10/533,531 US7392843B2 (en) | 2002-11-18 | 2003-11-18 | Method of treating subterranean formations to enhance hydrocarbon production using proppants |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US42713402P | 2002-11-18 | 2002-11-18 | |
| US60/427,134 | 2002-11-18 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2004046495A2 true WO2004046495A2 (en) | 2004-06-03 |
| WO2004046495A3 WO2004046495A3 (en) | 2005-03-31 |
Family
ID=32326483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2003/037252 Ceased WO2004046495A2 (en) | 2002-11-18 | 2003-11-18 | Method of treating subterranean formations to enchance hydrocaronproduction using proppants |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US7392843B2 (en) |
| AU (1) | AU2003294424A1 (en) |
| CA (1) | CA2519647C (en) |
| WO (1) | WO2004046495A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7654323B2 (en) | 2005-09-21 | 2010-02-02 | Imerys | Electrofused proppant, method of manufacture, and method of use |
| CN111104723A (en) * | 2018-10-10 | 2020-05-05 | 中国石油化工股份有限公司 | Critical flow assessment method for proppant backflow to wellbore after fracturing well |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7726399B2 (en) * | 2004-09-30 | 2010-06-01 | Bj Services Company | Method of enhancing hydraulic fracturing using ultra lightweight proppants |
| CA2536957C (en) | 2006-02-17 | 2008-01-22 | Jade Oilfield Service Ltd. | Method of treating a formation using deformable proppants |
| US7950455B2 (en) | 2008-01-14 | 2011-05-31 | Baker Hughes Incorporated | Non-spherical well treating particulates and methods of using the same |
| WO2009148723A1 (en) * | 2008-06-04 | 2009-12-10 | Exxonmobil Upstream Research Company | Inter and intra-reservoir flow controls |
| US9194222B2 (en) * | 2011-04-19 | 2015-11-24 | Halliburton Energy Services, Inc. | System and method for improved propped fracture geometry for high permeability reservoirs |
| US9863230B2 (en) * | 2011-06-15 | 2018-01-09 | Schlumberger Technology Corporation | Heterogeneous proppant placement in a fracture with removable extrametrical material fill |
| AR090762A1 (en) * | 2012-04-20 | 2014-12-03 | Univ Texas | SYSTEMS AND METHODS TO TREAT SUBSUPERFICIAL FORMATIONS CONTAINING FRACTURES |
| US11111766B2 (en) | 2012-06-26 | 2021-09-07 | Baker Hughes Holdings Llc | Methods of improving hydraulic fracture network |
| US10988678B2 (en) | 2012-06-26 | 2021-04-27 | Baker Hughes, A Ge Company, Llc | Well treatment operations using diverting system |
| US9920607B2 (en) | 2012-06-26 | 2018-03-20 | Baker Hughes, A Ge Company, Llc | Methods of improving hydraulic fracture network |
| US20140144634A1 (en) * | 2012-11-28 | 2014-05-29 | Halliburton Energy Services, Inc. | Methods of Enhancing the Fracture Conductivity of Multiple Interval Fractures in Subterranean Formations Propped with Cement Packs |
| CN117605454B (en) * | 2023-12-28 | 2025-03-18 | 西南石油大学 | A new method for improving fracture conductivity in carbonate reservoirs |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2879847A (en) * | 1954-11-29 | 1959-03-31 | August W Willert Jr | Process for increasing the flow in oil wells |
| US3235007A (en) * | 1961-09-05 | 1966-02-15 | Atlantic Refining Co | Multilayer propping of fractures |
| US3417819A (en) * | 1966-11-01 | 1968-12-24 | Gulf Research Development Co | Method of fracturing with a high-viscosity liquid |
| US3701383A (en) * | 1971-01-07 | 1972-10-31 | Shell Oil Co | Fracture propping |
| US3780807A (en) * | 1972-09-13 | 1973-12-25 | Exxon Production Research Co | Gravel-packing method and composition |
| US3976138A (en) * | 1974-08-01 | 1976-08-24 | Union Carbide Corporation | Method of increasing permeability in subsurface earth formation |
| US4029148A (en) * | 1976-09-13 | 1977-06-14 | Atlantic Richfield Company | Well fracturing method |
| US4157116A (en) * | 1978-06-05 | 1979-06-05 | Halliburton Company | Process for reducing fluid flow to and from a zone adjacent a hydrocarbon producing formation |
| US5105886A (en) * | 1990-10-24 | 1992-04-21 | Mobil Oil Corporation | Method for the control of solids accompanying hydrocarbon production from subterranean formations |
| US5981447A (en) * | 1997-05-28 | 1999-11-09 | Schlumberger Technology Corporation | Method and composition for controlling fluid loss in high permeability hydrocarbon bearing formations |
| US7398825B2 (en) * | 2004-12-03 | 2008-07-15 | Halliburton Energy Services, Inc. | Methods of controlling sand and water production in subterranean zones |
| US7493957B2 (en) * | 2005-07-15 | 2009-02-24 | Halliburton Energy Services, Inc. | Methods for controlling water and sand production in subterranean wells |
-
2003
- 2003-11-18 AU AU2003294424A patent/AU2003294424A1/en not_active Abandoned
- 2003-11-18 WO PCT/US2003/037252 patent/WO2004046495A2/en not_active Ceased
- 2003-11-18 CA CA002519647A patent/CA2519647C/en not_active Expired - Fee Related
- 2003-11-18 US US10/533,531 patent/US7392843B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7654323B2 (en) | 2005-09-21 | 2010-02-02 | Imerys | Electrofused proppant, method of manufacture, and method of use |
| CN111104723A (en) * | 2018-10-10 | 2020-05-05 | 中国石油化工股份有限公司 | Critical flow assessment method for proppant backflow to wellbore after fracturing well |
| CN111104723B (en) * | 2018-10-10 | 2022-08-12 | 中国石油化工股份有限公司 | Critical flow assessment method for proppant backflow to wellbore after fracturing well |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004046495A3 (en) | 2005-03-31 |
| AU2003294424A8 (en) | 2004-06-15 |
| US7392843B2 (en) | 2008-07-01 |
| AU2003294424A1 (en) | 2004-06-15 |
| CA2519647A1 (en) | 2004-06-03 |
| CA2519647C (en) | 2009-06-09 |
| US20060151169A1 (en) | 2006-07-13 |
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