WO2004001663A1 - Tape manufacturing - Google Patents
Tape manufacturing Download PDFInfo
- Publication number
- WO2004001663A1 WO2004001663A1 PCT/IB2003/002654 IB0302654W WO2004001663A1 WO 2004001663 A1 WO2004001663 A1 WO 2004001663A1 IB 0302654 W IB0302654 W IB 0302654W WO 2004001663 A1 WO2004001663 A1 WO 2004001663A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tape
- glue
- glued
- solid state
- state
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07718—Constructional details, e.g. mounting of circuits in the carrier the record carrier being manufactured in a continuous process, e.g. using endless rolls
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07745—Mounting details of integrated circuit chips
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W72/00—Interconnections or connectors in packages
- H10W72/851—Dispositions of multiple connectors or interconnections
- H10W72/874—On different surfaces
- H10W72/884—Die-attach connectors and bond wires
Definitions
- the invention relates to manufacturing a tape to which a plurality of elements is affixed.
- the invention may be applied in, for example, the manufacturing of smart cards.
- Methods of manufacturing smart cards generally involve a tape with electrical contacts to which a plurality of chips is affixed. Such a tape is often referred to as a "leadframe”.
- the chips are glued to the tape by means of a glue in a liquid state, so as to obtain a glued tape.
- the glued tape goes through an in-line oven, so that the glue reaches a solid state.
- the tape thus obtained is cut so as to obtain electrical modules.
- An object of the invention is to reduce the costs.
- a method of manufacturing a tape (T) to which a plurality of elements (C) are affixed by means of a glue in a solid state comprising a gluing step, in which elements (C) are glued to a basic tape (T) by means of a glue in a liquid state so as to obtain a glued tape, the method being characterised in that the gluing step is followed by:
- a winding step in which the glued tape (T) is wound while the glue is in a state between the liquid state and the solid state, so as to obtain a winded glued tape
- a heating step in which the winded glued tape is heated, so that the glue reaches the solid state.
- Fig. 1 illustrates a tape
- Fig. 2 illustrates a glue depositing step and a chip depositing step
- Fig. 3 illustrates a first winding step
- Fig. 4 illustrates a first heating step
- Fig. 5 illustrates a connecting step
- Fig. 6 illustrates a resin depositing step
- Fig. 7 illustrates a second winding step
- Fig. 8 illustrates a second heating step
- Fig. 9 illustrates a cutting step and an embedding step
- Fig. 10 is a cross section drawing, which illustrates a reel.
- Figure 1 illustrates the structure of a basic tape T.
- the basic tape T comprises a first side A and a second side B.
- the first side A comprises a plurality of conducting elements CELEM and a plurality of predefined areas PAREA.
- the side B comprises metallic contacts MCON.
- the conducting element CELEM are electrically connected to the metallic contacts MCON.
- the basic tape T may comprise, for example, epoxy resin impregnated with glass fiber.
- Figure 2 illustrates a glue depositing step, in which a glue depositing machine GLUMAC deposits glue GL in a substantially liquid state on a predefined area PAREA.
- the glue GL can be a thermo-hardening glue, for example, a hot melt glue or an epoxy- based glue.
- a thermo-hardening glue is a glue which polymerizes in a non-reversible manner. The glue thus becomes substantially solid.
- Figure 2 further illustrates a chip depositing step, in which a chip depositing machine CHIMAC deposits a chip C on a glued predefined area PAREA.
- FIG 3 illustrates a first tape winding step WIND 1 , which follows the chip depositing step CHIPDEP.
- the basic tape T comprising the glued chips C is wound in a reel R.
- the glue is between the liquid state and the solid state. That is, the glue is not yet fully hardened.
- the viscosity of the glue is sufficiently high so that the glue does not spread out too much and so that the chips remain affixed to the tape.
- the viscosity required depends on the surface tension of the tape and the surface tension of the chips. The higher the surface tension is, the higher the viscosity needs to be.
- the glue GL can have, for example, a viscosity of 8000 mPa/s at a temperature of 25°C for chips having an average surface tension of roughly about 30 mN/m.
- Figure 4 illustrates a first heating step, which follows the first tape winding step WINDl.
- the reel R comprising the basic tape T is placed in an oven OV.
- the temperature may be comprised, for example, between 120°C and 150°C.
- the basic tape T can be heated, for example, between 60 minutes and 90 minutes.
- the oven OV is just big enough to contain the reel R.
- the oven OV can be, for example, a static oven or a stream oven. No in-line oven is needed thus saving place and money.
- the glue GL has reached its definitive, solid state so that the chips C are affixed to the basic tape T.
- FIG. 5 illustrates a connecting step CON, in which the chips C are connected to the connecting elements CELEM with, for example, bonding wires BW.
- Figure 6 further illustrates a resin depositing step RESDEP, in which a resin depositing machine RESMAC deposits resin RES in a substantially liquid state on the connected chips C to protect them.
- the resin belongs, for example, to the epoxyde chemical family.
- the resin can be, for example, a thermo hardening resin.
- a thin cover sheet is deposited on the resin so as to limit the spreading of the resin.
- Figure 7 illustrates a second winding step WIND2, in which the basic tape T comprising the connected chips C is wound in a reel R.
- the resin is between the liquid state and the solid state. That is, the resin is not yet fully hardened.
- the viscosity of the resin is sufficiently high so that the resin does not spread out too much. In practice, the viscosity required depends on the surface tension of the chips. The higher the surface tension is, the higher the viscosity needs to be.
- the resin in the resin depositing step RESDEP, can have, for example, a viscosity of 60 000 mPa/s at a temperature of 25°C for chips having an average surface tension of roughly about 30 mN/m. If a thin cover sheet is used, the resin can have for example, a viscosity of 15 000 mPa/s at a temperature of 25°C for chips having an average surface tension of roughly about 30 mN/m.
- Figure 8 illustrates a second heating step, which follows the second winding step WIND2.
- the reel R comprising the tape T is placed in an oven OV.
- the temperature may be comprised, for example, between 120°C and 150°C.
- the tape T can be heated, for example, between 60 minutes and 90 minutes.
- the resin RES has reached its definitive, solid state and the chips are thus protected.
- Fig. 9 illustrates a cutting step, which follows the second heating step.
- a module MOD is cut from the tape T.
- a module MOD comprises a glued connected chip protected by the resin RES.
- Fig. 9 further illustrates an embedding step, in which the module MOD is embedded in a card body CB.
- Fig. 10 is a cross section view illustrating a reel R, which can be used in the invention.
- the reel R comprises a rotation axis ROT.
- the reel R comprises a spacer tape ST so that the basic tape T is better protected during the first winding step WINDl, the second winding step WIND2 or when, for example, a user carries the reel R.
- Fig. 10 further illustrates a chip C, which is glued on the basic tape T with glue GL.
- the chip C comprises bonding wires BW.
- Fig. 10 also illustrates a chip which is protected with the resin RES.
- the reel can be made of any material, which can resist to the temperatures of the oven.
- the material can be, for example, a composite material.
- the composite material can be, for example, any fibrous material that molds easily with fiberglass or carbon fiber.
- the composite material can be made of fiberglass impregnated, for example, with epoxy resin, in particular an epoxide.
- epoxy resin in particular an epoxide.
- the use of composite material, and particularly the use of a fiberglass impregnated with epoxy resin, allows to both design a reel having a big diameter, for example, bigger than 600 mm, in particular 700 mm ; and to keep at the same time reduced plays as illustrated in figure 10.
- a tape (T) to which a plurality of elements (C) are affixed by means of a glue in a solid state is manufactured in the following manner.
- a gluing step in which elements (C) are glued to a basic tape (T) by means of a glue in a liquid state so as to obtain a glued tape.
- the gluing step is followed by a winding step and a heating step.
- the winding step the glued tape (T) is wound while the glue is in a state between the liquid state and the solid state, so as to obtain a winded glued tape.
- the heating step in the winded glued tape is heated, so that the glue reaches the solid state.
- the chips C are connected to connecting elements CELEM with bonding wires BW.
- the chips are connected using other techniques, for example, a flip chip technique.
- Any type of glue or resin having a viscosity that limits the spreading in a winding step can be used.
- the invention has been described in the context of the manufacturing of a smartcard. But the invention applies more generally to any method, which involves a tape (T) to which a plurality of elements (C) are affixed. It can be a tape comprising, for example, stamps, flash memory, ducks or any other elements to be affixed on the tape.
Landscapes
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Magnetic Heads (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
- Ropes Or Cables (AREA)
- Transplanting Machines (AREA)
- Materials For Medical Uses (AREA)
- Decoration Of Textiles (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03735897A EP1514234B1 (en) | 2002-06-19 | 2003-06-17 | Tape manufacturing |
| AU2003236986A AU2003236986A1 (en) | 2002-06-19 | 2003-06-17 | Tape manufacturing |
| DE60309321T DE60309321T2 (en) | 2002-06-19 | 2003-06-17 | METHOD OF MANUFACTURING A BAND |
| US10/517,879 US20060163366A1 (en) | 2002-06-19 | 2003-06-17 | Tape manufacturing |
| JP2004515163A JP2005530019A (en) | 2002-06-19 | 2003-06-17 | Tape manufacturing method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP02291536.7 | 2002-06-19 | ||
| EP02291536A EP1376462A1 (en) | 2002-06-19 | 2002-06-19 | Method for manufacturing a tape |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004001663A1 true WO2004001663A1 (en) | 2003-12-31 |
Family
ID=29716944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2003/002654 Ceased WO2004001663A1 (en) | 2002-06-19 | 2003-06-17 | Tape manufacturing |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20060163366A1 (en) |
| EP (2) | EP1376462A1 (en) |
| JP (1) | JP2005530019A (en) |
| CN (1) | CN1662928A (en) |
| AT (1) | ATE343825T1 (en) |
| AU (1) | AU2003236986A1 (en) |
| DE (1) | DE60309321T2 (en) |
| WO (1) | WO2004001663A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8205766B2 (en) | 2009-05-20 | 2012-06-26 | The Bergquist Company | Method for packaging thermal interface materials |
| US8430264B2 (en) | 2009-05-20 | 2013-04-30 | The Bergquist Company | Method for packaging thermal interface materials |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1615166A1 (en) * | 2004-07-07 | 2006-01-11 | Axalto S.A. | Carrier tape for chip modules and method of manufacturing a chip card |
| FR2980015B1 (en) * | 2011-09-08 | 2013-11-22 | Sansystems | ELECTRONIC DEVICE WITH CHIP AND METHOD FOR MANUFACTURING COILS |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4897534A (en) * | 1986-11-20 | 1990-01-30 | Gao Gesellschaft Fur Automation Und Organisation Mbh | Data carrier having an integrated circuit and a method for producing the same |
| EP0913268A1 (en) * | 1997-05-19 | 1999-05-06 | Hitachi Maxell, Ltd. | Flexible ic module and method of its manufacture, and method of manufacturing information carrier comprising flexible ic module |
| EP1130542A1 (en) * | 1999-08-31 | 2001-09-05 | LINTEC Corporation | Method of manufacturing card |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2620586A1 (en) * | 1987-09-14 | 1989-03-17 | Em Microelectronic Marin Sa | METHOD FOR MANUFACTURING ELECTRONIC MODULES, IN PARTICULAR FOR MICROCIRCUIT CARDS |
| CA2083772A1 (en) * | 1991-12-04 | 1993-06-05 | Nancy J. Mccullough | Reel for applying topical substances to base products |
| US5904953A (en) * | 1997-02-19 | 1999-05-18 | Abb Power T&D Company Inc | Insulated metallic strip and method for producing same |
| JP3542080B2 (en) * | 2001-03-30 | 2004-07-14 | リンテック株式会社 | Adhesive tape / sheet for supporting semiconductor chip, semiconductor chip carrier, semiconductor chip mounting method, and semiconductor chip package |
| US20030132528A1 (en) * | 2001-12-28 | 2003-07-17 | Jimmy Liang | Method and apparatus for flip chip device assembly by radiant heating |
-
2002
- 2002-06-19 EP EP02291536A patent/EP1376462A1/en not_active Withdrawn
-
2003
- 2003-06-17 US US10/517,879 patent/US20060163366A1/en not_active Abandoned
- 2003-06-17 AU AU2003236986A patent/AU2003236986A1/en not_active Abandoned
- 2003-06-17 JP JP2004515163A patent/JP2005530019A/en active Pending
- 2003-06-17 DE DE60309321T patent/DE60309321T2/en not_active Expired - Fee Related
- 2003-06-17 CN CN03814414.XA patent/CN1662928A/en active Pending
- 2003-06-17 WO PCT/IB2003/002654 patent/WO2004001663A1/en not_active Ceased
- 2003-06-17 EP EP03735897A patent/EP1514234B1/en not_active Expired - Lifetime
- 2003-06-17 AT AT03735897T patent/ATE343825T1/en not_active IP Right Cessation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4897534A (en) * | 1986-11-20 | 1990-01-30 | Gao Gesellschaft Fur Automation Und Organisation Mbh | Data carrier having an integrated circuit and a method for producing the same |
| EP0913268A1 (en) * | 1997-05-19 | 1999-05-06 | Hitachi Maxell, Ltd. | Flexible ic module and method of its manufacture, and method of manufacturing information carrier comprising flexible ic module |
| EP1130542A1 (en) * | 1999-08-31 | 2001-09-05 | LINTEC Corporation | Method of manufacturing card |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8205766B2 (en) | 2009-05-20 | 2012-06-26 | The Bergquist Company | Method for packaging thermal interface materials |
| US8430264B2 (en) | 2009-05-20 | 2013-04-30 | The Bergquist Company | Method for packaging thermal interface materials |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1376462A1 (en) | 2004-01-02 |
| ATE343825T1 (en) | 2006-11-15 |
| DE60309321D1 (en) | 2006-12-07 |
| JP2005530019A (en) | 2005-10-06 |
| DE60309321T2 (en) | 2007-05-31 |
| AU2003236986A1 (en) | 2004-01-06 |
| CN1662928A (en) | 2005-08-31 |
| US20060163366A1 (en) | 2006-07-27 |
| EP1514234B1 (en) | 2006-10-25 |
| EP1514234A1 (en) | 2005-03-16 |
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