WO2000028197A1 - Method of controlling the process of combustion in an internal combustion engine, and engine with means for controlling the engine valves - Google Patents

Method of controlling the process of combustion in an internal combustion engine, and engine with means for controlling the engine valves Download PDF

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Publication number
WO2000028197A1
WO2000028197A1 PCT/SE1999/001928 SE9901928W WO0028197A1 WO 2000028197 A1 WO2000028197 A1 WO 2000028197A1 SE 9901928 W SE9901928 W SE 9901928W WO 0028197 A1 WO0028197 A1 WO 0028197A1
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WO
WIPO (PCT)
Prior art keywords
valve
engine
rpm
combustion chamber
piston
Prior art date
Application number
PCT/SE1999/001928
Other languages
French (fr)
Inventor
Ingemar Denbratt
Original Assignee
Ab Volvo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ab Volvo filed Critical Ab Volvo
Priority to EP99971893A priority Critical patent/EP1133625B1/en
Priority to US09/830,316 priority patent/US6536407B1/en
Priority to DE69925502T priority patent/DE69925502T2/en
Priority to JP2000581349A priority patent/JP4478334B2/en
Publication of WO2000028197A1 publication Critical patent/WO2000028197A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D13/00Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
    • F02D13/02Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
    • F02D13/0203Variable control of intake and exhaust valves
    • F02D13/0215Variable control of intake and exhaust valves changing the valve timing only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L9/00Valve-gear or valve arrangements actuated non-mechanically
    • F01L9/20Valve-gear or valve arrangements actuated non-mechanically by electric means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B1/00Engines characterised by fuel-air mixture compression
    • F02B1/12Engines characterised by fuel-air mixture compression with compression ignition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D13/00Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
    • F02D13/02Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
    • F02D13/0261Controlling the valve overlap
    • F02D13/0265Negative valve overlap for temporarily storing residual gas in the cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D35/00Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
    • F02D35/02Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
    • F02D35/023Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions by determining the cylinder pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D35/00Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
    • F02D35/02Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
    • F02D35/025Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions by determining temperatures inside the cylinder, e.g. combustion temperatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D37/00Non-electrical conjoint control of two or more functions of engines, not otherwise provided for
    • F02D37/02Non-electrical conjoint control of two or more functions of engines, not otherwise provided for one of the functions being ignition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D41/0047Controlling exhaust gas recirculation [EGR]
    • F02D41/006Controlling exhaust gas recirculation [EGR] using internal EGR
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/04Introducing corrections for particular operating conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/3011Controlling fuel injection according to or using specific or several modes of combustion
    • F02D41/3017Controlling fuel injection according to or using specific or several modes of combustion characterised by the mode(s) being used
    • F02D41/3035Controlling fuel injection according to or using specific or several modes of combustion characterised by the mode(s) being used a mode being the premixed charge compression-ignition mode
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/01Internal exhaust gas recirculation, i.e. wherein the residual exhaust gases are trapped in the cylinder or pushed back from the intake or the exhaust manifold into the combustion chamber without the use of additional passages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D13/00Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
    • F02D13/02Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
    • F02D13/0253Fully variable control of valve lift and timing using camless actuation systems such as hydraulic, pneumatic or electromagnetic actuators, e.g. solenoid valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0002Controlling intake air
    • F02D2041/001Controlling intake air for engines with variable valve actuation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2400/00Control systems adapted for specific engine types; Special features of engine control systems not otherwise provided for; Power supply, connectors or cabling for engine control systems
    • F02D2400/02Four-stroke combustion engines with electronic control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Definitions

  • the present invention relates to a method of controlling the combustion process in the combustion chamber in a four-stroke internal combustion engine with at least one cylinder having at least one inlet valve and at least one exhaust valve, comprising supply of a homogeneous fuel/air mixture to the combustion chamber and compression of the mixture to self-ignition.
  • the invention also relates to a four-stroke internal combustion engine with at least one cylinder having at least one inlet valve and one exhaust valve, means for supplying a homogeneous fuel/air mixture to the cylinder combustion chamber and control means for at least varying the degree of opening of the exhaust valve.
  • HCCI Homogeneous Charge Compression Ignition
  • the purpose of the present invention is to achieve a method of controlling the tem- perature in the cylinders in an HCCI engine, so that the ignition time will be correct at various engine speeds and loads, thereby making it practically possible to use HCCI engines in motor vehicles, thereby reducing their fuel consumption and emissions.
  • the exhaust valve during the exhaust stroke of the piston is controlled so that it, at least within a lower rpm range, closes before the piston has reached its upper dead center point, the degree of opening of the valve being varied, depending on engine load and rpm so that the amount of residual gas at closing of the valve is greater at low loads and high rpm than at high loads and low rpm, to thereby vary the ignition delay by varying the degree of dilution of the fuel/air mixture with residual gases in the combustion chamber.
  • the inlet valve is so controlled during the inlet stroke of the piston, that, at least within said lower rpm range, it opens a certain number of crankshaft degrees after the upper dead center point of the piston, the degree of opening being varied relative to the degree of opening of the exhaust valve, to reduce residual gas pressure in the combustion chamber to the inlet air pressure.
  • An HCCI engine which must be able to operate within a wide rpm range, e.g. with an upper limit of about 6000 rpm, is preferably equipped with an ignition system which is controlled so that it is deactivated within said lower rpm range, the upper limit of which can lie between 3000 and 4000 rpm.
  • the ignition system is activated at the same time as the control of the exhaust and inlet valves is changed to normal engine operation, i.e. the exhaust valve is controlled so that it closes after the piston, during the exhaust stroke, has reached its upper dead center, at the same time as the inlet valve is controlled so that it begins to open before the exhaust valve is completely closed.
  • An internal combustion engine of the type described by way of introduction which is to be controlled in the above described manner, is characterized in that the control means are so arranged to control the exhaust valve during the exhaust stroke of the piston, that the valve, at least within a lower rpm range, closes before the piston has reached its upper dead center point, and that the degree of opening of the valve is varied, depending on the engine load and rpm, so that the amount of residual gases in the combustion chamber at the closing of the valve is greater at lower loads and higher rpm than at higher loads and lower rpm.
  • Figs. 1- 4 show schematically a cylinder with associated piston in a four-stroke internal combustion engine
  • Figs. 5-7 show various valve control diagrams.
  • Fig. 1, 1 designates a cylinder in the engine block of a four-stroke internal combustion engine, which in the example shown is an Otto-engine, having a sparkplug 2 projecting into the combustion chamber 3.
  • the cylinder 1 has a piston 4, which is connected via a connecting rod 5 to a throw 6 on the crankshaft 7.
  • the combustion chamber 3 has an inlet 8 for supply of fuel/air mixture.
  • An inlet valve 9 is arranged in the inlet port of the combustion chamber.
  • An exhaust valve (not shown) is arranged in an outlet port to the exhaust conduit.
  • the opening and closing of the inlet and exhaust valves 9 and 11 are electromag- netically controlled with the aid of electromagnetic devices 12 and 13, respectively.
  • the valves can be of a type which is known per se with a valve spindle, joined to a metal disc located between two electromagnets. The electromagnets are magnetized alternatingly and the metal disc is drawn towards that magnet which is momentarily magnetized. With electromagnetically controlled valves of this known type, the degree of opening of the valves can be freely controlled, both from cycle to cycle and for individual cylinders.
  • the sparkplug 2 is joined to an ignition system 14 with a control unit, into which, La., signals representing engine rpm and accelerator pedal position are fed for controlling the ignition as a function of engine rpm and load.
  • the electromagnets of the valves 9,11 are controlled by a control unit 15, into which there is fed a signal from a sensor (not shown), which directly or indirectly measures the pressure P in the cylinder chamber, and/or a signal representing the ion flow. This signal can be obtained with the sparkplug as a sensor.
  • Figs. 1- 4 show HCCI operation, i.e. the ignition system is deactivated and ignition of the fuel/air mixture supplied to the combustion chamber 3 is effected by self- ignition during compression of the mixture.
  • Fig. 1 illustrates the position EC of the plunger when the exhaust valve 11 closes during the exhaust stroke, at low load and high rpm within the low rpm range, i.e. up to ca. 3000 - 4000), while
  • Fig. 2 shows the position IO of the piston when the inlet valve 9 opens during the inlet stroke under the same operating conditions.
  • Figs. 3 and 4 show in a corresponding manner the piston position EC and IO at higher load and lower rpm. In Figs.
  • EO designates exhaust open, EC exhaust closed, IO inlet open and IC inlet closed.
  • Fig. 5 shows the valve times at low load and high rpm while
  • Fig. 6 shows the corresponding times at high load and low rpm.
  • a shorter ignition delay is obtained the earlier the exhaust valve closes, because the amount of trapped hot residual gases will in this case increase in the combustion chamber.
  • the opening and closing of the valve can be regulated so that the combustion can be correctly positioned during HCCI opera- tion within the entire lower rpm range.
  • the valve control is switched to normal Otto-engine operation, i.e. with said valve overlap, as shown in Fig. 7, at the same time as the ignition system is activated.
  • the engine load exceeds 50-70% of the maximum engine load.
  • the degree of opening of the valves can in principle be regulated in two manners for controlling the amount of residual gas during the exhaust stroke or during the pres- sure reduction during the inlet stroke.
  • Either the length of stroke of the valves can be constant and the times for closing the exhaust valve and opening the inlet valve can be varied, as illustrated in Figs. 1-4, or the length of stroke of the valves can be varied and the opening time can be constant or they can be controlled with a combination of the two methods.
  • Double fuel injectors are required in this case, however, viz. firstly, injectors for injecting fuel into the inlet tube for HCCI operation within a lower rpm range, and, secondly, injectors for direct injection at normal diesel operation within the rpm range thereover. Furthermore, devices are required for switching the fuel injection.
  • Variable valve control can also be obtained with other means than electromagnets.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
  • Ignition Installations For Internal Combustion Engines (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Abstract

Four-stroke internal combustion engine with electrically operated inlet and exhaust valves (9, 11) and means for supplying a homogeneous fuel/air mixture to the engine cylinders (1). The valves are controlled by a control unit (15), which, within a lower rpm range, closes the exhaust valve (11) before the piston (4) has reached its upper dead center point. Under the effect of trapped residual gas, a temperature increase is achieved, which results in compression ignition of the fuel/air mixture. The control unit (15) controls the exhaust valve (11), so that the amount of residual gases in the cylinders at the closing of the exhaust valves is greater at low loads and high rpm than at high loads and low rpm, in order to control the ignition delay in this manner.

Description

Method of Controlling the Process of Combustion in an Internal Combustion Engine, and Engine with Means for Controlling the Engine Valves.
The present invention relates to a method of controlling the combustion process in the combustion chamber in a four-stroke internal combustion engine with at least one cylinder having at least one inlet valve and at least one exhaust valve, comprising supply of a homogeneous fuel/air mixture to the combustion chamber and compression of the mixture to self-ignition.
The invention also relates to a four-stroke internal combustion engine with at least one cylinder having at least one inlet valve and one exhaust valve, means for supplying a homogeneous fuel/air mixture to the cylinder combustion chamber and control means for at least varying the degree of opening of the exhaust valve.
In compression ignition of a homogeneous fuel/air mixture, so-called HCCI (Homogeneous Charge Compression Ignition) in a four-stroke internal combustion engine, a homogeneous diluted (with extra air or residual gas) fuel/air mixture is compressed to self-ignition. The advantage of this compared to first compressing the inlet air and then injecting fuel into the combustion chamber (the diesel process) is that the entire fuel/air mixture burns simultaneously and not successively as when a flame front propagates through the combustion chamber from a sparkplug or injector. This creates a homogeneous temperature in the combustion chamber, which in turn makes it possible to achieve, for example in an unthrottled Otto-engine at partial load, the efficiency of the diesel engine but without the high nitrogen oxide and par- tide emissions of the diesel engine. The nitrogen emissions can be reduced from ca. 1000 ppm to as little as 10-20 ppm. The particle emissions of the diesel engine can be reduced to the same level as those of the Otto-engine. The difficulty is, however, to control the combustion since it is kinetically controlled. If the mixture is too rich, the energy released will be too rapid (knocking), and if it is too lean, ignition will be made impossible. In an HCCI Otto-engine with gasoline as fuel, a high and control- led temperature is required to achieve self-ignition, and this can be achieved with high compression ratio and/or by heating the inlet air. In an HCCI diesel engine with diesel oil as fuel, lower temperatures are required than with a normal diesel engine, which means that the compression ratio must be lowered.
The difficulty up to now in HCCI engines has been to control the ignition delay (the cylinder temperature) in such a manner that the combustion is positioned correctly about the top dead centre at various rpm:s and loads, and this has greatly reduced the range of use of such engines. Especially, control problems during tran- sients, where the cylinder temperature must be checked from one cycle to the next, have limited the range of use of HCCI engines to generators, for example, where the drive unit operates with very small variations in rpm and load.
The purpose of the present invention is to achieve a method of controlling the tem- perature in the cylinders in an HCCI engine, so that the ignition time will be correct at various engine speeds and loads, thereby making it practically possible to use HCCI engines in motor vehicles, thereby reducing their fuel consumption and emissions.
This is achieved according to the invention by virtue of the fact that the exhaust valve during the exhaust stroke of the piston is controlled so that it, at least within a lower rpm range, closes before the piston has reached its upper dead center point, the degree of opening of the valve being varied, depending on engine load and rpm so that the amount of residual gas at closing of the valve is greater at low loads and high rpm than at high loads and low rpm, to thereby vary the ignition delay by varying the degree of dilution of the fuel/air mixture with residual gases in the combustion chamber.
Complete freedom of valve control, so that the opening and closing times can also be freely controlled from cycle to cycle, can be achieved by using electromagnetic- ally operated valves. The amount of residual gases which determine the temperature in the combustion chamber and thus the ignition time, can be regulated in this manner within a broad interval, within which the temperature increases the earlier the exhaust valve is closed.
In order to prevent increase in engine pump work (pump losses), according to a further development of the method according to the invention, the inlet valve is so controlled during the inlet stroke of the piston, that, at least within said lower rpm range, it opens a certain number of crankshaft degrees after the upper dead center point of the piston, the degree of opening being varied relative to the degree of opening of the exhaust valve, to reduce residual gas pressure in the combustion chamber to the inlet air pressure.
An HCCI engine which must be able to operate within a wide rpm range, e.g. with an upper limit of about 6000 rpm, is preferably equipped with an ignition system which is controlled so that it is deactivated within said lower rpm range, the upper limit of which can lie between 3000 and 4000 rpm. When this limit is exceeded, the ignition system is activated at the same time as the control of the exhaust and inlet valves is changed to normal engine operation, i.e. the exhaust valve is controlled so that it closes after the piston, during the exhaust stroke, has reached its upper dead center, at the same time as the inlet valve is controlled so that it begins to open before the exhaust valve is completely closed. The same applies at high load and low rpm, since otherwise the rate of combustion will be too high as the degree of dilution is reduced.
An internal combustion engine of the type described by way of introduction, which is to be controlled in the above described manner, is characterized in that the control means are so arranged to control the exhaust valve during the exhaust stroke of the piston, that the valve, at least within a lower rpm range, closes before the piston has reached its upper dead center point, and that the degree of opening of the valve is varied, depending on the engine load and rpm, so that the amount of residual gases in the combustion chamber at the closing of the valve is greater at lower loads and higher rpm than at higher loads and lower rpm.
The method according to the invention will be described below with reference to the accompanying drawings, where Figs. 1- 4 show schematically a cylinder with associated piston in a four-stroke internal combustion engine, and Figs. 5-7 show various valve control diagrams.
In Fig. 1, 1 designates a cylinder in the engine block of a four-stroke internal combustion engine, which in the example shown is an Otto-engine, having a sparkplug 2 projecting into the combustion chamber 3. The cylinder 1 has a piston 4, which is connected via a connecting rod 5 to a throw 6 on the crankshaft 7. The combustion chamber 3 has an inlet 8 for supply of fuel/air mixture. An inlet valve 9 is arranged in the inlet port of the combustion chamber. An exhaust valve (not shown) is arranged in an outlet port to the exhaust conduit.
The opening and closing of the inlet and exhaust valves 9 and 11 are electromag- netically controlled with the aid of electromagnetic devices 12 and 13, respectively. The valves can be of a type which is known per se with a valve spindle, joined to a metal disc located between two electromagnets. The electromagnets are magnetized alternatingly and the metal disc is drawn towards that magnet which is momentarily magnetized. With electromagnetically controlled valves of this known type, the degree of opening of the valves can be freely controlled, both from cycle to cycle and for individual cylinders. The sparkplug 2 is joined to an ignition system 14 with a control unit, into which, La., signals representing engine rpm and accelerator pedal position are fed for controlling the ignition as a function of engine rpm and load. The electromagnets of the valves 9,11 are controlled by a control unit 15, into which there is fed a signal from a sensor (not shown), which directly or indirectly measures the pressure P in the cylinder chamber, and/or a signal representing the ion flow. This signal can be obtained with the sparkplug as a sensor.
Figs. 1- 4 show HCCI operation, i.e. the ignition system is deactivated and ignition of the fuel/air mixture supplied to the combustion chamber 3 is effected by self- ignition during compression of the mixture. Fig. 1 illustrates the position EC of the plunger when the exhaust valve 11 closes during the exhaust stroke, at low load and high rpm within the low rpm range, i.e. up to ca. 3000 - 4000), while Fig. 2 shows the position IO of the piston when the inlet valve 9 opens during the inlet stroke under the same operating conditions. Figs. 3 and 4 show in a corresponding manner the piston position EC and IO at higher load and lower rpm. In Figs. 5-7, EO designates exhaust open, EC exhaust closed, IO inlet open and IC inlet closed. Fig. 5 shows the valve times at low load and high rpm while Fig. 6 shows the corresponding times at high load and low rpm. At a given load, rpm and ratio between air and fuel in the fuel/air mixture, a shorter ignition delay (earlier ignition start) is obtained the earlier the exhaust valve closes, because the amount of trapped hot residual gases will in this case increase in the combustion chamber. By feeding back the ion stream signal or the pressure sensor signal, the opening and closing of the valve can be regulated so that the combustion can be correctly positioned during HCCI opera- tion within the entire lower rpm range.
When the rpm exceeds the upper limit of the lower rpm range, e.g. ca. 4000 rpm for a passenger car with a top end rpm of ca. 6000 - 8000 rpm, the valve control is switched to normal Otto-engine operation, i.e. with said valve overlap, as shown in Fig. 7, at the same time as the ignition system is activated. The same is true when the engine load exceeds 50-70% of the maximum engine load.
The degree of opening of the valves can in principle be regulated in two manners for controlling the amount of residual gas during the exhaust stroke or during the pres- sure reduction during the inlet stroke. Either the length of stroke of the valves can be constant and the times for closing the exhaust valve and opening the inlet valve can be varied, as illustrated in Figs. 1-4, or the length of stroke of the valves can be varied and the opening time can be constant or they can be controlled with a combination of the two methods.
With an Otto-engine in HCCI operation, an efficiency can be obtained corresponding to that of a normal diesel engine, but without the particle emissions of the diesel engine. Even a diesel engine can be run in HCCI operation with corresponding control of the valves. Double fuel injectors are required in this case, however, viz. firstly, injectors for injecting fuel into the inlet tube for HCCI operation within a lower rpm range, and, secondly, injectors for direct injection at normal diesel operation within the rpm range thereover. Furthermore, devices are required for switching the fuel injection.
Variable valve control can also be obtained with other means than electromagnets.

Claims

Claims
1. Method of controlling the combustion process in the combustion chamber (3) of a four-stroke internal combustion engine with at least one cylinder (1) having at least one inlet valve (9) and one exhaust valve (11), comprising supply of a homogeneous fuel/ air mixture to the combustion chamber, and compression of the mixture to self-ignition, characterized in that the exhaust valve (11) during the exhaust stroke of the piston (4) is controlled so that it, at least within a lower rpm range, closes before the piston has reached its upper dead center point, the de- gree of opening of the valve being varied, depending on engine load and rpm so that the amount of residual gas at closing of the valve is greater at low loads and high rpm than at high loads and low rpm, to thereby vary the ignition delay by varying the degree of dilution of the fuel/air mixture with residual gases in the combustion chamber.
2. Method according to claim 1, characterized in that the inlet valve (9), during the inlet stroke of the piston (4), is controlled so that it, at least within said rpm range, opens a certain number of crankshaft degrees after the upper dead center point of the piston, the opening angle being varied in relation to the opening angle of the exhaust valve (11), to reduce the residual gas pressure in the combustion chamber (3) to the inlet pipe air pressure.
3. Method according to claim 1 or 2 for controlling the combustion process in an internal combustion engine with means (2) for spark ignition of the fuel/air mixture in the combustion chamber (3), characterized in that the spark ignition means (2) are kept deactivated within said lower rpm range and are activated when the engine rpm exceeds the upper limit of the lower rpm range, and that the exhaust valve (11) within the upper rpm range is controlled so that it closes after the piston (4), during the exhaust stroke, has reached its upper dead center point.
4. Method according to claims 2 and 3, characterized in that the exhaust valve (11) and the inlet valve (9) are controlled so that the inlet valve begins to open before the exhaust valve has completely closed.
5. Method according to one of claims 1- 4, characterized in that electromagnets (12,13) are used to control the valves (9,11).
6. Method according to one of claims 1-5, characterized in that gasoline is used as fuel.
7. Four-stroke internal combustion engine with at least one cylinder (1) having at least one inlet valve (9) and one exhaust valve (11), means for supplying a homogeneous fuel/air mixture to the combustion chamber (3) of the cylinder, and control means ( 15) for at least varying the degree of opening of the exhaust valve
(11), characterized in that the control means (15) are so arranged to control the exhaust valve (11) during the exhaust stroke of the piston (4), that the valve, at least within a lower rpm range, closes before the piston has reached its upper dead center point, and that the degree of opening of the valve is varied, depend- ing on the engine load and rpm, so that the amount of residual gases in the combustion chamber at the closing of the valve is greater at low loads and higher rpm than at high loads and lower rpm, to thereby vary the ignition delay by varying the degree of dilution of the fuel/air mixture with residual gases in the combustion chamber.
8. Engine according to claim 7, characterized in that the control means (15) are so arranged to control the inlet valve (9) during the inlet stroke of the piston (4), that the valve, at least within said lower rpm range, opens first after a certain number of crankshaft degrees after the upper dead center point of the piston, and that the opening angle is varied in relation to the opening angle of the exhaust valve, to reduce the residual gas pressure in the combustion chamber to the inlet air pressure.
9. Engine according to claim 7 or 8, characterized in that the valves (9,11) have electromagnetic means (12,13), which are connected to a control unit ( 15), which controls the valve operating means in response to various signals fed into the control unit.
10. Engine according to claim 9, characterized in that the control unit (15) is con- nected to an ion stream signal sensor arranged in the combustion chamber (3), a tachometer and a pressure sensor.
11. Engine according to claim 9, characterized in that the control unit (15) is connected to a pressure signal transducer.
12. Engine according to one of claims 7-12 with an ignition system comprising at least one sparkplug (2) for each cylinder (1) and an ignition control device (14), which is connected to a tachometer and to an accelerator pedal position sensor, characterized in that the ignition control device (14) is disposed to keep the sparkplug (2) deactivated within said lower rpm range and to activate the sparkplug when the engine speed exceeds the upper limit of the lower rpm range, and that the control unit (15) of the valves (9,11) is disposed to control the valves within the upper rpm range, so that the inlet valve (9) begins to open before the exhaust valve (11) has completely closed.
PCT/SE1999/001928 1998-10-26 1999-10-26 Method of controlling the process of combustion in an internal combustion engine, and engine with means for controlling the engine valves WO2000028197A1 (en)

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Application Number Priority Date Filing Date Title
EP99971893A EP1133625B1 (en) 1998-10-26 1999-10-26 Method of controlling the process of combustion in an internal combustion engine, and engine with means for controlling the engine valves
US09/830,316 US6536407B1 (en) 1998-10-26 1999-10-26 Method of controlling the process of combustion in an internal combustion engine, and engine with means for controlling the engine valves
DE69925502T DE69925502T2 (en) 1998-10-26 1999-10-26 METHOD FOR CONTROLLING COMBUSTION IN A COMBUSTION ENGINE AND MOTOR WITH A DEVICE FOR REGULATING THE GAS CHANGING VALVES
JP2000581349A JP4478334B2 (en) 1998-10-26 1999-10-26 Internal combustion engine having method for controlling combustion process of internal combustion engine and means for controlling engine valve

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9803667-6 1998-10-26
SE9803667A SE521782C2 (en) 1998-10-26 1998-10-26 Methods of controlling the combustion process in an internal combustion engine and engine with means for controlling the valves of the engine

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EP (1) EP1133625B1 (en)
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ES (1) ES2244245T3 (en)
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WO2001046572A1 (en) * 1999-12-22 2001-06-28 Lotus Cars Limited A four stroke engine
DE10191819B4 (en) * 2000-05-08 2009-06-04 Cummins, Inc., Columbus Compression-ignition engine of premix and operating method
US6708680B2 (en) 2000-10-09 2004-03-23 Institut Francais Du Petrole Process intended for self-ignition control in a four-stroke engine
EP1195505A1 (en) * 2000-10-09 2002-04-10 Institut Francais Du Petrole Method to control auto-ignition in a four-stroke engine
FR2815082A1 (en) * 2000-10-09 2002-04-12 Inst Francais Du Petrole METHOD OF CONTROLLING SELF-IGNITION IN A FOUR-TIME ENGINE
EP1201903A1 (en) 2000-10-25 2002-05-02 Ford Global Technologies, Inc. Method of controlling the combustion process in an internal combustion engine and an engine with means for controlling the engine valves
FR2816660A1 (en) * 2000-11-15 2002-05-17 Sagem Method, for controlling engine operating by auto-ignition technique, involves control of fuel-air mixture and quantity and temperature of air admitted
WO2002040840A1 (en) * 2000-11-15 2002-05-23 Johnson Controls Automotive Electronics Method and device for controlling the operation of a self-ignition internal combustion engine
US6640773B2 (en) 2000-12-26 2003-11-04 Westport Research Inc. Method and apparatus for gaseous fuel introduction and controlling combustion in an internal combustion engine
US6912992B2 (en) 2000-12-26 2005-07-05 Cummins Westport Inc. Method and apparatus for pilot fuel introduction and controlling combustion in gaseous-fuelled internal combustion engine
GB2372537A (en) * 2001-02-22 2002-08-28 Ford Global Tech Inc Engine with controlled auto-ignition
EP1245811A2 (en) 2001-03-28 2002-10-02 Ford Global Technologies, Inc. Fuel metering method for an engine operating with controlled auto-ignition
EP1245811A3 (en) * 2001-03-28 2005-09-21 Ford Global Technologies, Inc. Fuel metering method for an engine operating with controlled auto-ignition
EP1953366A1 (en) * 2001-04-19 2008-08-06 Lotus Cars Limited A four stroke auto-ignition engine
FR2836514A1 (en) * 2002-02-25 2003-08-29 Renault I.c. engine control procedure a has valve phases offset to increase proportion of burned gases in exhaust during priming and regeneration of exhaust gas treatment unit
FR2840015A1 (en) * 2002-05-23 2003-11-28 Renault Sa Control of compression ignition internal combustion engine, uses computer control of offset in inlet and exhaust valve opening times to control combustion and levels of residual burnt gas
US7400966B2 (en) 2002-12-30 2008-07-15 Ford Global Technologies, Llc Method for auto-ignition operation and computer readable storage device for use with an internal combustion engine
US7441538B2 (en) 2002-12-30 2008-10-28 Ford Global Technologies, Llc Method for auto-ignition operation and computer storage device for use with an internal combustion engine
WO2005019627A1 (en) * 2003-08-20 2005-03-03 Scania Cv Ab (Publ) Arrangement and method for controlling a combustion engine
US7261084B2 (en) 2003-08-20 2007-08-28 Scania Cv Ab (Publ) Arrangement and method for controlling combustion in a combustion engine
US7261085B2 (en) 2003-08-20 2007-08-28 Scania Cv Ab (Publ) Arrangement and method for controlling a combustion engine
WO2005019626A1 (en) * 2003-08-20 2005-03-03 Scania Cv Ab (Publ) Arrangement and method for controlling a combustion engine
WO2007034302A3 (en) * 2005-09-21 2007-08-23 Toyota Motor Co Ltd Direct-injection internal combustion engine and method of controlling the same
WO2007034302A2 (en) * 2005-09-21 2007-03-29 Toyota Jidosha Kabushiki Kaisha Direct-injection internal combustion engine and method of controlling the same

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DE69925502D1 (en) 2005-06-30
EP1133625B1 (en) 2005-05-25
KR100678997B1 (en) 2007-02-05
DE69925502T2 (en) 2006-02-02
SE9803667L (en) 2000-04-27
KR20010099743A (en) 2001-11-09
ES2244245T3 (en) 2005-12-01
EP1133625A1 (en) 2001-09-19
US6536407B1 (en) 2003-03-25
JP4478334B2 (en) 2010-06-09
JP2002529650A (en) 2002-09-10
SE9803667D0 (en) 1998-10-26
SE521782C2 (en) 2003-12-09

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