WO2000015085A1 - Table or counter mat - Google Patents

Table or counter mat Download PDF

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Publication number
WO2000015085A1
WO2000015085A1 PCT/AU1999/000751 AU9900751W WO0015085A1 WO 2000015085 A1 WO2000015085 A1 WO 2000015085A1 AU 9900751 W AU9900751 W AU 9900751W WO 0015085 A1 WO0015085 A1 WO 0015085A1
Authority
WO
WIPO (PCT)
Prior art keywords
mat
textile
counter
layer
layei
Prior art date
Application number
PCT/AU1999/000751
Other languages
French (fr)
Inventor
Stephen Robert Carkeek
Original Assignee
Jayfield Pty. Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US09/486,629 priority Critical patent/US7067184B1/en
Application filed by Jayfield Pty. Ltd. filed Critical Jayfield Pty. Ltd.
Priority to AU58407/99A priority patent/AU5840799A/en
Priority to GB0018289A priority patent/GB2348395B/en
Priority to CA002360807A priority patent/CA2360807A1/en
Priority to EP99945764A priority patent/EP1119278A1/en
Publication of WO2000015085A1 publication Critical patent/WO2000015085A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G23/00—Other table equipment
    • A47G23/03—Underlays for glasses or drinking-vessels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/14—Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B32B38/145—Printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003—Transfer printing
    • D06P5/004—Transfer printing using subliming dyes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0076—Curing, vulcanising, cross-linking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/10—Fibres of continuous length
    • B32B2305/18—Fabrics, textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/10—Fibres of continuous length
    • B32B2305/20—Fibres of continuous length in the form of a non-woven mat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/744—Non-slip, anti-slip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2319/00—Synthetic rubber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/04—Mats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/10—Removing layers, or parts of layers, mechanically or chemically
    • B32B38/105—Removing layers, or parts of layers, mechanically or chemically on edges
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23979—Particular backing structure or composition
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24025—Superposed movable attached layers or components
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149—Honeycomb-like
    • Y10T428/24165—Hexagonally shaped cavities
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/2419—Fold at edge

Definitions

  • This invention relates to a table or counter mat that lies flat and is readily laundered.
  • the invention is particularly related to a device to protect and provide a functional non-slip
  • the product used by the hospitality industry including hotels, clubs and restaurants for the
  • absorbing spilt liquids on bar tops is generally in the orm of strips of cotton towelling.
  • Hour mats which may have a rubber backing and a top tufted
  • a table or counter mat having a
  • composite sheet structure comprising a non-slip backing layer; a lop liquid absorbent textile
  • the non-slip backing layer can be formed from rubber such as a nitrile rubber
  • intermediate stabilisation layer can compi ise a heat curable material non-woven polyester
  • curable al temperatures greater than I O0°C and preferably al about I 70°C and wherein the
  • the textile surface of the (able or counter mat can include a textile marking providing a
  • T e lop liquid absorbent textile .surface can be formed from a polyester surface with a
  • pile height substantially in the range of 3 to 7 millimetres.
  • Another embodiment has the top
  • liquid absorbent textile surface formed from a tufted nylon cut pile sui face with a pile height
  • the invention also provides a method of forming a table or counter mat including the
  • steps of forming a nitrile rubber sheel material as a backing layer forming an intermediate layer of non-woven polyester fabi ic, oi ming a textile sui face layer to form an upper layer;
  • the table or counter mat liquid absorbent to absorb any spilled liquid.
  • the step of providing a sublimation piinting process can be by using a screen printed
  • both the curing and bonding of the nilender rubber backing to the intermediate layei and uppei textile layei occurs at greater than I 00"C and
  • figure I is a perspective view oi " a table or counter mat according to a first embodiment of lhe invention.
  • figure 2 is a diagrammatic exploded constiuclional view of the table or counter mat of
  • the invention comprises thice construction
  • i he intei mediate layer 2 is a spun bonded polyester non-woven piimaiy abiic layer
  • the backing layei 3 is a nitrate uibbei compound backing material 1 mm thickness, 1 00 gia s pei squaie meter
  • the textile sui ace I can be mai ed such as by sublimation piinting so as to pi vide a message oi logo viewable fiom the lop suiface 4 of the textile suiface 1 Cut pile suiface
  • giams pei squaie inelie It is composed of niineial lillei with caibon black leinlbieing Zinc oxide and stearic acid activation together with ester plaslicisalion are used as understood in
  • Phenolic derived antidegradanls ai e used. Also organic accelerators in combination
  • activators can be included. fhe nitrile rubber backing provides a non slip sui face The thickness of the backing
  • 'fhe primary supporting intermediate layer comprises 100% Polyester thermally
  • Selected textile suiiace is laser cut in the case of needlefelt material, or knife cut in
  • the blanks are stored on a holding table
  • Uncuied nitrile rubber is cut into required length strips from a continuous roll as
  • a press head is activated to
  • the textile material are 170° for three minutes at 75 pounds per square inch.
  • the press head raises, and releases Ihe cured materials, for the belt
  • the product is passed to Ihe dye house lo be vat dyed.
  • a computer generated design is output with film colour separations, to be exposed on
  • the finished nitrile uibbei blank table or counter mat are placed on the bed of the
  • a heal platen is activated pressing the print paper to the textile surface under a

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Carpets (AREA)
  • Laminated Bodies (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

A table or counter mat having a composite sheet structure comprising a non-slip backing layer (3); a top liquid absorbent textile surface (1) for resting cups, mugs or glasses; and an intermediate stabilisation layer (2) joining the backing layer (3) to the textile surface (1) wherein the resultant mat is absorbent and readily able to be laundered. The invention also provides a method of forming the table or counter mat by curing and bonding of the nitrile rubber backing layer (3) to the intermediate layer (2) and upper polyester textile layer (1) at greater than 100 °C and preferably greater than 170 °C and a sublimation printing (4) for printing on the textile layer (1) occurs at greater than 100 °C and preferably greater than 170 °C such that the mat is able to be laundered in hot water.

Description

TABLE OR COUNTER MAT
Technical Field
This invention relates to a table or counter mat that lies flat and is readily laundered.
The invention is particularly related to a device to protect and provide a functional non-slip
absorbent and message communication covering for hospitality bar tops although the
invention is not limited to such use.
background Art
The product used by the hospitality industry, including hotels, clubs and restaurants for
absorbing spilt liquids on bar tops is generally in the orm of strips of cotton towelling.
Problems experienced by hotel operators with the towelling product is that it slips on
the work surface. It also wrinkles, bunches up in an unsightly appearance and it presents an
unstable suiface where glasses may topple over, spilling the contents. Towelling tends to
lose colour and shrink in the washing process, further detracting from its appearance and
presentation of the bar.
In addition, when the towelling product carries a printed brand message, there is a loss of colour, shrinkage and creasing which greatly detracts from the brand image and diminishes the investment value for the brand owner.
It is also known to have Hour mats which may have a rubber backing and a top tufted
pile of some 2 or ore centimetres or alternatively a plurality of upwardly extending rubber
fingers. However, such articles are used as floor mats with the upper layer having a physical
mode of operation of brushing diit or mud or the like from soles of shoes and allowing the
residue dirt to fall within the spaces between the fingers or tufts of carpet. In essence such a structure is like a form of an upturned brush and is not liquid absorbent or providing a stable
sui face. Such an article is therefore not practical or useable as table or counter mats. DISCL URE OF INVEN ION
It is an object of the invention to provide a table or counter mat that overcomes one or
more of the disadvantages of the prior art.
In accordance with the invention there is provided a table or counter mat having a
composite sheet structure comprising a non-slip backing layer; a lop liquid absorbent textile
surface for resting cups mugs or glasses; and an intermediate stabilisation layer joining the
backing layer to the textile surface wherein the resultant mat is absorbent and readily able to
be laundered. The non-slip backing layer can be formed from rubber such as a nitrile rubber
of less than 2 mm thick with a density of about 1000 grams per square metre. The
intermediate stabilisation layer can compi ise a heat curable material non-woven polyester
curable al temperatures greater than I O0°C and preferably al about I 70°C and wherein the
mat is able to be laundered in hot water.
The textile surface of the (able or counter mat can include a textile marking providing a
print or advertising message viewable from above. This can be formed by a sublimation
textile printing process as will be further detailed hereinafter. Preferably the sublimation
printing occurs at greater than I ()( )"(.'.' and preferably greater than I 70°C such that the mat is
able to be laundered in hot water.
T e lop liquid absorbent textile .surface can be formed from a polyester surface with a
pile height substantially in the range of 3 to 7 millimetres. Another embodiment has the top
liquid absorbent textile surface formed from a tufted nylon cut pile sui face with a pile height
substantially in the range of 5 to 10 millimetres. However this textile surface receives its colour marking by an acid dye proces
The invention also provides a method of forming a table or counter mat including the
steps of forming a nitrile rubber sheel material as a backing layer; forming an intermediate layer of non-woven polyester fabi ic, oi ming a textile sui face layer to form an upper layer;
aligning all three layers and compressing the layed up materials by a heated platen for a
selected time duration, pressure and temperature settings to cure and bond the nitrile rubber
backing to the intermediate layer and upper textile layer; wherein the resultant table or
counter mat lays flat and is able to stably support a glass or other similar liquid vessel with
the table or counter mat liquid absorbent to absorb any spilled liquid.
The step of the curing and bonding of the nitrile rubber backing to the intermediate
layer and upper textile layer occurs preferably at greater than 100°C and preferably greater
than 170°C such that the mat is able It) be laundered in hot water.
The step of providing a sublimation piinting process can be by using a screen printed
or digital image print paper which carries the lequired design and placing on the upper textile
layer surface of the bar runner blank with print face down and activating a heat platen to
press the screen print or digital image print paper to the textile surface under a selected heat,
pressure and time duration. Pieferably both the curing and bonding of the niliile rubber backing to the intermediate layei and uppei textile layei occurs at greater than I 00"C and
preferably greater than I 70"C and the sublimation printing occurs at greater than K)0°C and
preferably greater than I 70°C such that the mat is able to be laundered in hot water.
BRIEF DESCRIPTION OF THE DRAWINGS
In order that the invention is more readily understood, a particular embodiment thereof will now be described by way of example only with reference to the accompanying drawings wherein:
figure I is a perspective view oi" a table or counter mat according to a first embodiment of lhe invention. figure 2 is a diagrammatic exploded constiuclional view of the table or counter mat of
Eiguie I BEST MODE FOR ( ARRYING OUT HIE INVENTION
Refeπing to Figuie I, it can be seen that the table oi counter mat of the invention can
be a non-slip, loose lay bai lunnci eompiising a rectangular strip of nitiile lubbei backing,
heat cuietl and moulded to a tufted cut pile textile fabric dyed to a plain colour oi a printed
design
Refenϊng to Figuie 2, it can be seen that the invention comprises thice construction
layers which are heat piessed and moulded together to oim a homogeneous product foi
dimensional stability and to withstand a liequenl laundiy pi cess
The top layei I is a textile suiface which in one embodiment is a tufted synthetic yarn
cut pile suiface with a pile height of 6 mm, and pile weight of 620 grams pei square meter,
cut to a size blank lequiied, geneially 250 x 0 nun, but not limited to this size
i he intei mediate layer 2 is a spun bonded polyester non-woven piimaiy abiic layer
110 giams pei squaie meter, pioviding added stability and pile caiiier
The backing layei 3 is a nitiile uibbei compound backing material 1 mm thickness, 1 00 gia s pei squaie meter
The textile sui ace I can be mai ed such as by sublimation piinting so as to pi vide a message oi logo viewable fiom the lop suiface 4 of the textile suiface 1 Cut pile suiface
dyed to plain colouis as lequircd, oi printed designs by heat tiansfei textile piimaiy process
Raw Material Contents
Looking at the composition in moie detail the backing layer compiises F2224 - nitrile
uibbei compound applied as the pi duct back suppoil with a I m thickness of density 1000
giams pei squaie inelie It is composed of niineial lillei with caibon black leinlbieing Zinc oxide and stearic acid activation together with ester plaslicisalion are used as understood in
the field. Phenolic derived antidegradanls ai e used. Also organic accelerators in combination
with sulphur allow for conventional curing. Miscellaneous additives including resins and
activators can be included. fhe nitrile rubber backing provides a non slip sui face The thickness of the backing
aids the stability while still allowing l eady laundering.
'fhe primary supporting intermediate layer comprises 100% Polyester thermally
bonded non-woven fabric with a weight density of 1 10 gram per nr and tensile strength of
190 Newtons per 5 cm providing maximum elongation of L10% and tear strength of 140N.
Particular advantageous characteristics are dimensionally stable, high thermal stability,
reduced ilammability and ensures the product always lays Hal
With the top textile suiiace there is a choice of:
a) Polyester fibre needlefell, polyester scrim supported, high density heavy duly needled
500 grams per metre", heat set, and laser cul to required size. This product is the preferred
textile sui face for bi and message printing, offering print clarity and colour fastness to I S O., British and Australian standards. b) Tufted polyester cul pile surface with a pile height of 5-6 mm, pile weight of 600-620
grams per metre2, knife cut to required size. This suiiace is suitable for brand messcTge printing, colour fast to I S O., British and Australian standards.
c) 'fulled nylon cut pile sui face, with a pile height of 5-6 mm, pile weight of 600 grams
per metre2, which can be knife cul to required size. This sui face is suitable for acid dye for
solid plain coloui s, which are colour fast to I S , British and Australian slandauls. Manufacturing Process
Selected textile suiiace is laser cut in the case of needlefelt material, or knife cut in
case of tufted polyester or nylon sui face material to the required blank shape and size,
generally 250 x 900 mm, but not limited lo this size. The blanks are stored on a holding table
behind the rubber process line for the operator to lay up.
Uncuied nitrile rubber is cut into required length strips from a continuous roll as
leceived from the rubber supplier fhe niti ile rubber sn ips aie laid in parallel across the width
of a TeflonI M continuous cai iier bell on the rubber process line. The selected textile blank
and the primary support layer are laid in position onto the uncui ed nitrile rubber to allow for
a minimum of a 2 cm border of llie rubber lo be visible on either side of the textile blank.
Product identification labels are positioned beneath the rubber on the Teflon l lNI belt to be
cured to the back of each product
The layed up batch of uncui ed nitrile rubber and textile blanks are advanced on the
belt into the heat zone of the press over a heated platen. A press head is activated to
compress the layed up materials lo ihe heatetl platen for a selected time duialion, pressui e and temperature settings to cin e and bond ihe nili ile uibber backing lo the primary carrier
and textile top. Sellings applied lo cin e and bond a I mm thick nitrile rubber compound to
the textile material are 170° for three minutes at 75 pounds per square inch. Following the
selected time duration the press head raises, and releases Ihe cured materials, for the belt
drive lo advance clear of Ihe heated platen area, drawing in the following uncui ed layed up
matet ials for the cure process lo recur. This process is repeated continuously for each layed
up batch of materials.
Once the materials are clear of the heat press they are cooled, taken from the carrier
bell anil stacked to be edge d immed by a guillotine opeialor. Following the trim process the bar runner product in its finished blank form is passed to a textile sublimation printer where
the end finish requires a printed design on the product. In the case of a plain dyed colour
finish, the product is passed to Ihe dye house lo be vat dyed.
Sublimation Print Process
A computer generated design is output with film colour separations, to be exposed on
screens, which in turn are used to screen print sublimation dyes of the design onto transfer
print papers for volume repeat prints Shoi t run and strike of rint designs are output from
the design computer to a digital image printer employing sublimation dyes for exact image
transfer.
The finished nitrile uibbei blank table or counter mat are placed on the bed of the
sublimation print machine, a screen printed or digital image print paper which carries the
required design, is placed on the textile surface of the table or counter mat blank, dye face
down. A heal platen is activated pressing the print paper to the textile surface under a
selected heat, pressure and time duration T his process sublimates the dye turning it into a
gas which is transferred into the textile fibre, resulling in a mirror image of Ihe screen-print
design on to the textile surface of the table or counter mat.
On release from the press, Ihe spent pi inl paper is removed, leaving the finished design
to be cooled and stored for packing and dispatch.
The above descriptions are of preferred embodiments of the invenliion and are
priovided as illustration and not limitation of the invention. Clearly persons skilled in the art
would understand variations of ihe descibed invention without any inventive step and these
are included within the scope of the invention as defined in ihe claims.

Claims

1. A table or counter mat having a composite sheet structure comprising a non-slip
backing layer; a top liquid absorbent textile surface for resting cups, mugs or glasses; and an
intermediate stabilisation layer joining the backing layer to the textile suiface wherein the
resultant mat is absorbent and readily able lo be laundered.
2. A table or counter mat according to claim 1 wherein the non-slip backing layer is
formed from rubber
3 A table or counter mat according lo claim 2 wherein the non-slip backing layer is
formed from a nitrile rubber.
4. A table or counter mat according to claim 3 wherein the nitrile rubber is in the range of
less than 2 mm thick with a density of about 1000 grams per square metre.
5. A table or counter mat according to any one of claim 3 wherein the intermediate
stabilisation layer comprises a heat curable material curable at temperatures greater than
100┬░C and preferably at about 170┬░C such that the mat is able to be laundered in hot water.
6 A table or counter mat according to claim 5 wherein the intermediate layer is formed
from a non-woven polyester.
7. A table or counter mat according to claim 6 wherein the non-woven polyester has a
density of about 450 to 650 grams per square metre.
8 A table or counter mat according to claim 5 wherein the textile surface includes a
textile marking providing a colouring or a print or advertising message viewable from above.
9 A table or counter mat according to claim 8 wherein the textile marking is formed by a
sublimation textile printing process. 10 A table oi counter mat accoiding to claim 9 wheiein the sublimation piinting occuis at
greater than I00"C and piefeiably greatei than 170┬░C siitii that the mat is able lo be
laundered in hot walei
11 A table oi counler mat accoiding lo claim 10 wheiein the lop liquid absoibenl textile
suiface is foimed liom a polyester suiface with a pile height substantially in ihe range of 3 to
7 millimetres .
12 A lable oi counlei mat accoiding lo claim 8 wheiein the top liquid absoibenl textile
sui ace is foimed liom a tufted nylon cut pile suiface with a pile height substantially in the
lange of 5 to 10 milli eties 13 A table oi counter mat accoiding lo claim 12 wheiein the textile suiface has a density
of about 600 giams per squaie etie
14 A table oi counlei mat accoiding lo claim 13 wheiein the textile maiking is formed by
an acid dye piocess.
15 A table or counter mat accoiding to claim 14 wheiein the dye process occurs such that
the mat is able It) be laundeied in hot walei
16 A method of foiming a table oi counlei mat including the steps of.
a) forming a nitiile lubber sheet maleiial as a backing layei,
b) foiming an intei mediate layei of non-woven polyestei fabiic,
c) foiming a textile sui ace layei It) Ibim an uppei layei,
tl) aligning all thiee layei s and compiessing the layed up mateiials by a heatetl platen foi a
selected lime duialion, piessuie ami tempeialuie settings to cine and bond the nitiile uibbei backing lo the intermediate layei anil uppei textile layer, whei ein the l esultant table 01 counlei mat lays flat and is able to suppoit stably a glass oi
othei similai liquid vessel with the table oi counter mat liquid absorbent to absorb any spilled
liquid
17 A method of foiming a table oi counler mat accoiding to claim 16 wheiein the curing
and bonding of the nitrile uibbei backing to the intei mediate layer and uppei textile layer
occuis at gieatei than I 00┬░C and piefeiably gieatei than I 70 such that the mat is able to be
laundeied in hot watei
18 A method of foiming a table oi counlei mat accoiding lo claim 16 including the step of
pioviding a sublimation printing piocess by using a sci een punted oi digital image punt papei
which cai i ies the l equnetl design and placing tin the uppei textile layei sui face of the bai
l iinnei blank with punt face down and activating a heat platen to pi ess the scieen punt oi
digital image print papei to the textile sui face under a selected heat, piessui e and time
duiation
19 A method of foi ming a table oi counlei mat accoi ding to claim 18 wherein the curing
and bonding of the niti ile uibbei backing to the mtei mediate layei and uppei textile layei
occui s al gieatei than 100┬░C and pi efeiably gi eatei than 170┬░C and the sublimation punting
occui s at gieatei than I 00 and pi efei bly gieatei than 170T such that the mat is able to be
laundeied in hot watei
PCT/AU1999/000751 1998-09-11 1999-09-10 Table or counter mat WO2000015085A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US09/486,629 US7067184B1 (en) 1998-09-11 1999-09-01 Table or counter mat
AU58407/99A AU5840799A (en) 1998-09-11 1999-09-10 Table or counter mat
GB0018289A GB2348395B (en) 1998-09-11 1999-09-10 Table or counter mat
CA002360807A CA2360807A1 (en) 1998-09-11 1999-09-10 Table or counter mat
EP99945764A EP1119278A1 (en) 1998-09-11 1999-09-10 Table or counter mat

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU84182/98 1998-09-11
AU84182/98A AU8418298A (en) 1998-09-11 1998-09-11 Non slip, lay flat bar runner

Publications (1)

Publication Number Publication Date
WO2000015085A1 true WO2000015085A1 (en) 2000-03-23

Family

ID=3761815

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU1999/000751 WO2000015085A1 (en) 1998-09-11 1999-09-10 Table or counter mat

Country Status (6)

Country Link
US (1) US7067184B1 (en)
EP (1) EP1119278A1 (en)
AU (1) AU8418298A (en)
CA (1) CA2360807A1 (en)
GB (1) GB2348395B (en)
WO (1) WO2000015085A1 (en)

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GB2396841A (en) * 2000-03-17 2004-07-07 Walk Off Mats Ltd Mat, and method of manufacturing a mat
US6770581B1 (en) 2000-03-17 2004-08-03 Milliken & Company Absorbent fabrics, products, and methods
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WO2012074651A1 (en) * 2010-11-30 2012-06-07 Nike International Ltd. Method of manufacturing dye-sublimation printed elements
BE1022030B1 (en) * 2014-01-07 2016-02-05 Hbc Management Bvba METHOD FOR MANUFACTURING A PRINTED FABRIC AND POOL TISSUE MANUFACTURED IN ACCORDANCE WITH THIS METHOD

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US7067184B1 (en) 1998-09-11 2006-06-27 Stephen Robert Carkeek Table or counter mat
GB2360248B (en) * 2000-03-17 2004-09-08 Walk Off Mats Ltd Mat and method of manufacturing a mat
GB2396841B (en) * 2000-03-17 2004-09-08 Walk Off Mats Ltd Mat,and method of manufacturing a mat
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BE1022030B1 (en) * 2014-01-07 2016-02-05 Hbc Management Bvba METHOD FOR MANUFACTURING A PRINTED FABRIC AND POOL TISSUE MANUFACTURED IN ACCORDANCE WITH THIS METHOD

Also Published As

Publication number Publication date
EP1119278A1 (en) 2001-08-01
GB2348395B (en) 2002-03-06
GB0018289D0 (en) 2000-09-13
US7067184B1 (en) 2006-06-27
CA2360807A1 (en) 2000-03-23
AU8418298A (en) 2000-03-23
GB2348395A (en) 2000-10-04

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