WO2004015223A2 - Submersible pool cleaner with integral rechargeable battery - Google Patents

Submersible pool cleaner with integral rechargeable battery Download PDF

Info

Publication number
WO2004015223A2
WO2004015223A2 PCT/US2003/025258 US0325258W WO2004015223A2 WO 2004015223 A2 WO2004015223 A2 WO 2004015223A2 US 0325258 W US0325258 W US 0325258W WO 2004015223 A2 WO2004015223 A2 WO 2004015223A2
Authority
WO
WIPO (PCT)
Prior art keywords
pool cleaner
battery
pool
housing
motor
Prior art date
Application number
PCT/US2003/025258
Other languages
French (fr)
Other versions
WO2004015223A3 (en
Inventor
Joseph Porat
Igor Fridman
Original Assignee
Aqua Products Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aqua Products Inc. filed Critical Aqua Products Inc.
Priority to ES03785234T priority Critical patent/ES2406754T3/en
Priority to EP03785234.0A priority patent/EP1534912B9/en
Priority to AU2003258186A priority patent/AU2003258186A1/en
Publication of WO2004015223A2 publication Critical patent/WO2004015223A2/en
Publication of WO2004015223A3 publication Critical patent/WO2004015223A3/en
Priority to IL165982A priority patent/IL165982A/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H4/00Swimming or splash baths or pools
    • E04H4/14Parts, details or accessories not otherwise provided for
    • E04H4/16Parts, details or accessories not otherwise provided for specially adapted for cleaning
    • E04H4/1654Self-propelled cleaners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49009Dynamoelectric machine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49009Dynamoelectric machine
    • Y10T29/49012Rotor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49863Assembling or joining with prestressing of part
    • Y10T29/49865Assembling or joining with prestressing of part by temperature differential [e.g., shrink fit]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49885Assembling or joining with coating before or during assembling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49885Assembling or joining with coating before or during assembling
    • Y10T29/49886Assembling or joining with coating before or during assembling to roughen surface
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T403/00Joints and connections
    • Y10T403/48Shrunk fit

Definitions

  • This invention relates to robotic, self-propelled submersible pool and tank
  • a battery or batteries as a power source has also been proposed.
  • a rechargeable battery in a waterproof or water-resistant floating case having a power cable extending to the submerged pool cleaner has the advantage of eliminating or substantially reducing problems associated with twisting of the power cable which occurs with a remote- stationary power supply unit as the pool cleaner traverses the bottom of the pool in its cleaning pattern.
  • the term "integral battery” means a battery that is secured to the moving pool cleaner, preferably on the interior of the housing, and is to be distinguished from a battery that is tethered to the moving pool cleaner as by a power cable extending away from the pool cleaner to a floating battery housing, or an otherwise remotely positioned battery.
  • an integral battery lacks sufficient power to complete cleaning patterns known to have been disclosed or used by the prior art. Furthermore, while a floating battery has some apparent advantages, battery power is required to overcome hydrodynamic forces resulting from moving the battery housing through the water by the tethering power cord.
  • a robotic pool cleaner utilizes one water pump assembly to draw water through an internal filter.
  • the pool cleaner can also have at least one drive motor that is utilized to move the cleaner across the surface(s) to be cleaned.
  • the drive motor that is linked through mechanical drive means has a relatively lower power consumption, as compared to the power consumed by the pump motor.
  • the motion of the pool cleaner can be directed from the motor through a drive train to a generally cylindrical cleaning brush which contacts the surface of the pool to be cleaned or to a rotating axle that causes the movement of one or more wheels or endless tracks which support the pool cleaner.
  • a jet of water can also be discharged from a port at approximately a right angle to the surface over which the pool cleaner is moving in order to maintain the pool cleaner, which is conventionally of nearly neutral buoyancy, in the appropriate orientation for cleaning.
  • the pool cleaner can also be powered by a jet of water that is alternatively discharged in opposing directions that are generally parallel to the surface being cleaned to cause the cleaner to move first in one direction and then in the opposite direction.
  • the pool cleaner with a preprogrammed microprocessor and electronic control device, which can include a controller and memory device that is wired to one or more electronic and/or electro-mechanical switches, sensors and the like, in order to insure that the pool cleaner follows a pattern that provides for the cleaning of the entire bottom surface
  • pool cleaner control devices are based upon the initial orientation of the cleaner after it encounters a sidewall of a rectilinear pool having no obstacles or accessories that might impede or trap the pool cleaner, or otherwise interfere with a regular transverse repetitive movement that is designed to pass the cleaner over the entire bottom surface of the
  • swimming pool cleaner having an integral battery that is capable of cleaning an
  • Another object of the invention is to provide an automatic program controlled robotic pool cleaner that is powered by an integral battery that is simple and economical in its construction and which can complete the cleaning of the bottom surface of the residential pools without interruption or recharging of the integral battery during the cleaning operation.
  • a pool cleaner of the present invention that comprises a rechargeable integral battery that is connected to (1) a water pump associated with a cleaning filter; and (2) drive means for advancing the pool cleaner.
  • the water pump seals and related impeller assembly and bearings operate at a high efficiency, i.e., with a low power loss to friction.
  • a highly efficient water pump assembly is necessary to ensure sufficient electrical power from the integral battery to accomplish the cleaning of a relatively large pool.
  • the power requirements of the water pump assembly can be reduced from an average of about 4.5 amps to about 1.0 amp.
  • the reduction in friction losses is achieved by coating and treating the drive shaft of the pump assembly with a friction-reducing compound of the type that is commercially available for use in automotive crankcase applications.
  • the sealed rechargeable battery is preferably a 12-volt lead-acid or lithium type that is rated for at least four ampere-hours of service.
  • the battery is also connected to an inductive recharging circuit which itself is sealed and fitted with an inductive charging element.
  • an inductive charging circuit eliminates the need for any exposed metallic conductors, which adds to the overall safety of the pool cleaner and its charging accessory. Although charging would not customarily be undertaken while the unit is in the water, in the event that the inductive charging element is mated in the charging position and the pool cleaner inadvertently pushed into the water, no shock hazard would arise.
  • an induction coil is utilized in the inductive charging circuit.
  • the inductive charging unit comprises a port and separate power element.
  • the inductive charging port is preferably located in an aperture in the pool cleaner housing.
  • the sealed toroidal element is fixed in the housing aperture at a location that provides a convenient position to receive the mating inductive electrical element.
  • the mating of the two elements can include a friction fit between the plastic surfaces of the respective elements, e.g. , an O-ring, alone or in combination with a positive locking engagement, such as a lug and channel, or the like.
  • the impeller attached to the pump drive motor is in the form of a propeller which provides a relatively large volumetric water flow at a relatively low pressure and requires less power consumption than other well-known alternative types of impellers, such as centrifugal and turbine pumps.
  • the electrical circuit is provided with a switch, either automatic or manual, to isolate the battery during charging and when the cleaner is not in use.
  • a further preferred embodiment of the invention provides for an automatic shut-off of the power supply when the pool cleaner is removed from the water.
  • a sensor and switch circuit are provided that interrupt the power supply from the battery.
  • the sensor and switch can include a float mechanism, a circuit element that is non-conductive when not immersed in, or in contact with water, or a light sensing element that is mounted on the exterior of the housing and is actuated to interrupt the battery power circuit when the sensor detects the relatively brighter ambient light when the unit is removed from the water.
  • a sealed, waterproof rechargeable battery suitable for use in the improved pool cleaner of this invention can be purchased from the Panasonic Corporation and is identified as model LCR 12N4BP.
  • the electric pump motor and drive motor(s) are sealed in waterproof housings to which the electrical conductors are attached.
  • the drive shaft is passed through the aperture of a shaft seal that typically has a torroidal spring that applies the radial sealing force on the axle.
  • a typical pool cleaner it has been found that the power consumption during operation of the sealed pump motor assembly is in excess of 4.0 amperes/hour.
  • the water pump motor drive shaft is treated
  • lubricated shaft means a pump or drive motor shaft that has been lubricated to substantially reduce the frictional forces as compared to a shaft that has not been so lubricated.
  • TFE tetrafluoroethylene
  • FEP fluorinated ethylene- propylene
  • the shaft is heated to a temperature of about 80° C; and 4. the shaft is allowed to cool to ambient temperature prior to its assembly in the pump motor housing seal(s).
  • the drive motor shaft can be similarly treated with the anti- friction lubricant composition to further reduce the overall power consumption.
  • the drive motor typically requires about one ampere-hour of power, which is a relatively low requirement.
  • FIG. 1 is a top, front perspective view, partly in phantom, illustrating one
  • FIG. 2 is an enlarged interior view, partly in section, of a portion of the
  • FIG. 3 is an enlarged cross-sectional side view of the light sensor switch shown in FIG. 1;
  • FIG. 4 is a side view, partly in section, illustrating the induction charging assembly on the mated configuration for charging the pool cleaner battery.
  • a pool cleaner referred to generally as 10 includes an exterior housing 12 fitted with a pump outlet 13 and carrying handle 14. Rotating supports 16, in the form of cylindrical cleaning rollers, support and move the pool cleaner across the bottom or side wall surfaces of the pool to be cleaned.
  • a sealed electric drive motor 20 is connected to drive means 16 through a power train (not shown). Drive motor electrical leads 22 are connected to battery 40.
  • a sealed electric pump motor is connected to a propeller type impeller through drive shaft 33.
  • the pump and its impeller are mounted in axial alignment with the exhaust port 13 mounted in
  • the pool cleaner housing 12 also encloses a filter medium through which the water is drawn from the underside of the cleaner and discharged by the movement of impeller 34 through the discharge port 13.
  • a filter medium through which the water is drawn from the underside of the cleaner and discharged by the movement of impeller 34 through the discharge port 13.
  • Other types of impellers, e.g., turbines create a higher pressure discharge, move to a relatively smaller volume and consume more power.
  • the shaft is treated as described above with the friction-reducing lubricant either along its entire length or at those positions which contact the seals. If the shaft is mounted in bearings outside of the motor housing, that portion of the shaft is also preferably treated with the friction-reducing lubricant.
  • This treatment has the effect of substantially reducing the power consumption of the pump motor. In operational tests, the power consumption was reduced by as much as about 75%, so that the water pump's power consumption was reduced from about four amps to about one amp.
  • the significant reduction in power consumption resulting from the practice of the invention extends the operating time of the pool cleaner by almost four times.
  • the power consumption of the drive motor is relatively much less than the power consumed by the water pump when operated under conventional prior art conditions and without the treatment of the water pump drive shaft with the friction-reducing lubricant.
  • the invention comprehends the use of a lubricated shaft to
  • a further beneficial effect of this reduction in power consumption is to permit the installation of a battery in the interior of a pool cleaner housing that is within the parameters of size and weight that will permit the pool cleaner to be lifted, moved and stored much in the same way as a cleaner of the prior art which receives its power from an external source, i.e., a conventional electric current supply.
  • the size and weight of the battery must also be considered in mamtaining the negative, but near-neutral buoyancy of the cleaner.
  • an inductive charging assembly 50 that comprises an inductive recharging circuit that includes elements that are sealed and waterproof, and that operate at a relatively low voltage.
  • An inductive charging port 58 is securely mounted through an opening in housing 12.
  • the port includes a pair of electrical conductors 59 that enter the sealed battery case 40 and are secured to the battery charging circuit (not shown).
  • a separate power charging element 52 mates with charging port 58 in the charging configuration. Sealed charging element 52 is connected through a power cable 56 to a conventional electrical plug 57.
  • the charging element 52 includes a flexible and wear-resistant collar 54 to preclude damage and the loss of the water-tight seal with power cord 56.
  • the charging element 52 or the port 58 can be provided with a plurality of frictional ribs, an O- ring, or other construction to maintain proper alignment and a secure fit between
  • the pool cleaner is preferably removed from the water and placed away from the pool.
  • the inductive charging assembly provides a means for recharging the battery that avoids the need for any exposed metal conductors that might lead to an electrical shock or other injury in the event that the pool cleaner is accidently or inadvertently placed in the. pool during charging.
  • the inductive element 52 can be handled even when the plug 57 is in a power socket.
  • the materials of construction of the charging port 58 and mating charging element 50 are preferably selected from the class of impact-resistant, non- conducting polymers that are resistant to UN radiation and chemicals commonly used in treating the water in the pool.
  • the pool cleaner is also provided with a light-emitting indicator that is visible during the battery charging to provide information on the condition of the battery's charge.
  • the indicator 44 is a light-emitting diode or similar device mounted on the external surface of the housing 12 or otherwise positioned adjacent an aperture in the housing that will permit the user to determine when the battery is fully charged. Leads 45 extend to the battery 40.
  • a manual or automatic shutoff switch can be provided in the circuit between the external power source and the battery to discontinue the charging current to induction element 50 when the battery has reached the desired level of charge.
  • the particular arrangement of the drive motor, battery, pump motor, switch and their associated • electrical conductors can be varied.
  • the preferred embodiment of the invention positions the battery on the interior of the housing in order to minimize turbulence and other hydrodynamic frictional effects, the battery can be secured in a position which is external to, but attached -securely in a fixed position to the housing 12.
  • the housing typically formed of molded plastic, can be provided with an integral external receptacle or brackets (not shown) for receiving the battery.
  • the battery is an integral part of the pool cleaner whether mounted on the exterior or interior of the housing.
  • switch 70 mounted in housing 12, is- connected on one side to the battery and at the other side of the switch separate leads extend to the drive motor and pump motor.
  • the switch 70 includes an optical sensor in housing 74 that receives ambient light that is transmitted to a photovoltaic element 76 that is in turn linked to the electronic switching device in housing 78.
  • the ambient light is at a relatively low level and the switch is in the open position allowing power to pass through conductor 79 to the pump and drive motors.
  • the photovoltaic layer responds by sending a signal to open the switch and terminate the power transmitted to the two motors.
  • the switch 70 can include a light- emitting source in element 78, which light is reflected internally in the sensor housing 74 to a photovoltaic receiving surface 76. While the pool cleaner and sensor are submerged, the optical reflectivity within the sensor is such that the switch is maintained in the closed position and power flows from the battery to the respective motors. When the sensor is removed from the water, the reflectivity. is reduced and the light emitted escapes from the housing and the switch circuit is opened so that power flow is discontinued.
  • switches including a simple manual toggle switch, can be installed to permit the user to turn the motors on and off.
  • a float switch can also be employed, so that when the pool cleaner is removed from the water, the buoyant portion of the switch changes position and the circuit is opened, thereby terminating the power flow from the battery to the motors.
  • the inductive charging element 52 is shown positioned in the annular chamber of port 58 for receiving the charging current that is directed to the battery.
  • the underside of the port member is provided with leads 42 which, as best seen in FIG. 2, are connected to the charging circuit of the battery 40.
  • the charging element 52 can optionally be provided with an o-ring 53 to assure a secure and stable fit in the annulus 59 during charging.
  • the unit In order to maximize the capability of the robotic cleaner to cover the entire bottom surface of the pool to be cleaned, the unit is provided with a microprocessor that has been programmed to direct the cleaner in a particularly efficient pattern of movements.
  • the programming and installation of microprocessors and controllers is well known in the art.
  • the on-board microprocessor is programmed with an algorithm that results in the following cleaning pattern:
  • the unit traverses the pool to encounter a wall, after which it reverses to cross to the opposite side wall. . 2. After each crossing, the unit reverses, travelling a predetermined distance back along the same path.
  • the unit turns a predetermined angle, which can be about 90°, and advances to reach a side wall.
  • the pattern of returning a predetermined distance along the most recent path and then stopping to turn a predetermined angle is repeated.
  • the counter records the number of contacts with the side walls. After a predetermined number of such side wall contacts have been recorded, the predetermined distance of the reverse leg travel is altered and the routine is continued until the entire bottom area of the pool is contacted and cleaned.
  • FIG. 5 An example of this preferred programmed pattern is schematically illustrated in Fig. 5.
  • parallel lines are used to illustrate the reverse leg portion. However, it will be understood that the actual path followed by. the unit will overlap along the dashed lines.
  • the lines with the arrowheads represent the direction of travel of the unit. The angle
  • a. ovel algorithm that we have developed is incorporated into a microprocessor controller that directs the automated pool cleaner in its cleaning pattern.
  • the novel cleaning pattern is the subject of co-pending patent application entitled “Pool Cleaning Method and Apparatus” filed July 29, 2002 naming Porat and Fridman as inventors, and the disclosure of this co-pending application is incorporated herein in its entirety by reference.
  • an automated cleaner capable of reversing movement and torning is utilized.
  • the unit is initially placed at an arbitrary location on the bottom of pool 110, and the method comprises moving the cleaner in a forward direction until it encounters an upright pool wall 112, reversing the robot until it is a predetermined distance 124 from the wall 112, turning it through a predetermined angle 126 that is less than 180°, and preferably 90° for a rectilinear pool, and continuing to move it until it again encounters an upright wall- 116, and then repeating those steps until the unit has encountered upright walls e.g., 118, 112, 114, 118 a predetermined number of times, at which point the predetermined distance is changed e.g. to 130. All of the previous steps are repeated again until a substantial area of the pool floor 110 has been covered.
  • a rectangular pool is cleaned by setting the turning angle to 90° and the number of turns before changing the predetermined distance from
  • the robot has a propeller-type impeller driven in a horizontal plane, and the robot is turned by interrupting motive force to the impeller a plurality of times during a predetermined period to impart a sideways directed bias momentum to the robot.
  • FIG. 6 A schematic illustration of the arrangement of elements in the interior of the pool cleaner housing is shown in Fig. 6.
  • the particular position of the controller 86 and central processing unit (CPU) 94 of the microprocessor 80 is not • critical.
  • the location of the wall sensor 92, schematically illustrated in Fig. 6, will be understood by one of ordinary skill in the art to be comprised of one or more components located with transmitting/receiving elements located at either end of the unit.
  • sensors can be mechanical or electro-mechanical, but are preferably electronic, e.g., infrared transmitters which receive signals reflected from the pool's side walls.
  • the cleaner can also include a ground position system (GPS) 95 with floating antenna 97 for use in gathering data on the location and way points as the unit traverses the bottom of the pool.
  • GPS ground position system
  • FIG. 7 A schematic circuit diagram is illustrated in Fig. 7. Again, the arrangement of elements is merely illustrative and not to scale.
  • the electronic elements including the microprocessor CPU 94, controller 86, counter 96, and wall counter 96 and sensor 92 are preferably incorporated into a unitary waterproof housing or assembly for ease and economy of installation and replacement, should that become necessary.
  • a global positioning system or "GPS" unit 95 that is also in communication with the CPU and controller.
  • GPS global positioning system
  • the utilization of GPS units with marine and aircraft navigational systems is well known in the art. It is within the skill of the art to integrate the control of the pool cleaning unit based on the algorithm with a starting set of coordinates provided by the GPS unit.
  • the pool cleaner can be manually positioned at one corner of the pool as prescribed by the operating instructions and the GPS coordinate entered into the controller memory.
  • the unit can then be taken to a different location along the pool, e.g. , the diagonally opposite corner of a rectangular pool and those GPS coordinates entered.
  • the program will then have sufficient information to determine an appropriate path for the unit to follow in order to clean substantially the entire bottom of the pool.
  • the entry of the coordinates can be in the way of a manual push button or other similar entry device based on a programming sequence provided to the user in a user's manual.
  • the unit will also have to be provided with a floating antenna wire for receiving the GPS signals, or they can be transmitted through a receiver in the power supply.
  • microprocessor is provided with a plurality of algorithms and a display or manual switch is provided to permit the seller or user

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Electric Vacuum Cleaner (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

A submersible robotic pool cleaner (10) is provided with an integral sealed rechargeable battery (40) and an inductive charging assembly (50), a first portion (58) of which is mounted in the pool cleaner housing (12) and during the charging, receives a second separate portion (52) that is connected by a cable (56) to a conventional power source. The pump motor drive shaft is treated with a specialized anti-friction lubricant composition to minimize the power consumption of the pump motor assembly (30) and permit the pool cleaner (10) to completely traverse the surfaces to be cleaned within the fully-charged power capacity of the battery (40).

Description

SUBMERSIBLE POOL CLEANER WITH INTEGRAL RECHARGEABLE BATTERY
Fiel of the Invention
This invention relates to robotic, self-propelled submersible pool and tank
cleaners.
Background of the Invention Conventional robotic pool cleaners are powered by electric drive motors
and/or water pumps that receive power from a power cord or cable that is attached to a low- voltage power source outside of the pool. The use of a battery or batteries as a power source has also been proposed. For example, a rechargeable battery in a waterproof or water-resistant floating case having a power cable extending to the submerged pool cleaner has the advantage of eliminating or substantially reducing problems associated with twisting of the power cable which occurs with a remote- stationary power supply unit as the pool cleaner traverses the bottom of the pool in its cleaning pattern.
Although the inclusion of one or more batteries in the submersible pool cleaner housing has been proposed, the limitations of battery life and power consumption have prevented the realization of a practical commercial pool cleaner having an integral battery as the sole source of power that is required for cleaning a residential swimming pool. As usedTierein, the term "integral battery" means a battery that is secured to the moving pool cleaner, preferably on the interior of the housing, and is to be distinguished from a battery that is tethered to the moving pool cleaner as by a power cable extending away from the pool cleaner to a floating battery housing, or an otherwise remotely positioned battery.
As previously proposed, an integral battery lacks sufficient power to complete cleaning patterns known to have been disclosed or used by the prior art. Furthermore, while a floating battery has some apparent advantages, battery power is required to overcome hydrodynamic forces resulting from moving the battery housing through the water by the tethering power cord.
A robotic pool cleaner utilizes one water pump assembly to draw water through an internal filter. The pool cleaner can also have at least one drive motor that is utilized to move the cleaner across the surface(s) to be cleaned. Typically, the drive motor that is linked through mechanical drive means has a relatively lower power consumption, as compared to the power consumed by the pump motor.
The motion of the pool cleaner can be directed from the motor through a drive train to a generally cylindrical cleaning brush which contacts the surface of the pool to be cleaned or to a rotating axle that causes the movement of one or more wheels or endless tracks which support the pool cleaner. A jet of water can also be discharged from a port at approximately a right angle to the surface over which the pool cleaner is moving in order to maintain the pool cleaner, which is conventionally of nearly neutral buoyancy, in the appropriate orientation for cleaning.
As will be understood by one of ordinary skill in the art, the pool cleaner can also be powered by a jet of water that is alternatively discharged in opposing directions that are generally parallel to the surface being cleaned to cause the cleaner to move first in one direction and then in the opposite direction. With this arrangement, it is possible to eliminate the drive motor and drive assembly,
thereby reducing the overall power consumption of the pool cleaner. It is also well known in the art to provide the pool cleaner with a preprogrammed microprocessor and electronic control device, which can include a controller and memory device that is wired to one or more electronic and/or electro-mechanical switches, sensors and the like, in order to insure that the pool cleaner follows a pattern that provides for the cleaning of the entire bottom surface
of the pool. In some cases, the programmed movement is entirely random and can take account of pools of different sizes and shapes. Other pool cleaner control devices are based upon the initial orientation of the cleaner after it encounters a sidewall of a rectilinear pool having no obstacles or accessories that might impede or trap the pool cleaner, or otherwise interfere with a regular transverse repetitive movement that is designed to pass the cleaner over the entire bottom surface of the
pool.
It is therefore an object of the present invention to provide an improved
swimming pool cleaner having an integral battery that is capable of cleaning an
entire swimrning pool without recharging. It is a further object of the invention to provide a robotic swimming pool cleaner having an integral battery and no external wires or connections leading to
accessories outside of the pool. Another object of the invention is to provide an automatic program controlled robotic pool cleaner that is powered by an integral battery that is simple and economical in its construction and which can complete the cleaning of the bottom surface of the residential pools without interruption or recharging of the integral battery during the cleaning operation.
It is a further object of the invention to provide an improved programmed electronic integrated circuit device that provides for an efficient pattern of movement for a pool cleaner having an integral battery during the cleaning of the bottom surface of a swimming pool.
Summary of the Invention
The above objects and other benefits and advantages are achieved by a pool cleaner of the present invention that comprises a rechargeable integral battery that is connected to (1) a water pump associated with a cleaning filter; and (2) drive means for advancing the pool cleaner. In order to provide for the power requirements, the water pump seals and related impeller assembly and bearings operate at a high efficiency, i.e., with a low power loss to friction. A highly efficient water pump assembly is necessary to ensure sufficient electrical power from the integral battery to accomplish the cleaning of a relatively large pool. In accordance with the method and apparatus of the present invention, it has been found that the power requirements of the water pump assembly can be reduced from an average of about 4.5 amps to about 1.0 amp. This reduction in the pump motor power requirement is directly attributable to the reduction of frictional forces on the pump drive shaft by the seals and/or bearings. The effect of reducing the frictional forces is that a smaller battery having the necessary power storage capacity can be integrated into the construction and operation of the
pool cleaner. The reduction in friction losses is achieved by coating and treating the drive shaft of the pump assembly with a friction-reducing compound of the type that is commercially available for use in automotive crankcase applications.
The sealed rechargeable battery is preferably a 12-volt lead-acid or lithium type that is rated for at least four ampere-hours of service. In order to avoid any potential hazards, the battery is also connected to an inductive recharging circuit which itself is sealed and fitted with an inductive charging element. The employment of an inductive charging circuit eliminates the need for any exposed metallic conductors, which adds to the overall safety of the pool cleaner and its charging accessory. Although charging would not customarily be undertaken while the unit is in the water, in the event that the inductive charging element is mated in the charging position and the pool cleaner inadvertently pushed into the water, no shock hazard would arise.
In a preferred embodiment, an induction coil is utilized in the inductive charging circuit. In this embodiment, the inductive charging unit comprises a port and separate power element.
The inductive charging port is preferably located in an aperture in the pool cleaner housing. The sealed toroidal element is fixed in the housing aperture at a location that provides a convenient position to receive the mating inductive electrical element. The mating of the two elements can include a friction fit between the plastic surfaces of the respective elements, e.g. , an O-ring, alone or in combination with a positive locking engagement, such as a lug and channel, or the like. In a further preferred embodiment of the invention, the impeller attached to the pump drive motor is in the form of a propeller which provides a relatively large volumetric water flow at a relatively low pressure and requires less power consumption than other well-known alternative types of impellers, such as centrifugal and turbine pumps. The electrical circuit is provided with a switch, either automatic or manual, to isolate the battery during charging and when the cleaner is not in use. A further preferred embodiment of the invention provides for an automatic shut-off of the power supply when the pool cleaner is removed from the water. A sensor and switch circuit are provided that interrupt the power supply from the battery. The sensor and switch can include a float mechanism, a circuit element that is non-conductive when not immersed in, or in contact with water, or a light sensing element that is mounted on the exterior of the housing and is actuated to interrupt the battery power circuit when the sensor detects the relatively brighter ambient light when the unit is removed from the water. A sealed, waterproof rechargeable battery suitable for use in the improved pool cleaner of this invention can be purchased from the Panasonic Corporation and is identified as model LCR 12N4BP. Other suitable commercial equivalents are readily available from Panasonic and other manufacturers. As will be understood by one of ordinary skill in the art, the electric pump motor and drive motor(s) are sealed in waterproof housings to which the electrical conductors are attached. The drive shaft is passed through the aperture of a shaft seal that typically has a torroidal spring that applies the radial sealing force on the axle. In a typical pool cleaner, it has been found that the power consumption during operation of the sealed pump motor assembly is in excess of 4.0 amperes/hour.
In order to obtain the maximum reduction in frictional forces using the anti-friction composition and lubricant, the water pump motor drive shaft is treated
in at least those portions that contact the pump seals, and preferably any other contact or bearing surfaces that support the pump shaft. As a practical matter, it is most efficient from a production standpoint to treat substantially the entire surface of the pump shaft prior to its assembly,
As used herein, the term "lubricated shaft" means a pump or drive motor shaft that has been lubricated to substantially reduce the frictional forces as compared to a shaft that has not been so lubricated.
One product that has been found suitable for use in the practice of the invention is sold under the trademark RENERUP. Information on the purchase of this product is available on the Internet at www.rev_er_up.com.data.htm. Another product that is suitable for use in the invention is sold as "Nilsen's Oil Fortifier". Other suitable products are sole in retail automotive supply stores as high efficiency crankcase lubricant additives. Such additives can include tetrafluoroethylene (TFE), fluorocarbon polymers and/ or fluorinated ethylene- propylene (FEP) resins and like products that are known to significantly reduce the coefficient of friction between moving surfaces. The method of treatment is as follows: 1. the pump motor shaft is heated to about 40° C; 2. the lubricant composition is applied as a liquid;
- 3. the shaft is heated to a temperature of about 80° C; and 4. the shaft is allowed to cool to ambient temperature prior to its assembly in the pump motor housing seal(s). Optionally, the drive motor shaft can be similarly treated with the anti- friction lubricant composition to further reduce the overall power consumption. However, the drive motor typically requires about one ampere-hour of power, which is a relatively low requirement.
It is to be understood from the above description that more than one battery, as well as more than one drive motor and/ or pump motor can be utilized in the method and apparatus of the invention.
Brief Description of the Drawings
The invention will be further described below and with reference to the
drawings in which:
FIG. 1 is a top, front perspective view, partly in phantom, illustrating one
preferred embodiment of the invention;
FIG. 2 is an enlarged interior view, partly in section, of a portion of the
pool cleaner of FIG. 1; FIG. 3 is an enlarged cross-sectional side view of the light sensor switch shown in FIG. 1; and
FIG. 4 is a side view, partly in section, illustrating the induction charging assembly on the mated configuration for charging the pool cleaner battery.
Detailed Description of a Preferred Embodiment
With reference to FIG. 1, a pool cleaner referred to generally as 10 includes an exterior housing 12 fitted with a pump outlet 13 and carrying handle 14. Rotating supports 16, in the form of cylindrical cleaning rollers, support and move the pool cleaner across the bottom or side wall surfaces of the pool to be cleaned. A sealed electric drive motor 20 is connected to drive means 16 through a power train (not shown). Drive motor electrical leads 22 are connected to battery 40.
With continuing reference to FIG. 1, a sealed electric pump motor is connected to a propeller type impeller through drive shaft 33. The pump and its impeller are mounted in axial alignment with the exhaust port 13 mounted in
housing 12.
The pool cleaner housing 12 also encloses a filter medium through which the water is drawn from the underside of the cleaner and discharged by the movement of impeller 34 through the discharge port 13. Other various types of water pumps and/or impellers that have been utilized in prior art pool cleaner, the preferred impeller for use in the present invention is of the propeller type. It has been found that this type of impeller provides the most efficient force for moving the desired large volume of water through the pool cleaner filter to provide an effective cleaning. Other types of impellers, e.g., turbines, create a higher pressure discharge, move to a relatively smaller volume and consume more power. During the assembly of the pump motor in its waterproof housing, the shaft is treated as described above with the friction-reducing lubricant either along its entire length or at those positions which contact the seals. If the shaft is mounted in bearings outside of the motor housing, that portion of the shaft is also preferably treated with the friction-reducing lubricant. This treatment has the effect of substantially reducing the power consumption of the pump motor. In operational tests, the power consumption was reduced by as much as about 75%, so that the water pump's power consumption was reduced from about four amps to about one amp.
As will be apparent to one of ordinary skill in the art, the significant reduction in power consumption resulting from the practice of the invention extends the operating time of the pool cleaner by almost four times. The power consumption of the drive motor is relatively much less than the power consumed by the water pump when operated under conventional prior art conditions and without the treatment of the water pump drive shaft with the friction-reducing lubricant. However, the invention comprehends the use of a lubricated shaft to
rninimize frictional losses.
A further beneficial effect of this reduction in power consumption is to permit the installation of a battery in the interior of a pool cleaner housing that is within the parameters of size and weight that will permit the pool cleaner to be lifted, moved and stored much in the same way as a cleaner of the prior art which receives its power from an external source, i.e., a conventional electric current supply. The size and weight of the battery must also be considered in mamtaining the negative, but near-neutral buoyancy of the cleaner. With continuing reference to FIG. 1, there is also shown an inductive charging assembly 50 that comprises an inductive recharging circuit that includes elements that are sealed and waterproof, and that operate at a relatively low voltage. An inductive charging port 58 is securely mounted through an opening in housing 12. The port includes a pair of electrical conductors 59 that enter the sealed battery case 40 and are secured to the battery charging circuit (not shown). A separate power charging element 52 mates with charging port 58 in the charging configuration. Sealed charging element 52 is connected through a power cable 56 to a conventional electrical plug 57. In a preferred embodiment, the charging element 52 includes a flexible and wear-resistant collar 54 to preclude damage and the loss of the water-tight seal with power cord 56. The charging element 52 or the port 58 can be provided with a plurality of frictional ribs, an O- ring, or other construction to maintain proper alignment and a secure fit between
these members during charging.
During battery charging, the pool cleaner is preferably removed from the water and placed away from the pool. However, as will be appreciated by one of ordinary skill in the art, the inductive charging assembly provides a means for recharging the battery that avoids the need for any exposed metal conductors that might lead to an electrical shock or other injury in the event that the pool cleaner is accidently or inadvertently placed in the. pool during charging. In fact, the inductive element 52 can be handled even when the plug 57 is in a power socket. The materials of construction of the charging port 58 and mating charging element 50 are preferably selected from the class of impact-resistant, non- conducting polymers that are resistant to UN radiation and chemicals commonly used in treating the water in the pool.
In a particularly preferred embodiment, the pool cleaner is also provided with a light-emitting indicator that is visible during the battery charging to provide information on the condition of the battery's charge. In an especially preferred embodiment, the indicator 44 is a light-emitting diode or similar device mounted on the external surface of the housing 12 or otherwise positioned adjacent an aperture in the housing that will permit the user to determine when the battery is fully charged. Leads 45 extend to the battery 40. In an alternative embodiment, a manual or automatic shutoff switch can be provided in the circuit between the external power source and the battery to discontinue the charging current to induction element 50 when the battery has reached the desired level of charge.
As will also be understood by one of ordinary skill in the art, the particular arrangement of the drive motor, battery, pump motor, switch and their associated electrical conductors can be varied. Although the preferred embodiment of the invention positions the battery on the interior of the housing in order to minimize turbulence and other hydrodynamic frictional effects, the battery can be secured in a position which is external to, but attached -securely in a fixed position to the housing 12. For example, the housing, typically formed of molded plastic, can be provided with an integral external receptacle or brackets (not shown) for receiving the battery. In any event, it will be understood from the definition provided above, that the battery is an integral part of the pool cleaner whether mounted on the exterior or interior of the housing. As best shown in FIG. 2, switch 70, mounted in housing 12, is- connected on one side to the battery and at the other side of the switch separate leads extend to the drive motor and pump motor.
In a particularly preferred embodiment, as illustrated in FIG. 3, the switch 70 includes an optical sensor in housing 74 that receives ambient light that is transmitted to a photovoltaic element 76 that is in turn linked to the electronic switching device in housing 78. When the pool cleaner is submerged, the ambient light is at a relatively low level and the switch is in the open position allowing power to pass through conductor 79 to the pump and drive motors. When the pool cleaner is removed from the water, the ambient light increases and the photovoltaic layer responds by sending a signal to open the switch and terminate the power transmitted to the two motors.
In a further preferred embodiment, the switch 70 can include a light- emitting source in element 78, which light is reflected internally in the sensor housing 74 to a photovoltaic receiving surface 76. While the pool cleaner and sensor are submerged, the optical reflectivity within the sensor is such that the switch is maintained in the closed position and power flows from the battery to the respective motors. When the sensor is removed from the water, the reflectivity. is reduced and the light emitted escapes from the housing and the switch circuit is opened so that power flow is discontinued.
Various other types of switches, including a simple manual toggle switch, can be installed to permit the user to turn the motors on and off. A float switch can also be employed, so that when the pool cleaner is removed from the water, the buoyant portion of the switch changes position and the circuit is opened, thereby terminating the power flow from the battery to the motors.
Referring now to FIG. 4, the inductive charging element 52 is shown positioned in the annular chamber of port 58 for receiving the charging current that is directed to the battery. The underside of the port member is provided with leads 42 which, as best seen in FIG. 2, are connected to the charging circuit of the battery 40. The charging element 52 can optionally be provided with an o-ring 53 to assure a secure and stable fit in the annulus 59 during charging.
In order to maximize the capability of the robotic cleaner to cover the entire bottom surface of the pool to be cleaned, the unit is provided with a microprocessor that has been programmed to direct the cleaner in a particularly efficient pattern of movements. The programming and installation of microprocessors and controllers is well known in the art.
In a particularly preferred embodiment, the on-board microprocessor is programmed with an algorithm that results in the following cleaning pattern:
1. Following initiation, the unit traverses the pool to encounter a wall, after which it reverses to cross to the opposite side wall. . 2. After each crossing, the unit reverses, travelling a predetermined distance back along the same path.
3. When the predetermined distance is reached, the unit turns a predetermined angle, which can be about 90°, and advances to reach a side wall.
4. Thereafter, the unit reverses and traverses the bottom to the opposite side wall.
The pattern of returning a predetermined distance along the most recent path and then stopping to turn a predetermined angle is repeated. The counter records the number of contacts with the side walls. After a predetermined number of such side wall contacts have been recorded, the predetermined distance of the reverse leg travel is altered and the routine is continued until the entire bottom area of the pool is contacted and cleaned.
An example of this preferred programmed pattern is schematically illustrated in Fig. 5. In order to more clearly depict the cleaning pattern, parallel lines are used to illustrate the reverse leg portion. However, it will be understood that the actual path followed by. the unit will overlap along the dashed lines. The lines with the arrowheads represent the direction of travel of the unit. The angle
of. rotation illustrated, is 90°. In a particularly preferred embodiment of the present invention, a. ovel algorithm that we have developed is incorporated into a microprocessor controller that directs the automated pool cleaner in its cleaning pattern. The novel cleaning pattern is the subject of co-pending patent application entitled "Pool Cleaning Method and Apparatus" filed July 29, 2002 naming Porat and Fridman as inventors, and the disclosure of this co-pending application is incorporated herein in its entirety by reference.
In its broadest construction, the improved method is practiced in accordance with the step-wise procedure that follows.
In this embodiment of the invention's apparatus and method for cleaning the surfaces of a pool, an automated cleaner capable of reversing movement and torning is utilized. The unit is initially placed at an arbitrary location on the bottom of pool 110, and the method comprises moving the cleaner in a forward direction until it encounters an upright pool wall 112, reversing the robot until it is a predetermined distance 124 from the wall 112, turning it through a predetermined angle 126 that is less than 180°, and preferably 90° for a rectilinear pool, and continuing to move it until it again encounters an upright wall- 116, and then repeating those steps until the unit has encountered upright walls e.g., 118, 112, 114, 118 a predetermined number of times, at which point the predetermined distance is changed e.g. to 130. All of the previous steps are repeated again until a substantial area of the pool floor 110 has been covered. In a preferred embodiment, a rectangular pool is cleaned by setting the turning angle to 90° and the number of turns before changing the predetermined distance from 125 to 130
is seven.
In another aspect of the invention, the robot has a propeller-type impeller driven in a horizontal plane, and the robot is turned by interrupting motive force to the impeller a plurality of times during a predetermined period to impart a sideways directed bias momentum to the robot.
A schematic illustration of the arrangement of elements in the interior of the pool cleaner housing is shown in Fig. 6. The particular position of the controller 86 and central processing unit (CPU) 94 of the microprocessor 80 is not • critical. Likewise, the location of the wall sensor 92, schematically illustrated in Fig. 6, will be understood by one of ordinary skill in the art to be comprised of one or more components located with transmitting/receiving elements located at either end of the unit. Such sensors can be mechanical or electro-mechanical, but are preferably electronic, e.g., infrared transmitters which receive signals reflected from the pool's side walls. The cleaner can also include a ground position system (GPS) 95 with floating antenna 97 for use in gathering data on the location and way points as the unit traverses the bottom of the pool.
A schematic circuit diagram is illustrated in Fig. 7. Again, the arrangement of elements is merely illustrative and not to scale. The electronic elements, including the microprocessor CPU 94, controller 86, counter 96, and wall counter 96 and sensor 92 are preferably incorporated into a unitary waterproof housing or assembly for ease and economy of installation and replacement, should that become necessary. Also shown in Fig. 7 is a global positioning system or "GPS" unit 95 that is also in communication with the CPU and controller. The utilization of GPS units with marine and aircraft navigational systems is well known in the art. It is within the skill of the art to integrate the control of the pool cleaning unit based on the algorithm with a starting set of coordinates provided by the GPS unit. For example, the pool cleaner can be manually positioned at one corner of the pool as prescribed by the operating instructions and the GPS coordinate entered into the controller memory. The unit can then be taken to a different location along the pool, e.g. , the diagonally opposite corner of a rectangular pool and those GPS coordinates entered. The program will then have sufficient information to determine an appropriate path for the unit to follow in order to clean substantially the entire bottom of the pool.
The entry of the coordinates can be in the way of a manual push button or other similar entry device based on a programming sequence provided to the user in a user's manual. A separate hand-held device that communicates with the controller, as by IR signals or conductor wires, can be also utilized. The unit will also have to be provided with a floating antenna wire for receiving the GPS signals, or they can be transmitted through a receiver in the power supply. Once the unit is positioned on the bottom surface of the pool and activated, the algorithm that now includes the GPS coordinates can accurately direct the movement, turning and distance changes necessary to cover the entire bottom surface of the pool in an efficient cleaning pattern.
. Alternate algorithms are provided for round, oval or other shaped pools. In a preferred embodiment the microprocessor is provided with a plurality of algorithms and a display or manual switch is provided to permit the seller or user
to select the optimum program for the' pool to be. cleaned. While the invention has been described with reference to the specific embodiments set forth above and in the drawings forming a part of this application, modifications and variations will be apparent to those skilled in the art that will fall within the scope of the claims that follow.

Claims

I claim:
1. A self-propelled, submersible pool cleaner comprising: a) an integral sealed rechargeable battery; b) a sealed water pump motor electrically connected to said battery, said motor having a shaft on which is mounted an impeller; and c) a first portion of an inductive charging assembly electrically connected to said battery, said first portion of the inductive charging assembly being permanently affixed to said pool cleaner, said first portion of the inductive charging assembly having an aperture for receiving a second portion of the inductive charging assembly in mating relation, whereby said battery is recharged by the mating of the first and second portions of the inductive charging assembly and when said second portion is connected to an external power supply.
2. The pool cleaner of claim 1, wherein the battery produces a voltage in the range of from 6 volts to 12 volts.
3. The pool cleaner of claim 1, wherein the battery is connected to the punip motor through a switch.
4. The pool cleaner of claim 1, wherein the pump impeller is a propeller.
5. The pool cleaner of claim 1, wherein the pump motor operates on twelve volts.
6. The pool cleaner of claim 1, which further comprises a housing, wherein the battery is positioned inside of the housing.
7. The pool cleaner of claim 6, which further comprises a switch mounted on said housing, whereby the power from the battery can be interrupted when the switch is moved to an off position.
8. The pool cleaner of claim 7, wherein the switch is a light-sensitive optical switch for interrupting the power to the pump and drive motors.
9. The pool cleaner of claim 7, wherein the switch is a toggle switch.
.
10. The pool cleaner of claim 1, which further comprises a drive motor electrically connected to the battery for propelling the pool cleaner.
11. A battery-powered submersible pool. cleaner comprising a pool cleaner housing, an integral rechargeable battery secured to said housing and an inductive charging assembly, at least one portion of which is secured to said housing and electrically connected to the battery.
12. The pool cleaner of claim 11 that further includes an integral water pump and which is moved by the discharge of water from the water pump. •
13. The pool cleaner of claim 11 that includes a programmed microprocessor and controller and which is programmed to move in a generally rectilinear path over the bottom surface of a pool or tank.
14. The pool cleaner of claim 11 in which a second portion of the inductive charging assembly is received in mating relation in a recess of the portion connected to the battery.
15. The pool cleaner of claim 14 in which the second portion includes a power cable and is of waterproof construction.
16. A method for improving the efficiency of an electric motor contained in a waterproof motor housing having at least one drive shaft extending through a waterproof seal in said motor housing, the method comprising the steps of heating the drive shaft to a temperature of about 40°; applying a liquid automotive crankcase antifriction lubricant additive to the shaft; heating the coated shaft to a temperature of about 80° C; cooling the shaft to ambient temperature; assembling the drive shaft to the motor; and placing the seal on the drive shaft.
17. The method of claim 16, wherein the lubricant composition is a
polymeric material.
18. The method of claim 16, wherein the liquid lubricant composition is
applied to the portion of the shaft in contact with the seal.
19. The method of claim 16, wherein the drive shaft is stainless steel.
20. A method of improving the overall operating efficiency of an electric motor-powered assembly, the assembly comprising an electric motor, a drive shaft connected to the motor, a driven unit connected to the drive shaft and one or more contact units through which the drive shaft passes axially, the contact units selected from the group consisting of seals bearings and journals, the method comprising the steps of: heating the drive shaft to a temperature of about 40°; applying a liquid automotive crankcase antifriction lubricant additive to the shaft; heating the coated shaft to a temperature of about 80° C; cooling the shaft to . ambient temperature; assembling the drive shaft to the motor; and placing the seal on the drive shaft.
PCT/US2003/025258 2002-08-12 2003-08-11 Submersible pool cleaner with integral rechargeable battery WO2004015223A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
ES03785234T ES2406754T3 (en) 2002-08-12 2003-08-11 Submersible pool cleaner with integral rechargeable battery
EP03785234.0A EP1534912B9 (en) 2002-08-12 2003-08-11 Submersible pool cleaner with integral rechargeable battery
AU2003258186A AU2003258186A1 (en) 2002-08-12 2003-08-11 Submersible pool cleaner with integral rechargeable battery
IL165982A IL165982A (en) 2002-08-12 2004-12-24 Submersible pool cleaner with integral rechargeable battery

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/218,070 US6842931B2 (en) 2002-08-12 2002-08-12 Submersible pool cleaner with integral rechargeable battery
US10/218,070 2002-08-12

Publications (2)

Publication Number Publication Date
WO2004015223A2 true WO2004015223A2 (en) 2004-02-19
WO2004015223A3 WO2004015223A3 (en) 2004-05-13

Family

ID=31495247

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/025258 WO2004015223A2 (en) 2002-08-12 2003-08-11 Submersible pool cleaner with integral rechargeable battery

Country Status (6)

Country Link
US (2) US6842931B2 (en)
EP (1) EP1534912B9 (en)
AU (1) AU2003258186A1 (en)
ES (1) ES2406754T3 (en)
IL (1) IL165982A (en)
WO (1) WO2004015223A2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015005801A1 (en) * 2013-07-12 2015-01-15 Ole Molaug Eiendom As Autonomous device for cleaning a surface of a submerged structure
FR3041982A1 (en) * 2015-10-05 2017-04-07 Max Roumagnac AUTONOMOUS SWIMMING POOL CLEANING ROBOT
EP3926126A3 (en) * 2016-09-13 2022-08-31 Maytronics Ltd. Pool cleaning robot
WO2022254380A1 (en) * 2021-06-03 2022-12-08 Zodiac Pool Care Europe Electrical connectors configured for positioning on, at, in, or near bodies of automatic swimming pool cleaners
WO2023187592A1 (en) * 2022-03-29 2023-10-05 Zodiac Pool Care Europe Automatic swimming pool cleaner systems with improved visual communication

Families Citing this family (82)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0003708D0 (en) * 2000-02-17 2000-04-05 Fisher Power Wave Limited Power tool
AU2002317622B2 (en) 2001-07-03 2008-01-10 Pentair Pool Products, Inc. Automatic pool cleaner with gear change mechanism
IL156535A (en) * 2003-06-19 2006-12-10 Maytronics Ltd Pool cleaning apparatus
WO2005035909A1 (en) * 2003-10-14 2005-04-21 Maytronics Ltd. Cordless pool cleaning robot
US7101475B1 (en) * 2003-12-22 2006-09-05 Terry Antone Maaske Autonomously navigating solar swimming pool skimmer
US7118632B2 (en) * 2004-05-26 2006-10-10 Aqua-Vac Systems, Inc. Pool cleaning method and device
US8007653B2 (en) 2004-09-15 2011-08-30 Aquatron, Inc. Method and appartus for operation of pool cleaner with integral chlorine generator
CN100365239C (en) * 2004-12-30 2008-01-30 天津望圆工贸有限责任公司 Automatic cleaning machine for swimming pool
US20060143817A1 (en) * 2005-01-06 2006-07-06 Automatic Pool Covers, Inc. Submersible motor
US20070028405A1 (en) * 2005-08-04 2007-02-08 Efraim Garti Pool cleaning robot
US20070089228A1 (en) * 2005-10-24 2007-04-26 Sidler Steven R Apparatus and Methods for Removing Insects From Swimming Pools and the Like
US7690066B2 (en) * 2005-11-03 2010-04-06 Zodiac Pool Care, Inc. Automatic pool cleaner
EP1951710A4 (en) 2005-11-09 2010-08-25 Univ Columbia Photochemical methods and photoactive compounds for modifying surfaces
ITFI20050234A1 (en) * 2005-11-15 2007-05-16 Fabio Bernini AUTOMATIC POOL CLEANER
US7568259B2 (en) * 2005-12-13 2009-08-04 Jason Yan Robotic floor cleaner
US7437790B1 (en) * 2006-02-13 2008-10-21 Mike Ajello Pool cleaning vacuum employing multiple power supply sources and associated method
EP2041033A4 (en) * 2006-05-17 2012-12-19 Aquatron Inc Robotic pool cleaner with internal ultraviolet water sterilization
US7621014B2 (en) * 2006-09-29 2009-11-24 Aquatron Llc Method for controlling twisting of pool cleaner power cable
WO2008066619A1 (en) * 2006-10-19 2008-06-05 Travis Sparks Pool light with safety alarm and sensor array
US20080099409A1 (en) * 2006-10-26 2008-05-01 Aquatron Robotic Systems Ltd. Swimming pool robot
US20090056042A1 (en) * 2007-08-30 2009-03-05 Daniel Pena Cleaning tool
FR2925555B1 (en) * 2007-12-21 2010-01-22 Zodiac Pool Care Europe IMMERSE SURFACE CLEANING APPARATUS WITH EASY DRAIN
US7867389B2 (en) * 2008-05-06 2011-01-11 Pool Technology Pool cleaning vehicle having an advanced drain system
US8343339B2 (en) * 2008-09-16 2013-01-01 Hayward Industries, Inc. Apparatus for facilitating maintenance of a pool cleaning device
USD630808S1 (en) * 2009-07-01 2011-01-11 Hayward Industries, Inc. Pool cleaner
USD630809S1 (en) * 2009-07-01 2011-01-11 Hayward Industries, Inc. Pool cleaner
US9593502B2 (en) 2009-10-19 2017-03-14 Hayward Industries, Inc. Swimming pool cleaner
KR101648348B1 (en) 2010-04-06 2016-08-16 삼성전자주식회사 Robot cleaning system and control method that equip wireless electric power charge function
US8784077B1 (en) * 2010-04-30 2014-07-22 Brian Ray Submersible battery operated water pump system
CA136282S (en) * 2010-07-09 2011-02-07 Cristiaan Van Den Heuvel Compact floating vacuum cleaner
US8784652B2 (en) 2010-09-24 2014-07-22 Poolvergnuegen Swimming pool cleaner with a rigid debris canister
US8869337B2 (en) 2010-11-02 2014-10-28 Hayward Industries, Inc. Pool cleaning device with adjustable buoyant element
WO2012079027A2 (en) * 2010-12-10 2012-06-14 Hayward Industries, Inc. Power supplies for pool and spa equipment
EP2596733B1 (en) * 2011-11-22 2016-10-19 Nilfisk A/S Combined primary and secondary units
JP2013146302A (en) * 2012-01-17 2013-08-01 Sharp Corp Self-propelled electronic device
ES2538700T3 (en) * 2012-05-30 2015-06-23 Fabrizio Bernini Swimming pool cleaning device
US9259130B2 (en) * 2012-06-04 2016-02-16 Pentair Water Prool and Spa, Inc. Pool cleaner light module
US9388595B2 (en) * 2012-07-10 2016-07-12 Aqua Products, Inc. Pool cleaning system and method to automatically clean surfaces of a pool using images from a camera
AU2013312793B2 (en) 2012-09-04 2017-08-10 Pentair Water Pool And Spa, Inc. Pool cleaner generator module with magnetic coupling
US20140137343A1 (en) * 2012-11-20 2014-05-22 Aqua Products, Inc. Pool or tank cleaning vehicle with a powered brush
EP2743428B1 (en) * 2012-12-17 2020-02-05 Spectralight Technologies, Inc. Pool cleaning robot
US9903130B2 (en) * 2012-12-22 2018-02-27 Maytronics Ltd. Autonomous pool cleaning robot with an external docking station
US10111563B2 (en) 2013-01-18 2018-10-30 Sunpower Corporation Mechanism for cleaning solar collector surfaces
US9073614B2 (en) * 2013-02-28 2015-07-07 Carl Nettleton Device and system for cleaning a surface in a marine environment
US10161154B2 (en) 2013-03-14 2018-12-25 Hayward Industries, Inc. Pool cleaner with articulated cleaning members and methods relating thereto
WO2014150506A1 (en) 2013-03-15 2014-09-25 Hayward Industries, Inc. Pool cleaning device with wheel drive assemblies
USD742112S1 (en) * 2013-09-26 2015-11-03 Samsung Electronics Co., Ltd. Damp cloth for robot cleaner
US9091092B1 (en) * 2014-05-21 2015-07-28 Dongguan Smartpool Prodwcts Incorporated Co Ltd Pool cleaner
US9945140B2 (en) * 2014-05-30 2018-04-17 Ingenieria Y Marketing, S.A. Floor and wall cleaner
US9595833B2 (en) * 2014-07-24 2017-03-14 Seabed Geosolutions B.V. Inductive power for seismic sensor node
USD789624S1 (en) 2014-11-07 2017-06-13 Hayward Industries, Inc. Pool cleaner
USD787761S1 (en) 2014-11-07 2017-05-23 Hayward Industries, Inc. Pool cleaner
USD789003S1 (en) 2014-11-07 2017-06-06 Hayward Industries, Inc. Pool cleaner
USD787760S1 (en) 2014-11-07 2017-05-23 Hayward Industries, Inc. Pool cleaner
US9399877B2 (en) 2014-11-21 2016-07-26 Water Tech, LLC Robotic pool cleaning apparatus
US9885196B2 (en) 2015-01-26 2018-02-06 Hayward Industries, Inc. Pool cleaner power coupling
EP3508275B1 (en) 2015-01-26 2023-04-26 Hayward Industries, Inc. Swimming pool cleaner with hydrocyclonic particle separator and roller drive system
EP3262252B1 (en) * 2015-02-24 2022-05-18 Hayward Industries, Inc. Pool cleaner with optical out-of-water and debris detection
US9963896B2 (en) * 2015-03-17 2018-05-08 Glen Heffernan Pool cleaner with removable battery pack
WO2016153794A1 (en) 2015-03-23 2016-09-29 Aqua Products, Inc. Self-propelled robotic swimming pool cleaner with power-wash assembly for lifting debris from a surface beneath the pool cleaner
CN105774933B (en) * 2016-03-22 2018-01-26 京东方科技集团股份有限公司 The method of work of mobile platform and mobile platform
US20180283030A1 (en) * 2017-04-04 2018-10-04 Nc Brands, L.P. Pool cleaner with gear drive and related apparatus and methods
US10676950B2 (en) 2017-05-11 2020-06-09 Hayward Industries, Inc. Pool cleaner roller latch
US10227081B2 (en) * 2017-05-11 2019-03-12 Hayward Industries, Inc. Pool cleaner caddy with retention mechanism
US10189490B2 (en) 2017-05-11 2019-01-29 Hayward Industries, Inc. Pool cleaner caddy with removable wheel assemblies
US10364905B2 (en) 2017-05-11 2019-07-30 Hayward Industries, Inc. Pool cleaner check valve
US10161153B2 (en) 2017-05-11 2018-12-25 Hayward Industries, Inc. Pool cleaner canister handle
US10156083B2 (en) * 2017-05-11 2018-12-18 Hayward Industries, Inc. Pool cleaner power coupling
US9896858B1 (en) 2017-05-11 2018-02-20 Hayward Industries, Inc. Hydrocyclonic pool cleaner
US9885194B1 (en) 2017-05-11 2018-02-06 Hayward Industries, Inc. Pool cleaner impeller subassembly
US10214933B2 (en) 2017-05-11 2019-02-26 Hayward Industries, Inc. Pool cleaner power supply
US10294686B1 (en) 2018-04-24 2019-05-21 Water Tech, LLC Rechargeable robotic pool cleaning apparatus
US11955806B2 (en) 2018-06-20 2024-04-09 Hayward Industries, Inc. Inductive power couplings for pool and spa equipment
US11634224B2 (en) 2019-06-03 2023-04-25 Zodiac Pool Systems Llc Aerial delivery of chemicals for swimming pools and spas
US12084640B2 (en) 2019-11-21 2024-09-10 ExxonMobil Technology and Engineering Company Autonomous submersible device for algae growth and collection
AU2022207745A1 (en) * 2021-01-14 2023-05-25 Zodiac Pool Care Europe Battery powered automatic swimming pool cleaners and associate components
US20220268045A1 (en) * 2021-02-23 2022-08-25 Zodiac Pool Care Europe Wireless automatic swimming pool cleaners and associated systems and methods
WO2023150938A1 (en) * 2022-02-09 2023-08-17 Beijing Smorobot Technology Co., Ltd Pool cleaning robot with charing assembly
CN218769862U (en) * 2022-10-11 2023-03-28 深圳市思傲拓科技有限公司 Swimming pool robot battery mounting structure and swimming pool robot
WO2024100653A1 (en) * 2022-11-10 2024-05-16 Bwt Robotics Pool & Spa Ltd. Adaptable pool cleaning robot
USD1022362S1 (en) * 2022-11-22 2024-04-09 Degrii Co., Ltd. Swimming pool cleaner with controller
CN219151050U (en) * 2023-02-23 2023-06-09 星迈创新科技(苏州)有限公司 Pool cleaning robot

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4962559A (en) 1988-11-16 1990-10-16 Rainbow Lifegard Products, Inc. Submersible vacuum cleaner
US5128031A (en) 1990-04-11 1992-07-07 Marking Designs, Inc. Pool surface skimmer

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5056213A (en) * 1985-10-11 1991-10-15 Reliance Electric Industrial Company Method of assembling a gearmotor and housing
US6299699B1 (en) * 1999-04-01 2001-10-09 Aqua Products Inc. Pool cleaner directional control method and apparatus
FR2818680B1 (en) * 2000-12-21 2003-04-04 Zodiac Pool Care Europe SELF-PROPELLED ROLLING DEVICE UNDERWATER SURFACE CLEANER

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4962559A (en) 1988-11-16 1990-10-16 Rainbow Lifegard Products, Inc. Submersible vacuum cleaner
US5128031A (en) 1990-04-11 1992-07-07 Marking Designs, Inc. Pool surface skimmer

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1534912A4

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015005801A1 (en) * 2013-07-12 2015-01-15 Ole Molaug Eiendom As Autonomous device for cleaning a surface of a submerged structure
FR3041982A1 (en) * 2015-10-05 2017-04-07 Max Roumagnac AUTONOMOUS SWIMMING POOL CLEANING ROBOT
WO2017060588A3 (en) * 2015-10-05 2017-06-01 Max Roumagnac Autonomous pool cleaning robot
US10370865B2 (en) 2015-10-05 2019-08-06 Kokido Development Limited Autonomous pool cleaning robot
US10895086B2 (en) 2015-10-05 2021-01-19 Kokido Development Limited Autonomous pool cleaning robot
EP3926126A3 (en) * 2016-09-13 2022-08-31 Maytronics Ltd. Pool cleaning robot
EP4386155A3 (en) * 2016-09-13 2024-08-28 Maytronics Ltd. Pool cleaning robot
WO2022254380A1 (en) * 2021-06-03 2022-12-08 Zodiac Pool Care Europe Electrical connectors configured for positioning on, at, in, or near bodies of automatic swimming pool cleaners
WO2023187592A1 (en) * 2022-03-29 2023-10-05 Zodiac Pool Care Europe Automatic swimming pool cleaner systems with improved visual communication

Also Published As

Publication number Publication date
EP1534912B9 (en) 2013-11-13
WO2004015223A3 (en) 2004-05-13
EP1534912A2 (en) 2005-06-01
AU2003258186A8 (en) 2004-02-25
ES2406754T9 (en) 2013-11-28
EP1534912A4 (en) 2007-06-27
ES2406754T3 (en) 2013-06-10
US20040168299A1 (en) 2004-09-02
AU2003258186A1 (en) 2004-02-25
US6842931B2 (en) 2005-01-18
EP1534912B1 (en) 2013-02-20
IL165982A (en) 2008-08-07
IL165982A0 (en) 2006-01-15
US20040025268A1 (en) 2004-02-12
US7143502B2 (en) 2006-12-05

Similar Documents

Publication Publication Date Title
US7143502B2 (en) Method of improving the overall operating efficiency of an electric motor-powered assembly
US10214932B2 (en) Robotic pool cleaning apparatus
US20240102305A1 (en) Power Supplies for Pool and Spa Equipment
US11299899B2 (en) Autonomous cleaning systems principally for swimming pools
US7690066B2 (en) Automatic pool cleaner
US20070067930A1 (en) Cordless pool cleaning robot
US20060060513A1 (en) Surface pool skimmer
US20240258829A1 (en) Inductive Power Couplings for Pool and Spa Equipment
AU2022232750A1 (en) Pool cleaning system having a floating unit
US20230313551A1 (en) Automatic swimming pool cleaner charging systems and devices with corrosion mitigation
KR100663337B1 (en) A Swimming Pool Cleaning Bobot Using Air Compressor

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A2

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
WWE Wipo information: entry into national phase

Ref document number: 165982

Country of ref document: IL

WWE Wipo information: entry into national phase

Ref document number: 2003785234

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 2003785234

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: JP

WWW Wipo information: withdrawn in national office

Ref document number: JP