WO2004014999A1 - Beta-nucleating, light stabilizing agents for polypropylene - Google Patents

Beta-nucleating, light stabilizing agents for polypropylene Download PDF

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Publication number
WO2004014999A1
WO2004014999A1 PCT/EP2003/008353 EP0308353W WO2004014999A1 WO 2004014999 A1 WO2004014999 A1 WO 2004014999A1 EP 0308353 W EP0308353 W EP 0308353W WO 2004014999 A1 WO2004014999 A1 WO 2004014999A1
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WO
WIPO (PCT)
Prior art keywords
tert
composition according
butyl
hydrogen
light
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PCT/EP2003/008353
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German (de)
French (fr)
Inventor
Dietmar MÄDER
Paul Dubs
Kurt Hoffmann
Andreas Kramer
Original Assignee
Ciba Specialty Chemicals Holding Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Ciba Specialty Chemicals Holding Inc. filed Critical Ciba Specialty Chemicals Holding Inc.
Priority to US10/523,615 priority Critical patent/US20050288510A1/en
Priority to BR0313261-7A priority patent/BR0313261A/en
Priority to MXPA05000307A priority patent/MXPA05000307A/en
Priority to JP2004526809A priority patent/JP2005534783A/en
Priority to AU2003255313A priority patent/AU2003255313A1/en
Priority to EP03784099A priority patent/EP1527129A1/en
Priority to CA002491389A priority patent/CA2491389A1/en
Publication of WO2004014999A1 publication Critical patent/WO2004014999A1/en
Priority to NO20050829A priority patent/NO20050829L/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0083Nucleating agents promoting the crystallisation of the polymer matrix
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3412Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
    • C08K5/3432Six-membered rings
    • C08K5/3435Piperidines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene

Definitions

  • the present invention relates to a composition containing a crystalline polypropylene resin and one or more sterically hindered amine derivatives capable of acting as light stabilizers and nucleating agents for the formation of the ⁇ -crystal form, to the use of these derivatives as light stabilizing, ⁇ -nucleating agents and to articles made from a polypropylene resin containing the ⁇ -form crystals.
  • crystalline polypropylene may occur in ⁇ , ⁇ , ⁇ and ⁇ crystal forms as well as in the smectic crystal form which is formed on quenching of melted polypropylene.
  • the ⁇ -crystal form (hereinafter referred to as " ⁇ -form") differs from the more common ⁇ -form which is found, for instance, in the conventional natural pellets in that it is lower in melting point and in density, not to speak of differences in the mode of crystallization and of fracture, thus being of interest from application points of view (Kobunshi Kagaku 30, 694 - 698, (1973)).
  • the ⁇ -form of polypropylene is less stable compared with the corresponding ⁇ -form under usual processing conditions.
  • melts of polypropylene are extruded and then cooled the ⁇ -form of polypropylene tends to predominate.
  • polypropylene containing high contents of the ⁇ -form can be prepared by the addition of a suitable nucleating agent which induces the formation of the ⁇ -form when the polypropylene is molten and subsequently cooled.
  • US-B-6,235,823 describes for example the use of diamide compounds as ⁇ -nucleating agents. Not any nucleating agent for polypropylene resins does necessarily induce the formation of the ⁇ -crystal form.
  • EP-A-632,095 describes porous stretched articles of ⁇ -crystalline polypropylene-based resins.
  • GB-A-1 ,492,494 describes derivatives of 4-aminopiperidine.
  • WO-A-02/053,633 discloses a method for making stabilized polyamide compositions.
  • Thermoplastic resins are described in DE-A-19,607,203.
  • JP-A-Hei 09/041,217 describes the production of polyamide fiber having roughened surface.
  • US-A-6,010,819 discloses a method for improving light fastness of an image.
  • the present invention relates in particular to a light stabilized composition containing
  • Ri is hydrogen, C C 8 alkyl, -O-, -OH, -CH 2 CN, C C 18 alkoxy, C 2 -C 18 alkoxy substituted by -OH;
  • R 2 is hydrogen or methyl
  • R 3 and R 4 are hydrogen or methyl
  • X is C 2 -C 10 alkylene or a group of the formula (ll-a-1), (H-a-2), (ll-a-3), (ll-b-1), (ll-b-2) or
  • Y is C 5 -C 12 cycloalkyl, C 5 -C 12 cycloalkyl substituted by 1 , 2 or 3 C r C alkyl; or a group of the formula (III)
  • polypropylene resin of component (1) has a content of ⁇ -form crystals of at least 5 % calculated by means of the following equation
  • ⁇ -form crystal content (%) 100 x P ⁇ l /(P « ⁇ + P ⁇ 2 + P ⁇ 3 + Ppi)
  • P ⁇ ⁇ to P ⁇ 3 are respective peak heights (maxima) of the ⁇ -form and Ppi is a peak height (maximum) of the ⁇ -form determined by wide angle X-ray scattering.
  • Ppi is a reflection intensity (height) on (300) plane of ⁇ -form crystal.
  • P ⁇ is a reflection intensity (height) on (110) plane of ⁇ -form crystal.
  • P ⁇ 2 is a reflection intensity (height) on (040) plane of ⁇ -form crystal.
  • P ⁇ 3 is a reflection intensity (height) on (130) plane of ⁇ -form crystal.
  • the ⁇ -form crystal content may be determined as described by A. Turner Jones et al. in Makromol. Chem. 75, 134 (1964) or as described in US-A-5,491 ,188.
  • ⁇ -form crystal content determined by wide angle X-ray scattering has to be found in at least one direction.
  • a preferred embodiment of the present invention relates to a light stabilized composition wherein the ⁇ -form crystals of component (1) are solidified and / or annealed at ambient temperature or at temperatures (T s )
  • T cr being the recrystallization temperature of the polypropylene resin (component (1)) without a ⁇ -nucleating agent as determined by differential scanning calorimetry (DSC) by cooling the molten polypropylene resin at a cooling rate of 10 K/min.
  • T s examples of suitable solidifying and / or annealing temperatures
  • alkyl having up to 8 carbon atoms examples include methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, 2-ethylbutyl, n-pentyl, isopentyl, 1-methylpentyl, 1 ,3-dimethyl- butyl, n-hexyl, 1-methylhexyl, n-heptyl, isoheptyl, 1 ,1 ,3,3-tetramethylbutyl, 1 -methylheptyl, 3- methylheptyl, n-octyl and 2-ethylhexyl.
  • R ⁇ is CrC 4 alkyl, in particular methyl.
  • alkoxy having up to 18 carbon atoms examples include methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, pentoxy, isopentoxy, hexoxy, heptoxy, octoxy, decyloxy, dodecyloxy, tetradecyloxy, hexadecyloxy and octadecyloxy.
  • Ri is CrC ⁇ 0 alkoxy, in particular methoxy, propoxy and octoxy.
  • C 2 -C 18 alkoxy substituted by -OH is -O-CH 2 -C(CH 3 ) 2 OH.
  • C 5 -C 12 cycloalkyl examples are cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl and cyclododecyl.
  • C 5 -C 12 cycloalkyl substituted by 1 , 2 or 3 CrC 4 alkyl is for example methylcyclohexyl or dimethylcyclohexyl.
  • C 5 -C 12 cycloalkoxy examples are cyclopentoxy, cyclohexoxy, cycloheptoxy, cyclooctoxy, cyclodecyloxy and cyclododecyloxy.
  • C 7 -C 9 phenylalkyl examples are benzyl and phenylethyl.
  • Cr-CgPhenylalkyl which is substituted on the phenyl radical by 1 , 2 or 3 CrC 4 alkyl is for example methylbenzyl, dimethylbenzyl, trimethylbenzyl or tert-butylbenzyl.
  • alkenyl having up to 6 carbon atoms examples include allyl, 2-methallyl, butenyl, pentenyl and hexenyl. Allyl is preferred.
  • the carbon atom in position 1 is preferably saturated.
  • acyl containing not more than 8 carbon atoms are formyl, acetyl, propionyl, butyryl, pentanoyl, hexanoyl, heptanoyl, octanoyl, acryloyl, methacryloyl and benzoyl.
  • CrC-sAlkanoyl, C 3 -C 8 alkenyl and benzoyl are preferred.
  • Acetyl and acryloyl are especially preferred.
  • alkylene having up to 10 carbon atoms examples include methylene, ethylene, propylene, trimethylene, tetramethylene, pentamethylene, 2,2-dimethyltrimethylene, hexamethylene, trimethylhexamethylene, octamethylene and decamethylene.
  • Ri is preferably hydrogen, C C alkyl, CrC ⁇ 0 alkoxy, cyclohexyloxy, allyl, benzyl or acetyl, in particular hydrogen or methyl.
  • R 2 , R 3 and R 4 are preferably hydrogen.
  • Y is preferably cyclohexyl or a group of the formula (III).
  • R ⁇ is hydrogen or methyl
  • R 2 , R 3 and R 4 are hydrogen
  • Y is a group of the formula (III).
  • X is preferably a group of the formula (ll-a-1) or (ll-a-2).
  • the polypropylene resin of component (1) has preferably a content of ⁇ -form crystals of 10 to 98 %, in particular 15 to 80 %.
  • a suitable content of the ⁇ -form crystals are, depending on the desired application of the polypropylene resin, 5 to 95 %, 5 to 90 %, 5 to 85 %, 5 to 80 %, 5 to 75 %, 5 to 70 %, 5 to 65 %, 5 to 60 %, 5 to 55 %, 5 to 50 %, 5 to 45 %, 5 to 40 %, 5 to 35 %, 5 to 30 %, 10 to 95 %, 10 to 90 %, 10 to 85 %, 10 to 80 %, 10 to 75 %, 10 to 70 %, 10 to 65 %, 10 to 60 %, 10 to 55 %, 10 to 50 %, 10 to 45 %, 10 to 40 %, 10 to 35 %, 10 to 30 %, 20 to 95 %, 20 to 90 %, 20 to 85 %, 20 to 80 %, 20 to 75 %, 20 to 70 %, 20 to 65 %, 20 to 60 %, 20 to 55 %, 20 to 50 to 50
  • the polypropylene resin has a haze which is greater than 62 %, in particular greater than 70 % or 80 %; the haze value being measured at a plate, preferably prepared by injection molding, of 1.1 - 1.2 mm thickness.
  • the haze value in a range from 65 to 99 %, in particular 70 to 99 %, 75 to 99 % or 80 to 99 % is particularly preferred.
  • the haze is determined according to ASTM D 1003. Haze is defined as that percentage transmitted light which in passing through a specimen (plate) deviates from the incident beam by more than 2.5° on the average. Clarity is evaluated in the angle range smaller than 2.5°.
  • the specimen shall have substantially plane-parallel surfaces free of dust, grease, scratches, and blemishes, and it shall be free of distinct internal voids and particles.
  • component (1 ) is a polypropylene homopolymer.
  • Polypropylene homopolymer also covers long chain branched polypropylene.
  • Polypropylene can be prepared by different methods. Examples are described in the following:
  • These metals usually have one or more than one ligand, typically oxides, halides, alcoholates, esters, ethers, amines, alkyls, alkenyls and/or aryls that may be either ⁇ - or ⁇ -coordinated.
  • These metal complexes may be in the free form or fixed on substrates, typically on activated magnesium chloride, titanium(lll) chloride, alumina or silicon oxide.
  • These catalysts may be soluble or insoluble in the polymerisation medium.
  • the catalysts can be used by themselves in the polymerisation or further activators may be used, typically metal alkyls, metal hydrides, metal alkyl halides, metal alkyl oxides or metal alkyloxanes, said metals being elements of groups la, lla and/or II la of the Periodic Table.
  • the activators may be modified conveniently with further ester, ether, amine or silyl ether groups.
  • These catalyst systems are usually termed Phillips, Standard Oil Indiana, Ziegler (-Natta), TNZ (DuPont), metallocene or single site catalysts (SSC).
  • component (1) is a polypropylene random copolymer, alternating or segmented copolymer or block copolymer containing one or more comonomers selected from the group consisting of ethylene, C 4 -C 20 - ⁇ -olefin, vinylcyclohexane, vinylcyclohexene, C 4 -C 20 alkandiene, C 5 -C 12 cycloalkandiene and norbornene derivatives; the total amount of propylene and the comonomer(s) being 100 %.
  • Polypropylene copolymer also covers long chain branched polypropylene copolymer.
  • C 4 -C 20 ⁇ -olefins examples include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1- nonene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1- eicosene and 4-methyI-1-pentene.
  • Examples of suitable C 4 -C 20 alkandienes are hexadiene and octadiene.
  • Examples of suitable C 5 -C 12 cycloalkandienes are cyclopentadiene, cyclohexadiene and cyclooctadiene.
  • Suitable norbornene derivatives are 5-ethylidene-2-norbomene (ENB), dicyclopentadiene (DCP) and methylene-domethylene-hexahydronaphthaline (MEN).
  • ENB 5-ethylidene-2-norbomene
  • DCP dicyclopentadiene
  • MEN methylene-domethylene-hexahydronaphthaline
  • a propylene/ethylene copolymer contains for example 50 to 99.9 %, preferably 80 to 99.9 %, in particular 90 to 99.9 %, by weight of propylene.
  • 5-ethylidene-2- norbornene (ENB) or methylene-domethylene-hexahydronaphthaline (MEN) contains preferably more than 90 mol %, in particular 90 to 99.9 mol % or 90 to 99 mol %, of propylene.
  • component (1) examples include propylene/isobutylene copolymer, propylene/butadiene copolymer, propylene/cycloolefin copolymer, terpolymers of propylene with ethylene and a diene such as hexadiene, dicyclopentadiene or ethylidene-norbornene; propylene/1-olefin copolymers where the 1 -olefin is generated in situ; and propylene/carbon monoxide copolymers.
  • component (1) is a thermoplastic polyolefin (TPO).
  • Thermoplastic polyolefin means in particular elastomers that exhibit rubber characteristics and are based on polyolefins. These are preferably copolymers from ethylene and propylene (EPM) or terpolymers comprising ethylene, propylene and a non-conjugated diene (EPDM) and the like.
  • EPM ethylene and propylene
  • EPDM non-conjugated diene
  • the present invention also relates to a composition which additionally contains (3) a further polymer, in particular a synthetic polymer, preferably EPDM or EPM; with the proviso that component (3) is different from component (1).
  • a further polymer in particular a synthetic polymer, preferably EPDM or EPM; with the proviso that component (3) is different from component (1).
  • Polymers of monoolefins and diolefins for example polyisobutylene, polybut-1-ene, poly- 4-methylpent-1-ene, polyvinylcyclohexane, polyisoprene or polybutadiene, as well as polymers of cycloolefins, for instance of cyclopentene or norbornene, polyethylene (which optionally can be crosslinked), for example high density polyethylene (HDPE), high density and high molecular weight polyethylene (HDPE-HMW), high density and ultrahigh molecular weight polyethylene (HDPE-UHMW), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), (VLDPE) and (ULDPE).
  • Polyolefins i.e. the polymers of monoolefins exemplified in the preceding paragraph, preferably polyethylene and polypropylene, can be prepared by different, and especially by the following, methods:
  • a catalyst that normally contains one or more than one metal of groups IVb, Vb, Vlb or VIII of the Periodic Table.
  • These metals usually have one or more than one ligand, typically oxides, halides, alcoholates, esters, ethers, amines, alkyls, alkenyls and/or aryls that may be either ⁇ - or ⁇ -coordinated.
  • These metal complexes may be in the free form or fixed on substrates, typically on activated magnesium chloride, titanium(lll) chloride, alumina or silicon oxide.
  • These catalysts may be soluble or insoluble in the polymerisation medium.
  • the catalysts can be used by themselves in the polymerisation or further activators may be used, typically metal alkyls, metal hydrides, metal alkyl halides, metal alkyl oxides or metal alkyloxanes, said metals being elements of groups la, Ha and/or Ilia of the Periodic Table.
  • the activators may be modified conveniently with further ester, ether, amine or silyl ether groups.
  • These catalyst systems are usually termed Phillips, Standard Oil Indiana, Ziegler (- Natta), TNZ (DuPont), metallocene or single site catalysts (SSC).
  • Copolymers of monoolefins and diolefins with each other or with other vinyl monomers for example ethylene/propylene copolymers, linear low density polyethylene (LLDPE) and mixtures thereof with low density polyethylene (LDPE), propylene/but-1-ene copolymers, propylene/isobutylene copolymers, ethylene/but-1 -ene copolymers, ethylene/hexene copolymers, ethylene/methylpentene copolymers, ethylene/heptene copolymers, ethylene/octene copolymers, ethylene/vinylcyclohexane copolymers, ethylene/cycloolefin copolymers (e.g.
  • ethylene/norbomene like COC ethylene/1 -olef ins copolymers, where the 1-olefin is generated in-situ; propylene/butadiene copolymers, isobutylene/isoprene copolymers, ethylene/vi- nylcyclohexene copolymers, ethylene/alkyl acrylate copolymers, ethylene/alkyl methacryiate copolymers, ethylene/vinyl acetate copolymers or ethylene/acrylic acid copolymers and their salts (ionomers) as well as terpolymers of ethylene with propylene and a diene such as hexadiene, dicyclopentadiene or ethylidene-norbornene; and mixtures of such copolymers with one another and with polymers mentioned in 1) above, for example polypropylene/ethy- lene-propylene copolymers, LD
  • Hydrocarbon resins for example C 5 -C 9
  • hydrogenated modifications thereof e.g. tackifiers
  • mixtures of polyalkylenes and starch
  • Homopolymers and copolymers from 1.) - 4.) may have any stereostructure including syndio- tactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred. Stereoblock polymers are also included.
  • Polystyrene poly(p-methylstyrene), poly( ⁇ -methylstyrene).
  • Homopolymers and copolymers may have any stereostructure including syndiotactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred. Stereoblock polymers are also included.
  • Copolymers including aforementioned vinyl aromatic monomers and comonomers selected from ethylene, propylene, dienes, nitriles, acids, maleic anhydrides, maleimides, vinyl acetate and vinyl chloride or acrylic derivatives and mixtures thereof, for example styrene/bu- tadiene, styrene/acrylonitrile, styrene/ethylene (interpolymers), styrene/alkyl methacrylate, styrene/butadiene/alkyl acrylate, styrene/butadiene/alkyl methacrylate, styrene/maleic anhydride, styrene/acrylonitrile/methyl acrylate; mixtures of high impact strength of styrene copolymers and another polymer, for example a polyacrylate, a diene polymer or an ethylene/pro- pylene/diene terpolymer; and block copo
  • Hydrogenated aromatic polymers derived from hydrogenation of polymers mentioned under 6. especially including polycyclohexylethylene (PCHE) prepared by hydrogenating atactic polystyrene, often referred to as polyvinylcyclohexane (PVCH).
  • PCHE polycyclohexylethylene
  • PVCH polyvinylcyclohexane
  • Homopolymers and copolymers may have any stereostructure including syndiotactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred. Stereoblock polymers are also included.
  • Graft copolymers of vinyl aromatic monomers such as styrene or ⁇ -methylstyrene, for example styrene on polybutadiene, styrene on polybutadiene-styrene or polybutadiene-acry- lonitrile copolymers; styrene and acrylonitrile (or methacrylonitrile) on polybutadiene; styrene, acrylonitrile and methyl methacrylate on polybutadiene; styrene and maleic anhydride on polybutadiene; styrene, acrylonitrile and maleic anhydride or maleimide on polybutadiene; styrene and maleimide on polybutadiene; styrene and alkyl acrylates or methacrylates on polybutadiene; styrene and acrylonitrile on ethylene/propylene/diene terpoly
  • Halogen-containing polymers such as polychloroprene, chlorinated rubbers, chlorinated and brominated copolymer of isobutylene-isoprene (halobutyl rubber), chlorinated or sulfo- chlorinated polyethylene, copolymers of ethylene and chlorinated ethylene, epichlorohydrin homo- and copolymers, especially polymers of halogen-containing vinyl compounds, for example polyvinyl chloride, polyvinylidene chloride, polyvinyl fluoride, polyvinylidene fluoride, as well as copolymers thereof such as vinyl chloride/vinylidene chloride, vinyl chloride/vinyl acetate or vinylidene chloride/vinyl acetate copolymers.
  • Polymers derived from ⁇ , ⁇ -unsaturated acids and derivatives thereof such as polyacry- lates and polymethacrylates; polymethyl methacrylates, polyacrylamides and polyacryloni- triles, impact-modified with butyl acrylate.
  • Copolymers of the monomers mentioned under 9) with each other or with other unsatu- rated monomers for example acrylonitrile/ butadiene copolymers, acrylonitrile/alkyl acrylate copolymers, acrylonitrile/alkoxyalkyl acrylate or acrylonitrile/vinyl halide copolymers or acrylonitrile/ alkyl methacrylate/butadiene terpolymers.
  • Polymers derived from unsaturated alcohols and amines or the acyl derivatives or ace- tals thereof for example polyvinyl alcohol, polyvinyl acetate, polyvinyl stearate, polyvinyl benzoate, polyvinyl maleate, polyvinyl butyral, polyallyl phthalate or polyallyl melamine; as well as their copolymers with olefins mentioned in 1 ) above.
  • Polyacetals such as polyoxymethylene and those polyoxymethylenes which contain ethylene oxide as a comonomer; polyacetals modified with thermoplastic polyurethanes, acrylates or MBS.
  • Polyamides and copolyamides derived from diamines and dicarboxylic acids and/or from aminocarboxylic acids or the corresponding lactams for example polyamide 4, polyamide 6, polyamide 6/6, 6/10, 6/9, 6/12, 4/6, 12/12, polyamide 11 , polyamide 12, aromatic polyamides starting from m-xylene diamine and adipic acid; polyamides prepared from hexamethylenediamine and isophthalic or/and terephthalic acid and with or without an elastomer as modifier, for example poly-2,4,4,-trimethylhexamethylene terephthalamide or poly- m-phenylene isophthalamide; and also block copolymers of the aforementioned polyamides with polyolefins, olefin copolymers, ionomers or chemically bonded or grafted elastomers; or with polyethers, e.g. with polyethylene glycol, polypropylene glycol or polytetram
  • Polyureas Polyureas, polyimides, polyamide-imides, polyetherimids, polyesterimids, polyhydantoins and polybenzimidazoles.
  • Polyesters derived from dicarboxylic acids and diols and/or from hydroxycarboxylic acids or the corresponding lactones for example polyethylene terephthalate, polybutylene terephthalate, poly-1 ,4-dimethylolcyclohexane terephthalate, polyalkylene naphthalate (PAN) and polyhydroxybenzoates, as well as block copolyether esters derived from hydroxyl-terminated polyethers; and also polyesters modified with polycarbonates or MBS.
  • Unsaturated polyester resins derived from copolyesters of saturated and unsaturated dicarboxylic acids with polyhydric alcohols and vinyl compounds as crosslinking agents, and also halogen-containing modifications thereof of low flammability.
  • Crosslinkable acrylic resins derived from substituted acrylates for example epoxy acrylates, urethane acrylates or polyester acrylates.
  • Natural polymers such as cellulose, rubber, gelatin and chemically modified homologous derivatives thereof, for example cellulose acetates, cellulose propionates and cellulose butyrates, or the cellulose ethers such as methyl cellulose; as well as rosins and their derivatives.
  • Blends of the aforementioned polymers for example PP/EPDM, Poly- amide/EPDM or ABS, PVC/EVA, PVC/ABS, PVC/MBS, PC/ABS, PBTP/ABS, PC/ASA, PC/PBT, PVC/CPE, PVC/acrylates, POM/thermoplastic PUR, PC/thermoplastic PUR, POM/acrylate, POM/MBS, PPO/HIPS, PPO/PA 6.6 and copolymers, PA/HDPE, PA/PP, PA/PPO, PBT/PC/ABS or PBT/PET/PC.
  • polyblends for example PP/EPDM, Poly- amide/EPDM or ABS, PVC/EVA, PVC/ABS, PVC/MBS, PC/ABS, PBTP/ABS, PC/ASA, PC/PBT, PVC/CPE, PVC/acrylates, POM/thermoplastic PUR, PC/thermoplastic PUR, POM/acrylate, P
  • Aqueous emulsions of natural or synthetic rubber e.g. natural latex or latices of carbo- xylated styrene/butadiene copolymers.
  • Preferred examples of a blend of components (1) and (3) are blends of polypropylene with propylene/ethylene copolymers, propylene/butylene copolymers, polyethylene, e.g. HDPE or LDPE; polybutene, polyisobutylene, poly-4-methylpentene or alternating or random polyalkylene/carbon monoxide copolymers.
  • the amount of the ⁇ -nucleating, light stabilizing agent (component (2)) to be added to the polypropylene resin is not critical insofar as the desired effect can be obtained. Generally, it is used in an amount effective for increasing the content of the ⁇ -crystal form. 0.0001 to 5 %, in particular 0.001 to 2 %, 0.05 to 1 %, 0.1 to 1 % or 0.15 to 1 %, relative to the weight of component (1 ), are suitable.
  • the ⁇ -nucleating, light stabilizing agent of the invention is capable of causing a crystalline polypropylene resin to undergo transition to the ⁇ -crystal form at a very low level of addition and a molded product having a ⁇ -form crystal content as indicated above can be obtained under suitable molding conditions.
  • Component (3) is preferably present in the composition according to the present invention in an amount of 1 to 90 %, for example 2 to 80 % or 5 to 50 %, relative to the weight of component (1).
  • a further embodiment of the present invention is a method for improving the light stability of a polypropylene resin and for providing said polypropylene resin with a content of ⁇ -form crystals of at least 5 % calculated by means of the following equation
  • ⁇ -form crystal content (%) 100 x P ⁇ ⁇ /(P ⁇ ⁇ + P ⁇ 2 + P s + P ⁇ i)
  • P ⁇ ⁇ to P ⁇ 3 are respective peak heights (maxima) of the ⁇ -form and P ⁇ ] is a peak height (maximum) of the ⁇ -form determined by wide angle X-ray scattering, which comprises incorporating into the polypropylene resin one or more ⁇ -nucleating, light stabilizing agents of the formula (I).
  • Another embodiment of the present invention is the use of a compound of the formula (I) as ⁇ -nucleating agent for a polypropylene resin.
  • the resin compositions of the present invention may be prepared by standard procedures, well known to those skilled in the art, of compounding, such as mixing the prescribed components in a conventional mixer by e.g. dry-blending or solution spraying and melting and kneading the mixture with a single- or twin-screw extruder, or the like.
  • the ⁇ -nucleating, light stabilizing agent of the formula (I) can be added to the polypropylene resin at an optional stage, i.e. either during the polymerization reaction or after the polymer has been prepared.
  • additional materials can be added in a concentration range that does not adversely affect the beneficial effects of the invention.
  • These materials may include stabilizers, antioxidants, antibacterial agents, ultraviolet absorbers, thermostabilizers, light stabilizers, neutralizers, antistatic agents, antiblocking agents, heavy metal inactivation agents, flame retardants, lubricants, peroxides, hydrotalcite, foaming agents, elastomers, processing aids, additional nucleating agents, reinforcing matter, plasticizer and the like and mixtures thereof.
  • Alkylated monophenols for example 2,6-di-tert-butyl-4-methylphenol, 2-tert-butyl-4,6-di- methylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,6-di-tert-butyl-4-n-butylphenol, 2,6-di-tert-bu- tyl-4-isobutylphenol, 2,6-dicyclopentyl-4-methylphenol, 2-( ⁇ -methylcyclohexyl)-4,6-dimethyl- phenol, 2,6-dioctadecyl-4-methylphenol, 2,4,6-tricyclohexylphenol, 2,6-di-tert-butyl-4-meth- oxymethylphenol, nonylphenols which are linear or branched in the side chains, for example 2,6-di-nonyl-4-methylphenol, 2,4-dimethyl-6-(1 '-methylundec
  • Alkylthiomethylphenols for example 2,4-dioctylthiomethyl-6-tert-butylphenol, 2,4-dioctyl- thiomethyl-6-methylphenol, 2,4-dioctylthiomethyl-6-ethylphenol, 2,6-di-dodecylthiomethyl-4- nonylphenol.
  • Hvdroguinones and alkylated hydroguinones for example 2,6-di-tert-butyl-4-methoxy- phenol, 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydroquinone, 2,6-diphenyl-4-octade- cyloxyphenol, 2,6-di-tert-butylhydroquinone, 2,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-bu- tyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyphenyl stearate, bis(3,5-di-tert-butyl-4-hy- droxyphenyl) adipate.
  • 2,6-di-tert-butyl-4-methoxy- phenol 2,5-di-tert-butylhydroquinone, 2,5-di-
  • Tocopherols for example ⁇ -tocopherol, ⁇ -tocopherol, ⁇ -tocopherol, ⁇ -tocopherol and mixtures thereof (vitamin E).
  • Hvdroxylated thiodiphenyl ethers for example 2,2'-thiobis(6-tert-butyl-4-methylphenol), 2,2'-thiobis(4-octylphenol), 4,4 , -thiobis(6-tert-butyl-3-methylphenol), 4,4'-thiobis(6-tert-butyl-2- methylphenol), 4,4'-thiobis(3,6-di-sec-amylphenol), 4,4'-bis(2,6-dimethyl-4-hydroxyphenyl)- disulfide.
  • 2,2'-thiobis(6-tert-butyl-4-methylphenol 2,2'-thiobis(4-octylphenol), 4,4 , -thiobis(6-tert-butyl-3-methylphenol), 4,4'-thiobis(6-tert-butyl-2- methylphenol), 4,4'-thiobis(3,6-di-sec-amylphenol), 4,
  • Alkylidenebisphenols for example 2,2'-methylenebis(6-tert-butyl-4-methylphenol), 2,2'- methylenebis(6-tert-butyl-4-ethylphenoi), 2,2'-methylenebis[4-methyl-6-( ⁇ -methylcyclohexyl)- phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'-methylenebis(6-nonyl-4- methylphenol), 2,2'-methylenebis(4,6-di-tert-butyIphenol), 2,2'-ethylidenebis(4,6-di-tert-butyl- phenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol), 2,2'-methylenebis[6-( ⁇ -methylben- zyl)-4-nonylphenol], 2,2'-methylenebis[6-( ⁇ , ⁇ -d
  • N- and S-benzyl compounds for example 3,5,3',5'-tetra-tert-butyl-4,4'-dihydroxydi- benzyl ether, octadecyl-4-hydroxy-3,5-dimethylbenzylmercaptoacetate, tridecyl-4-hydroxy- 3,5-di-tert-butylbenzylmercaptoacetate, tris(3,5-di-tert-butyl-4-hydroxybenzyl)amine, bis(4- tert-butyl-3-hydroxy-2,6-dimethylbenzyl)dithioterephthalate, bis(3,5-di-tert-butyl-4-hydroxy- benzyl)sulfide, isooctyl-3,5-di-tert-butyl-4-hydroxybenzylmercaptoacetate.
  • hydroxybenzylated malonates for example dioctadecyl-2,2-bis(3,5-di-tert-butyl-2-hy- droxybenzyl)malonate, di-octadecyl-2-(3-tert-butyl-4-hydroxy-5-methylbenzyl)malonate, di- dodecylmercaptoethyl-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malonate, bis[4-(1 ,1 ,3,3-te- tramethylbutyl)phenyl]-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malonate.
  • dioctadecyl-2,2-bis(3,5-di-tert-butyl-2-hy- droxybenzyl)malonate di-octadecyl-2-(3-tert-butyl-4-
  • Aromatic hvdroxybenzyl compounds for example 1,3,5-tris(3,5-di-tert-butyl-4-hydroxy- benzyl)-2,4,6-trimethylbenzene, 1 ,4-bis(3,5-di-tert-butyl-4-hydroxybenzyl)-2,3,5,6-tetrame- thylbenzene, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)phenol. 1.10.
  • Triazine compounds for example 2,4-bis(octylmercapto)-6-(3,5-di-tert-butyl-4-hydroxy- anilino)-1 ,3,5-triazine, 2-octylmercapto-4 ) 6-bis(3,5-di-tert-butyl-4-hydroxyanilino)-1 ,3,5-tri- azine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,3,5-triazine, 2,4,6-tris- (3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,2,3-triazine, 1 ,3,5-tris(3,5-di-tert-butyl-4-hydroxyben- zyl)isocyanurate, 1 ,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)is
  • Benzylphosphonates for example dimethyl-2,5-di-tert-butyl-4-hydroxybenzylphospho- nate, diethyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl3,5-di-tert-butyl-4-hy- droxybenzylphosphonate, dioctadecyl-5-tert-butyl-4-hydroxy-3-methylbenzylphosphonate, the calcium salt of the monoethyl ester of 3,5-di-tert-butyl-4-hydroxybenzylphosphonic acid.
  • Acylaminophenols for example 4-hydroxylauranilide, 4-hydroxystearanilide, octyl N- (3,5-di-tert-butyl-4-hydroxyphenyl)carbamate.
  • esters of ⁇ -(3,5-di-tert-butyl-4-hvdroxyphenv0propionic acid with mono- or polyhydric alcohols e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hexanediol, 1,9- nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethy- lene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hy- droxyethyI)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylol- propane, 4-hydroxymethyl-1-
  • esters of ⁇ -(5-tert-butyl-4-hydroxy-3-methylphenyl)propionic acid with mono- or polyhydric alcohols e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis- (hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethyl- olpropane, 4-hydroxymethyl-1 -phospha-2,6,
  • esters of ⁇ -(3,5-dicvclohexyl-4-hvdroxyphenyl propionic acid with mono- or polyhydric alcohols e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxyethyl)ox- amide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hy- droxymethyl-1-phospha-2,6,7-trioxabi
  • esters of 3.5-di-tert-butyl-4-hvdroxyphenyl acetic acid with mono- or polyhydric alcohols e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxyethyl)ox- amide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hy- droxymethyl-1-phospha-2,6,7-trioxabicyclo
  • Aminic antioxidants for example N.N'-di-isopropyl-p-phenylenediamine, N,N'-di-sec-bu- tyl-p-phenylenediamine, N,N'-bis(1 ,4-dimethylpentyl)-p-phenylenediamine, N,N'-bis(1 -ethyl-3- methylpentyl)-p-phenylenediamine, N,N'-bis(1 -methylheptyl)-p-phenylenediamine, N,N'-dicy- clohexyl-p-phenylenediamine, N,N'-diphenyl-p-phenylenediamine, N,N'-bis(2-naphthyl)-p- phenylenediamine, N-isopropyl-N'-phenyl-p-phenylenediamine, N-(1 ,3-dimethylbutaneth
  • 2-(2'-Hvdro ⁇ yphenyl)benzotriazoles for example 2-(2'-hydroxy-5'-methylphenyl)benzo- triazole, 2-(3',5'-di-tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(5'-tert-butyl-2 , -hydroxyphe- nyl)benzotriazole, 2-(2'-hydroxy-5'-(1 ,1 ,3,3-tetramethylbutyl)phenyl)benzotriazole, 2-(3',5'-di- tert-butyl-2'-hydroxyphenyl)-5-chlorobenzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'-methylphe- nyl)-5-chlorobenzotriazole, 2-(3'-sec-butyl-5'-tert-butyl-2'-hydroxyphenyl)benzotriazole,
  • azol-2-ylphenyl 2-[2'-hydroxy-3'-( ⁇ , ⁇ -dimethylbenzyl)-5'-(1 ,1 ,3,3-tetramethylbutyl)phenyl]- benzotriazole; 2-[2'-hydroxy-3'-(1 ,1 ,3,3-tetramethylbutyl)-5'-( ⁇ , ⁇ -dimethylbenzyl)phenyl]ben- zotriazole.
  • 2-Hvdro ⁇ ybenzophenones for example the 4-hydroxy, 4-methoxy, 4-octyloxy, 4-decyl- oxy, 4-dodecyloxy, 4-benzyloxy, 4,2',4'-trihydroxy and 2'-hydroxy-4,4'-dimethoxy derivatives.
  • Esters of substituted and unsubstituted benzoic acids for example 4-tert-butylphenyl salicylate, phenyl salicylate, octylphenyl salicylate, dibenzoyl resorcinol, bis(4-tert-butylben- zoyl)resorcinol, benzoyl resorcinol, 2,4-di-tert-butylphenyl 3,5-di-tert-butyl-4-hydroxybenzo- ate, hexadecyl 3,5-di-tert-butyl-4-hydroxybenzoate, octadecyl 3,5-di-tert-butyl-4-hydroxyben- zoate, 2-methyl-4,6-di-tert-butylphenyl 3,5-di-tert-butyl-4-hydroxybenzoate.
  • Nickel compounds for example nickel complexes of 2,2'-thiobis[4-(1 ,1 ,3,3-tetramethyl- butyl)phenol], such as the 1 :1 or 1 :2 complex, with or without additional ligands such as n- butylamine, triethanolamine or N-cyclohexyldiethanolamine, nickel dibutyldithiocarbamate, nickel salts of the monoalkyl esters, e.g. the methyl or ethyl ester, of 4-hydroxy-3,5-di-tert- butylbenzylphosphonic acid, nickel complexes of ketoximes, e.g. of 2-hydroxy-4-methylphe- nylundecylketoxime, nickel complexes of 1-phenyl-4-lauroyl-5-hydroxypyrazole, with or without additional ligands.
  • additional ligands such as n- butylamine, triethanolamine or N-cyclohexyldiethanol
  • Oxamides for example 4,4'-dioctyloxyoxanilide, 2,2'-diethoxyoxanilide, 2,2'-dioctyloxy- 5,5'-di-tert-butoxanilide, 2,2'-didodecyloxy-5,5'-di-tert-butoxanilide, 2-ethoxy-2'-ethyloxanilide, N,N'-bis(3-dimethylaminopropyl)oxamide, 2-ethoxy-5-tert-butyl-2'-ethoxanilide and its mixture with 2-ethoxy-2 , -ethyl-5,4'-di-tert-butoxanilide, mixtures of o- and p-methoxy-disubstituted oxanilides and mixtures of o- and p-ethoxy-disubstituted oxanilides.
  • Metal deactivators for example N,N'-diphenyloxamide, N-salicylal-N'-salicyloyl hydrazine, N,N'-bis(salicyloyl)hydrazine, N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hydrazine, 3-salicyloylamino-1 ,2,4-triazole, bis(benzylidene)oxalyl dihydrazide, oxanilide, isophthaloyl dihydrazide, sebacoyl bisphenylhydrazide, N,N'-diacetyladipoyl dihydrazide, N,N'-bis(salicyl- oyl)oxalyl dihydrazide, N,N'-bis(salicyloyl)thiopropionyl dihydrazide.
  • Phosphites and phosphonites for example triphenyl phosphite, diphenylalkyl phosphites, phenyldialkyl phosphites, tris(nonylphenyl) phosphite, trilauryl phosphite, trioctadecyl phosphite, distearylpentaerythritol diphosphite, tris(2,4-di-tert-butylphenyl) phosphite, diisodecyl pentaerythritol diphosphite, bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite, bis(2,4-di- cumylphenyl)pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphos
  • Tris(2,4-di-tert-butylphenyl) phosphite (lrgafos ® 168, Ciba-Geigy), tris(nonylphenyl) phosphite,
  • Hvdroxylamines for example N,N-dibenzylhydroxylamine, N,N-diethylhydroxylamine, N,N- dioctylhydroxylamine, N,N-dilaurylhydroxylamine, N,N-ditetradecylhydroxylamine, N,N- dihexadecylhydroxylamine, N,N-dioctadecylhydroxylamine, N-hexadecyl-N-octadecylhydrox- ylamine, N-heptadecyl-N-octadecylhydroxylamine, N,N-dialkylhydroxylamine derived from hydrogenated tallow amine.
  • Nitrones for example N-benzyl-alpha-phenylnitrone, N-ethyl-alpha-methylnitrone, N-octyl- alpha-heptylnitrone, N-lauryl-alpha-undecylnitrone, N-tetradecyl-alpha-tridecylnitrone, N- hexadecyl-alpha-pentadecylnitrone, N-octadecyl-alpha-heptadecylnitrone, N-hexadecyl-al- pha-heptadecylnitrone, N-ocatadecyl-alpha-pentadecylnitrone, N-heptadecyl-alpha-hepta- decylnitrone, N-octadecyl-alpha-hexadecylnitrone, nitrone derived from N,N
  • Thiosvnergists for example dilauryl thiodipropionate or distearyl thiodipropionate.
  • Peroxide scavengers for example esters of ⁇ -thiodipropionic acid, for example the lauryl, stearyl, myristyl or tridecyl esters, mercaptobenzimidazole or the zinc salt of 2-mercapto- benzimidazole, zinc dibutyldithiocarbamate, dioctadecyl disulfide, pentaerythritol tetrakis( ⁇ - dodecylmercapto)propionate.
  • esters of ⁇ -thiodipropionic acid for example the lauryl, stearyl, myristyl or tridecyl esters
  • mercaptobenzimidazole or the zinc salt of 2-mercapto- benzimidazole zinc dibutyldithiocarbamate
  • dioctadecyl disulfide pentaerythritol tetrakis( ⁇ - dodecyl
  • Polyamide stabilisers for example copper salts in combination with iodides and/or phos ⁇ phorus compounds and salts of divalent manganese.
  • Basic co-stabilisers for example melamine, polyvinylpyrrolidone, dicyandiamide, triallyl cyanurate, urea derivatives, hydrazine derivatives, amines, polyamides, polyurethanes, alkali metal salts and alkaline earth metal salts of higher fatty acids, for example calcium stearate, zinc stearate, magnesium behenate, magnesium stearate, sodium ricinoleate and potassium palmitate, antimony pyrocatecholate or zinc pyrocatecholate.
  • Basic co-stabilisers for example melamine, polyvinylpyrrolidone, dicyandiamide, triallyl cyanurate, urea derivatives, hydrazine derivatives, amines, polyamides, polyurethanes, alkali metal salts and alkaline earth metal salts of higher fatty acids, for example calcium stearate, zinc stearate, magnesium behenate, magnesium stearate, sodium ric
  • additives for example plasticisers, lubricants, rheology additives, catalysts, flow- control agents, optical brighteners, flameproofing agents, antistatic agents and blowing agents.
  • the weight ratio of the ⁇ -nucleating, light stabilizing agent(s) (component (2)) to the conventional additive is for example 1 :1000 to 100:1 , preferably 1 :100 to 100:1 , 1 :90 to 90:1 , 1 :80 to 80:1 , 1 :70 to 70:1 , 1 :60 to 60:1 , 1 :50 to 50:1 , 1 :40 to 40:1 , 1 :30 to 30:1 , 1 :20 to 20:1 , 1 :10 to 10:1 , 1 :5 to 5:1 , 1 :4 to 4:1 , 1 :3 to 3:1 , 1 :2 to 2:1 or 1 :1.
  • the conventional additive is present in the composition of this invention in an amount of preferably 0.0001 to 5 % or 0.001 to 3 %, in particular 0.01 to 2 % or 0.01 to 0.25 %, relative to the weight of component (1).
  • the polypropylene resin of component (I) preferably contains one or more process stabilizers, e.g. in an amount of 0.001 to 2 %, relative to the weight of component (1).
  • Examples of processing of the resin compositions according to the present invention are: Injection blow molding, extrusion, blow molding, rotomolding, in mold decoration (back injection), slush molding, injection molding, co-injection molding, forming, compression molding, pressing, film extrusion (cast film; blown film), fiber spinning (woven, non-woven), drawing (uniaxial, biaxial), annealing, deep drawing, calandering, mechanical transformation, sintering, coextrusion, coating, lamination, crosslinking (radiation, peroxide, silane), vapor deposition, weld together, glue, vulkanization, thermoforming, pipe extrusion, profile extrusion, sheet extrusion; sheet casting, spin coating, strapping, foaming, recycling / rework, extrusion coating, visbreaking (peroxide, thermal), fiber melt blown, spun bonded, surface treatment (corona discharge, flame, plasma), sterilization (by gamma rays, electron beams), gel-coating, tape extrusion, S
  • the resulting crystalline polypropylene resin composition of the present invention are preferably molded by injection, compression, blow molding, roto molding and / or other known molding techniques utilizing the conventional molding machines. Molding conditions may be those commonly employed. Typical preferred molding conditions may be as follows. Injection molding: resin temperature about 180 to 320°C, preferably about 200 to 300°C; mold temperature about 0 to 120°C, preferably about 30 to 80°C. Blow molding: resin temperature about 180 to 300°C, preferably about 200 to 280°C; mold temperature about 20 to 140°C, preferably about 60 to 120°C. Compression molding: temperature of melted resin about 180 to 300°C, preferably about 200 to 280°C; cooling temperature about 10 to 125°C, preferably about 30 to 100°C.
  • Molded products which contain much higher proportion of ⁇ -crystal form than the reference material and which are satisfactory in the aspect of color, can be easily obtained by molding under the above-mentioned molding condition the resin composition of the invention prepared with use of, for instance, the above-mentioned mixing method.
  • the polypropylene molded product has a lower melting point and requires a lower force for deformation under heating. Therefore, the molded products contribute a great deal to improved secondary processabi ⁇ ty and mechanical characteristics.
  • the products encompass a wide variety of forms such as packaging, containers, bumpers, housing, technical article (e.g. gear) and so on.
  • the ratio of ⁇ - to ⁇ -form in the final product can be controlled as desired by suitable solidification conditions. It is possible to control the ratio of ⁇ - to ⁇ -form by appropriately selecting cooling conditions under the above molding condition. This characteristic is beneficial particularly in the surface roughening of, for instance, biaxially oriented films and fibres.
  • the film having such a roughened surface displays excellent antiblocking property, printability and adhesion, etc. and is of great use in the fields of packaging film, printing paper, tracing paper, oil-immersion type plastic capacitors and so on.
  • the resin compositions according to the present invention can be advantageously used for the preparation of various shaped articles. Examples are:
  • Floating devices Floating devices, marine applications, pontoons, buoys, plastic lumber for decks, piers, boats, kayaks, oars, and beach reinforcements.
  • I-2) Automotive applications in particular bumpers, dashboards, battery, rear and front linings, moldings parts under the hood, hat shelf, trunk linings, interior linings, air bag covers, electronic moldings for fittings (lights), panes for dashboards, headlamp glass, instrument panel, exterior linings, upholstery, automotive lights, head lights, parking lights, rear lights, stop lights, interior and exterior trims; door panels; gas tank; glazing front side; rear windows; seat backing, exterior panels, wire insulation, profile extrusion for sealing, cladding, pillar covers, chassis parts, exhaust systems, fuel filter / filler, fuel pumps, fuel tank, body side mouldings, convertible tops, exterior mirrors, exterior trim, fasteners / fixings, front end module, glass, hinges, lock systems, luggage / roof racks, pressed/stamped parts, seals, side impact protection, sound deadener / insulator and sunroof.
  • Road traffic devices in particular sign postings, posts for road marking, car accessories, warning triangles, medical cases, helmets, tires.
  • I-5) Devices for space applications in particular rockets and satellites, e.g. reentry shields.
  • Electric appliances in particular washing machines, tumblers, ovens (microwave oven), dish-washers, mixers, and irons.
  • shutters e.g. roller shutters
  • Hygienic articles in particular diapers (babies, adult incontinence), feminine hygiene articles, shower curtains, brushes, mats, tubs, mobile toilets, tooth brushes, and bed pans.
  • Pipes cross-linked or not) for water, waste water and chemicals, pipes for wire and cable protection, pipes for gas, oil and sewage, guttering, down pipes, and drainage systems.
  • Glass substitutes in particular extruded plates, glazing for buildings (monolithic, twin or multiwall), aircraft, schools, extruded sheets, window film for architectural glazing, train, transportation, sanitary articles, and greenhouse.
  • Plates (walls, cutting board), extrusion-coating (photographic paper, tetrapack and pipe coating), silos, wood substitute, plastic lumber, wood composites, walls, surfaces, furniture, decorative foil, floor coverings (interior and exterior applications), flooring, duck boards, and tiles.
  • IV-1 Plates (walls and cutting board), trays, artificial grass, astroturf, artificial covering for stadium rings (athletics), artificial floor for stadium rings (athletics), and tapes.
  • V) Films (packaging, dump, laminating, agriculture and horticulture, greenhouse, mulch, tunnel, silage), bale wrap, swimming pools, waste bags, wallpaper, stretch film, raffia, desalination film, batteries, and connectors.
  • VI-2) Storage systems such as boxes (crates), luggage, chest, household boxes, pallets, shelves, tracks, screw boxes, packs, and cans.
  • Extrusion coating photo paper, tetrapack, pipe coating
  • household articles of any kind e.g. appliances, thermos bottle / clothes hanger
  • fastening systems such as plugs, wire and cable clamps, zippers, closures, locks, and snap-closures.
  • Support devices articles for the leisure time such as sports and fitness devices, gymnastics mats, ski-boots, inline-skates, skis, big foot, athletic surfaces (e.g. tennis grounds); screw tops, tops and stoppers for bottles, and cans.
  • sports and fitness devices gymnastics mats, ski-boots, inline-skates, skis, big foot, athletic surfaces (e.g. tennis grounds); screw tops, tops and stoppers for bottles, and cans.
  • VII-5) Kitchen ware (eating, drinking, cooking, storing).
  • Footwear (shoes / shoe-soles), insoles, spats, adhesives, structural adhesives, food boxes (fruit, vegetables, meat, fish), synthetic paper, labels for bottles, couches, artificial joints (human), printing plates (flexographic), printed circuit boards, and display technologies.
  • a further embodiment of the present invention relates to a shaped article, in particular a film fiber, profile, pipe, bottle, tank or container, containing a resin composition as described above.
  • a molded article is preferred.
  • the molding is in particular effected by injection, blow, compression, roto-molding or slush-molding or extrusion.
  • a further embodiment of the present invention relates to a monoaxially-oriented film or a biaxially-oriented film which has been formed by stretching a film containing a composition as described above.
  • Another embodiment of the present invention is a fiber which has been formed by stretching a fiber containing a composition as described above.
  • the present invention further relates to a multilayer system in which one or more layers contain a composition as described above.
  • the compounds of the formula (I) can be prepared in analogy to known processes such as described in the working examples.
  • a further embodiment of the present invention relates to the novel compounds of the formula (l-A)
  • Ri is hydrogen, C r C 8 alkyl, -0 -OH, -CH 2 CN, C r C 18 alkoxy, C 2 -C 18 alkoxy substituted by -OH;
  • R 2 is hydrogen or methyl
  • R 3 and R 4 are hydrogen or methyl
  • X is C 2 -C 10 alkylene or a group of the formula (ll-a-1), (ll-a-2), (ll-a-3), (II-b-1), (ll-b-2) or
  • Y is C 5 -C 12 cycloalkyl, C 5 -C 12 cycloalkyl substituted by 1 , 2 or 3 C C 4 alkyl; or a group of the formula (III)
  • R ⁇ R 2 , R 3 and R 4 are as defined above; with the proviso that
  • Ri is different from hydrogen and -O ⁇ when Y is a group of the formula (III) and at the same time X is the group (ll-a-1).
  • a further embodiment of the present invention is a composition containing a polymer, preferably a synthetic polymer, susceptible to degradation induced by light, heat or oxidation, and a novel compound of the formula (l-A).
  • Another embodiment of the present invention is a method for stabilizing a polymer, preferably a synthetic polymer, against degradation induced by light, heat or oxidation, which comprises incorporating into the polymer a novel compound of the formula (l-A).
  • a 2.5 I three neck flask equipped with a stirrer, thermometer and condenser is charged with 153.3 g (1.0 mol) of 4-amino-2,2,6,6-tetramethylpiperidine, 12.5 g (0.29 mol) of dry lithium chloride, 223 g (2.16 mol) of triethylamine and 750 ml of N-methylpyrrolidone (NMP).
  • NMP N-methylpyrrolidone
  • the mixture is cooled to 5 °C and a solution of 76.9 g (0.375 mol) of terephthaloyl chloride in 250 ml of NMP is added within 30 minutes.
  • the yellow suspension is then heated to 75 - 80 °C and stirred for 2 hours. After cooling the reaction mixture is poured in 3 I of ice water. The precipitate is recovered by filtration and dried under reduced pressure at 100 °C.
  • the obtained raw product is then recrystallized from 11 of NMP.
  • the desired product is obtained
  • the reaction mass is kept at 0-5°C for 1 hour. Within a further hour, the temperature is raised to room temperature and then the whole is kept at 65°C for further 2 hours.
  • the reaction product is then diluted with 200 ml of isopropanol/water (1/4).
  • the reaction mixture is then poured on 600 ml of water, under stirring. Then, the solid residue is filtered off and subsequently washed with several portions of isopropanol/water (1/1). Afterwards, the solid is dried in a vacuum drier at 80°C for 15 hours.
  • the desired product is obtained as a colourless powder.
  • ⁇ -form crystal content (%) 100 x P ⁇ ⁇ /(P ⁇ ⁇ + Poa + P ⁇ 3 + P ⁇ i)
  • P ⁇ l to P ⁇ 3 means the maximum peak heights of the ⁇ -form and P ⁇ ] means the maximum peak height of the ⁇ -form determined by wide angle X-ray scattering.
  • Ppi is a reflection intensity (height) on (300) plane of ⁇ -form crystal.
  • P ⁇ ⁇ is a reflection intensity (height) on (110) plane of ⁇ -form crystal.
  • P ⁇ 2 is a reflection intensity (height) on (040) plane of ⁇ -form crystal.
  • Po ⁇ is a reflection intensity (height) on (130) plane of ⁇ -form crystal.
  • a Perkin-Elmer DSC instrument (Model DSC 7), operated in a dry nitrogen atmosphere, is used for the analysis of the crystallization behavior of the various samples, according to standard procedures. About 5 to 10 mg of sample is sealed into an aluminum cup, heated from 130°C to 230°C at a rate of 10°C/min, held at 230°C for 5 min, and then subsequently cooled at a rate of 10°C/min to 50 °C.
  • the data represented as crystallization temperatures are the peak temperatures of the exotherms (predominant peak minimum) in the thermograms that are recorded upon cooling.
  • Example I 2.5 kg of polypropylene powder (Moplen FL F 20 (RTM) of Montell (RTM)) are mixed to homogeneity in a high-speed mixer with 0.10 % of tris(2,4-di-tert-butylphenyl)phosphite, 0.05 % of pentaerythritol tetrakis 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, 0.10 % of calcium stearate and 0.20% of Compound A.
  • This blend is then extruded in a twin-screw extruder of Berstorff (RTM) at a temperature of at most 240°C. After drawing the extrudate through a waterbath to cool, it is granulated.
  • the sample further shows an excellent light stability in a WEATHER-OMETER.
  • the sample further shows an excellent light stability in a WEATHER-O METER.
  • This blend is then extruded in a twin-screw extruder of Berstorff (RTM) (screw diameter 25 mm, LJD ratio: 46) at a temperature of at most 230°C. After drawing the extrudate through a water bath to cool, it is granulated.
  • RTM Berstorff
  • Cast films are produced by using a single screw extruder (Dr. Collin, E 30M) equipped with a cast film line (Dr. Collin CR136/350) at temperatures of 230°C (extruder) and 115°C (chill roll). Cast films are produced at a thickness of 0.2 mm and 1 mm.
  • Test sample preparation Test samples are cut into 85 mm x 85 mm pieces from the cast film. Stretching is performed in a biaxial stretching machine of Bruckner Karo IV at a Hencky strain of 0.1 s '1 .

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Abstract

The compounds of the formula (I) wherein R1 is hydrogen, C1-C8alkyl, -O, -OH, -CH2 CN, C1-C18alkoxy, C2-C18alkoxy substituted by -OH; . C5-C12cycloalkoxy, C3-C 6 alkenyl, C7-C9 phenylalkyl unsubstituted or substituted on the phenyl by 1, 2 or 3 C1-C4 alkyl; or C1-C8 acyl; R2 is hydrogen or methyl; R3 and R4 are hydrogen or methyl; X is C2-C10,alkylene or a group of the formula (II-a-1) (II-a-2) (II-a-3) (II-b-1) (II-b-2) or (II-b-3)and Y is C5-C12cycloalkyl, C5-C12cycloalkyl substituted by 1, 2 or 3 C1-C4 alkyl; or a group of the formula (III) wherein R1 R2, R3 and R4 are as defined above, are suitable as ß-nucleating, light stabilizing agents for polypropylene resins.

Description

Beta-nucleating, light stabilizing agents for polypropylene
The present invention relates to a composition containing a crystalline polypropylene resin and one or more sterically hindered amine derivatives capable of acting as light stabilizers and nucleating agents for the formation of the β-crystal form, to the use of these derivatives as light stabilizing, β-nucleating agents and to articles made from a polypropylene resin containing the β-form crystals.
It is known that crystalline polypropylene may occur in α, β, γ and δ crystal forms as well as in the smectic crystal form which is formed on quenching of melted polypropylene. The β-crystal form (hereinafter referred to as "β-form") differs from the more common α-form which is found, for instance, in the conventional natural pellets in that it is lower in melting point and in density, not to speak of differences in the mode of crystallization and of fracture, thus being of interest from application points of view (Kobunshi Kagaku 30, 694 - 698, (1973)).
The β-form of polypropylene is less stable compared with the corresponding α-form under usual processing conditions. When melts of polypropylene are extruded and then cooled the α-form of polypropylene tends to predominate. However, polypropylene containing high contents of the β-form can be prepared by the addition of a suitable nucleating agent which induces the formation of the β-form when the polypropylene is molten and subsequently cooled.
US-B-6,235,823 describes for example the use of diamide compounds as β-nucleating agents. Not any nucleating agent for polypropylene resins does necessarily induce the formation of the β-crystal form.
EP-A-632,095 describes porous stretched articles of β-crystalline polypropylene-based resins.
GB-A-1 ,492,494 describes derivatives of 4-aminopiperidine.
US-A-4,692,486 describes synergistic mixtures of low-molecular and high-molecular polyalkylpiperidines. β-Nucleating agents are described in EP-A-557,721.
WO-A-02/053,633 discloses a method for making stabilized polyamide compositions.
Polypropylene compositions containing a β-nucleating agent are described in EP-A-887,375.
A process for forming a dye image is described in US-A-4,797,350.
Thermoplastic resins are described in DE-A-19,607,203.
JP-A-Hei 09/041,217 describes the production of polyamide fiber having roughened surface.
US-A-6,010,819 discloses a method for improving light fastness of an image.
The present invention relates in particular to a light stabilized composition containing
(1 ) a crystalline polypropylene resin and
(2) one or more β-nucleating, light stabilizing agents of the formula (I),
Figure imgf000004_0001
wherein
Ri is hydrogen, C C8alkyl, -O-, -OH, -CH2CN, C C18alkoxy, C2-C18alkoxy substituted by -OH;
C -C12cycloalkoxy, C3-C6alkenyl, C7-C9phenylalkyl unsubstituted or substituted on the phenyl by 1 , 2 or 3 CrC aIkyl; or C C8acyl;
R2 is hydrogen or methyl;
R3 and R4 are hydrogen or methyl;
X is C2-C10alkylene or a group of the formula (ll-a-1), (H-a-2), (ll-a-3), (ll-b-1), (ll-b-2) or
(ll-b-3); and
Figure imgf000005_0001
(ll-a-1) (ll-a-2) (ll-a-3)
Figure imgf000005_0002
(ll-b-1) (ll-b-2) (II-b-3)
Y is C5-C12cycloalkyl, C5-C12cycloalkyl substituted by 1 , 2 or 3 CrC alkyl; or a group of the formula (III)
Figure imgf000005_0003
wherein Ri, R2, R3 and R4 are as defined above,
characterized in that the polypropylene resin of component (1) has a content of β-form crystals of at least 5 % calculated by means of the following equation
β-form crystal content (%) = 100 x Pβl/(P«ι + Pα2 + Pα3 + Ppi)
where Pαι to Pα3 are respective peak heights (maxima) of the α-form and Ppi is a peak height (maximum) of the β-form determined by wide angle X-ray scattering.
Ppi is a reflection intensity (height) on (300) plane of β-form crystal. Pα, is a reflection intensity (height) on (110) plane of α-form crystal. Pα2 is a reflection intensity (height) on (040) plane of α-form crystal. Pα3 is a reflection intensity (height) on (130) plane of α-form crystal.
The β-form crystal content may be determined as described by A. Turner Jones et al. in Makromol. Chem. 75, 134 (1964) or as described in US-A-5,491 ,188.
In the crystalline polypropylene resin, 5 % or more of β-form crystal content determined by wide angle X-ray scattering has to be found in at least one direction.
A preferred embodiment of the present invention relates to a light stabilized composition wherein the β-form crystals of component (1) are solidified and / or annealed at ambient temperature or at temperatures (Ts)
Ts < Tcr + 35°C
Tcr being the recrystallization temperature of the polypropylene resin (component (1)) without a β-nucleating agent as determined by differential scanning calorimetry (DSC) by cooling the molten polypropylene resin at a cooling rate of 10 K/min.
Examples of suitable solidifying and / or annealing temperatures Ts are:
(Tcr minus 120°C) to (Tor plus 35°C) (Tcr minus 100°C) to (Tcr plus 35°C) (Tcr minus 80°C) to (Tcr plus 35°C) (Tcr minus 60°C) to (Tcr plus 35°C) (Tcr minus 40°C) to (Tor plus 35°C) (Tcr minus 20°C) to (Tor plus 35°C) Tcr to (Tcr plus 35°C)
(Tor minus 150°C) to (Tcr minus 100°C) (Tcr minus 120°C) to (Tcr minus 80°C) (Tor minus 120°C) to (Tcr minus 60°C)
(Tcr minus 120°C) to (Tcr minus 40°C)
(Tcr minus 120°C) to (Tcr minus 20°C) . |
(Tcr minus 120°C) to Tcr (Tcr minus 90°C) to (Tcr minus 80°C)
(Tcr minus 90°C) to (Tor minus 60°C)
(Tor minus 90°C) to (Tcr minus 40°C)
(Tcr minus 90°C) to (Tcr minus 20°C) (Tcr minus 90°C) to Tor
The following solidifying and / or annealing temperatures Ts are preferred:
(Tcr minus 80°C) to (Tcr minus 60°C) (Tcr minus 80°C) to (Tcr minus 40°C) (Tor minus 80°C) to (Tcr minus 20°C)
The following solidifying and / or annealing temperatures Ts are particularly preferred:
(Tcr minus 120°C) to (Tcr minus 100°C)
(Tcr minus 1 10°C) to (Tor minus 80°C)
(Tor minus 110°C) to (Tcr minus 90°C)
(Tor minus 80°C) to (Tcr minus 60°C)
(Tcr minus 40°C) to (Tcr minus 20°C)
(Tcr minus 60°C) to (Tcr minus 40°C)
(Tcr minus 20°C) to (Tcr plus 10°C)
Tcr tθ (Tcr PIUS 35°C)
Tcr
Also of interest are:
(Tcr minus 70°C) to (Tcr plus 20°C) (Tcr minus 60°C) to (Tcr plus 10°C)
Examples of alkyl having up to 8 carbon atoms are methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, 2-ethylbutyl, n-pentyl, isopentyl, 1-methylpentyl, 1 ,3-dimethyl- butyl, n-hexyl, 1-methylhexyl, n-heptyl, isoheptyl, 1 ,1 ,3,3-tetramethylbutyl, 1 -methylheptyl, 3- methylheptyl, n-octyl and 2-ethylhexyl.
One of the preferred meanings of R^ is CrC4alkyl, in particular methyl.
Examples of alkoxy having up to 18 carbon atoms are methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, pentoxy, isopentoxy, hexoxy, heptoxy, octoxy, decyloxy, dodecyloxy, tetradecyloxy, hexadecyloxy and octadecyloxy.
One of the preferred meanings of Ri is CrCι0alkoxy, in particular methoxy, propoxy and octoxy.
An example of C2-C18alkoxy substituted by -OH is -O-CH2-C(CH3)2OH.
Examples of C5-C12cycloalkyl are cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl and cyclododecyl. C5-C8Cycloalkyl. especially cyclohexyl, is preferred.
C5-C12cycloalkyl substituted by 1 , 2 or 3 CrC4alkyl is for example methylcyclohexyl or dimethylcyclohexyl.
Examples of C5-C12cycloalkoxy are cyclopentoxy, cyclohexoxy, cycloheptoxy, cyclooctoxy, cyclodecyloxy and cyclododecyloxy. C5-C8Cycloalkoxy, in particular cyclopentoxy and cyclohexoxy, is preferred.
Examples of C7-C9phenylalkyl are benzyl and phenylethyl.
Cr-CgPhenylalkyl which is substituted on the phenyl radical by 1 , 2 or 3 CrC4alkyl is for example methylbenzyl, dimethylbenzyl, trimethylbenzyl or tert-butylbenzyl.
Examples of alkenyl having up to 6 carbon atoms are allyl, 2-methallyl, butenyl, pentenyl and hexenyl. Allyl is preferred. The carbon atom in position 1 is preferably saturated.
Examples of acyl containing not more than 8 carbon atoms are formyl, acetyl, propionyl, butyryl, pentanoyl, hexanoyl, heptanoyl, octanoyl, acryloyl, methacryloyl and benzoyl. CrC-sAlkanoyl, C3-C8alkenyl and benzoyl are preferred. Acetyl and acryloyl are especially preferred. Examples of alkylene having up to 10 carbon atoms are methylene, ethylene, propylene, trimethylene, tetramethylene, pentamethylene, 2,2-dimethyltrimethylene, hexamethylene, trimethylhexamethylene, octamethylene and decamethylene.
Ri is preferably hydrogen, C C alkyl, CrCι0alkoxy, cyclohexyloxy, allyl, benzyl or acetyl, in particular hydrogen or methyl.
R2, R3 and R4 are preferably hydrogen.
Y is preferably cyclohexyl or a group of the formula (III).
According to a preferred embodiment of the present invention, R^ is hydrogen or methyl, R2, R3 and R4 are hydrogen, and Y is a group of the formula (III).
X is preferably a group of the formula (ll-a-1) or (ll-a-2).
The polypropylene resin of component (1) has preferably a content of β-form crystals of 10 to 98 %, in particular 15 to 80 %.
Further examples of a suitable content of the β-form crystals are, depending on the desired application of the polypropylene resin, 5 to 95 %, 5 to 90 %, 5 to 85 %, 5 to 80 %, 5 to 75 %, 5 to 70 %, 5 to 65 %, 5 to 60 %, 5 to 55 %, 5 to 50 %, 5 to 45 %, 5 to 40 %, 5 to 35 %, 5 to 30 %, 10 to 95 %, 10 to 90 %, 10 to 85 %, 10 to 80 %, 10 to 75 %, 10 to 70 %, 10 to 65 %, 10 to 60 %, 10 to 55 %, 10 to 50 %, 10 to 45 %, 10 to 40 %, 10 to 35 %, 10 to 30 %, 20 to 95 %, 20 to 90 %, 20 to 85 %, 20 to 80 %, 20 to 75 %, 20 to 70 %, 20 to 65 %, 20 to 60 %, 20 to 55 %, 20 to 50 %, 20 to 45 %, 20 to 40 %, 20 to 35 %, 20 to 30 %, 30 to 95 %, 30 to 90 %, 30 to 85 %, 30 to 80 %, 30 to 75 %, 30 to 70 %, 30 to 65 %, 30 to 60 %, 30 to 55 %, 30 to 50 %, 30 to 45 %, 30 to 40 %, 35 to 95 %, 35 to 90 %, 35 to 85 %, 35 to 80 %, 35 to 75 %, 35 to 70 %, 35 to 65 %, 35 to 60 %, 35 to 55 %, 35 to 50 %, 35 to 45 %, 40 to 95 %, 40 to 90 %, 40 to 85 %, 40 to 80 %, 40 to 75 %, 40 to 70 %, 40 to 65 %, 40 to 60 %, 40 to 55 %, 40 to 50 %, 45 to 95 %, 45 to 90 %, 45 to 85 %, 45 to 80 %, 45 to 75 %, 45 to 70 %, 45 to 65 %, 45 to 60 %, 45 to 55, 50 to 95 %, 50 to 90 %, 50 to 85 %, 50 to 80 %, 50 to 75 %, 50 to 70 %, 50 to 65 %, 50 to 60 %, 55 to 90 %, 55 to 85 %, 55 to 80 %, 55 to 75 %, 55 to 70 %, 55 to 65 %, 60 to 95 %, 60 to 90 %, 60 to 85 %, 60 to 80 %, 60 to 75 %, 60 to 70 %, 65 to 95 %, 65 to 90 %, 65 to 85 %, 65 to 80 %, 70 to 95 %, 70 to 90 %, 70 to 85 % and 70 to 80 %.
According to a preferred embodiment of the present invention, the polypropylene resin has a haze which is greater than 62 %, in particular greater than 70 % or 80 %; the haze value being measured at a plate, preferably prepared by injection molding, of 1.1 - 1.2 mm thickness. The haze value in a range from 65 to 99 %, in particular 70 to 99 %, 75 to 99 % or 80 to 99 % is particularly preferred.
The haze is determined according to ASTM D 1003. Haze is defined as that percentage transmitted light which in passing through a specimen (plate) deviates from the incident beam by more than 2.5° on the average. Clarity is evaluated in the angle range smaller than 2.5°. The specimen shall have substantially plane-parallel surfaces free of dust, grease, scratches, and blemishes, and it shall be free of distinct internal voids and particles.
According to a preferred embodiment of the present invention component (1 ) is a polypropylene homopolymer.
Polypropylene homopolymer also covers long chain branched polypropylene.
Polypropylene, can be prepared by different methods. Examples are described in the following:
Catalytic polymerization using a catalyst that normally contains one or more than one metal of groups IVb, Vb, Vlb or VIII of the Periodic Table. These metals usually have one or more than one ligand, typically oxides, halides, alcoholates, esters, ethers, amines, alkyls, alkenyls and/or aryls that may be either π- or σ-coordinated. These metal complexes may be in the free form or fixed on substrates, typically on activated magnesium chloride, titanium(lll) chloride, alumina or silicon oxide. These catalysts may be soluble or insoluble in the polymerisation medium. The catalysts can be used by themselves in the polymerisation or further activators may be used, typically metal alkyls, metal hydrides, metal alkyl halides, metal alkyl oxides or metal alkyloxanes, said metals being elements of groups la, lla and/or II la of the Periodic Table. The activators may be modified conveniently with further ester, ether, amine or silyl ether groups. These catalyst systems are usually termed Phillips, Standard Oil Indiana, Ziegler (-Natta), TNZ (DuPont), metallocene or single site catalysts (SSC).
According to a further preferred embodiment of the present invention, component (1) is a polypropylene random copolymer, alternating or segmented copolymer or block copolymer containing one or more comonomers selected from the group consisting of ethylene, C4-C20- α-olefin, vinylcyclohexane, vinylcyclohexene, C4-C20alkandiene, C5-C12cycloalkandiene and norbornene derivatives; the total amount of propylene and the comonomer(s) being 100 %.
Polypropylene copolymer also covers long chain branched polypropylene copolymer.
Examples of suitable C4-C20α-olefins are 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1- nonene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1- eicosene and 4-methyI-1-pentene.
Examples of suitable C4-C20alkandienes are hexadiene and octadiene.
Examples of suitable C5-C12cycloalkandienes are cyclopentadiene, cyclohexadiene and cyclooctadiene.
Examples of suitable norbornene derivatives are 5-ethylidene-2-norbomene (ENB), dicyclopentadiene (DCP) and methylene-domethylene-hexahydronaphthaline (MEN).
A propylene/ethylene copolymer contains for example 50 to 99.9 %, preferably 80 to 99.9 %, in particular 90 to 99.9 %, by weight of propylene.
A propylene copolymer wherein the comonomer is a C9-C20α-olefin such as e.g. 1-nonene, 1- decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene or 1-eicosene; C9-C2oalkandiene, C9-C12cycloalkandiene or a norbornene derivative such as e.g. 5-ethylidene-2- norbornene (ENB) or methylene-domethylene-hexahydronaphthaline (MEN) contains preferably more than 90 mol %, in particular 90 to 99.9 mol % or 90 to 99 mol %, of propylene. A propylene copolymer wherein the comonomer is a C -C8α-olefin such as e.g. 1-butene, 1- pentene, 1 -hexene, 1-heptene, 1-octene or 4-methyl-1-pentene; vinylcyclohexane, vinylcyclohexene, C -C8alkandiene or C5-C8cycloalkandiene contains preferably more than 80 mol %, in particular 80 to 99.9 mol % or 80 to 99 mol %, of propylene.
Further examples of component (1) are propylene/isobutylene copolymer, propylene/butadiene copolymer, propylene/cycloolefin copolymer, terpolymers of propylene with ethylene and a diene such as hexadiene, dicyclopentadiene or ethylidene-norbornene; propylene/1-olefin copolymers where the 1 -olefin is generated in situ; and propylene/carbon monoxide copolymers.
According to another preferred embodiment of the present invention component (1) is a thermoplastic polyolefin (TPO).
Thermoplastic polyolefin (TPO) means in particular elastomers that exhibit rubber characteristics and are based on polyolefins. These are preferably copolymers from ethylene and propylene (EPM) or terpolymers comprising ethylene, propylene and a non-conjugated diene (EPDM) and the like.
The present invention also relates to a composition which additionally contains (3) a further polymer, in particular a synthetic polymer, preferably EPDM or EPM; with the proviso that component (3) is different from component (1).
Examples of suitable polymers are
1. Polymers of monoolefins and diolefins, for example polyisobutylene, polybut-1-ene, poly- 4-methylpent-1-ene, polyvinylcyclohexane, polyisoprene or polybutadiene, as well as polymers of cycloolefins, for instance of cyclopentene or norbornene, polyethylene (which optionally can be crosslinked), for example high density polyethylene (HDPE), high density and high molecular weight polyethylene (HDPE-HMW), high density and ultrahigh molecular weight polyethylene (HDPE-UHMW), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), (VLDPE) and (ULDPE). Polyolefins, i.e. the polymers of monoolefins exemplified in the preceding paragraph, preferably polyethylene and polypropylene, can be prepared by different, and especially by the following, methods:
a) radical polymerisation (normally under high pressure and at elevated temperature).
b) catalytic polymerisation using a catalyst that normally contains one or more than one metal of groups IVb, Vb, Vlb or VIII of the Periodic Table. These metals usually have one or more than one ligand, typically oxides, halides, alcoholates, esters, ethers, amines, alkyls, alkenyls and/or aryls that may be either π- or σ-coordinated. These metal complexes may be in the free form or fixed on substrates, typically on activated magnesium chloride, titanium(lll) chloride, alumina or silicon oxide. These catalysts may be soluble or insoluble in the polymerisation medium. The catalysts can be used by themselves in the polymerisation or further activators may be used, typically metal alkyls, metal hydrides, metal alkyl halides, metal alkyl oxides or metal alkyloxanes, said metals being elements of groups la, Ha and/or Ilia of the Periodic Table. The activators may be modified conveniently with further ester, ether, amine or silyl ether groups. These catalyst systems are usually termed Phillips, Standard Oil Indiana, Ziegler (- Natta), TNZ (DuPont), metallocene or single site catalysts (SSC).
2. Mixtures of the polymers mentioned under 1), for example mixtures of polypropylene with polyisobutylene, polypropylene with polyethylene (for example PP/HDPE, PP/LDPE) and mixtures of different types of polyethylene (for example LDPE/HDPE).
3. Copolymers of monoolefins and diolefins with each other or with other vinyl monomers, for example ethylene/propylene copolymers, linear low density polyethylene (LLDPE) and mixtures thereof with low density polyethylene (LDPE), propylene/but-1-ene copolymers, propylene/isobutylene copolymers, ethylene/but-1 -ene copolymers, ethylene/hexene copolymers, ethylene/methylpentene copolymers, ethylene/heptene copolymers, ethylene/octene copolymers, ethylene/vinylcyclohexane copolymers, ethylene/cycloolefin copolymers (e.g. ethylene/norbomene like COC), ethylene/1 -olef ins copolymers, where the 1-olefin is generated in-situ; propylene/butadiene copolymers, isobutylene/isoprene copolymers, ethylene/vi- nylcyclohexene copolymers, ethylene/alkyl acrylate copolymers, ethylene/alkyl methacryiate copolymers, ethylene/vinyl acetate copolymers or ethylene/acrylic acid copolymers and their salts (ionomers) as well as terpolymers of ethylene with propylene and a diene such as hexadiene, dicyclopentadiene or ethylidene-norbornene; and mixtures of such copolymers with one another and with polymers mentioned in 1) above, for example polypropylene/ethy- lene-propylene copolymers, LDPE/ethylene-vinyl acetate copolymers (EVA), LDPE/ethylene- acrylic acid copolymers (EAA), LLDPE/EVA, LLDPE/EAA and alternating or random polyal- kylene/carbon monoxide copolymers and mixtures thereof with other polymers, for example polyamides.
4. Hydrocarbon resins (for example C5-C9) including hydrogenated modifications thereof (e.g. tackifiers) and mixtures of polyalkylenes and starch.
Homopolymers and copolymers from 1.) - 4.) may have any stereostructure including syndio- tactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred. Stereoblock polymers are also included.
5. Polystyrene, poly(p-methylstyrene), poly(α-methylstyrene).
6. Aromatic homopolymers and copolymers derived from vinyl aromatic monomers including styrene, α-methylstyrene, all isomers of vinyl toluene, especially p-vinyltoluene, all isomers of ethyl styrene, propyl styrene, vinyl biphenyl, vinyl naphthalene, and vinyl anthracene, and mixtures thereof. Homopolymers and copolymers may have any stereostructure including syndiotactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred. Stereoblock polymers are also included.
6a. Copolymers including aforementioned vinyl aromatic monomers and comonomers selected from ethylene, propylene, dienes, nitriles, acids, maleic anhydrides, maleimides, vinyl acetate and vinyl chloride or acrylic derivatives and mixtures thereof, for example styrene/bu- tadiene, styrene/acrylonitrile, styrene/ethylene (interpolymers), styrene/alkyl methacrylate, styrene/butadiene/alkyl acrylate, styrene/butadiene/alkyl methacrylate, styrene/maleic anhydride, styrene/acrylonitrile/methyl acrylate; mixtures of high impact strength of styrene copolymers and another polymer, for example a polyacrylate, a diene polymer or an ethylene/pro- pylene/diene terpolymer; and block copolymers of styrene such as styrene/butadiene/sty- rene, styrene/isoprene/styrene, styrene/ethylene/butylene/styrene or styrene/ethylene/propy- lene/styrene. 6b. Hydrogenated aromatic polymers derived from hydrogenation of polymers mentioned under 6.), especially including polycyclohexylethylene (PCHE) prepared by hydrogenating atactic polystyrene, often referred to as polyvinylcyclohexane (PVCH).
6c. Hydrogenated aromatic polymers derived from hydrogenation of polymers mentioned under 6a.).
Homopolymers and copolymers may have any stereostructure including syndiotactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred. Stereoblock polymers are also included.
7. Graft copolymers of vinyl aromatic monomers such as styrene or α-methylstyrene, for example styrene on polybutadiene, styrene on polybutadiene-styrene or polybutadiene-acry- lonitrile copolymers; styrene and acrylonitrile (or methacrylonitrile) on polybutadiene; styrene, acrylonitrile and methyl methacrylate on polybutadiene; styrene and maleic anhydride on polybutadiene; styrene, acrylonitrile and maleic anhydride or maleimide on polybutadiene; styrene and maleimide on polybutadiene; styrene and alkyl acrylates or methacrylates on polybutadiene; styrene and acrylonitrile on ethylene/propylene/diene terpolymers; styrene and acrylonitrile on polyalkyl acrylates or polyalkyl methacrylates, styrene and acrylonitrile on acrylate/butadiene copolymers, as well as mixtures thereof with the copolymers listed under 6), for example the copolymer mixtures known as ABS, MBS, ASA or AES polymers.
8. Halogen-containing polymers such as polychloroprene, chlorinated rubbers, chlorinated and brominated copolymer of isobutylene-isoprene (halobutyl rubber), chlorinated or sulfo- chlorinated polyethylene, copolymers of ethylene and chlorinated ethylene, epichlorohydrin homo- and copolymers, especially polymers of halogen-containing vinyl compounds, for example polyvinyl chloride, polyvinylidene chloride, polyvinyl fluoride, polyvinylidene fluoride, as well as copolymers thereof such as vinyl chloride/vinylidene chloride, vinyl chloride/vinyl acetate or vinylidene chloride/vinyl acetate copolymers.
9. Polymers derived from α,β-unsaturated acids and derivatives thereof such as polyacry- lates and polymethacrylates; polymethyl methacrylates, polyacrylamides and polyacryloni- triles, impact-modified with butyl acrylate. 10. Copolymers of the monomers mentioned under 9) with each other or with other unsatu- rated monomers, for example acrylonitrile/ butadiene copolymers, acrylonitrile/alkyl acrylate copolymers, acrylonitrile/alkoxyalkyl acrylate or acrylonitrile/vinyl halide copolymers or acrylonitrile/ alkyl methacrylate/butadiene terpolymers.
11. Polymers derived from unsaturated alcohols and amines or the acyl derivatives or ace- tals thereof, for example polyvinyl alcohol, polyvinyl acetate, polyvinyl stearate, polyvinyl benzoate, polyvinyl maleate, polyvinyl butyral, polyallyl phthalate or polyallyl melamine; as well as their copolymers with olefins mentioned in 1 ) above.
12. Homopolymers and copolymers of cyclic ethers such as polyalkylene glycols, polyethylene oxide, polypropylene oxide or copolymers thereof with bisglycidyl ethers.
13. Polyacetals such as polyoxymethylene and those polyoxymethylenes which contain ethylene oxide as a comonomer; polyacetals modified with thermoplastic polyurethanes, acrylates or MBS.
14. Polyphenylene oxides and sulfides, and mixtures of polyphenylene oxides with styrene polymers or polyamides.
15. Polyurethanes derived from hydroxyl-terminated polyethers, polyesters or polybutadi- enes on the one hand and aliphatic or aromatic polyisocyanates on the other, as well as precursors thereof.
16. Polyamides and copolyamides derived from diamines and dicarboxylic acids and/or from aminocarboxylic acids or the corresponding lactams, for example polyamide 4, polyamide 6, polyamide 6/6, 6/10, 6/9, 6/12, 4/6, 12/12, polyamide 11 , polyamide 12, aromatic polyamides starting from m-xylene diamine and adipic acid; polyamides prepared from hexamethylenediamine and isophthalic or/and terephthalic acid and with or without an elastomer as modifier, for example poly-2,4,4,-trimethylhexamethylene terephthalamide or poly- m-phenylene isophthalamide; and also block copolymers of the aforementioned polyamides with polyolefins, olefin copolymers, ionomers or chemically bonded or grafted elastomers; or with polyethers, e.g. with polyethylene glycol, polypropylene glycol or polytetramethylene glycol; as well as polyamides or copolyamides modified with EPDM or ABS; and polyamides condensed during processing (RIM polyamide systems).
17. Polyureas, polyimides, polyamide-imides, polyetherimids, polyesterimids, polyhydantoins and polybenzimidazoles.
18. Polyesters derived from dicarboxylic acids and diols and/or from hydroxycarboxylic acids or the corresponding lactones, for example polyethylene terephthalate, polybutylene terephthalate, poly-1 ,4-dimethylolcyclohexane terephthalate, polyalkylene naphthalate (PAN) and polyhydroxybenzoates, as well as block copolyether esters derived from hydroxyl-terminated polyethers; and also polyesters modified with polycarbonates or MBS.
19. Polycarbonates and polyester carbonates.
20. Polyketones.
21. Polysulfones, polyether sulfones and polyether ketones.
22. Crosslinked polymers derived from aldehydes on the one hand and phenols, ureas and melamines on the other hand, such as phenol/formaldehyde resins, urea/formaldehyde resins and melamine/formaldehyde resins.
23. Drying and non-drying alkyd resins.
24. Unsaturated polyester resins derived from copolyesters of saturated and unsaturated dicarboxylic acids with polyhydric alcohols and vinyl compounds as crosslinking agents, and also halogen-containing modifications thereof of low flammability.
25. Crosslinkable acrylic resins derived from substituted acrylates, for example epoxy acrylates, urethane acrylates or polyester acrylates.
26. Alkyd resins, polyester resins and acrylate resins crosslinked with melamine resins, urea resins, isocyanates, isocyanurates, polyisocyanates or epoxy resins. 27. Crosslinked epoxy resins derived from aliphatic, cycloaliphatic, heterocyclic or aromatic glycidyl compounds, e.g. products of diglycidyl ethers of bisphenol A and bisphenol F, which are crosslinked with customary hardeners such as anhydrides or amines, with or without accelerators.
28. Natural polymers such as cellulose, rubber, gelatin and chemically modified homologous derivatives thereof, for example cellulose acetates, cellulose propionates and cellulose butyrates, or the cellulose ethers such as methyl cellulose; as well as rosins and their derivatives.
29. Blends of the aforementioned polymers (polyblends), for example PP/EPDM, Poly- amide/EPDM or ABS, PVC/EVA, PVC/ABS, PVC/MBS, PC/ABS, PBTP/ABS, PC/ASA, PC/PBT, PVC/CPE, PVC/acrylates, POM/thermoplastic PUR, PC/thermoplastic PUR, POM/acrylate, POM/MBS, PPO/HIPS, PPO/PA 6.6 and copolymers, PA/HDPE, PA/PP, PA/PPO, PBT/PC/ABS or PBT/PET/PC.
30. Aqueous emulsions of natural or synthetic rubber, e.g. natural latex or latices of carbo- xylated styrene/butadiene copolymers.
Preferred examples of a blend of components (1) and (3) are blends of polypropylene with propylene/ethylene copolymers, propylene/butylene copolymers, polyethylene, e.g. HDPE or LDPE; polybutene, polyisobutylene, poly-4-methylpentene or alternating or random polyalkylene/carbon monoxide copolymers.
The amount of the β-nucleating, light stabilizing agent (component (2)) to be added to the polypropylene resin is not critical insofar as the desired effect can be obtained. Generally, it is used in an amount effective for increasing the content of the β-crystal form. 0.0001 to 5 %, in particular 0.001 to 2 %, 0.05 to 1 %, 0.1 to 1 % or 0.15 to 1 %, relative to the weight of component (1 ), are suitable.
Thus, the β-nucleating, light stabilizing agent of the invention is capable of causing a crystalline polypropylene resin to undergo transition to the β-crystal form at a very low level of addition and a molded product having a β-form crystal content as indicated above can be obtained under suitable molding conditions.
Component (3) is preferably present in the composition according to the present invention in an amount of 1 to 90 %, for example 2 to 80 % or 5 to 50 %, relative to the weight of component (1).
A further embodiment of the present invention is a method for improving the light stability of a polypropylene resin and for providing said polypropylene resin with a content of β-form crystals of at least 5 % calculated by means of the following equation
β-form crystal content (%) = 100 x Pβι/(Pαι + Pα2 + P s + Pβi)
where Pαι to Pα3 are respective peak heights (maxima) of the α-form and Pβ] is a peak height (maximum) of the β-form determined by wide angle X-ray scattering, which comprises incorporating into the polypropylene resin one or more β-nucleating, light stabilizing agents of the formula (I).
Another embodiment of the present invention is the use of a compound of the formula (I) as β-nucleating agent for a polypropylene resin.
The resin compositions of the present invention may be prepared by standard procedures, well known to those skilled in the art, of compounding, such as mixing the prescribed components in a conventional mixer by e.g. dry-blending or solution spraying and melting and kneading the mixture with a single- or twin-screw extruder, or the like.
The β-nucleating, light stabilizing agent of the formula (I) can be added to the polypropylene resin at an optional stage, i.e. either during the polymerization reaction or after the polymer has been prepared.
To the resin compositions of the present invention, additional materials can be added in a concentration range that does not adversely affect the beneficial effects of the invention. These materials may include stabilizers, antioxidants, antibacterial agents, ultraviolet absorbers, thermostabilizers, light stabilizers, neutralizers, antistatic agents, antiblocking agents, heavy metal inactivation agents, flame retardants, lubricants, peroxides, hydrotalcite, foaming agents, elastomers, processing aids, additional nucleating agents, reinforcing matter, plasticizer and the like and mixtures thereof.
More detailed examples of these conventional additives are listed below. 1. Antioxidants
1.1. Alkylated monophenols, for example 2,6-di-tert-butyl-4-methylphenol, 2-tert-butyl-4,6-di- methylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,6-di-tert-butyl-4-n-butylphenol, 2,6-di-tert-bu- tyl-4-isobutylphenol, 2,6-dicyclopentyl-4-methylphenol, 2-(α-methylcyclohexyl)-4,6-dimethyl- phenol, 2,6-dioctadecyl-4-methylphenol, 2,4,6-tricyclohexylphenol, 2,6-di-tert-butyl-4-meth- oxymethylphenol, nonylphenols which are linear or branched in the side chains, for example 2,6-di-nonyl-4-methylphenol, 2,4-dimethyl-6-(1 '-methylundec-1 '-yl)phenol, 2,4-dimethyl-6-(1 '- methylheptadec-1'-yl)phenol, 2,4-dimethyl-6-(1'-methyltridec-1'-yl)phenol and mixtures thereof.
1.2. Alkylthiomethylphenols, for example 2,4-dioctylthiomethyl-6-tert-butylphenol, 2,4-dioctyl- thiomethyl-6-methylphenol, 2,4-dioctylthiomethyl-6-ethylphenol, 2,6-di-dodecylthiomethyl-4- nonylphenol.
1.3. Hvdroguinones and alkylated hydroguinones, for example 2,6-di-tert-butyl-4-methoxy- phenol, 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydroquinone, 2,6-diphenyl-4-octade- cyloxyphenol, 2,6-di-tert-butylhydroquinone, 2,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-bu- tyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyphenyl stearate, bis(3,5-di-tert-butyl-4-hy- droxyphenyl) adipate.
1.4. Tocopherols. for example α-tocopherol, β-tocopherol, γ-tocopherol, δ-tocopherol and mixtures thereof (vitamin E).
1.5. Hvdroxylated thiodiphenyl ethers, for example 2,2'-thiobis(6-tert-butyl-4-methylphenol), 2,2'-thiobis(4-octylphenol), 4,4,-thiobis(6-tert-butyl-3-methylphenol), 4,4'-thiobis(6-tert-butyl-2- methylphenol), 4,4'-thiobis(3,6-di-sec-amylphenol), 4,4'-bis(2,6-dimethyl-4-hydroxyphenyl)- disulfide.
1.6. Alkylidenebisphenols, for example 2,2'-methylenebis(6-tert-butyl-4-methylphenol), 2,2'- methylenebis(6-tert-butyl-4-ethylphenoi), 2,2'-methylenebis[4-methyl-6-(α-methylcyclohexyl)- phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'-methylenebis(6-nonyl-4- methylphenol), 2,2'-methylenebis(4,6-di-tert-butyIphenol), 2,2'-ethylidenebis(4,6-di-tert-butyl- phenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol), 2,2'-methylenebis[6-(α-methylben- zyl)-4-nonylphenol], 2,2'-methylenebis[6-(α,α-dimethylbenzyl)-4-nonylphenol], 4,4'-methy- lenebis(2,6-di-tert-butylphenol), 4,4'-methylenebis(6-tert-butyl-2-methylphenol), 1 ,1-bis(5-tert- butyl-4-hydroxy-2-methylphenyl)butane, 2,6-bis(3-tert-butyl-5-methyl-2-hydroxybenzyl)-4- methylphenol, 1 , 1 ,3-tris(5-tert-butyl-4-hydroxy-2-methylphenyl)butane, 1 , 1 -bis(5-tert-butyl-4- hydroxy-2-methylphenyl)-3-n-dodecylmercaptobutane, ethylene glycol bis[3,3-bis(3'-tert- butyl-4'-hydroxyphenyl)butyrate], bis(3-tert-butyl-4-hydroxy-5-methyl-phenyl)dicyclopenta- diene, bis[2-(3'-tert-butyl-2'-hydroxy-5'-methylbenzyl)-6-tert-butyl-4-methylphenyl]terephtha- late, 1 ,1-bis-(3,5-dimethyl-2-hydroxyphenyl)butane, 2,2-bis(3,5-di-tert-butyl-4-hydroxyphe- nyl)propane, 2,2-bis-(5-tert-butyl-4-hydroxy2-methylphenyl)-4-n-dodecylmercaptobutane, 1 ,1 ,5,5-tetra(5-tert-butyl-4-hydroxy-2-methylphenyl)pentane.
1.7. O-. N- and S-benzyl compounds, for example 3,5,3',5'-tetra-tert-butyl-4,4'-dihydroxydi- benzyl ether, octadecyl-4-hydroxy-3,5-dimethylbenzylmercaptoacetate, tridecyl-4-hydroxy- 3,5-di-tert-butylbenzylmercaptoacetate, tris(3,5-di-tert-butyl-4-hydroxybenzyl)amine, bis(4- tert-butyl-3-hydroxy-2,6-dimethylbenzyl)dithioterephthalate, bis(3,5-di-tert-butyl-4-hydroxy- benzyl)sulfide, isooctyl-3,5-di-tert-butyl-4-hydroxybenzylmercaptoacetate.
1.8. Hydroxybenzylated malonates. for example dioctadecyl-2,2-bis(3,5-di-tert-butyl-2-hy- droxybenzyl)malonate, di-octadecyl-2-(3-tert-butyl-4-hydroxy-5-methylbenzyl)malonate, di- dodecylmercaptoethyl-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malonate, bis[4-(1 ,1 ,3,3-te- tramethylbutyl)phenyl]-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malonate.
1.9. Aromatic hvdroxybenzyl compounds, for example 1,3,5-tris(3,5-di-tert-butyl-4-hydroxy- benzyl)-2,4,6-trimethylbenzene, 1 ,4-bis(3,5-di-tert-butyl-4-hydroxybenzyl)-2,3,5,6-tetrame- thylbenzene, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)phenol. 1.10. Triazine compounds, for example 2,4-bis(octylmercapto)-6-(3,5-di-tert-butyl-4-hydroxy- anilino)-1 ,3,5-triazine, 2-octylmercapto-4)6-bis(3,5-di-tert-butyl-4-hydroxyanilino)-1 ,3,5-tri- azine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,3,5-triazine, 2,4,6-tris- (3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,2,3-triazine, 1 ,3,5-tris(3,5-di-tert-butyl-4-hydroxyben- zyl)isocyanurate, 1 ,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanurate, 2,4,6-tris- (3,5-di-tert-butyl-4-hydroxyphenylethyl)-1 ,3,5-triazine, 1 ,3,5-tris(3,5-di-tert-butyl-4-hydroxy- phenylpropionyl)-hexahydro-1 ,3,5-triazine, 1 ,3,5-tris(3,5-dicyclohexyl-4-hydroxybenzyl)iso- cyanurate.
1.11. Benzylphosphonates, for example dimethyl-2,5-di-tert-butyl-4-hydroxybenzylphospho- nate, diethyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl3,5-di-tert-butyl-4-hy- droxybenzylphosphonate, dioctadecyl-5-tert-butyl-4-hydroxy-3-methylbenzylphosphonate, the calcium salt of the monoethyl ester of 3,5-di-tert-butyl-4-hydroxybenzylphosphonic acid.
1.12. Acylaminophenols, for example 4-hydroxylauranilide, 4-hydroxystearanilide, octyl N- (3,5-di-tert-butyl-4-hydroxyphenyl)carbamate.
1.13. Esters of β-(3,5-di-tert-butyl-4-hvdroxyphenv0propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hexanediol, 1,9- nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethy- lene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hy- droxyethyI)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylol- propane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane.
1.14. Esters of β-(5-tert-butyl-4-hydroxy-3-methylphenyl)propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis- (hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethyl- olpropane, 4-hydroxymethyl-1 -phospha-2,6,7-trioxabicyclo[2.2.2]octane; 3,9-bis[2-{3-(3-tert- butyl-4-hydroxy-5-methyiphenyI)propionyloxy}-1 ,1-dimethylethyl]-2,4,8,10-tetraoxaspiro[5.5]- undecane. 1.15. Esters of β-(3,5-dicvclohexyl-4-hvdroxyphenyl propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxyethyl)ox- amide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hy- droxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane.
1.16. Esters of 3.5-di-tert-butyl-4-hvdroxyphenyl acetic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxyethyl)ox- amide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hy- droxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane.
1.17. Amides of β-(3.5-di-tert-butyl-4-hvdroχyphenvθpropionic acid e.g. N,N'-bis(3,5-di-tert- butyl-4-hydroxyphenylpropionyl)hexamethylenediamide, N,N'-bis(3,5-di-tert-butyl-4-hydroxy- phenylpropionyl)trimethylenediamide, N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hy- drazide, N,N'-bis[2-(3-[3,5-di-tert-butyl-4-hydroxyphenyl]propionyloxy)ethyl]oxamide (Nau- gard®XL-1 , supplied by Uniroyal).
1.18. Ascorbic acid (vitamin C)
1.19. Aminic antioxidants. for example N.N'-di-isopropyl-p-phenylenediamine, N,N'-di-sec-bu- tyl-p-phenylenediamine, N,N'-bis(1 ,4-dimethylpentyl)-p-phenylenediamine, N,N'-bis(1 -ethyl-3- methylpentyl)-p-phenylenediamine, N,N'-bis(1 -methylheptyl)-p-phenylenediamine, N,N'-dicy- clohexyl-p-phenylenediamine, N,N'-diphenyl-p-phenylenediamine, N,N'-bis(2-naphthyl)-p- phenylenediamine, N-isopropyl-N'-phenyl-p-phenylenediamine, N-(1 ,3-dimethylbutyl)-N'-phe- nyl-p-phenylenediamine, N-(1 -methylheptyl)-N'-phenyl-p-phenylenediamine, N-cyclohexyl-N'- phenyl-p-phenylenediamine, 4-(p-toluenesulfamoyl)diphenylamine, N,N'-dimethyl-N,N'-di- sec-butyl-p-phenylenediamine, diphenylamine, N-allyldiphenylamine, 4-isopropoxydiphenyl- amine, N-phenyl-1-naphthylamine, N-(4-tert-octylphenyl)-1-naphthylamine, N-phenyl-2-naph- thylamine, octylated diphenylamine, for example p,p'-di-tert-octyldiphenylamine, 4-n-butyl- aminophenol, 4-butyrylaminophenol, 4-nonanoylaminophenol, 4-dodecanoylaminophenol, 4- octadecanoylaminophenol, bis(4-methoxyphenyl)amine, 2,6-di-tert-butyl-4-dimethylamino- methylphenol, 2,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, N.N.N'.N'-tetra- methyl-4,4'-diaminodiphenylmethane, 1 ,2-bis[(2-methylphenyl)amino]ethane, 1 ,2-bis(phenyl- amino)propane, (o-tolyl)biguanide, bis[4-(r,3'-dimethylbutyl)phenyl]amine, tert-octylated N- phenyl-1-naphthylamine, a mixture of mono- and dialkylated tert-butyl/tert-octyldiphenyl- amines, a mixture of mono- and dialkylated nonyldiphenylamines, a mixture of mono- and dialkylated dodecyldiphenylamines, a mixture of mono- and dialkylated isopropyl/isohexyl- diphenylamines, a mixture of mono- and dialkylated tert-butyldiphenylamines, 2,3-dihydro- 3,3-dimethyl-4H-1 ,4-benzothiazine, phenothiazine, a mixture of mono- and dialkylated tert- butyl/tert-octylphenothiazines, a mixture of mono- and dialkylated tert-octylphenothiazines, N-allylphenothiazine, N,N,N',N'-tetraphenyl-1 ,4-diaminobut-2-ene, N,N-bis(2,2,6,6-tetra- methylpiperid-4-yl-hexamethylenediamine, bis(2,2,6,6-tetramethylpiperid-4-yl)sebacate,
2,2,6, 6-tetramethylpiperidin-4-one, 2,2,6,6-tetramethylpiperidin-4-ol.
2. UV absorbers and light stabilisers
2.1. 2-(2'-Hvdroχyphenyl)benzotriazoles, for example 2-(2'-hydroxy-5'-methylphenyl)benzo- triazole, 2-(3',5'-di-tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(5'-tert-butyl-2,-hydroxyphe- nyl)benzotriazole, 2-(2'-hydroxy-5'-(1 ,1 ,3,3-tetramethylbutyl)phenyl)benzotriazole, 2-(3',5'-di- tert-butyl-2'-hydroxyphenyl)-5-chlorobenzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'-methylphe- nyl)-5-chlorobenzotriazole, 2-(3'-sec-butyl-5'-tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(2'- hydroxy-4'-octyloxyphenyl)benzotriazole, 2-(3',5,-di-tert-amyl-2'-hydroxyphenyl)benzotriazole, 2-(3',5,-bis(α,α-dimethylbenzyl)-2'-hydroxyphenyl)benzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'- (2-octyloxycarbonylethyl)phenyl)-5-chlorobenzotriazoie, 2-(3'-tert-butyl-5'-[2-(2-ethylhexyl- oxy)carbonylethyl]-2'-hydroxyphenyl)-5-chlorobenzotriazole, 2-(3,-tert-butyl-2'-hydroxy-5'-(2- methoxycarbonylethyl)phenyl)-5-chlorobenzotriazole, 2-(3'-tert-butyl-2,-hydroxy-5'-(2-meth- oxycarbonylethyl)phenyl)benzotriazole, 2-(3,-tert-butyl-2'-hydroxy-5'-(2-octyloxycarbonyl- ethyl)phenyl)benzotriazole, 2-(3'-tert-butyl-5'-[2-(2-ethylhexyloxy)carbonylethyl]-2'-hydroxy- phenyl)benzotriazole, 2-(3'-dodecyl-2'-hydroxy-5'-methyIphenyl)benzotriazole, 2-(3'-tert-butyl- 2'-hydroxy-5'-(2-isooctyloxycarbonylethyl)phenylbenzothazole, 2,2'-methylenebis[4-(1 ,1 ,3,3- tetramethylbutyl)-6-benzotriazole-2-ylphenol]; the transesterification product of 2-[3'-tert-bu- tyl-5'-(2-methoxycarbonylethyl)-2'-hydroxyphenyl]-2H-benzotriazole with polyethylene glycol
300; [R— CH2CH— COO-CH2CH2-3- , where R = 3'-tert-butyl-4'-hydroxy-5'-2H-benzotri-
azol-2-ylphenyl, 2-[2'-hydroxy-3'-(α,α-dimethylbenzyl)-5'-(1 ,1 ,3,3-tetramethylbutyl)phenyl]- benzotriazole; 2-[2'-hydroxy-3'-(1 ,1 ,3,3-tetramethylbutyl)-5'-(α,α-dimethylbenzyl)phenyl]ben- zotriazole.
2.2. 2-Hvdroχybenzophenones, for example the 4-hydroxy, 4-methoxy, 4-octyloxy, 4-decyl- oxy, 4-dodecyloxy, 4-benzyloxy, 4,2',4'-trihydroxy and 2'-hydroxy-4,4'-dimethoxy derivatives.
2.3. Esters of substituted and unsubstituted benzoic acids, for example 4-tert-butylphenyl salicylate, phenyl salicylate, octylphenyl salicylate, dibenzoyl resorcinol, bis(4-tert-butylben- zoyl)resorcinol, benzoyl resorcinol, 2,4-di-tert-butylphenyl 3,5-di-tert-butyl-4-hydroxybenzo- ate, hexadecyl 3,5-di-tert-butyl-4-hydroxybenzoate, octadecyl 3,5-di-tert-butyl-4-hydroxyben- zoate, 2-methyl-4,6-di-tert-butylphenyl 3,5-di-tert-butyl-4-hydroxybenzoate.
2.4. Acrylates. for example ethyl α-cyano-β,β-diphenylacrylate, isooctyl α-cyano-β,β-diphe- nylacrylate, methyl α-carbomethoxycinnamate, methyl α-cyano-β-methyl-p-methoxycinna- mate, butyl α-cyano-β-methyl-p-methoxycinnamate, methyl α-carbomethoxy-p-methoxycin- namate and N-(β-carbomethoxy-β-cyanovinyl)-2-methylindoline.
2.5. Nickel compounds, for example nickel complexes of 2,2'-thiobis[4-(1 ,1 ,3,3-tetramethyl- butyl)phenol], such as the 1 :1 or 1 :2 complex, with or without additional ligands such as n- butylamine, triethanolamine or N-cyclohexyldiethanolamine, nickel dibutyldithiocarbamate, nickel salts of the monoalkyl esters, e.g. the methyl or ethyl ester, of 4-hydroxy-3,5-di-tert- butylbenzylphosphonic acid, nickel complexes of ketoximes, e.g. of 2-hydroxy-4-methylphe- nylundecylketoxime, nickel complexes of 1-phenyl-4-lauroyl-5-hydroxypyrazole, with or without additional ligands.
2.6. Oxamides. for example 4,4'-dioctyloxyoxanilide, 2,2'-diethoxyoxanilide, 2,2'-dioctyloxy- 5,5'-di-tert-butoxanilide, 2,2'-didodecyloxy-5,5'-di-tert-butoxanilide, 2-ethoxy-2'-ethyloxanilide, N,N'-bis(3-dimethylaminopropyl)oxamide, 2-ethoxy-5-tert-butyl-2'-ethoxanilide and its mixture with 2-ethoxy-2,-ethyl-5,4'-di-tert-butoxanilide, mixtures of o- and p-methoxy-disubstituted oxanilides and mixtures of o- and p-ethoxy-disubstituted oxanilides.
2.7. 2-(2-Hvdroxyphenvn-1.3.5-triazines. for example 2,4,6-tris(2-hydroxy-4-octyloxyphenyl)- 1 ,3,5-triazine, 2-(2-hydroxy-4-octyloxyphenyl)-4,6-bis(2,4-dimethyiphenyl)-1 ,3,5-triazine, 2- (2,4-dihydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1 ,3,5-triazine, 2,4-bis(2-hydroxy-4-propyl- oxyphenyl)-6-(2,4-dimethylphenyl)-1 ,3,5-triazine, 2-(2-hydroxy-4-octyloxyphenyl)-4,6-bis(4- methylphenyl)-1 ,3,5-triazine, 2-(2-hydroxy-4-dodecyloxyphenyl)-4,6-bis(2,4-dimethylphenyl)- 1 ,3,5-triazine, 2-(2-hydroxy-4-tridecyloxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1 ,3,5-triazine, 2- [2-hydroxy-4-(2-hydroxy-3-butyloxypropoxy)phenyl]-4,6-bis(2,4-dimethyl)-1 ,3,5-triazine, 2-[2- hydroxy-4-(2-hydroxy-3-octyloxypropyloxy)phenyl]-4,6-bis(2,4-dimethyl)-1 ,3,5-triazine, 2-[4- (dodecyloxy/tridecyloxy-2-hydroxypropoxy)-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)- 1 ,3,5-triazine, 2-[2-hydroxy-4-(2-hydroxy-3-dodecyloxypropoxy)phenyl]-4,6-bis(2,4-dimethyl- phenyl)-1 ,3,5-triazine, 2-(2-hydroxy-4-hexyloxy)phenyl-4,6-diphenyl-1 ,3,5-triazine, 2-(2-hy- droxy-4-methoxyphenyl)-4,6-diphenyl-1 ,3,5-triazine, 2,4,6-tris[2-hydroxy-4-(3-butoxy-2-hy- droxypropoxy)phenyl]-1 ,3,5-triazine, 2-(2-hydroxyphenyl)-4-(4-methoxyphenyl)-6-phenyl- 1 ,3,5-triazine, 2-{2-hydroxy-4-[3-(2-ethylhexyl-1-oxy)-2-hydroxypropyloxy]phenyl}-4,6-bis(2,4- dimethylphenyl)-1 ,3,5-triazine.
3. Metal deactivators. for example N,N'-diphenyloxamide, N-salicylal-N'-salicyloyl hydrazine, N,N'-bis(salicyloyl)hydrazine, N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hydrazine, 3-salicyloylamino-1 ,2,4-triazole, bis(benzylidene)oxalyl dihydrazide, oxanilide, isophthaloyl dihydrazide, sebacoyl bisphenylhydrazide, N,N'-diacetyladipoyl dihydrazide, N,N'-bis(salicyl- oyl)oxalyl dihydrazide, N,N'-bis(salicyloyl)thiopropionyl dihydrazide.
4. Phosphites and phosphonites. for example triphenyl phosphite, diphenylalkyl phosphites, phenyldialkyl phosphites, tris(nonylphenyl) phosphite, trilauryl phosphite, trioctadecyl phosphite, distearylpentaerythritol diphosphite, tris(2,4-di-tert-butylphenyl) phosphite, diisodecyl pentaerythritol diphosphite, bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite, bis(2,4-di- cumylphenyl)pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, diisodecyloxypentaerythritol diphosphite, bis(2,4-di-tert-butyl-6-methylphenyl)- pentaerythritol diphosphite, bis(2,4,6-tris(tert-butylphenyl)pentaerythritol diphosphite, tristea- ryl sorbitol triphosphite, tetrakis(2,4-di-tert-butylphenyl) 4,4'-biphenylene diphosphonite, 6- isooctyloxy-2,4,8, 10-tetra-tert-butyl-12H-dibenz[d,g]-1 ,3,2-dioxaphosphocin, bis(2,4-di-tert- butyl-6-methylphenyl)methyl phosphite, bis(2,4-di-tert-butyl-6-methyIphenyl)ethyl phosphite, 6-fluoro-2,4,8,10-tetra-tert-butyl-12-methyl-dibenz[d,g]-1 ,3,2-dioxaphosphocin, 2,2',2"-nitrilo- [triethyltris(3,3',5,5'-tetra-tert-butyl-1 ,1l-biphenyl-2,2,-diyl)phosphite], 2-ethylhexyl(3,3',5,5'-te- tra-tert-butyl-1 ,1 '-biphenyl-2,2'-diyl)phosphite, 5-butyl-5-ethyl-2-(2,4,6-tri-tert-butylphenoxy)- 1 ,3,2-dioxaphosphirane. The following phosphites are especially preferred:
Tris(2,4-di-tert-butylphenyl) phosphite (lrgafos®168, Ciba-Geigy), tris(nonylphenyl) phosphite,
Figure imgf000027_0001
Figure imgf000027_0002
Figure imgf000027_0003
Figure imgf000027_0004
Figure imgf000028_0001
5. Hvdroxylamines. for example N,N-dibenzylhydroxylamine, N,N-diethylhydroxylamine, N,N- dioctylhydroxylamine, N,N-dilaurylhydroxylamine, N,N-ditetradecylhydroxylamine, N,N- dihexadecylhydroxylamine, N,N-dioctadecylhydroxylamine, N-hexadecyl-N-octadecylhydrox- ylamine, N-heptadecyl-N-octadecylhydroxylamine, N,N-dialkylhydroxylamine derived from hydrogenated tallow amine.
6. Nitrones. for example N-benzyl-alpha-phenylnitrone, N-ethyl-alpha-methylnitrone, N-octyl- alpha-heptylnitrone, N-lauryl-alpha-undecylnitrone, N-tetradecyl-alpha-tridecylnitrone, N- hexadecyl-alpha-pentadecylnitrone, N-octadecyl-alpha-heptadecylnitrone, N-hexadecyl-al- pha-heptadecylnitrone, N-ocatadecyl-alpha-pentadecylnitrone, N-heptadecyl-alpha-hepta- decylnitrone, N-octadecyl-alpha-hexadecylnitrone, nitrone derived from N,N-dialkylhydroxyl- amine derived from hydrogenated tallow amine.
7. Thiosvnergists. for example dilauryl thiodipropionate or distearyl thiodipropionate.
8. Peroxide scavengers, for example esters of β-thiodipropionic acid, for example the lauryl, stearyl, myristyl or tridecyl esters, mercaptobenzimidazole or the zinc salt of 2-mercapto- benzimidazole, zinc dibutyldithiocarbamate, dioctadecyl disulfide, pentaerythritol tetrakis(β- dodecylmercapto)propionate.
9. Polyamide stabilisers, for example copper salts in combination with iodides and/or phos¬ phorus compounds and salts of divalent manganese.
10. Basic co-stabilisers, for example melamine, polyvinylpyrrolidone, dicyandiamide, triallyl cyanurate, urea derivatives, hydrazine derivatives, amines, polyamides, polyurethanes, alkali metal salts and alkaline earth metal salts of higher fatty acids, for example calcium stearate, zinc stearate, magnesium behenate, magnesium stearate, sodium ricinoleate and potassium palmitate, antimony pyrocatecholate or zinc pyrocatecholate.
11. Other additives, for example plasticisers, lubricants, rheology additives, catalysts, flow- control agents, optical brighteners, flameproofing agents, antistatic agents and blowing agents.
12. Benzofuranones and indolinones. for example those disclosed in US-A-4,325,863; US-A- 4,338,244; US-A-5,175,312; US-A-5,216,052; US-A-5,252,643; DE-A-4316611 ; DE-A-4316622; DE-A-4316876; EP-A-0589839 or EP-A-0591102 or 3-[4-(2-acetoxyethoxy)- phenyl]-5,7-di-tert-butylbenzofuran-2-one, 5,7-di-tert-butyl-3-[4-(2-stearoyloxyethoxy)phenyl]- benzofuran-2-one, 3,3'-bis[5,7-di-tert-butyl-3-(4-[2-hydroxyethoxy]phenyl)benzofuran-2-one], 5,7-di-tert-butyl-3-(4-ethoxyphenyl)benzofuran-2-one, 3-(4-acetoxy-3,5-dimethylphenyl)-5,7- di-tert-butylbenzofuran-2-one, 3-(3,5-dimethyl-4-pivaloyloxyphenyl)-5,7-di-tert-butylbenzo- furan-2-one, 3-(3,4-dimethylphenyl)-5,7-di-tert-butylbenzofuran-2-one, 3-(2,3-dimethylphe- nyl)-5,7-di-tert-butylbenzofuran-2-one.
The weight ratio of the β-nucleating, light stabilizing agent(s) (component (2)) to the conventional additive is for example 1 :1000 to 100:1 , preferably 1 :100 to 100:1 , 1 :90 to 90:1 , 1 :80 to 80:1 , 1 :70 to 70:1 , 1 :60 to 60:1 , 1 :50 to 50:1 , 1 :40 to 40:1 , 1 :30 to 30:1 , 1 :20 to 20:1 , 1 :10 to 10:1 , 1 :5 to 5:1 , 1 :4 to 4:1 , 1 :3 to 3:1 , 1 :2 to 2:1 or 1 :1. In general, the conventional additive is present in the composition of this invention in an amount of preferably 0.0001 to 5 % or 0.001 to 3 %, in particular 0.01 to 2 % or 0.01 to 0.25 %, relative to the weight of component (1).
The polypropylene resin of component (I) preferably contains one or more process stabilizers, e.g. in an amount of 0.001 to 2 %, relative to the weight of component (1).
Examples of processing of the resin compositions according to the present invention are: Injection blow molding, extrusion, blow molding, rotomolding, in mold decoration (back injection), slush molding, injection molding, co-injection molding, forming, compression molding, pressing, film extrusion (cast film; blown film), fiber spinning (woven, non-woven), drawing (uniaxial, biaxial), annealing, deep drawing, calandering, mechanical transformation, sintering, coextrusion, coating, lamination, crosslinking (radiation, peroxide, silane), vapor deposition, weld together, glue, vulkanization, thermoforming, pipe extrusion, profile extrusion, sheet extrusion; sheet casting, spin coating, strapping, foaming, recycling / rework, extrusion coating, visbreaking (peroxide, thermal), fiber melt blown, spun bonded, surface treatment (corona discharge, flame, plasma), sterilization (by gamma rays, electron beams), gel-coating, tape extrusion, SMC-process or plastisol.
The resulting crystalline polypropylene resin composition of the present invention are preferably molded by injection, compression, blow molding, roto molding and / or other known molding techniques utilizing the conventional molding machines. Molding conditions may be those commonly employed. Typical preferred molding conditions may be as follows. Injection molding: resin temperature about 180 to 320°C, preferably about 200 to 300°C; mold temperature about 0 to 120°C, preferably about 30 to 80°C. Blow molding: resin temperature about 180 to 300°C, preferably about 200 to 280°C; mold temperature about 20 to 140°C, preferably about 60 to 120°C. Compression molding: temperature of melted resin about 180 to 300°C, preferably about 200 to 280°C; cooling temperature about 10 to 125°C, preferably about 30 to 100°C.
Molded products, which contain much higher proportion of β-crystal form than the reference material and which are satisfactory in the aspect of color, can be easily obtained by molding under the above-mentioned molding condition the resin composition of the invention prepared with use of, for instance, the above-mentioned mixing method. Compared with the conventional polypropylene pellet which normally does not substantially contain β-crystals but is predominantly composed of α-crystals, the polypropylene molded product has a lower melting point and requires a lower force for deformation under heating. Therefore, the molded products contribute a great deal to improved secondary processabiϋty and mechanical characteristics. The products encompass a wide variety of forms such as packaging, containers, bumpers, housing, technical article (e.g. gear) and so on.
With the resin compositions of the present invention, the ratio of α- to β-form in the final product can be controlled as desired by suitable solidification conditions. It is possible to control the ratio of α- to β-form by appropriately selecting cooling conditions under the above molding condition. This characteristic is beneficial particularly in the surface roughening of, for instance, biaxially oriented films and fibres. The film having such a roughened surface displays excellent antiblocking property, printability and adhesion, etc. and is of great use in the fields of packaging film, printing paper, tracing paper, oil-immersion type plastic capacitors and so on.
The resin compositions according to the present invention can be advantageously used for the preparation of various shaped articles. Examples are:
1-1) Floating devices, marine applications, pontoons, buoys, plastic lumber for decks, piers, boats, kayaks, oars, and beach reinforcements.
I-2) Automotive applications, in particular bumpers, dashboards, battery, rear and front linings, moldings parts under the hood, hat shelf, trunk linings, interior linings, air bag covers, electronic moldings for fittings (lights), panes for dashboards, headlamp glass, instrument panel, exterior linings, upholstery, automotive lights, head lights, parking lights, rear lights, stop lights, interior and exterior trims; door panels; gas tank; glazing front side; rear windows; seat backing, exterior panels, wire insulation, profile extrusion for sealing, cladding, pillar covers, chassis parts, exhaust systems, fuel filter / filler, fuel pumps, fuel tank, body side mouldings, convertible tops, exterior mirrors, exterior trim, fasteners / fixings, front end module, glass, hinges, lock systems, luggage / roof racks, pressed/stamped parts, seals, side impact protection, sound deadener / insulator and sunroof.
I-3) Road traffic devices, in particular sign postings, posts for road marking, car accessories, warning triangles, medical cases, helmets, tires.
I-4) Devices for plane, railway, motor car (car, motorbike) including furnishings.
I-5) Devices for space applications, in particular rockets and satellites, e.g. reentry shields.
I-6) Devices for architecture and design, mining applications, acoustic quietized systems, street refuges, and shelters. 11-1) Appliances, cases and coverings in general and electric/electronic devices (personal computer, telephone, portable phone, printer, television-sets, audio and video devices), flower pots, satellite TV bowl, and panel devices.
II-2) Jacketing for other materials such as steel or textiles.
II-3) Devices for the electronic industry, in particular insulation for plugs, especially computer plugs, cases for electric and electronic parts, printed boards, and materials for electronic data storage such as chips, check cards or credit cards.
il-4) Electric appliances, in particular washing machines, tumblers, ovens (microwave oven), dish-washers, mixers, and irons.
II-5) Covers for lights (e.g. street-lights, lamp-shades).
II-6) Applications in wire and cable (semi-conductor, insulation and cable-jacketing).
II-7) Foils for condensers, refrigerators, heating devices, air conditioners, encapsulating of electronics, semi-conductors, coffee machines, and vacuum cleaners.
111-1) Technical articles such as cogwheel (gear), slide fittings, spacers, screws, bolts, handles, and knobs.
III-2) Rotor blades, ventilators and windmill vanes, solar devices, swimming pools, swimming pool covers, pool liners, pond liners, closets, wardrobes, dividing walls, slat walls, folding walls, roofs, shutters (e.g. roller shutters), fittings, connections between pipes, sleeves, and conveyor belts.
III-3) Sanitary articles, in particular shower cubicles, lavatory seats, covers, and sinks.
III-4) Hygienic articles, in particular diapers (babies, adult incontinence), feminine hygiene articles, shower curtains, brushes, mats, tubs, mobile toilets, tooth brushes, and bed pans. III-5) Pipes (cross-linked or not) for water, waste water and chemicals, pipes for wire and cable protection, pipes for gas, oil and sewage, guttering, down pipes, and drainage systems.
III-6) Profiles of any geometry (window panes) and siding.
III-7) Glass substitutes, in particular extruded plates, glazing for buildings (monolithic, twin or multiwall), aircraft, schools, extruded sheets, window film for architectural glazing, train, transportation, sanitary articles, and greenhouse.
III-8) Plates (walls, cutting board), extrusion-coating (photographic paper, tetrapack and pipe coating), silos, wood substitute, plastic lumber, wood composites, walls, surfaces, furniture, decorative foil, floor coverings (interior and exterior applications), flooring, duck boards, and tiles.
III-9) Intake and outlet manifolds.
111-10) Cement-, concrete-, composite-applications and covers, siding and cladding, hand rails, banisters, kitchen work tops, roofing, roofing sheets, tiles, and tarpaulins.
IV-1 ) Plates (walls and cutting board), trays, artificial grass, astroturf, artificial covering for stadium rings (athletics), artificial floor for stadium rings (athletics), and tapes.
IV-2) Woven fabrics continuous and staple, fibers (carpets / hygienic articles / geotextiles / monofilaments; filters; wipes / curtains (shades) / medical applications), bulk fibers (applications such as gown / protection clothes), nets, ropes, cables, strings, cords, threads, safety seat-belts, clothes, underwear, gloves; boots; rubber boots, intimate apparel, garments, swimwear, sportswear, umbrellas (parasol, sunshade), parachutes, paraglides, sails, "balloon-silk", camping articles, tents, airbeds, sun beds, bulk bags, and bags.
IV-3) Membranes, insulation, covers and seals for roofs, tunnels, dumps, ponds, dumps, walls roofing membranes, geomembranes, swimming pools, curtains (shades) / sun-shields, awnings, canopies, wallpaper, food packing and wrapping (flexible and solid), medical packaging (flexible & solid), airbags/safety belts, arm- and head rests, carpets, centre console, dashboard, cockpits, door, overhead console module, door trim, headliners, interior lighting, interior mirrors, parcel shelf, rear luggage cover, seats, steering column, steering wheel, textiles, and trunk trim.
V) Films (packaging, dump, laminating, agriculture and horticulture, greenhouse, mulch, tunnel, silage), bale wrap, swimming pools, waste bags, wallpaper, stretch film, raffia, desalination film, batteries, and connectors.
VI-1) Food packing and wrapping (flexible and solid), BOPP, BOPET, bottles.
VI-2) Storage systems such as boxes (crates), luggage, chest, household boxes, pallets, shelves, tracks, screw boxes, packs, and cans.
VI-3) Cartridges, syringes, medical applications, containers for any transportation, waste baskets and waste bins, waste bags, bins, dust bins, bin liners, wheely bins, container in general, tanks for water / used water / chemistry / gas / oil / gasoline / diesel; tank liners, boxes, crates, battery cases, troughs, medical devices such as piston, ophthalmic applications, diagnostic devices, and packing for pharmaceuticals blister.
VI 1-1) Extrusion coating (photo paper, tetrapack, pipe coating), household articles of any kind (e.g. appliances, thermos bottle / clothes hanger), fastening systems such as plugs, wire and cable clamps, zippers, closures, locks, and snap-closures.
VII-2) Support devices, articles for the leisure time such as sports and fitness devices, gymnastics mats, ski-boots, inline-skates, skis, big foot, athletic surfaces (e.g. tennis grounds); screw tops, tops and stoppers for bottles, and cans.
VII-3) Furniture in general, foamed articles (cushions, impact absorbers), foams, sponges, dish clothes, mats, garden chairs, stadium seats, tables, couches, toys, building kits (boards / figures / balls), playhouses, slides, and play vehicles.
VII-4) Materials for optical and magnetic data storage.
VII-5) Kitchen ware (eating, drinking, cooking, storing). VII-6) Boxes for CD's, cassettes and video tapes; DVD electronic articles, office supplies of any kind (ball-point pens, stamps and ink-pads, mouse, shelves, tracks), bottles of any volume and content (drinks, detergents, cosmetics including perfumes), and adhesive tapes.
VI 1-7) Footwear (shoes / shoe-soles), insoles, spats, adhesives, structural adhesives, food boxes (fruit, vegetables, meat, fish), synthetic paper, labels for bottles, couches, artificial joints (human), printing plates (flexographic), printed circuit boards, and display technologies.
VII-8) Devices of filled polymers (talc, chalk, china clay (kaolin), wollastonite, pigments, carbon black, TiO2, mica, nanocomposites, dolomite, silicates, glass, asbestos).
Thus, a further embodiment of the present invention relates to a shaped article, in particular a film fiber, profile, pipe, bottle, tank or container, containing a resin composition as described above.
A molded article is preferred. The molding is in particular effected by injection, blow, compression, roto-molding or slush-molding or extrusion.
A further embodiment of the present invention relates to a monoaxially-oriented film or a biaxially-oriented film which has been formed by stretching a film containing a composition as described above.
Another embodiment of the present invention is a fiber which has been formed by stretching a fiber containing a composition as described above.
The present invention further relates to a multilayer system in which one or more layers contain a composition as described above.
The compounds of the formula (I) can be prepared in analogy to known processes such as described in the working examples. A further embodiment of the present invention relates to the novel compounds of the formula (l-A)
Figure imgf000036_0001
wherein
Ri is hydrogen, CrC8alkyl, -0 -OH, -CH2CN, CrC18alkoxy, C2-C18alkoxy substituted by -OH;
C5-C12cycloalkoxy, C3-C6alkenyl, C7-C8phenylalkyl unsubstituted or substituted on the phenyl by 1 , 2 or 3 C C4alkyl; or C C8acyl;
R2 is hydrogen or methyl;
R3 and R4 are hydrogen or methyl;
X is C2-C10alkylene or a group of the formula (ll-a-1), (ll-a-2), (ll-a-3), (II-b-1), (ll-b-2) or
(ll-b-3); and
Figure imgf000036_0002
(ll-a-1) (ll-a-2) (ll-a-3)
Figure imgf000036_0003
(II-b-1) (ll-b-2) (ll-b-3)
Y is C5-C12cycloalkyl, C5-C12cycloalkyl substituted by 1 , 2 or 3 C C4alkyl; or a group of the formula (III)
Figure imgf000037_0001
wherein R^ R2, R3 and R4 are as defined above; with the proviso that
Ri is different from hydrogen and -O\ when Y is a group of the formula (III) and at the same time X is the group (ll-a-1).
Examples of compounds of the formulae (I) and (l-A) are
Figure imgf000037_0002
Figure imgf000037_0003
Figure imgf000037_0004
Figure imgf000037_0005
Figure imgf000038_0001
Figure imgf000038_0002
Figure imgf000038_0003
Figure imgf000038_0004
Figure imgf000038_0005
Figure imgf000038_0006
Figure imgf000039_0001
Figure imgf000039_0002
Figure imgf000039_0003
Figure imgf000040_0001
-
Figure imgf000040_0002
-
Figure imgf000040_0003
Figure imgf000040_0004
-
Figure imgf000040_0005
Figure imgf000040_0006
.
Figure imgf000040_0007
Figure imgf000041_0001
Figure imgf000041_0002
Figure imgf000041_0003
Figure imgf000041_0004
Figure imgf000041_0005
Figure imgf000041_0006
Figure imgf000042_0001
Figure imgf000042_0002
o o H CHs
H3C CH, H,C CH,
Figure imgf000042_0003
Figure imgf000042_0004
Figure imgf000042_0005
Figure imgf000043_0001
Figure imgf000043_0002
Figure imgf000043_0003
Figure imgf000043_0004
Figure imgf000043_0005
Figure imgf000043_0006
Figure imgf000044_0001
Figure imgf000044_0002
Figure imgf000044_0003
Figure imgf000044_0004
Figure imgf000044_0005
Figure imgf000044_0006
Figure imgf000045_0001
Figure imgf000045_0002
Figure imgf000045_0003
Figure imgf000045_0004
Figure imgf000045_0005
Figure imgf000045_0006
Figure imgf000046_0001
Figure imgf000046_0002
Figure imgf000046_0003
Figure imgf000046_0004
Figure imgf000046_0005
A further embodiment of the present invention is a composition containing a polymer, preferably a synthetic polymer, susceptible to degradation induced by light, heat or oxidation, and a novel compound of the formula (l-A).
Examples of suitable polymers are those listed above for component (3) under items 1 to 30. Another embodiment of the present invention is a method for stabilizing a polymer, preferably a synthetic polymer, against degradation induced by light, heat or oxidation, which comprises incorporating into the polymer a novel compound of the formula (l-A).
The following examples describe the present invention in greater detail.
Unless indicated otherwise, heretofore and hereinafter, all parts and percentages are by weight and all temperatures are given in degrees Celsius (°C).
Example A: Preparation of the compound of the formula
Figure imgf000047_0001
A 2.5 I three neck flask equipped with a stirrer, thermometer and condenser is charged with 153.3 g (1.0 mol) of 4-amino-2,2,6,6-tetramethylpiperidine, 12.5 g (0.29 mol) of dry lithium chloride, 223 g (2.16 mol) of triethylamine and 750 ml of N-methylpyrrolidone (NMP). The mixture is cooled to 5 °C and a solution of 76.9 g (0.375 mol) of terephthaloyl chloride in 250 ml of NMP is added within 30 minutes. The yellow suspension is then heated to 75 - 80 °C and stirred for 2 hours. After cooling the reaction mixture is poured in 3 I of ice water. The precipitate is recovered by filtration and dried under reduced pressure at 100 °C. The obtained raw product is then recrystallized from 11 of NMP. The desired product is obtained in form of white crystals.
Yield: 124 g (75 % of theory).
Melting point: 330-335 °C.
Elemental analysis for C..f.H4;-N4Q2-: Calculated: C 70.55%, H 9.56%, N 12.66%. Found: C 70.11 %, H 9.45%, N 12.62%. Example B: Preparation of the compound of the formula
Figure imgf000048_0001
83.75 g (0.26 mole) of 4-amino-2,2,6)6-tetramethylpiperidine are dissolved in 350 ml of N,N- dimethyl formamide, in a 750 ml round bottomed 3 necked reaction flask with stirrer, thermometer, funnel and reflux-condenser. 30.71 g (0.304 mole) and 8.5 g (0.2 mole) of lithium chloride are added under constant stirring at room temperature. The solution is cooled to 0°C and during 1 hour 65.8 g (0.26 mole) of naphthalene-2,6-dicarbonyl-dichloride are added in small portions under vigourous stirring. A faintly yellow suspension results. The reaction mass is kept at 0-5°C for 1 hour. Within a further hour, the temperature is raised to room temperature and then the whole is kept at 65°C for further 2 hours. The reaction product is then diluted with 200 ml of isopropanol/water (1/4). The reaction mixture is then poured on 600 ml of water, under stirring. Then, the solid residue is filtered off and subsequently washed with several portions of isopropanol/water (1/1). Afterwards, the solid is dried in a vacuum drier at 80°C for 15 hours. The desired product is obtained as a colourless powder.
Yield: 76,1 g (= 76 % of theory).
Melting-point: higher than 300°C.
Example C: Preparation of the compound of the formula
Figure imgf000048_0002
ln analogy to Example A, 9.07 g (0.053 mol) of 4-amino-2,2,6,6-tetramethylpiperidineoxide are reacted with 1.7 g (0.041 mol) of dry lithium chloride, 30.9 g (0.3 mol) of triethylamine and 4.04 g (0.02 mol) of terephthaloyl chloride. The raw product is refluxed in 200 ml of methanol. The white suspension is cooled to room temperature, filtered and the residue is dried under vacuum at 80 °C. The desired product is obtained in form of a white powder.
Yield: 7.63 g (60.5 % of theory).
Melting point: higher than 280 °C (decomposition).
Elemental analysis for CggH^N-^Q^ Calculated: C 66.07%, H 8.53%, N 11.85%. Found: C 65.51%, H 8.61%, N 11.70%.
Example D: Preparation of the compound of the formula
Figure imgf000049_0001
In analogy to Example A, 4.70 g (0.025 mol) of 1-methoxy-2,2,6,6-tetramethyl-piperidin-4-ylamine are reacted with 0.8 g (0.019 mol) of dry lithium chloride, 14.2 g (0.14 mol) of triethylamine and 1.90 g (0.01 mol) of terephthaloyl chloride. The raw product is refluxed in 100 ml of methanol. The white suspension is cooled to room temperature, filtered and the residue is dried under vacuum at 80 °C. The desired product is obtained in form of a white powder.
Yield: 4.0 g (85 % of theory).
Melting point: higher than 320°C (decomposition).
Elemental analysis for CPSH4 N4O4I Calculated: C 66.90%, H 9.22%, N 11.15%. Found: C 66.60%, H 9.28%, N 11.05%. ln the examples below, the following procedures are applied-
Determination of the β-form crystal content by wide angle X-rav scattering (WAXS): A Siemens (RTM) wide angle X-ray diffractometer (Model D500) is used for the analysis of the β- modification content of the specimen prepared as described below. The test specimen is placed in a sample holder in the middle between the copper Kα radiation source (λ = 1.54178 A) and the detector. The sample is rotated during the recording at 2 rpm. The diffraction pattern is recorded from 2 Θ = 5 - 35° at an increment of 0.025° and a recording time of 1 sec. The β-form crystal content is determined as described by A. Turner Jones et al., Makromol. Chem. 75, 134 (1964) and in US-A-5,491 ,188 according to the following equation:
β-form crystal content (%) = 100 x Pβι/(Pαι + Poa + Pα3 + Pβi)
where Pαl to Pα3 means the maximum peak heights of the α-form and Pβ] means the maximum peak height of the β-form determined by wide angle X-ray scattering.
Ppi is a reflection intensity (height) on (300) plane of β-form crystal. Pαι is a reflection intensity (height) on (110) plane of α-form crystal. Pα2 is a reflection intensity (height) on (040) plane of α-form crystal. Poβ is a reflection intensity (height) on (130) plane of α-form crystal.
Differential Scanning Calorimetry (DSC):
A Perkin-Elmer DSC instrument (RTM) (Model DSC 7), operated in a dry nitrogen atmosphere, is used for the analysis of the crystallization behavior of the various samples, according to standard procedures. About 5 to 10 mg of sample is sealed into an aluminum cup, heated from 130°C to 230°C at a rate of 10°C/min, held at 230°C for 5 min, and then subsequently cooled at a rate of 10°C/min to 50 °C. The data represented as crystallization temperatures are the peak temperatures of the exotherms (predominant peak minimum) in the thermograms that are recorded upon cooling.
Example I: 2.5 kg of polypropylene powder (Moplen FL F 20 (RTM) of Montell (RTM)) are mixed to homogeneity in a high-speed mixer with 0.10 % of tris(2,4-di-tert-butylphenyl)phosphite, 0.05 % of pentaerythritol tetrakis 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, 0.10 % of calcium stearate and 0.20% of Compound A. This blend is then extruded in a twin-screw extruder of Berstorff (RTM) at a temperature of at most 240°C. After drawing the extrudate through a waterbath to cool, it is granulated.
55g of the granules are molten at T1=240°C for 15 min in a melt press Suter LP 322 (RTM). Subsequently, the molten polypropylene resin composition is put in a second melt press (Suter LP 322 (RTM)) which has a temperature of T2=110°C. The samples are pressed at p=10 bar and are annealed / crystallized for 60 min at the indicated temperature Ts. The β- form crystal content is shown in Table 1.
Table 1 :
Recrystallization temperature (Tor) of the polypropylene resin (component (1)) without β- nucleating agent: 112.0°C
Figure imgf000051_0001
The sample further shows an excellent light stability in a WEATHER-OMETER.
Example II:
2.5 kg of polypropylene powder (Moplen FL F 20 (RTM) of Montell (RTM)) are mixed to homogeneity in a high-speed mixer with 0.10 % of tris(2,4-di-tert-butylphenyl)phosphite, 0.05 % of pentaerythritol tetrakis 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, 0.10 % of calcium stearate and 0.20% of Compound B. This blend is then extruded in a twin-screw extruder of Berstorff (RTM) at a temperature of at most 240°C. After drawing the extrudate through a waterbath to cool, it is granulated.
55g of the granules are molten at T1=240°C for 15 min in a melt press Suter LP 322 (RTM). Subsequently, the molten polypropylene resin composition is put in a second melt press (Suter LP 322 (RTM)) which has a temperature of T2=100°C. The samples are pressed at p=10 bar and are annealed / crystallized for 30 min at the indicated temperature Ts. The β- form crystal content is shown in Table 2. Table 2:
Figure imgf000052_0001
The sample further shows an excellent light stability in a WEATHER-O METER.
Example III:
Compounding:
5 kg of polypropylene homopolymer (Moplen PH 350 (RTM) of Montell (RTM)) powder are mixed to homogeneity in a high-speed mixer with 0.10 % of tris(2,4-di-tert- butylphenyl)phosphite, 0.05 % of pentaerythritol tetrakis 3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate, 0.10 % of calcium stearate and different amounts of the compound of the formula (I). This blend is then extruded in a twin-screw extruder of Berstorff (RTM) (screw diameter 25 mm, LJD ratio: 46) at a temperature of at most 230°C. After drawing the extrudate through a water bath to cool, it is granulated.
Cast film preparation:
Cast films are produced by using a single screw extruder (Dr. Collin, E 30M) equipped with a cast film line (Dr. Collin CR136/350) at temperatures of 230°C (extruder) and 115°C (chill roll). Cast films are produced at a thickness of 0.2 mm and 1 mm.
Production of biaxial oriented films:
Test sample preparation: Test samples are cut into 85 mm x 85 mm pieces from the cast film. Stretching is performed in a biaxial stretching machine of Bruckner Karo IV at a Hencky strain of 0.1 s'1.
Initial size L0 (mm): MD x TD = 70 x 70 (clip distance 70 mm) Preheating time: 40 sec / 150°C Set clip temperature: 95°C

Claims

Claims:
1. A light stabilized composition containing
(1) a crystalline polypropylene resin and
(2) one or more β-nucleating, light stabilizing agents of the formula (I),
Figure imgf000053_0001
wherein
Ri is hydrogen, CrC8alkyl, -O-, -OH, -CH CN, Cι-C18alkoxy, C2-C18alkoxy substituted by -OH;
C5-C12cycloalkoxy, C -C6alkenyl, C7-Cgphenylalkyl unsubstituted or substituted on the phenyl by 1 , 2 or 3 C C4alkyl; or C Csacyl;
R2 is hydrogen or methyl;
R3 and R4 are hydrogen or methyl;
X is C2-C10alkylene or a group of the formula (ll-a-1), (ll-a-2), (ll-a-3), (II-b-1), (ll-b-2) or
(ll-b-3); and
Figure imgf000053_0002
(ll-a-1) (ll-a-2) (ll-a-3)
Figure imgf000053_0003
(II-b-1) (ll-b-2) (ll-b-3)
Y is C5-C12cycloalkyl, C5-C12cycloalkyl substituted by 1 , 2 or 3 C C4alkyl; or a group of the formula (III)
Figure imgf000054_0001
wherein R,, R2, R and R are as defined above,
characterized in that the polypropylene resin of component (1) has a content of β-form crystals of at least 5 % calculated by means of the following equation
β-form crystal content (%) = 100 x Pp./(P<xi + Poώ + P< 3 + Ppi)
where Pαl to Pα3 are respective peak heights (maxima) of the α-form and Pβι is a peak height (maximum) of the β-form determined by wide angle X-ray scattering.
2. A light stabilized composition according to claim 1 wherein Ri is hydrogen, CrC4alkyI, C C10alkoxy, cyclohexyloxy, allyl, benzyl or acetyl.
3. A light stabilized composition according to claim 1 wherein Ri is hydrogen or methyl.
4. A light stabilized composition according to claim 1 wherein R2, R3 and R4 are hydrogen.
5. A light stabilized composition according to claim 1 wherein Y is cyclohexyl or a group of the formula (III).
6. A light stabilized composition according to claim 1 wherein Ri is hydrogen or methyl, R2, R3 and R4 are hydrogen, and Y is a group of the formula (III).
7. A light stabilized composition according to claim 1 wherein X is a group of the formula (ll-a-1) or (ll-a-2).
8. A light stabilized composition according to claim 1, wherein the β-form crystals of component (1) are solidified and / or annealed at ambient temperature or at temperatures (Ts)
I
Ts < Tcr + 35°C
Tcr being the recrystallization temperature of the polypropylene resin (component (1)) without a β-nucleating, light stabilizing agent, as determined by differential scanning calorimetry (DSC) by cooling the molten polypropylene resin at a cooling rate of 10 K/min.
9. A light stabilized composition according to claim 1 wherein the polypropylene resin of component (1) has a content of β-form crystals of 10 to 98 %.
10. A light stabilized composition according to claim 1 wherein the polypropylene resin of component (1) has a content of β-form crystals of 15 to 80 %.
11. A light stabilized composition according to claim 1 , which is further characterized in that the polypropylene resin has a haze which is greater than 62 %; the haze value being measured at a plate of 1.1 - 1.2 mm thickness.
12. A light stabilized composition according to claim 1 wherein component (1) is a polypropylene homopolymer.
13. A light stabilized composition according to claim 1 wherein component (1) is a polypropylene random copolymer, alternating or segmented copolymer or block copolymer containing one or more comonomers selected from the group consisting of ethylene, C4-C20α-olefin, vinylcyclohexane, vinylcyclohexene, C4-C20alkanediene, C5-C12cycloalkandiene and norbornene derivatives.
14. A light stabilized composition according to claim 1 wherein component (1) is a thermoplastic polyolefin (TPO).
15. A light stabilized composition according to claim 1 which additionally contains (3) a further polymer, with the proviso that component (3) is different from component (1 ).
16. A method for improving the light stability of a polypropylene resin and for providing said polypropylene resin with a content of β-form crystals of at least 5 % calculated by means of the following equation
β-form crystal content (%) = 100 x Pβι/(Pαι + P«2 + P«3 + Pβi)
where Pal to Pα3 are respective peak heights of the α-form (maxima) and Pβι is a peak height (maximum) of the β-form determined by wide angle X-ray scattering, which comprises incorporating into the polypropylene resin one or more β-nucleating, light stabilizing agents as defined in claim 1.
17. A use of the compound of the formula (I) as defined in claim 1 , as β-nucleating, light stabilizing agent for a polypropylene resin.
18. A shaped article containing a composition according to claim 1.
19. A shaped article according to claim 18, which is a molded article.
20. A shaped article according to claim 19, where the molding is effected by injection, blow, compression, roto-molding or slush-molding or extrusion.
21. A shaped article according to claim 18, which is a film, fiber, profile, pipe, bottle, tank or container.
22. A monoaxially-oriented film or a biaxially-oriented film which has been formed by stretching a film according to claim 21.
23. A fiber which has been formed by stretching a fiber according to claim 21.
24. A multilayer system in which one or more layers contain a composition according to claim 1.
25. A compound of the formula (l-A)
Figure imgf000057_0001
wherein
Ri is hydrogen, C Csalkyl, -O", -OH, -CH2CN, CrCι8alkoxy, C2-C18alkoxy substituted by -OH;
C5-C 2cycloalkoxy, C3-C6alkenyl, C7-C9phenylalkyl unsubstituted or substituted on the phenyl by 1 , 2 or 3 d-C^lkyl; or CrC8acyl;
R2 is hydrogen or methyl;
R3 and R4 are hydrogen or methyl;
X is C2-C10alkylene or a group of the formula (ll-a-1), (ll-a-2), (ll-a-3), (II-b-1 ), (ll-b-2) or
(ll-b-3); and
Figure imgf000057_0002
(ll-a-1) (ll-a-2) (ll-a-3)
Figure imgf000057_0003
(II-b-1) (ll-b-2) (ll-b-3)
Y is C5-Cι2cycloalkyl, C5-C12cycloalkyl substituted by 1 , 2 or 3 C C4alkyl; or a group of the formula (III)
Figure imgf000057_0004
wherein R^ R2, R3 and R4 are as defined above; with the proviso that
Ri is different from hydrogen and -O", when Y is a group of the formula (III) and at the same time X is the group (ll-a-1).
26. A compound according to claim 25 which corresponds to
Figure imgf000058_0001
Figure imgf000058_0002
Figure imgf000058_0003
Figure imgf000058_0004
Figure imgf000058_0005
Figure imgf000059_0001
Figure imgf000059_0002
Figure imgf000059_0003
Figure imgf000059_0004
Figure imgf000059_0005
Figure imgf000059_0006
Figure imgf000059_0007
Figure imgf000060_0001
Figure imgf000060_0002
Figure imgf000060_0003
.
Figure imgf000060_0004
Figure imgf000060_0005
Figure imgf000061_0001
Figure imgf000061_0002
Figure imgf000061_0003
Figure imgf000061_0004
Figure imgf000061_0005
Figure imgf000061_0006
Figure imgf000061_0007
Figure imgf000062_0001
Figure imgf000062_0002
Figure imgf000062_0003
Figure imgf000062_0004
Figure imgf000062_0005
Figure imgf000063_0001
Figure imgf000063_0002
Figure imgf000063_0003
Figure imgf000063_0004
Figure imgf000063_0005
Figure imgf000063_0006
Figure imgf000064_0001
Figure imgf000064_0002
Figure imgf000064_0003
Figure imgf000064_0004
Figure imgf000064_0005
Figure imgf000064_0006
Figure imgf000065_0001
Figure imgf000065_0002
Figure imgf000065_0003
Figure imgf000065_0004
Figure imgf000065_0005
Figure imgf000065_0006
Figure imgf000066_0001
Figure imgf000066_0002
Figure imgf000066_0003
Figure imgf000066_0004
Figure imgf000066_0005
Figure imgf000066_0006
Figure imgf000067_0001
Figure imgf000067_0002
27. A composition containing a polymer susceptible to degradation induced by light, heat or oxidation, and a compound according to claim 25.
28. A method for stabilizing a polymer against degradation induced by light, heat or oxidation, which comprises incorporating into the polymer a compound according to claim 25.
PCT/EP2003/008353 2002-08-07 2003-07-29 Beta-nucleating, light stabilizing agents for polypropylene WO2004014999A1 (en)

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