WO2002072150A2 - Micellar drug delivery vehicles and uses thereof - Google Patents
Micellar drug delivery vehicles and uses thereof Download PDFInfo
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- WO2002072150A2 WO2002072150A2 PCT/CA2002/000326 CA0200326W WO02072150A2 WO 2002072150 A2 WO2002072150 A2 WO 2002072150A2 CA 0200326 W CA0200326 W CA 0200326W WO 02072150 A2 WO02072150 A2 WO 02072150A2
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/50—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates
- A61K47/69—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the conjugate being characterised by physical or galenical forms, e.g. emulsion, particle, inclusion complex, stent or kit
- A61K47/6905—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the conjugate being characterised by physical or galenical forms, e.g. emulsion, particle, inclusion complex, stent or kit the form being a colloid or an emulsion
- A61K47/6907—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the conjugate being characterised by physical or galenical forms, e.g. emulsion, particle, inclusion complex, stent or kit the form being a colloid or an emulsion the form being a microemulsion, nanoemulsion or micelle
Definitions
- the present invention is related to drug delivery vehicles, more particularly to micellar drug delivery vehicles, to precursor compositions for drug delivery vehicles, and to methods of making such vehicles and precursors.
- the present invention provides improved, drug-containing compositions that may be combined with an aqueous medium to form a macroscopically homogeneous, fluid mixture wherein the drug is dispersed throughout the mixture, typically within micelles.
- the compositions of the present invention are particularly advantageous in that they may form micelles at an enhanced rate, have an enhanced ability to incorporate drug(s); and/or have advantageous physical characteristics, e.g., viscosity and/or melting point characteristics that render the compositions particularly easy to make and/or handle.
- the present invention also provides precursors to these compositions, methods to make the precursors and/or compositions, and other related compositions and methods as described below.
- the present invention provides a composition comprising:
- a micelle-forming biocompatible diblock copolymer having a hydrophilic block X comprising residues of monomer x, and a hydrophobic block Y comprising residues of monomer y;
- an additive comprising at least one of a polymer or a water soluble, biocompatible, organic solvent
- composition (c) a hydrophobic drug; with the proviso that the composition forms a micellar solution.
- the composition does not form a hydrogel upon combination of the composition with aqueous media.
- the present invention provides a composition comprising:
- a micelle-forming biocompatible diblock copolymer having a hydrophilic block X comprising residues of monomer x, and a hydrophobic block Y comprising residues of monomer y;
- an additive comprising at least one of a polymer and an organic solvent, i) the solvent being water-soluble and biocompatible; ii) the polymer comprising monomer residues x and/or y; and
- the present invention provides a composition comprising:
- a biocompatible diblock copolymer having a block X comprising residues of monomer x, and a block Y comprising residues of monomer y, the block X being more hydrophilic than the block Y;
- a biocompatible water-soluble additive comprising at least one of a polymer and an organic solvent
- composition forms a micellar solution in aqueous media.
- the present invention provides a composition comprising:
- composition comprising:
- the hydrophilic polymer (b) has a number average molecular weight that is less than the number average molecular weight of the diblock copolymer (a).
- the present invention provides a composition comprising: (a) a biocompatible diblock copolymer (X-Y) having a hydrophilic block
- (b) has a number average molecular weight that is less than the number average molecular weight of the diblock copolymer (a).
- the present invention provides a sterile composition that is packaged within a container that maintains the sterility of the composition for a sufficient time to be useful, e.g., one week.
- the present invention provides a method for forming a drug delivery vehicle, comprising sequentially providing a non-aqueous composition as described herein;' and adding aqueous media to the composition to form a micelle-containing composition.
- the present invention provides a method of forming a composition comprising combining, and preferably dissolving, a hydrophobic drug with/in an additive and then adding diblock copolymer to the additive, where the hydrophobic drug, additive and diblock copolymer are described herein.
- the present invention provides a method for preparing a composition, the method comprising
- the present invention provides a method for preparing a composition, the method comprising
- the present invention provides a method for preparing a composition, the method comprising
- the present invention provides a method of treating a disease in a mammal comprising the administration of an effective amount of a composition of the present invention to said mammal.
- the composition includes aqueous media, e.g., pure water, and also optionally the composition includes micelles.
- the present invention provides a method of preventing a disease in a mammal comprising the administration of an effective amount of a composition of the present invention to said mammal.
- the composition includes aqueous media, e.g., pure water, and also optionally the composition includes micelles.
- the present invention provides hydrophobic drug-containing compositions that, upon combination with aqueous media, e.g., pure water or aqueous buffer, provide a micelle-containing composition.
- aqueous media e.g., pure water or aqueous buffer
- the hydrophobic drug which is not very soluble in water alone, is effectively solubilized in a micelle-containing composition according to the present invention.
- the present invention provides a composition that includes: (a) a micelle-forming biocompatible diblock copolymer (X-Y) having a hydrophilic block X comprising residues of monomer x, and a hydrophobic block Y comprising residues of monomer y; (b) an additive selected from a polymer and a water soluble, biocompatible, organic solvent; and (c) a hydrophobic drug.
- the composition forms a micelle-containing solution, also known as a micellar solution, when combined with aqueous media.
- the composition preferably does not form any hydrogel when combined with aqueous media.
- the term “includes” as used above and elsewhere herein is intended to denote that the composition may, but need not, contain components not within the scope of the specifically enumerated components, which in the case of the above-described composition are components (a), (b), and (c).
- the term “includes” when used herein to describe a composition may be replaced with the term “includes only”, where the term “includes only” is intended to denote that the composition contains only the enumerated components and no other components. It should be understood that the terms "a” and “an” as used above and elsewhere herein refer to "one or more" of the enumerated components.
- composition described above is intended to describe compositions that contain one or more chemically distinct diblock copolymers and/or one or more chemically distinct additives and/or one or more hydrophobic drugs.
- a composition of the present invention is a composition that includes: (a) a micelle-forming biocompatible diblock copolymer (X-Y) having a hydrophilic block X comprising residues of monomer x, and a hydrophobic block Y comprising residues of monomer y; (b) an additive selected from a polymer and an organic solvent, where i) the solvent is water-soluble and biocompatible; and ii) the polymer comprises monomer residues x and/or y; and (c) a hydrophobic drug.
- X-Y micelle-forming biocompatible diblock copolymer having a hydrophilic block X comprising residues of monomer x, and a hydrophobic block Y comprising residues of monomer y
- an additive selected from a polymer and an organic solvent where
- the composition forms a micellar solution when combined with aqueous media.
- the composition preferably does not form any hydrogel when combined with aqueous media.
- the polymer has a number average molecular weight that is less than the number average molecular weight of the diblock copolymer.
- the present invention provides a composition that includes: (a) a biocompatible diblock copolymer (X-Y) having a block X comprising residues of monomer x, and a block Y comprising residues of monomer y, the block X being more hydrophilic than the block Y; (b) a biocompatible water-soluble additive selected from a polymer and an organic solvent, and (c) a hydrophobic drug.
- the composition forms a micellar solution when combined with aqueous media.
- the composition preferably does not form any hydrogel when combined with aqueous media.
- the additive has a molecular weight that is less than the molecular weight of the copolymer.
- the term "comprises residues of monomer x" is used in the context of describing a polymer or copolymer.
- polymers and copolymers are typically formed by the polymerization of monomers.
- a monomer will react with a growing polymer or copolymer chain, so as to both join the chain and also form a reactive site to which the next monomer may join.
- the polymer or copolymer chain grows to its final length.
- the monomer is structurally changed by its incorporation into a polymer or copolymer, and the resulting structure is referred to herein as the residue of the monomer.
- a polymer or copolymer may be viewed as a chain of monomer residues.
- a "block" copolymer is a copolymer having distinct structural regions, i.e., subunit regions that are structurally distinct from one another.
- a subunit region is a series (chain) of monomer residues, as defined above.
- a diblock copolymer has two distinct structural regions, where the subunit composition in one block differs from the subunit composition in the second block.
- a diblock copolymer may be formed from a block (series, chain) of acrylic acid residues adjacent to a block of methacrylic acid residues.
- Another examples of a diblock copolymer is a block of acrylic acid residues adjacent to a block formed by a mixture of ethylene oxide and propylene oxide residues.
- the block copolymers utilized in the invention will preferably form micelles in isotonic aqueous solutions at a physiological temperature, and the micelles will have diameters within the range of about 1 nm to about 100 nm.
- the micelles have an average diameter of 1-100, 1-90, or 1-80, or 1-70, or 1-60, or 1-50, or 1-40, or 1-30, or 1-20, or 5-100, or 5-90, or 5-80, or 5-70, or 5-60, or 5-50, or 5-40, or 5-30, or 5- 20, or 10-100, or 10-90, or 10-80, or 10-70, or 10-60, or 10-50, or 10-40, or 10-30, or 10-20 nm.
- the micelles have an average diameter of about 15 nm.
- the blocks have "hydrophobic” and “hydrophilic” characters that are sufficiently hydrophobic and hydrophilic, respectively, to provide an amphiphilic molecule that can form a micelle in an aqueous media.
- biocompatible is commonly used in the art, and is used herein according to its art-recognized meaning.
- a “biocompatible” material is one that does not illicit undue toxicity, irritancy, foreign body response or inflammation when it is contacted with an animal. If the biocompatible material degrades in the host, the degradation products are biocompatible degradation products.
- the diblock copolymer is not only preferably biocompatible, but it is also preferably biodegradable. Thus, in one aspect of the invention, the diblock copolymer is both biocompatible and biodegradable.
- micelle has its ordinary and accustomed meaning as understood by one of ordinary skill in the art, and thus refers to a noncovalently associated collection (aggregate) of many simple molecules that together function as a unit having unique properties (e.g., aqueous solubilization of water-insoluble materials) that are not observed with the individual molecules which comprise the micelle.
- the micelles of the present invention are supramolecular complexes comprising diblock copolymer, where the micelles form in aqueous solutions due to microphase separation of the nonpolar portions of the copolymers. Micelles form when the concentration of the diblock copolymer reaches, for a given temperature, a critical micelle concentration (CMC) that is characteristic of the copolymer.
- CMC critical micelle concentration
- a micelle is not necessarily spherical, but may assume other shapes, e.g., rod-shaped or laminar.
- the tendency of the copolymers to form micelles at physiological conditions, as well as the average size of the micelles formed at the physiological conditions, can be varied. These tendencies can also be influenced by blending copolymers with differing mixes of hydrophobic and hydrophilic blocks.
- the micelles have a dense core formed by the water- insoluble repeating units of the Y blocks and lipophilic portions of a biological agent dissolved therein, and a hydrophilic shell formed by the X blocks and hydrophilic portions (if any) of the biological agent.
- the micelles have translational and rotational freedom in aqueous environment, and aqueous environments containing the micelles have low viscosity similar to water.
- Micelle formation typically occurs at copolymer concentrations from about 0.001 to 5% (w/v), or 0.001 to 1% (w/v), or about 0.005 to 0.5% (w/v).
- x% (w/v) indicates a weight of copolymer as measured in grams per volume of aqueous solution as measured in a unit of 100 milliliters.
- 1% (w/v) refers to 1 grams dissolved in 100 mL of solvent.
- the block X of the block copolymer comprises residues of one or more monomers selected from (meth)acrylic acid, vinylpyrrolidone, saccharide, and amino acid.
- (meth)acrylic acid refers both to acrylic acid and methacrylic acid.
- Suitable saccharides that may be a monomer for block X include, without limitation, mono-, di- and trisaccharides.
- Preferred saccharides are glucose, mannose, fructose, sucrose, lactose, maltose, trehalose and raffinose.
- Amino acids have both an amine group and a carboxylic acid group, where suitable amino acids that may be a monomer for block X include, without limitation, naturally and non-naturally occurring amino acids.
- the preferred naturally occurring amino acids for use in the present invention are alanine, arginine, asparagine, aspartic acid, citrulline, cysteine, cystine, glutamine, glycine, histidine, isoleucine, leucine, lysine, methionine, ornithine, phyenylalanine, proline, serine, threonine, tryptophen, tyrosine, valine, hydroxy proline, ⁇ -carboxyglutamate, phenylglycine, or O-phosphoserine.
- the preferred non-naturally occurring amino acids for use in the present invention are ⁇ -alanine, ⁇ -amino butyric acid, ⁇ -amino butyric acid, ⁇ - (aminophenyl) butyric acid, ⁇ -amino isobutyric acid, e-amino caproic acid, 7-amino heptanoic acid, /3-aspartic acid, aminobenzoic acid, aminophenyl acetic acid, aminophenyl butyric acid, ⁇ -glutamic acid, cysteine (ACM), e-lysine, e-lysine, (A-Fmoc), methionine sulfone, norleucine, norvaline, ornithine, d-ornithine, p-nitro-phenylalanine, hydroxy proline, l,2,3,4,-tetrahydroisoquinoline-3-carboxylic acid and thioproline.
- ACM cyste
- the block copolymer comprises adjacent repeating units of the residue from acrylic acid, or adjacent repeating units of the residue from vinyl pyrrolidone, or adjacent repeating units of the residue from saccharide, or adjacent repeating units of the residue from amino acid, so that block X comprises poly(acrylic acid), poly(vinyl pyrrolidone), poly(saccharide), or poly(amino acid), respectively.
- block X comprises poly(acrylic acid), poly(vinyl pyrrolidone), poly(saccharide), or poly(amino acid) as the sole polymeric material within block X.
- the block copolymer comprises adjacent repeating units of the residue from alkylene oxide(s), so that block X comprises poly(alkylene oxide) as the sole polymeric material within block X.
- the poly(alkylene oxide) is selected from poly(ethylene oxide) and terminal CpC alkyl ethers of poly(ethylene oxide).
- C ⁇ -C 6 refers to a moiety having from 1 to 6 carbons, t.e., having 1, 2, 3, 4, 5 or 6 carbons.
- a preferred terminal Cj-C 6 alkyl ether of poly(ethylene oxide) is a Ci alkyl ether of poly(ethylene oxide), also known as MePEG.
- MePEG comprises a preferred X block of the present invention.
- the block Y comprises residues of monomers selected from methacrylic acid, esters of methacrylic acid, esters of acrylic acid, and vinyl acetate. Suitable esters include alkyl esters (e.g., methyl ester, ethyl ester, propyl ester).
- the block Y comprises residues of monomers selected from lactic acid and reactive equivalents thereof, glycolic acid and reactive equivalents thereof, and caprylic acid and reactive equivalents thereof.
- Reactive equivalents of lactic acid include: D-lactic acid, L-lactic acid, DL-lactic acid, DL-lactide, L-lactide and D-lactide.
- Reactive equivalents of glycolic acid include glycolide.
- Reactive equivalents of caprylic acid include: caprolactone, valerolactone, and butyrolactone.
- the block Y is selected from polylactide, polyglycolide, polycaprolactone, hydrophobic polypeptides, hydrophobic polycarbonates, poly( vinyl acetate) and copolymers thereof.
- the block Y of the copolymer is poly-DL-lactide-co-glycolide, while in another aspect the block Y is poly-DL- lactide.
- the block X comprises residues of monomers selected from alkylene oxide, acrylic acid, vinyl pyrrolidone, saccharide, and amino acid
- the block Y comprises residues of monomers selected from lactide or reactive equivalents thereof, glycolide or reactive equivalents thereof, caprolactone or reactive equivalents thereof, hydrophobic amino acid, carbonate, and vinyl acetate.
- block X comprises residues of monomers selected from alkylene oxide(s) while Y comprises residues of monomers selected from lactide or reactive equivalents thereof and glycolide or reactive equivalents thereof.
- block X comprises residues of ethylene oxide while block Y comprises residues of lactide.
- block X is MePEG and block Y is poly(DL-lactide).
- the relative amounts, on a weight basis, of the blocks X and Y in the diblock copolymer is preferably controlled to allow the block copolymer to form a micelle in aqueous media.
- 100 parts of diblock copolymer comprises 30-90 parts hydrophilic polymer X and 60-10 parts hydrophobic polymer Y, where these parts are on a weight basis.
- 100 parts of diblock copolymer comprise 40-80 parts hydrophilic polymer X and 60-20 parts hydrophobic polymer Y.
- 100 parts of diblock copolymer comprise 50-70 parts hydrophilic polymer X and 50-30 parts hydrophobic polymer Y. In still another aspect, 100 parts of diblock copolymer comprise about 60 parts hydrophilic polymer X and about 40 parts hydrophobic polymer Y.
- the relative amounts, on a weight basis, of the blocks X and Y in the diblock copolymer can be controlled in the following manner: a stoichiometric ratio of X:Y, x:y, X:y or x:Y may be combined as reagents in the reaction to produce the diblock copolymer. The result is a polymer having the composition of X:Y. See, e.g., Zhang, X.
- the molecular weight of the diblock copolymer in terms of number average molecular weight, is preferably controlled in order that that the diblock copolymer may form a micelle in aqueous media.
- the diblock copolymer has a number average molecular weight of about 1,000 to about 10,000 g/mol.
- the diblock copolymer has a number average molecular weight of about 2,000 to about 5,000 g/mol.
- the diblock copolymer has a number average molecular weight of about 2,500 to about 3,500 g/mol.
- the molecular weight of the diblock copolymer containing the blocks X and Y can be controlled by selecting appropriate reaction conditions.
- the molecular weight is controlled by selecting a specific molecular weight of MePEG (block X) as a starting material and a specific ratio of X:y (where y is DL-lactide, the other starting material). In this synthesis the molecular weight is expected to be equal to:
- diblock copolymer molecular weight molecular weight of X + mass of y/mass of X * molecular weight of X
- a purification process follows the preparation of the diblock copolymer.
- the product mixture will contain some unreacted starting materials and/or some by-products, t.e., reaction products that are other than the desired reaction products.
- the by-products and/or unreacted starting material(s) may be residual monomer and other components that are acidic in nature. In this polymer the residual monomer is DL-lactide.
- the hydrophobic block is a polyester
- acidic by-products are anticipated to form, however their exact composition will vary depending on the monomer used.
- Desirable properties for a copolymer include a limited amount of by-products or residual monomers from synthesis. The desirability of reduced by-products and or residual monomer(s) contamination has been demonstrated by experimentation, and is a novel feature of the present invention.
- the diblock copolymer is 80% pure, which means that in one aspect the invention provides a composition comprising the diblock copolymer where at least 80% of the weight of the composition is contributed by the diblock copolymer.
- the diblock copolymer is 85% pure, 90% pure, 92% pure, 94% pure, 95% pure, 96% pure, 97% pure, 98% pure, 99% pure, 99.5% pure, or 99.9% pure.
- a diblock copolymer useful in forming micelles according to the present invention may be synthesized according to methods disclosed in publications such as Zhang et al, 1996. Whether formed according to Zhang et al. or by some other procedure, the diblock copolymer may, as part of the synthesis process or at some later time, be exposed to organic solvents and/or activated carbon. It will typically be desirable to separate the diblock copolymer from the organic solvents and/or activated carbon. In one aspect of the invention, the diblock copolymer, as well as any starting materials and/or by-products that are in admixture with the diblock copolymer, is dissolved in an organic solvent and combined with activated carbon (also referred to herein as activated charcoal).
- activated carbon also referred to herein as activated charcoal
- the carbon is removed from the copolymer in a manner that allows starting materials and/or by-products that interact with the carbon, to be removed with the carbon.
- the copolymer may be dissolved in an organic purification solvent, where dissolution may involve heating up to about 55°C.
- the copolymer concentration in the solvent may be up to 50% on a weight basis, but is preferably less than 10%), less than 5% or less than or equal to 2.5%.
- the organic solvent may contain small amounts of water, preferably less than 20%, less than 10%, less than 5% or less than 2% of the total solvent volume.
- Suitable organic purification solvents include, but are not limited to, dichloromethane, ethanol, isopropanol, tetrahydrofuran or chloroform.
- Activated charcoal is added to this solution with mixing. After mixing, the activated charcoal is removed by means such as centrifugation or filtration.
- the resulting solution is then subjected to means that remove the solvent from the copolymer.
- the solvent may be removed by means such as drying under increased heat, and/or under vacuum or forced air or a dry gas such as nitrogen.
- Spray drying and freeze drying are two solvent-removal methods according to the present invention. Labconco, Kansas City, MI, is one supplier of freeze dryer systems and solvent evaporation systems.
- the use of a vacuum oven is a preferred option for removing solvent, where numerous suppliers of vacuum ovens are known to one of ordinary skill in the art, see, e.g., Binder GmbH, Germany; and M. Braun Inc., Stratham, N.H.
- the copolymer may be dissolved in an organic solvent where the solvent and copolymer/solvent concentration are selected such that the copolymer is soluble in the solvent at elevated temperatures, but insoluble or partially insoluble at reduced temperatures.
- the copolymer can be crystallized or precipitated from the solvent.
- Isopropanol is a suitable solvent for this purpose.
- Mixing the copolymer with the solvent may involve heating in order to facilitate dissolution of the copolymer. In the case of isopropanol, a temperature of up to about 55°C is suitable. After mixing, the solution is cooled to facilitate precipitation of the copolymer from the solvent.
- the cooling temperature may be as low as about -20°C, but temperatures as high as 2-8°C are suitable for some solvents, such as isopropanol.
- the copolymer can be isolated from the solvent by, for example, filtration, and further dried if necessary by, for example, exposure to reduced pressure and/or elevated temperature that will encourage evaporation of the solvent.
- This process may be repeated as many times as necessary to achieve a copolymer with the desired properties. In one aspect, the process is repeated once. In another aspect the process is repeated twice.
- the desirability of removing unreacted starting materials and/or acidic reaction by-products can be seen by reference to the data in Table 1.
- the data in Table 1 demonstrate that when acidic oligomers of DL-lactide and/or DL-lactide itself are added to a diblock copolymer or polyethylene glycol polymer containing little or none of these components, polymer matrices are produced that incorporate paclitaxel into the matrix with varying amounts of paclitaxel loss in the process. Addition of paclitaxel to the polymer matrices resulted in a reduction of paclitaxel content from the amount added and these reductions correspond to matrices containing elevated levels of the acidic species and residual monomer.
- Diblock copolymer (not more than 2% residual monomer and 0.2 ⁇ mol of X protons/mg in aqueous solution)
- Diblock copolymer (less than 0.5% residual monomer and 0.05 ⁇ mol of protons/mg in X X X X aqueous solution)
- the diblock copolymers comprising a polyalkylene oxide block and a polyester block have less than 5% residual monomer (from polyester starting material) and less than 0.4 ⁇ mol/mg acid (by an aqueous titration method). More preferred are limits of 2% residual monomer and 0.2 ⁇ mol/mg acid. Even more preferred are limits of 1% residual monomer and 0.05 ⁇ mol/mg acid. Still more preferred are limits of 0.5% residual monomer and 0.025 ⁇ mol/mg acid. The disclosed limits of these two components may be applied independent of one another.
- the diblock copolymer is in combination with less than 5% residue monomer, and less than 0.025 ⁇ mol/mg acid. Every other combination of % residue monomer and upper limit of ⁇ mol/mg acid value as set forth above are provided according to various aspects of the present invention.
- precipitation from a solvent can lighten the color of the copolymer as a result of removing constituents and/or byproducts of the reaction which absorb light in the range of 300 to 500 nm, with a maximum absorbance at 315 nm, and a significant absorbance in many batches of diblock copolymer at 450 nm.
- the copolymer is characterized by absorbance characteristics in the Table 2.
- the change in color may also be assessed by such suitable methods as ASTM method D1209.
- ASTM method D1209 samples were prepared by dissolving 675 mg of sample in 5 mL of phosphate buffer, and then UV absorbance measurements were taken.
- the copolymer may contain constituents and/or byproducts which absorb at 315 nm but with an intensity such that the absorbance at 450 nm does not result in a visible yellow color.
- the purification method is suitable in removing the constituents such that absorbance at 315 nm is suitably reduced, from values in the range of 0.6 to 1.7 AU to values less than 0.1 AU.
- a purification process whereby the diblock copolymer is provided having a lighter color, e.g., a reduced yellowness, compared to the color of the starting diblock copolymer.
- the purification process entails precipitation of the copolymer and/or contact of a solution containing the copolymer with activated charcoal, both as described herein, in order to achieve a less intensely colored diblock copolymer.
- Purification of the diblock copolymer may be affected either before or after incorporating the additive into the composition, provided the additive and the copolymer will both precipitate.
- An example of such an additive is PEG 2000.
- the compositions of the present invention may contain an additive.
- the additive may also be referred to as a solubilizing additive because one of its key functions is to assist in the solubilization of the components of a solvent-free composition when that solvent-free composition is combined with aqueous media.
- the additive 5 imparts advantageous properties to the composition.
- the additive-containing compositions of the present invention are particularly advantageous in that they form micelles at an enhanced rate, have an enhanced ability to incorporate drug(s); and/or have advantageous physical characteristics, e.g., advantageous viscosity and/or melting point.
- the additive is a polymer.
- the polymer is a polymer.
- the polymer 10 may be hydrophilic, or the polymer may be hydrophobic.
- the polymer is hydrophilic.
- the hydrophilic polymer has a molecular weight of 200-5,000.
- the hydrophilic polymer is selected from poly(ethylene oxide) and the terminal C]-C alkyl ethers thereof.
- the additive polymer is MePEG.
- the MePEG has a molecular weight of 200 - 750
- the additive polymer may be hydrophobic.
- a suitable hydrophobic additive polymer is poly(DL-lactide). In one aspect, the hydrophobic additive polymer has a number
- the present invention provides a composition that contains both diblock copolymer and additive polymer.
- the present invention provides a composition comprising 1-15 parts diblock copolymer per each 1 part polymer.
- the present invention provides a composition comprising about 10 parts diblock
- the additive may be or include an organic solvent.
- the organic solvent is biocompatible.
- the additive solvent should be biocompatible because it will be administered to the subject along with the drug and diblock copolymer.
- the solvent is N-methyl-2-pyrrolidone
- NMP NMP
- PEG 200, propylene glycol, dimethylsulfoxide (DMSO) and analogs/homologues thereof are exemplary biocompatible organic solvents.
- the solvent is selected from NMP and DMSO.
- Other solvents that might be suitable in the proper proportions include ethoxydiglycol and ethanol.
- the use of propylene glycol will typically require the attendant use of elevated temperatures in order to dissolve a desired amount of drug or block copolymer is the propylene glycol.
- the additive solvent is a combination of two or more biocompatible solvents, for example 2 solvents, or 3 solvents.
- the drug is soluble in the organic solvent or solvent mixture to a concentration of at least 1% w/v, i.e., 1 weight part drug (in g) per 100 volume parts solvent (in mL). In other aspects, the drug is soluble in the organic solvent or solvent mixture to concentrations of at least 2% w/v, or 10% w/v, or 15% w/v, or 20% w/v, or 25 % w/v, or 30% w/v, or 35% w/v, or 40% w/v.
- NMP is a preferred solvent in part because many drugs are very soluble in NMP. For instance, 535 mg of paclitaxel may be dissolved in 1 mL of NMP, while only 26 mg of paclitaxel may be dissolved in ethanol.
- Drug solubility may be readily determined by adding solid drug to an aliquot of the solvent to be assessed.
- the drug-solvent mixture is allowed to equilibrate at 25 ⁇ 3°C for 8 to 24 hours. If the drug is completely dissolved resulting in a homogeneous clear mixture, additional drug is added and the process repeated until some solid drug remains undissolved over a period of at least 16 hours. After this point, the drug content in the liquid phase is determined by a suitable analytical technique such as chromatography, UV absorbance, or for acid or basic drugs, optionally titration.
- the diblock copolymer is soluble in the organic solvent or solvent mixture to a concentration of at least 1% w/v, i.e., 1 weight parts diblock copolymer per 100 volume parts solvent. In other aspects, the diblock copolymer is soluble in the organic solvent or solvent mixture to concentrations of at least 2% w/v, or 5% w/v, or 10% w/v, or 15%) w/v, or 20% w/v, or 25% w/v, or 30% w/v, or 35% w/v, or 40% w/v. In another aspect, both the drug and the diblock copolymer are soluble in the organic solvent or solvent mixture to a concentration of at least 1% w/v.
- both the drug and the diblock copolymer are soluble in the organic solvent or solvent mixture to concentrations of at least 2% w/v, or 5% w/v, or 10% w/v, or 15% w/v, or 20% w/v, or 25% w/v, or 30% w/v, or 35% w/v, or 40%) w/v.
- compositions and methods of the present invention include a drug.
- inventive compositions and methods include a hydrophobic drug.
- hydrophobic drugs are very hard to incorporate into aqueous delivery vehicles because of their limited solubility in water.
- the present invention solves this problem by providing micelle-forming compositions, and micellar compositions, and methods of making and using same, that include the hydrophobic drug.
- hydrophobic drug refers to drugs that are insoluble or sparingly or poorly soluble in water. As used herein, such drugs will have a solubility below 10 mg/ml, usually below 1 mg/ml, sometimes below 0.01 mg/ml, and sometimes below 0.001 mg/ml.
- hydrophobic drugs include certain steroids, such as budesonide, testosterone, progesterone, estrogen, flunisolide, triamcinolone, beclomethasone, betamethasone; dexamethasone, fluticasone, methylprednisolone, prednisone, hydrocortisone, and the like; certain peptides, such as cyclosporin cyclic peptide, retinoids, such as all-cis retinoic acid, 13-trans retinoic acid, and other vitamin A and beta carotene derivatives; vitamins D, E, and K and water insoluble precursors and derivatives thereof; prostaglandins and leukotrienes and their activators and inhibitors including prostacyclin (epoprostanol), and prostaglandins; tetrahydrocannabinol; lung surfactant lipids; lipid soluble antioxidants; hydrophobic antibiotics and chemotherapeutic drugs such as amphotericin B and ad
- the hydrophobic drug is selected from the following classes of compounds: chemotherapeutic, antibiotic, antimicrotubule, anti-inflammatory, and antiproliferative compounds.
- the hydrophobic drug is selected from paclitaxel, hydrophobic paclitaxel derivatives and hydrophobic paclitaxel analogs.
- the hydrophobic drug is paclitaxel.
- the hydrophobic drug is paclitaxel, a compound currently recognized to disrupt mitosis (M-phase) by binding to tubulin to form abnormal mitotic spindles or an analogue or derivative thereof.
- paclitaxel is a highly derivatized diterpenoid (Wani et al., J. Am. Chem. Soc. 93:2325, 1971). It may be obtained, for example, from the harvested and dried bark of Taxus brevifolia (Pacific Yew) and Taxomyces Andreanae and Endophytic Fungus of the Pacific Yew (Stierle et al., Science 60:214-216, 1993).
- “Paclitaxel” as used herein refers to hydrophobic formulations including paclitaxel, prodrugs, analogues and derivatives such as, for example, TAXOL ® , TAXOTERE ® , docetaxel, 10-desacetyl analogues of paclitaxel and 3'N- desbenzoyl-3'N-t-butoxy carbonyl analogues of paclitaxel) may be readily prepared utilizing techniques known to those skilled in the art (see, e.g., Schiff et al., Nature 277:665-66 , 1979; Long and Fairchild, Cancer Research 54:4355-4361, 1994; Ringel and Horwitz, J Nat'l Cancer Inst.
- paclitaxel derivatives and analogues include 7- deoxy-docetaxol, 7,8-cyclopropataxanes, N-substituted 2-azetidones, 6,7-epoxy paclitaxels, 6,7-modified paclitaxels, 10-desacetoxytaxol, 10-deacetyltaxol (from 10-deacetylbaccatin m), phosphonooxy and carbonate derivatives of taxol, taxol 2',7-di(sodium 1,2- benzenedicarboxylate, 10-desacetoxy-l l,12-dihydrotaxol-10,12(18)-diene derivatives, 10- desacetoxytaxol, Protaxol (2'-and/or 7-O-ester derivatives ), (2'-and/or 7-O-carbonate derivatives), asymmetric synthesis of taxol side chain, fluoro taxols, 9-deoxotaxane, (13-
- gray-highlighted portions may be substituted and the non-highlighted portion is the taxane core.
- a side-chain (labeled "A" in the diagram ) is desirably present in order for the compound to have good activity as a cell cycle inhibitor.
- Examples of compounds having this structure include paclitaxel (Merck Index entry 7117), docetaxol (Taxotere, Merck Index entry 3458), and 3'-desphenyl-3'-(4-ntirophenyl)-N-debenzoyl-N-(t-butoxycarbonyl)- 10- deacetyltaxol.
- taxanes such as paclitaxel and its hydrophobic analogs and derivatives are disclosed in Patent No. 5,440,056 as having the structure (2):
- X may be oxygen (paclitaxel), hydrogen (9-deoxy derivatives), thioacyl, or dihydroxyl precursors;
- Ri is selected from paclitaxel or taxotere side chains or alkanoyl of the formula (3)
- R 7 is selected from hydrogen, alkyl, phenyl, alkoxy, amino, phenoxy (substituted or unsubstituted);
- R 8 is selected from hydrogen, alkyl, hydroxyalkyl, alkoxyalkyl, aminoalkyl, phenyl (substituted or unsubstituted), alpha or beta-naphthyl; and
- R 9 is selected from hydrogen, alkanoyl, substituted alkanoyl, and aminoalkanoyl; where substitutions refer to hydroxyl, sulfhydryl, allalkoxyl, carboxyl, halogen, thioalkoxyl, N,N-dimethylamino, alkylamino, dialkylamino, nitro, and -OSO H, and/or may refer to groups containing such substitutions;
- R 2 is selected from hydrogen or oxygen-containing groups, such as hydrogen, hydroxyl, alkoyl, alkanoyloxy, amino
- the paclitaxel analogs and derivatives useful as a hydrophobic drug according to the present invention are disclosed in PCT International Patent Application No. WO 93/10076.
- the analog or derivative should have a side chain attached to the taxane nucleus at C ⁇ , as shown in the structure below (formula 4), in order to confer antitumor activity to the taxane.
- substitutions may include, for example, hydrogen, alkanoyloxy, alkenoyloxy, aryloyloxy.
- oxo groups may be attached to carbons labeled 2, 4, 9, 10.
- an oxetane ring may be attached at carbons 4 and 5.
- an oxirane ring may be attached to the carbon labeled 4.
- the taxane-based hydrophobic drug useful in the present invention is disclosed in U.S. Patent 5,440,056, which discloses 9-deoxo taxanes. These are compounds lacking an oxo group at the carbon labeled 9 in the taxane structure shown above (formula C4).
- the taxane ring may be substituted at the carbons labeled 1, 7 and 10 (independently) with H, OH, O-R, or O-CO-R where R is an alkyl or an aminoalkyl.
- it may be substituted at carbons labeled 2 and 4 (independently) with aryol, alkanoyl, aminoalkanoyl or alkyl groups.
- the side chain of formula (C3) may be substituted at R and R 8 (independently) with phenyl rings, substituted phenyl rings, linear alkanes/alkenes, and groups containing H, O or N.
- R 9 may be substituted with H, or a substituted or unsubstituted alkanoyl group.
- the taxane-based hydrophobic drug useful in the present invention is disclosed in U.S. Patent 6,107,332.
- the inventive composition further comprising a buffering constituent.
- the buffering constituent is present so that, upon formation of an aqueous micellar solution, the solution has a physiological pH.
- the buffering constituent comprises a phosphate salt.
- the inventive composition further comprising a neutralizing agent.
- the neutralizing agent is present so that acidic or basic groups present in the composition are converted into a salt form.
- the neutralizing agent upon addition to a water-containing composition of the invention, the neutralizing agent will form a salt with the acidic or basic components of the composition.
- Sufficient neutralizing agent is added to the composition to achieve a pH for the composition of at or near a physiological pH, i.e., a pH of about 6.8 to 7.2. If the composition contains acidic material, so that the pH of the composition is below 7.0, then basic neutralizing agent may be added to the composition to increase the pH.
- acidic neutralizing agent may be added to the composition to decrease pH.
- Suitable basic neutralizing agents are strong bases, e.g., sodium hydroxide, potassium hydroxide.
- Suitable acidic neutralizing agents are strong acids, e.g., hydrochloric acid.
- the solution Upon formation of an aqueous micellar solution, the solution preferably has a physiological pH.
- the neutralizing agent present in the neutralized composition will be in the form of a salt, e.g., sodium ion and hydroxide ion, in the case where the neutralizing agent was sodium hydroxide.
- the present invention provides compositions that include diblock copolymer, additive selected from polymer and organic solvent, hydrophobic drug (particularly paclitaxel) and buffering constituent (particularly phosphate salt).
- the following compositions are exemplary compositions of the present invention, wherein paclitaxel is identified as a particular hydrophobic drug and phosphate salt is identified as a particular buffering constituent.
- the present invention provides a composition comprising 10-90 parts diblock copolymer, 10-70 parts additive selected from polymer and organic solvent, 1-15 parts paclitaxel and 1-20 parts phosphate salt.
- the present invention provides a composition comprising about 70 parts of diblock copolymer, about 7 parts polymer, about 8 parts paclitaxel and about 18 parts phosphate salt, the parts totaling 100.
- the present invention provides a composition comprising about 40 parts diblock copolymer, about 40 parts polymer, about 5 parts paclitaxel and about 11 parts phosphate salt, the parts totaling 100.
- the present invention provides a composition
- a composition comprising about 68 parts diblock copolymer having a weight ratio of methoxypolyethylene glycol block to poly(DL-lactide) block of about 60:40 and a molecular weight of about 3,300; about 7 parts of methoxypolyethylene glycol having a molecular weight of about 2,000; about 8 parts of paclitaxel; and about 18 parts phosphate salts, the parts in total equaling 100.
- the present invention provides a composition
- a composition comprising about 42 parts diblock copolymer having a weight ratio of methoxypolyethylene glycol block to poly(DL-lactide) block of about 60:40 and a molecular weight of about 3,300; about 42 parts of methoxypolyethylene glycol having a molecular weight of about 2,000; about 5 parts of paclitaxel; and about 11 parts phosphate salts, the parts in total equaling 100.
- the present invention provides a composition
- a composition comprising about 30 parts diblock copolymer having a weight ratio of methoxypolyethylene glycol block to poly(DL-lactide) block of about 60:40 and a molecular weight of about 3,300; about 60 parts of methoxypolyethylene glycol having a molecular weight of about 350; about 3 parts of paclitaxel; and about 8 parts phosphate salts, the parts in total equaling 100.
- the present invention provides a composition
- a composition comprising about 42 parts diblock copolymer having a weight ratio of methoxypolyethylene glycol block to poly(DL-lactide) block of about 60:40 and a molecular weight of about 3,300; about 42 parts of methoxypolyethylene glycol having a molecular weight of about 350; about 5 parts of paclitaxel; and about 11 parts phosphate salts, the parts in total equaling 100.
- the present invention provides a composition
- a composition comprising about 67 parts diblock copolymer having a weight ratio of methoxypolyethylene glycol block to poly(DL-lactide) block of about 60:40 and a molecular weight of about 3,300; about 8 parts of poly(DL-lactide) having a molecular weight of less than 3,000; about 8 parts of paclitaxel; and about 17 parts phosphate salts, the parts in total equaling 100.
- the present invention provides a composition
- a composition comprising about 71 parts diblock copolymer having a weight ratio of methoxypolyethylene glycol block to poly(DL-lactide) block of about 60:40 and a molecular weight of about 3,300; about 3 parts of poly(DL-lactide) having a molecular weight of less than 3,000; about 8 parts of paclitaxel; and about 18 parts phosphate salts, the parts in total equaling 100.
- the present invention provides a composition
- a composition comprising about 56 parts diblock copolymer having a weight ratio of methoxypolyethylene glycol block to poly(DL-lactide) block of about 60:40 and a molecular weight of about 3,300; about 23 parts of N-methyl-2-pyrrolidone; about 6 parts of paclitaxel; and about 15 parts phosphate salts, the parts in total equaling 100.
- a solvent is selected that dissolves each of paclitaxel, diblock copolymer and additive.
- diblock copolymer and polymer additive may be combined and heated to achieve a molten mixture.
- Other orders of combining the ingredients may be employed. Regardless of the order of combining the ingredients, in the end the three components are dissolved in the solvent to achieve a homogeneous composition. Sufficient solvent must be employed to achieve dissolution of the components.
- paclitaxel is about 9- 10%) by weight of the total mass of materials excluding solvent, i.e., paclitaxel is about 9- 10%) by weight of the total weight of paclitaxel, diblock copolymer and additive.
- the solvent is then removed. Removal of the solvent may be accomplished by exposing the composition to a reduced pressure, i.e., a vacuum, and/or an elevated temperature, t.e., a temperature greater than about 23°C, and/or to a stream of dry gas, e.g., nitrogen or argon. Under conditions of reduced pressure and/or elevated temperature and/or exposure to a streatm of dry gas, evaporation of the solvent is expedited. Preferably, both reduced pressure and elevated temperature are used to facilitate solvent removal.
- the drying process conditions of temperature and pressure and time may be varied to optimize the process for scale and equipment used.
- drying times range from 2 to 72 hours, temperatures range from ambient to 75 °C, and gas environment ranges from forced air to reduced pressure to full vacuum. These conditions may be optimized for the scale of the reaction.
- the dry, or nearly dry residue resulting from this process can then be ground up to provide a homogeneous powder.
- One shortcoming with this approach to preparing the non-aqueous compositions of the present invention is that paclitaxel tends to degrade when exposed to elevated temperature. The degradation can be mitigated by using relatively lower elevated temperature, e.g., 35°C. However, as the elevated temperature is reduced, a corresponding increase in the time to achieve the same level of solvent evaporation is typically observed.
- an organic solution of paclitaxel is prepared and then combined with a portion of the carrier, i.e., the diblock copolymer and the additive.
- Sufficient solvent is used to just dissolve all the components so that a homogeneous solution results.
- Slightly elevated temperature may be, and preferably is employed to achieve a completely homogeneous solution.
- the elevated temperature should be below the boiling point of the solvent and the degradation temperature of the drug.
- any two or more options may be combined into a single process.
- 1. About 10% of the carrier matrix comprising diblock copolymer and MePEG 2000 in a weight ratio of 41.29:412.84 is combined with a THF solution of paclitaxel to provide a homogeneous solution from which the majority of the THF is subsequently removed; 2.
- the diblock copolymer is combined with the paclitaxel in a weight ratio of about 1 :1 to 3:1; 3.
- the MePEG 2000 is combined with the paclitaxel is a weight ratio of about 1:1; 4.
- a 1:1 weight ratio of MePEG 2000 and diblock copolymer is prepared, and this composition is combined in a weight ratio of about 1 :1 to 3:1 with paclitaxel.
- Another method to prepare the water-free compositions of the present invention avoids the use of organic solvent altogether.
- solid dibock copolymer and solid paclitaxel are combined and then mixed and/or milled to achieve a somewhat homogeneous mixture.
- This mixture is then melted to produce a substantially liquid composition. At this point the mixture may still contain some solid paclitaxel.
- the mixture is cooled and milled at low temperature, e.g., by contact with dry ice and the milled powder allowed to warm to room temperature.
- the milled powder is then heated to a molten state, typically achieved at 60-75°C.
- This process of melting and milling is repeated as needed until a homogeneous melt is obtained, i.e., a melt that is free of solid paclitaxel.
- Two cycles are typically sufficient to achieve a homogeneous melt for the composition on a 5 gram scale. Additional heating/milling cycles may be employed as the amount of the components is increased. Also, as the scale increases, stirring speed may be adjusted as needed to increase the amount of paclitaxel that dissolves in the melt. Residual materials that resist melting after a number of heating/cooling cycles may be removed by filtration of the liquid, or by sieving of the powder. The residue powder may contain particles in the micron size range.
- compositions described above unless water is specifically identified as being present in the composition, in one aspect the above-described compositions of the present invention have less than 5% moisture content. In another aspect, the above-described compositions of the present invention are in an anhydrous form. In a preferred aspect, the compositions that are anhydrous have been produced through lyophilization of a micellar solution.
- the present invention provides compositions that, upon combination with water or other aqueous media, form an aqueous composition where the aqueous composition comprises micelles.
- the present invention provides a composition comprising (a) a biocompatible diblock copolymer (X-Y) having a hydrophilic block X and a hydrophobic block Y; (b) a water-soluble biocompatible organic solvent, (c) a hydrophobic drug; and (d) water; where the composition comprises micelles.
- the present invention provides a composition
- a composition comprising (a) a biocompatible diblock copolymer (X-Y) having a hydrophilic block X, and a hydrophobic block Y; (b) a hydrophilic polymer; (c) a hydrophobic drug; and (d) water; where the composition comprises micelles.
- the (b) hydrophilic polymer has a number average molecular weight that is less than the number average molecular weight of the (a) diblock copolymer.
- the present invention provides a composition
- a composition comprising (a) a biocompatible diblock copolymer (X-Y) having a hydrophilic block X, and a hydrophobic block Y; (b) a hydrophobic polymer; (c) a hydrophobic drug; and (d) water; where the composition comprises micelles.
- the (b) hydrophobic polymer has a number average molecular weight that is less than the number average molecular weight of the diblock copolymer.
- compositions of the present invention that contain micelles may be readily prepared by adding aqueous media to an anhydrous or "low water content" composition, e.g., a composition having less than 5 wt% water, and then mixing the components together with some agitation.
- the aqueous media will necessarily include some water, and may be pure water, where pure water has less than 0.5 wt% dissolved solids. Pure water may be obtained by, e.g., distilling the water and/or subjecting the water to a deionization process. Both distillation and deionization of water is well known in the art, and many companies supply machines to efficiently purify water, see, e.g., Waters, Millipore, MA.
- the aqueous media in addition to water, may contain dissolved salts, e.g., buffer such as phosphate buffer, or pH neutralizing agent such as a strong acid, e.g., HC1, or a strong base, e.g., NaOH.
- the aqueous media may also, or alternatively, contain one or more pharmaceutically acceptable carriers, as identified below.
- the anhydrous or "low water content" composition of the present invention are particularly advantageous in that they form micelles at an enhanced rate, have an enhanced ability to incorporate drug(s); and/or have advantageous physical characteristics, e.g., advantageous viscosity and/or melting point.
- a method for forming a drug delivery vehicle comprising sequentially providing an aqueous or low water content composition as describe herein; and adding aqueous media to the composition to form a micelle-containing composition.
- any pharmaceutically acceptable carriers may be used to constitute the therapeutic composition from the precursor composition.
- Such carriers are well known in the pharmaceutical art, and are described, for example, in Remingtons Pharmaceutical Sciences, Mack Publishing Co. (A.R. Gennaro edit. 1985).
- sterile saline and phosphate-buffered saline at physiological pH may be used.
- Preservatives, stabilizers, dyes and even flavoring agents may be provided in the composition.
- sodium benzoate, sorbic acid and esters of 7-hydroxybenzoic acid may be added as preservatives. I at 1449.
- antioxidants and suspending agents may be used. Id.
- compositions of the present invention that can be formed into a micelle- containing composition by the addition of aqueous media, are readily prepared simply by combining the individual ingredients and mixing them together. Where one or more of the components is a solid, it may be desirable to warm the admixture to an elevated temperature so that the admixture is a fluid, and then stir the fluid admixture to homogeneity prior to cooling.
- a method for forming a composition that may be converted into a micelle-containing composition through the addition of aqueous media comprising sequentially combining the diblock copolymer, additive and hydrophobic drug with an additional organic (processing) solvent; and then removing the organic (processing) solvent by evaporation or distillation.
- a suitable organic processing solvent is tetrahydrofuran, ethanol, acetonitrile, chloroform, and/or dichloromethane.
- the admixture including the organic processing solvent is heated to between about 40-100°C to allow mixing and/or organic solvent removal.
- the present invention provides a method of forming a composition which, upon combination with aqueous media forms a micelle, where the method comprises dissolving the hydrophobic drug in the additive and then adding the diblock copolymer to the additive.
- the diblock copolymer may also be dissolved in the additive.
- the mixture may be heated to between 40 and 100°C to allow for dissolution of the component(s) in the additive.
- a micellar solution according to the present invention is preferably clear.
- a suitable test for the clarity of a solution is as follows. An aliquot of test sample is placed in a Quartz cuvette having a path length of 1 cm. The cuvette is placed in a UV spectrophotometer set to measure absorbance at 450 nm. Prior to analysis of the sample, the UV spectrophotometer is blanked using a normal saline control. An absorbance value of not greater than 0.15 AU for the test sample indicates the presence of a clear micellar solution. If the solution is not clear, or contains some insoluble hydrogel, the solution may be filtered.
- compositions of the present invention are sterile.
- Many pharmaceuticals are manufactured to be sterile and this criterion is defined by the USP XXH ⁇ 1211>.
- Sterilization in this embodiment may be accomplished by a number of means accepted in the industry and listed in the USP XXH ⁇ 1211>, including gas sterilization, ionizing radiation or filtration. Sterilization may be maintained by what is termed asceptic processing, defined also in USP XX ⁇ ⁇ 1211>.
- Acceptable gases used for gas sterilization include ethylene oxide.
- Acceptable radiation types used for ionizing radiation methods include gamma, for instance from a cobalt 60 source and electron beam. A typical dose of gamma radiation is 2.5 MRad. Filtration may be accomplished using a filter with suitable pore size, for example 0.22 ⁇ m and of a suitable material, for instance Teflon.
- compositions of the present invention are contained in a container that allows them to be used for their intended purpose, i.e., as a pharmaceutical composition.
- Properties of the container that are important are a volume of empty space to allow for the addition of a constitution medium, such as water or other aqueous medium, e.g., saline, acceptable light transmission characteristics in order to prevent light energy from damaging the composition in the container (refer to USP XXH ⁇ 661>), an acceptable limit of extractables within the container material (refer to USP XXH), an acceptable barrier capacity for moisture (refer to USP XXH ⁇ 671>) or oxygen.
- a constitution medium such as water or other aqueous medium, e.g., saline
- this may be controlled by including in the container, a positive pressure of an inert gas, such as high purity nitrogen, or a noble gas, such as argon.
- an inert gas such as high purity nitrogen
- a noble gas such as argon.
- USP refers to U.S. Pharmacopeia (see www.usp.org, Rockville, MD).
- Typical materials used to make containers for pharmaceuticals include USP Type I through HI and Type NP glass (refer to USP XX ⁇ ⁇ 661>), polyethylene, Teflon, silicone, and gray-butyl rubber.
- USP Types I to in glass and polyethylene are preferred.
- compositions of the present invention include one or more preservatives or bacteriostatic agents, present in an effective amount to preserve the composition and/or inhibit bacterial growth in the composition, for example, bismuth tribromophenate, methyl hydroxybenzoate, bacitracin, ethyl hydroxybenzoate, propyl hydroxybenzoate, erythromycin, chlorocresol, benzalkonium chlorides, and the like.
- preservative include paraoxybenzoic acid esters, chlorobutanol, benzylalcohol, phenethyl alcohol, dehydroacetic acid, sorbic acid, etc.
- compositions of the present invention include one or more bactericidal (also known as bacteriacidal) agents.
- the compositions of the present invention include one or more antioxidants, present in an effective amount. Examples of the antioxidant include sulfites and ascorbic acid.
- the compositions of the present invention include one or more coloring agents, also referred to as dyestuffs, which will be present in an effective amount to impart observable coloration to the composition. Examples of coloring agents include dyes suitable for food such as those known as F. D. & C. dyes and natural coloring agents such as grape skin extract, beet red powder, beta carotene, annato, carmine, turmeric, paprika, and so forth.
- the present invention also provides a process of lyophilization, comprising lyophilization of the micelle-containing composition described above to create a lyophilized powder.
- the process further comprises reconstitution of the lyophilized powder with water or other aqueous media, such as benzyl alcohol-containing bacteriostatic water for injection, to create a reconstituted solution (Bacteriostatic Water for Injection, Abbott Laboratories, Abbott Park, 111.).
- the present invention provides a method of treating a disease in a mammal comprising the administration of an effective amount of a micelle-containing composition as described above, or a precursor thereof that will form micelles in the mammal, to the mammal.
- the present invention provides a method of preventing disease in a mammal comprising the administration of an effective amount of a micelle-containing composition as described above, or a precursor thereof that will form micelles in the mammal, to the mammal.
- the disease is selected from inflammatory conditions, neurological disorders, cancer, and benign hyperproliferative diseases.
- the disease may be arthritis, and/or the disease may be multiple sclerosis, and/or the disease may be Alzheimer's disease, and/or the disease may be psoriasis, and/or the disease may be cancer, and/or the disease may be stenosis or restenosis, and/or the disease may be benign hyperplasia, for example, benign hyperplasia induced by a foreign body, and/or the disease may be cardiovascular disease, and/or the disease may be Inflammatory Bowel Disease.
- the composition is administered by a route selected from intravenous, intraarticular, intracutaneous, interstitial, subcutaneous, intramuscular injection, insertion into the rectum, oral, or implant into the body.
- the composition may be administered by intravenous delivery of an aqueous micelle solution.
- the composition may be administered by implanting a semi-solid composition in the body, where the semi-solid composition gradually delivers drug-containing micelles to the body.
- a preferred hydrophobic drug being delivered by the method is paclitaxel or an analog or derivative thereof as described above.
- an aliquot of a micellar solution according to the present invention may be withdrawn using a syringe equipped with about a ca. 19 gauge needle.
- the aliquot is injected into an intravenous infusion bag and an additional quantity of 0.9%w/w saline solution is added to the infusion bag to yield a volume of 120 ml.
- the subject is then administered a therapeutically effective amount of the hydrophobic drug, from the intravenous infusion bag.
- the "therapeutically effective amount" of a hydrophobic drug according to the present invention will depend on the route of administration, the type of mammal being treated, and the physical characteristics of the specific mammal under consideration. These factors and their relationship to determining this amount are well known to skilled practitioners in the medical arts. This amount and the method of administration can be tailored to achieve optimal efficacy but will depend on such factors as weight, diet, concurrent medication and other factors which those skilled in the medical arts will recognize.
- liquid micelles that are substantially free of water may be loaded into a soft gelatin (or other water-soluble) capsule and administered by introduction into the gastrointestinal tract (orally or rectally) or by implantation into the body, such as insertion into a body cavity or by injection directly into a tissue.
- a soft gelatin or other water-soluble capsule
- 150 ⁇ g of liquid micelles may be loaded into a soft gelatin capsule and administered orally to a patient.
- the total dose given by this means would be equal to approximately 5 mg of paclitaxel. This dosage may be increased or decreased depending on the determination of the medical practitioner.
- liquid micelles may be administered in a manner similar to that used for freeze-dried micellar paclitaxel. For instance, 7 g of liquid micelle may be contained in a sealed bottle, and then diluted with 25 ml saline, and an aliquot thereof further diluted prior to intravenous infusion. The liquid micelle may be injected directly into a patient, either into a cavity or directly into a tissue.
- paclitaxel was obtained from Hauser Chemical (Boulder, CO; www.hauser.com); DL-lactide was obtained from Purac America (Lincolnshire, IL); MePEG was obtained from Sigma (St. Louis, MO).
- the molecular weight and molecular weight distribution of a polymer or block copolymer may be determined using gel permeation chromatography (GPC) according to techniques well known in the art, where many manufacturers sell instruments for this purpose, see, e.g., Waters, Milford, MA.
- the retention time(s) for a sample polymer are compared to the retention time(s) of monodisperse polystyrene standards (which are commercially available from many suppliers, e.g., Aldrich Chemical, Waters, and Showa Denko, Japan are three representative suppliers), and this comparison provides a molecular weight measurement for the sample polymer.
- monodisperse polystyrene standards which are commercially available from many suppliers, e.g., Aldrich Chemical, Waters, and Showa Denko, Japan are three representative suppliers
- the average diameter of a micelle particle, and the size distribution of the particles may be determined by light scattering techniques well known in the art. See, e.g., K. Holmberg, ed., Handbook of Applied Surface and Colloid Chemistry, John Wiley & Sons, 2001.
- particle size may be determined by subjecting a micellar solution to dynamic light scattering (DLS) spectrometry, where a suitable spectrometer is available from many commercial suppliers, e.g., Lexel Laser Inc. Freemont, CA and Brookhaven Instruments Co., Holtsville, NY.
- the spectrometer can be set at a wavelength of about 500 nm and a temperature of about 25°C in making the measurements.
- a suitable detector for the scattered light is a photomultiplier, where photomultipliers are likewise available from many commercial suppliers, e.g., Brookhaven Instruments Co., Holtsville, NY.
- a 60:40 MePEG:poly(DL-lactide) diblock copolymer was prepared according to the method in Example 1.
- the copolymer 47 g was dissolved in isopropanol to make a 5%w/v solution.
- the mixture was heated to 50°C for 2 hours with shaking every 30 minutes. The result was a clear solution.
- the solution was cooled to 2°C over a 16 hour period in order to precipitate the copolymer.
- the mixture was centrifuged for 20 minutes at 3000 rpm to pelletize the copolymer and the supernatant was removed and replaced with fresh isopropanol.
- the heating (to dissolve) and cooling (to precipitate) cycle was repeated twice more.
- the copolymer pellet was transferred to a vacuum oven cooled to -10°C and dried for 5 hours. The oven was heated to ambient temperature and the vacuum maintained for a further 10 hours. The result was copolymer recovered as a white powder. At various times in drying, the copolymer was analyzed by head space gas chromatography to measure the amount of isopropanol remaining in the matrix. The analysis was performed using a Supelcowax-10 GC column (30 m x 530 ⁇ m x 1.00 ⁇ m nominal), an injection port temperature of 140°C, detector temperature of 260°C and column temperature of 50°C for 9 minutes after injection, increasing thereafter to 100°C at 12°C/min. Typical values of isopropanol remaining were as follows:
- the present invention provides diblock copolymer having isopropanol contamination of less than 10%> w/w, less than 5% w/w/, less than 1% w/w, less than 0.1 %> w/w/, less than 0.01%> w/w.
- a preferred diblock copolymer having minimual isopropanol contamination is a polyester-polyether diblock coplymer, and a further preferred diblock copolymer is a poly(ethylene glycol)-poly(lactide) copolymer.
- Drying techniques as described herein may also be used to remove other solvent contamination, so as to provide diblock copolymer having solvent contamination of less than 10% w/w, less than 5% w/w/, less than 1% w/w, less than 0.1% w/w/, and less than 0.01% w/w, where an exemplary contaminating solvents besides isopropanol is tetrahydrofuran.
- Dissolution was accomplished by stirring the mixture until a clear solution resulted. Using an automatic pipette, 0.6 ml of the solution was transferred to a 10 ml glass bottle and the material freeze dried by cooling to -34°C, heating to -20°C while reducing pressure to less than 0.2 mm Hg, holding for 24 hours, heating to 30°C while maintaining low pressure, followed by holding for a further 12 hours. The result was a freeze dried matrix that could be constituted to form a clear micellar solution.
- liquid composition was transferred to a stainless steel pan and placed in a forced air oven at 50°C for about 48 hours to remove residual solvent. The composition was then cooled to ambient temperature and was allowed to solidify to form paclitax el-polymer matrix.
- a phosphate buffer was prepared by combining 237.8 g of dibasic sodium phosphate heptahydrate, 15.18 g of monobasic sodium phosphate monohydrate in 1600 ml of water. To the phosphate buffer, 327 g of the paclitaxel-polymer matrix was added and stirred for 2 hours to dissolve the solids. After a clear solution was achieved, the volume was adjusted to 2000 ml with additional water. Vials were filled with 15 ml aliquots of this solution and freeze dried by cooling to -34°C, holding for 5 hours, heating to -16°C while reducing pressure to less than 0.2 mm Hg, holding for 68 hours, heating to 30°C while maintaining low pressure, followed by holding for a further 20 hours. The result was a freeze dried matrix that could constituted to form a clear micellar solution.
- Liquid micellar paclitaxel may be prepared by combining l-methyl-2- pyrrolidinone (NMP) and a diblock copolymer to produce a micelle forming matrix, for example, as follows: NMP and 60:40 MePEG:poly(DL-lactide) diblock copolymer (see, e.g., Example 1) were combined in ratios of 10:1, 5:1, 2.5:1, and 1 :1 NMP:diblock copolymer and the mixtures heated to 60°C in an oven until a clear liquid was formed. Each mixture was stirred to ensure homogeneity. The mixtures were allowed to cool to ambient temperature and were observed after 2.5 hours. All ratios except the 1:1 ratio showed no evidence of solidification after 2.5 hours.
- dimethylsulfoxide Another solvent with similar properties is dimethylsulfoxide.
- Other solvents may also be suitable but not at all ratios.
- diblock copolymer from Example 1 may be dissolved in ethanol or ethoxydiglycol at lower concentrations such as 5% w/v.
- Still other solvents may have suitable properties in only limited temperature • ranges, for instance PEG 200 will dissolve diblock copolymer from Example 1 at a concentration of 5%> w/v at temperatures close to 40°C.
- compositions which are clear or hazy and do not exhibit the presence of a solid phase may be suitable liquid compositions providing they also pass the test of forming a micellar solution with a characteristic critical micelle concentration and a complete solution in an aqueous medium, defined as having a UV absorbance of the resulting aqueous solution of less than 0.15 AU at 450 nm.
- This aqueous composition was analyzed for its UV absorbance in a Quartz cuvette having a path length of 1 cm using a UV spectrophotometer set to measure absorbance at 450 nm. Prior to analysis the UV spectrophotometer was blanked using a normal saline control. An absorbance value of not greater than 0.15 AU was observed for the test sample, indicating the presence of a clear micellar solution.
- the syringe was withdrawn from the container and the components were mixed by shaking for about 2 minutes. The vial was then left to stand for up to 10 minutes to allow any bubbles to dissipate from the solution. The product was visibly clear.
- Freeze-dried micellar paclitaxel may be constituted as described in Example 8 and an aliquot of the micellar solution withdrawn using a syringe equipped with about a 19 gauge needle. The aliquot is injected into an intravenous infusion bag and an additional quantity of 0.9%>w/w saline solution is added to the infusion bag to yield a volume of 120 ml. The patient is administered 100 ml of the solution in the bag. In this example an aliquot of 14.5 ml withdrawn from the product vial will result in about a 100 mg dose administered to the patient.
- EXAMPLE 10 ADMINISTRATION OF MICELLAR PACLITAXEL Liquid micelles that are substantially free of water may be loaded into a soft gelatin (or other water-soluble) capsule and administered by introduction into the gastrointestinal tract (orally or rectally) or by implantation into the body, such as insertion into a body cavity or by injection directly into a tissue.
- a soft gelatin or other water-soluble capsule
- 150 ⁇ g of liquid micelles may be loaded into a soft gelatin capsule and administered orally to a patient.
- the total dose given by this means would be equal to approximately 5 mg of paclitaxel.
- Liquid micelles may be administered in a manner similar to that used for freeze-dried micellar paclitaxel. Thus, 7 g of liquid micelle may be contained in a sealed bottle. The liquid is diluted with 25 ml saline and an aliquot further diluted prior to intravenous infusion. The liquid micelle may be injected directly into a patient, either into a cavity or directly into a tissue.
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Priority Applications (3)
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AU2002240755A AU2002240755B2 (en) | 2001-03-13 | 2002-03-13 | Micellar drug delivery vehicles and uses thereof |
CA002440935A CA2440935A1 (en) | 2001-03-13 | 2002-03-13 | Micellar drug delivery vehicles and precursors thereto and uses thereof |
EP02706567A EP1418945A2 (en) | 2001-03-13 | 2002-03-13 | Micellar drug delivery vehicles and uses thereof |
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US27572501P | 2001-03-13 | 2001-03-13 | |
US60/275,725 | 2001-03-13 | ||
US33793501P | 2001-11-07 | 2001-11-07 | |
US60/337,935 | 2001-11-07 |
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WO2002072150A3 WO2002072150A3 (en) | 2004-02-05 |
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PCT/CA2002/000326 WO2002072150A2 (en) | 2001-03-13 | 2002-03-13 | Micellar drug delivery vehicles and uses thereof |
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US (1) | US20030054036A1 (en) |
EP (2) | EP2014307A3 (en) |
AU (1) | AU2002240755B2 (en) |
CA (1) | CA2440935A1 (en) |
WO (1) | WO2002072150A2 (en) |
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Also Published As
Publication number | Publication date |
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WO2002072150A3 (en) | 2004-02-05 |
AU2002240755B2 (en) | 2007-07-05 |
EP2014307A2 (en) | 2009-01-14 |
EP2014307A3 (en) | 2010-12-08 |
US20030054036A1 (en) | 2003-03-20 |
CA2440935A1 (en) | 2002-09-19 |
EP1418945A2 (en) | 2004-05-19 |
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