Title: DEVICE, ASSEMBLY, AND METHOD FOR HOLDING A PIECE IN A BORE
CROSS-REFERENCE TO RELATED APPLICATION
This application claims the benefit of Application No.
60/399,704 filed August 1, 2002 incorporated herein by-
reference.
BACKGROUND OF THE INVENTION
This invention relates to a device, assembly, and
method for holding a piece, such as a fastener, in a bore.
The invention will be described in its application to
fastener retainers, but it will become apparent that the
invention has broader utility.
The use of fastener retainers to pre-attach bolts,
studs, or other fasteners to a workpieσe, such as a panel,
in preparation for a subsequent assembly operation is well
known. In a typical general application, a bolt (or other
fastener) is inserted into a plastic annular retainer which
is designed to retain the bolt within a smooth-walled bore
of a workpiece. The retainer, which has an outer diameter
slightly larger than that of the bore, is pressed into the
bore, where it is held by resilient frictional engagement
with the bore wall, thus pre-attaching the bolt to the
workpiece. The workpiece may subsequently be associated
with a second workpiece having a threaded bore which is
axially aligned with the bore of the first workpiece, and
the two workpieces may then be securely assembled to each
other by engaging the bolt with the threaded bore of the
second workpiece. See, for example, U.S. Patent Nos. RE
36,164 and 6,039,525.
In a typical specific application, to minimize manual
labor on an engine assembly line where oil pans are
attached by bolts to engine blocks, fastener retainers can
be used to pre-attach bolts to the oil pan, and the
assembly of the oil pan and the bolts in their retainers
can be moved to an assembly line for attachment to an
engine block. Such pre-attachment improves production
efficiency by eliminating the need for manual placement of
the fasteners as parts of the engine assembly operation.
In using fastener retainers, it is often important
that the holding power of the retainer to the fastener and
the holding power of the retainer to the workpiece bore be
such that the retained fastener may, if inadvertently
bumped, slide axially of the retainer without the retainer
slipping out of the workpiece bore. It is also desirable
to provide a retainer that accommodates misalignment of
bores and that permits the fastener to be tilted relative
to the axis of the retainer. Furthermore, it is desirable
that the design of the retainer readily accommodate varying
requirements for retainer holding power and varying
fastener and bore diameters, and that the retainer be
capable of being manufactured simply and economically.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an
improved device, assembly, and method for holding a piece
in a bore, and more particularly, to provide an improved
fastener retainer and method of using the retainer.
It is another object of the invention to provide a
device of the, foregoing type that is readily adaptable to
varying requirements for holding power and that is capable
of being manufactured simply and economically.
It is a further object of the invention to provide a
unique spacer or washer.
The foregoing objects, as well as other aspects,
features and advantages of the invention, will be more
fully appreciated from the following description of
preferred embodiments taken in conjunction with the
accompanying drawings .
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is an exploded perspective view showing the use
of an assembly of the invention including a piece-holding
device, e.g., a bolt retainer, and a piece to be held,
e.g. , a bolt.
Fig. 2 is a perspective view of a piece-holding device
according to the invention.
Fig. 3 is a side elevation view of the piece-holding
device .
Fig. 4 is an end view of the piece-holding device.
Fig. 5 is a sectional view taken along line 4-4 in
Fig. 4.
Fig. 6 is a similar sectional view of a modification.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
As shown in Figs. 1-5 an embodiment of a device 10
according to the invention comprises a cylindrical sleeve
12, preferably chamfered at its opposite ends, as shown. A
fastener engaging structure is constituted by a single
internal bead or rib 14 extending circumferentially of the
sleeve. The bead may be formed as a bulge directly on a
central portion of the inner surface of the sleeve or may
be connected to the inner surface by an intervening thin
web 16 which allows the bead 14 to be resiliently displaced
more easily. To provide additional flexibility to the bead
structure, a slit 18 may be formed along the
circumferential length of the bead. If desired, a
plurality of bead sections may be formed by providing a
plurality of such slits.
The sleeve 12 and the bead 14 are integrally formed of
a resilient flexible plastic, such as a polyester
elastomer. For example, the sleeve and the bead can be
manufactured by injection molding of a plastic such as high
density polyethylene.
In one embodiment, the bead is of substantially
circular or oval cross-section, as shown in Fig. 5, while
in another embodiment, the bead is of substantially
rectangular cross section, as shown by bead 20 in Fig. 6.
The innermost portion of the bead defines an inner diameter
which is slightly smaller than an outer diameter of the
shank of a fastener to be used with the retainer. Upon
insertion of the fastener into the sleeve, from either end.
the shank (e.g., thread crests in the case of a bolt)
engages the bead and displaces the bead slightly axially
and outwardly. The bead resiliently presses against the
fastener shank to hold the fastener within the retainer.
The holding power of the retainer to the fastener can
readily be designed as desired by appropriately selecting
the configuration and dimensions of the bead and/or the web
at the interface of the bead and the inner surface of the
sleeve.
Fig. 1 illustrates the use of a retainer 10 of the
invention (representative of the use of all embodiments)
for holding a bolt 22 in a bore 24 of a body 26.
Typically, the retainer 10 will be pre-assembled with the
bolt 22, and the resulting assembly will then be inserted
into and frictionally engaged with the bore 24 of the body
26, thus pre-attaching the bolt to the body. However, the
retainer may first be pressed into the bore and then the
bolt inserted into the retainer.
The outer diameter of the sleeve 12 is slightly
greater than the inner diameter of the bore 24 to allow for
resilient frictional engagement of the sleeve with the wall
of the bore. The diameters of the outer surface of the
sleeve and the bore wall are preferably sufficiently close
to one another to avoid buckling of the sleeve within the
bore, whereby essentially the entirety of the cylindrical
outer surface of the sleeve between the chamfered ends will
be in engagement with the opposed cylindrical inner surface
of the bore .
When the shank 28 of the bolt 22 is pressed into the
retainer 10, the outer surface of the shank (typically the
crests of the threads in the case of a bolt) engages the
bead 14 and thereby deflects the bead axially and slightly
outwardly. As a result, the bead centers the bolt within
the sleeve of the retainer and holds the bolt within the
retainer. As is apparent in Fig. 1, the bolt 22 may
project from the bore 24 of the body 26 for engagement with
a threaded bore 30 of a second body 32, thereby to join the
second body 32 to the first body 26. The bodies may be
panels to be joined, for example.
The construction of the invention accommodates
misalignment of the bolt 22 and the retainer 10 as well as
misalignment of the bodies 26 and 32 to be joined. It is
preferred that the frictional force between the outer
surface of the sleeve 12 of the retainer 10 and the inner
surface of the bore 24 be greater than the frictional force
between the bolt 22 and the retainer 10, so that adjustment
of the bolt relative to the retainer does not shift the
retainer relative to the bore. Mechanical characteristics
of the plastic material of the retainer and the design of
the retainer must provide enough strength to keep the bolt
securely in the body 26 in which the bolt 22 and the
retainer 10 are inserted.
While preferred embodiments of the invention have been
shown and described, those skilled in the art will
recognize that various changes can be made without
departing from the principles and spirit of the invention,
the scope of which is defined in the appended claims. For
example, a device 10 of the invention may be used as a
spacer or a washer and may be used in multiples to provide
a group of such devices spaced apart for holding a pin or
stud in a long bore.