WO1999047606A1 - Improved thermally stable flame retardant polyamides - Google Patents

Improved thermally stable flame retardant polyamides Download PDF

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Publication number
WO1999047606A1
WO1999047606A1 PCT/US1999/005901 US9905901W WO9947606A1 WO 1999047606 A1 WO1999047606 A1 WO 1999047606A1 US 9905901 W US9905901 W US 9905901W WO 9947606 A1 WO9947606 A1 WO 9947606A1
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Prior art keywords
flame retardant
polyamide
flame
composition
thermally stable
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PCT/US1999/005901
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French (fr)
Inventor
Marvin Michael Martens
Reiko Koshida
Wendy Tobin
Jocelyn M. Willis
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E.I. Du Pont De Nemours And Company
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Publication date
Application filed by E.I. Du Pont De Nemours And Company filed Critical E.I. Du Pont De Nemours And Company
Priority to CA002321551A priority Critical patent/CA2321551A1/en
Priority to JP2000536793A priority patent/JP2002506910A/en
Priority to EP99912653A priority patent/EP1068269A1/en
Publication of WO1999047606A1 publication Critical patent/WO1999047606A1/en

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/003—Control or safety devices for sterilisation or pasteurisation systems
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/02—Halogenated hydrocarbons
    • C08K5/03—Halogenated hydrocarbons aromatic, e.g. C6H5-CH2-Cl

Definitions

  • the instant invention relates to improved flame-retardant polyamides.
  • this invention relates to polyamides including flame retardants that exhibit both improved flame resistance and thermal stability.
  • halogen containing flame-retardant typically a bromine or chlorine compound
  • starts to degrade slowly when in the presence of an antimony compound synergist
  • One of the degradation products is the acid of the halogen (HC1 or HBr).
  • the oxides, hydroxides or salts of weak mineral acids (used as an additive) neutralize the halogen acid that is formed, and prevent acid attack of the polymer which would otherwise lead to volatiles and corrosion.
  • polyamide molding compositions having both improved flame resistance and heat stability comprising, in weight percent,
  • component (e) is present in an amount of 1 - 5 weight percent are preferred.
  • the polyamide used in this invention may be 20-78% (all percentages are weight percent unless designated otherwise) of any polyamide that has a melting point of from about 280°C to about 340°.
  • An example of a suitable polyamide is a copolyamide composed of 20-80 mole % of units derived from hexamethylene terephthalamide and 80-20 mole % of units derived from hexamethylene adipamide. This polyamide is referred to hereinafter as 6T/66 copolymer.
  • polyamides include polyamides composed of 20-80 mole % of units derived from hexamethylene terephthalamide and 80-20 mole % of units derived from hexamethylene sebacamide, hexamethylene dodecamide, hexamethylene isophthalamide, 2-methylpentamethylene terephthalamide, or mixtures thereof.
  • copolyamide used in the composition of the present invention. It may be produced easily by ordinary melt polymerization.
  • One method to produce the copolymer of this invention is an autoclave one-step polymerization process taught in US Patent No. 5,378,800 which is incorporated by reference herein. That process includes feeding to a reactor an aqueous salt solution of an admixture of desired diacids and diamines, heating the solution under pressure, reducing the pressure, maintaining the reaction mixture at a pressure that is not greater than about atmospheric pressure, and discharging the polyamide from the reactor.
  • An alternative process includes preparing a prepolymer and subjecting the prepolymer to solid-phase polymerization or melt-mixing in an extruder to increase the degree of polymerization.
  • the prepolymer is prepared by heating at 150°C-320°C an aqueous solution containing 6T salt (a salt formed from hexamethylenediamine and terephthalic acid) and 66 salt (a salt formed from hexamethylenediamine and adipic acid).
  • 6T salt a salt formed from hexamethylenediamine and terephthalic acid
  • 66 salt a salt formed from hexamethylenediamine and adipic acid
  • the composition of the present invention contains 10-60% of an inorganic filler or reinforcing agent that includes, for example, fibrous reinforcement such as glass fiber and carbon fiber, glass beads, talc, kaolin, wollastonite and mica.
  • fibrous reinforcement such as glass fiber and carbon fiber
  • glass beads Preferable among them is glass fiber.
  • Glass fibers suitable for use in the present invention are those generally used as a reinforcing agent for thermoplastics resins and thermosetting resins.
  • Preferred glass fiber is in the form of glass rovings, glass chopped strands, and glass yarn made of continuous glass filaments 3-20 micron meters in diameter.
  • the resin composition of the present invention contains 10-35% of a flame retardant. It is a flame retardant based on brominated polystyrene and/or brominated poly-phenylene ether containing 50-70%) by weight bromine.
  • the polystyrene has a weight-average molecular weight higher than 5000, preferably higher than 20,000, and more preferably higher than 28,000.
  • the ether has a molecular weight of at least 6000.
  • An alternate flame retardant is bis(hexachlorocyclopentaieno)cyclooctane, containing approximately 65 wt. % chlorine.
  • a preferred flame retardant is brominated polystyrene or polydibromostyrene.
  • the bromine-containing flame retardant is used in combination with 1-10% of an auxiliary flame retardant that is a specific antimony compound which is selected from the group consisting of antimony trioxide, antimony tetraoxide, antimony pentoxide and sodium antimonate. Sodium antimonate is preferred.
  • Oxides or hydroxides such as zinc oxide, magnesium oxide, calcium oxide, and hydrotalcite are useful in this invention.
  • salts of weak mineral acids such as calcium carbonate and zinc borate
  • a heat stabilizer such as copper iodide.
  • the copolyamide resin of the present invention may have incorporated in it a variety of additives such as an impact modifier, a viscosity modifier, pigment, dye, antioxidant, and heat resistance improver, in such amounts that they do not harm its characteristic properties.
  • additives such as an impact modifier, a viscosity modifier, pigment, dye, antioxidant, and heat resistance improver, in such amounts that they do not harm its characteristic properties.
  • the nylon used was 6T66 (45/55 molar %) with a melting point of about 315°C.
  • Stage 1 Examples and Comparative Examples Samples of various compositions were extruded on a 20 mm twin screw extruder (Welding Engineers Inc., Blue Bell, Pennsylvania). The material was placed in a glass tube 0.5 inch OD (12 cm) and 24_inch (62 cm) in length and heated at 340°C for 30 minutes, with a small helium purge. The contents of the heated glass tubes were visually graded for the amount of volatiles which had left the polymer and condensed higher on the glass tube. Off-gases were collected and analyzed. See Table 1. Stage 2 Examples and Comparative Examples
  • a polyamide molding composition which has both improved flame resistance and heat stability comprising, in weight percent,
  • component (a) is a copolyamide of 20 - 80 mole of units derived from hexamethylene terephthalamide and 80 - 20 mole % of units derived from hexamethylene adipamide.
  • composition of Claim 1 where in the inorganic filler (b) is selected from the group consisting of glass fiber, carbon fiber, glass beads, talc, kaolin, wollastonite and mica.
  • composition of Claim 1 wherein the flame retardant (c) is selected from the group consisting of brominated polystyrene, polydibromostyrene, and bis(hexachlorocyclopentaieno)cyclooctane.
  • composition of Claim 1 where in the antimony compound (d) is selected from the group consisting of antimony trioxide, antimony tetraoxide, antimony pentoxide, and sodium antimonate.
  • composition of Claim 1 wherein the component (e) is selected from one or more of the group consisting of zinc oxide, magnesium oxide, calcium oxide, hydrotalcite, calcium carbonate, and zinc borate.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

Certain polyamide molding compositions are disclosed having improved flame resistance and heat stability. These compositions comprise in weight percent, 20-78 % polyamide having a melting point of 280-340 °C; 10-60 % inorganic filler; 10-35 % flame retardant (brominated or chlorinated); 1-10 % antimony compound; 1-10 % of one or more oxides, hydroxides, or salts of weak mineral acids, and combinations thereof; and 0-2 % heat stabilizer.

Description

TITLE
IMPROVED THERMALLY STABLE FLAME RETARD ANT POLYAMIDES
CROSS REFERENCE TO RELATED APPLICATION
This application claims the benefit of U.S. Provisional Application No. 60/078,504 filed March 18, 1998.
BACKGROUND OF THE INVENTION Field of the Invention The instant invention relates to improved flame-retardant polyamides.
More particularly, this invention relates to polyamides including flame retardants that exhibit both improved flame resistance and thermal stability. Description of Prior Art
One of the major commercial problems with flame retarded high temperature nylon is thermal instability in normal processing (molding) conditions. This leads to heavy mold deposit, plugging of the mold vent and corrosion of the mold. Typical heat stabilizers that would be used in non-flame retardant products do not help this situation.
Surprisingly, it has been discovered that when adding oxides or hydroxides, or salts of weak mineral acids the thermal stability of the product increases dramatically with and without normal heat stabilizers such as halogen compounds, plus an antimony compound synergist.
The theory is that the halogen containing flame-retardant (typically a bromine or chlorine compound) starts to degrade slowly (when in the presence of an antimony compound synergist) at the normal processing temperatures for high melt temperature nylons. One of the degradation products is the acid of the halogen (HC1 or HBr). The oxides, hydroxides or salts of weak mineral acids (used as an additive) neutralize the halogen acid that is formed, and prevent acid attack of the polymer which would otherwise lead to volatiles and corrosion. SUMMARY OF THE INVENTION
There is disclosed and claimed herein polyamide molding compositions having both improved flame resistance and heat stability comprising, in weight percent,
(a) 20 - 78% polyamide, having a melting point of 280 - 340°C, (b) 10 - 60% inorganic filler,
(c) 10 - 35% of a flame retardant having 50 - 70% bromine or chlorine,
(d) 1 - 10% antimony compound, (e) 1 - 10% of one or more oxides, hydroxides, or salts of weak mineral acids, and combinations thereof, and
(f) 0 - 2% of a heat stabilizer.
Polyamide molding compositions as above wherein component (e) is present in an amount of 1 - 5 weight percent are preferred.
There is further disclosed and claimed herein processes for improving the temperature stability and flame retardance of polyamide resins, comprising the steps of providing a molding composition as above and molding this composition to make a molded part. Molded parts made from such processes are also disclosed and claimed.
DETAILED DESCRIPTION OF THE INVENTION The polyamide used in this invention may be 20-78% (all percentages are weight percent unless designated otherwise) of any polyamide that has a melting point of from about 280°C to about 340°. An example of a suitable polyamide is a copolyamide composed of 20-80 mole % of units derived from hexamethylene terephthalamide and 80-20 mole % of units derived from hexamethylene adipamide. This polyamide is referred to hereinafter as 6T/66 copolymer. Other suitable polyamides include polyamides composed of 20-80 mole % of units derived from hexamethylene terephthalamide and 80-20 mole % of units derived from hexamethylene sebacamide, hexamethylene dodecamide, hexamethylene isophthalamide, 2-methylpentamethylene terephthalamide, or mixtures thereof.
There are no particular limitations on the process for the production of the copolyamide used in the composition of the present invention. It may be produced easily by ordinary melt polymerization. One method to produce the copolymer of this invention is an autoclave one-step polymerization process taught in US Patent No. 5,378,800 which is incorporated by reference herein. That process includes feeding to a reactor an aqueous salt solution of an admixture of desired diacids and diamines, heating the solution under pressure, reducing the pressure, maintaining the reaction mixture at a pressure that is not greater than about atmospheric pressure, and discharging the polyamide from the reactor. An alternative process includes preparing a prepolymer and subjecting the prepolymer to solid-phase polymerization or melt-mixing in an extruder to increase the degree of polymerization. The prepolymer is prepared by heating at 150°C-320°C an aqueous solution containing 6T salt (a salt formed from hexamethylenediamine and terephthalic acid) and 66 salt (a salt formed from hexamethylenediamine and adipic acid). An alternative process consists of subjecting 6T salt and 66 salt directly to solid-phase polymerization at a temperature lower than the melting point.
The composition of the present invention contains 10-60% of an inorganic filler or reinforcing agent that includes, for example, fibrous reinforcement such as glass fiber and carbon fiber, glass beads, talc, kaolin, wollastonite and mica. Preferable among them is glass fiber. Glass fibers suitable for use in the present invention are those generally used as a reinforcing agent for thermoplastics resins and thermosetting resins. Preferred glass fiber is in the form of glass rovings, glass chopped strands, and glass yarn made of continuous glass filaments 3-20 micron meters in diameter.
The resin composition of the present invention contains 10-35% of a flame retardant. It is a flame retardant based on brominated polystyrene and/or brominated poly-phenylene ether containing 50-70%) by weight bromine. The polystyrene has a weight-average molecular weight higher than 5000, preferably higher than 20,000, and more preferably higher than 28,000. The ether has a molecular weight of at least 6000. An alternate flame retardant is bis(hexachlorocyclopentaieno)cyclooctane, containing approximately 65 wt. % chlorine. A preferred flame retardant is brominated polystyrene or polydibromostyrene. Those having skill in the art will readily appreciate that other flame retardants containing different weight percentages of chlorine are useful in the practice of the invention. Without intending to limit the generality of the foregoing, it is anticipated that the weight percent of chlorine in the flame retardant is expected to be identical to the weight percent range of bromine as identified above. In a composition according to the present invention, the bromine-containing flame retardant is used in combination with 1-10% of an auxiliary flame retardant that is a specific antimony compound which is selected from the group consisting of antimony trioxide, antimony tetraoxide, antimony pentoxide and sodium antimonate. Sodium antimonate is preferred. Important to this invention is the presence of 1-10%, preferably 1-5%, of the oxides, hydroxides or salts of weak mineral acids. Oxides or hydroxides such as zinc oxide, magnesium oxide, calcium oxide, and hydrotalcite are useful in this invention. Similarly, salts of weak mineral acids (such as calcium carbonate and zinc borate) function to increase the thermal stability of the product. Also present may be up to 2% of a heat stabilizer such as copper iodide.
The copolyamide resin of the present invention may have incorporated in it a variety of additives such as an impact modifier, a viscosity modifier, pigment, dye, antioxidant, and heat resistance improver, in such amounts that they do not harm its characteristic properties.
EXAMPLES The present invention is illustrated by the following examples and comparative examples.
The nylon used was 6T66 (45/55 molar %) with a melting point of about 315°C. Stage 1 Examples and Comparative Examples Samples of various compositions were extruded on a 20 mm twin screw extruder (Welding Engineers Inc., Blue Bell, Pennsylvania). The material was placed in a glass tube 0.5 inch OD (12 cm) and 24_inch (62 cm) in length and heated at 340°C for 30 minutes, with a small helium purge. The contents of the heated glass tubes were visually graded for the amount of volatiles which had left the polymer and condensed higher on the glass tube. Off-gases were collected and analyzed. See Table 1. Stage 2 Examples and Comparative Examples
Samples of various compositions were produced on a commercial scale 58mm twin screw extruder (Werner and Pfleiderer, Ramsey, New Jersey) at 600 pounds per hour. Resultant product was analyzed on a thermogravimetric analyzer (DuPont Instruments [Series 951] DuPont Company, Wilmington, Delaware), measuring weight retention at 340°C after a 30 minute hold. Also, samples were tested for standard physical properties following standard ASTM methods. See Table 2.
Table 1 - Stage 1 Examples (E 1-E 6) and Comparative Examples (CE 1 - CE 13)
Examples (E) / Weight Percents of Components
Comparative Nylon Glass Filler Base or Buffer * Flame Retard. Antimony Heat Lubricant Observation2
OS
Examples (CE) Compounds Stabilizer © as
CE 1 70.0 30.0 - - - - - 1
CE 2 46.0 30.0 - 24.0 BR - - - 2
CE 3 45.8 30.0 - 24.0 BR - - 0.2 2
CE 4 39.5 30.0 - 24.0 BR 5.3 - 0.2 4
CE 5 39.2 30.0 - 24.0 BR 5.3 0.5 0.2 4
CE 6 40.2 30.0 0.3B 24.0 BR 5.3 - 0.2 4
CE 7 39.5 30.0 0.5C 24.0 BR 5.3 0.5 0.2 4
CE 8 44.5 30.0 - 20.0 BR 5.3 - 0.2 4
CE 9 43.7 30.0 0.3A 20.0 BR 5.3 0.5 0.2 4
CE 10 49.8 30.0 - 20.0 CL - - 0.2 4
CE 1 1 40.4 30.0 0.15B 24.0 BR 5.3 - 0.2 4
CE 12 39.6 30.0 0.15B, .3A 24.0 BR 5.3 0.5 0.2 4
E 1 35.9 30.0 3.0D 24.0 BR 5.3 0.5 0.2 2
E 2 35.9 30.0 1.0C. 3.0A. .15B 24.0 BR 5.3 0.5 0.2 2
E 3 35.9 30.0 2.0C, 2.0A, .15B 24.0 BR 5.3 0.5 0.2 2
E 4 33.9 30.0 3C, 3A, .15B 24.0 BR 5.3 0.5 0.2 2
E 5 33.9 30.0 2C, 4A, .15B 24.0BR 5.3 0.5 0.2 2
CE 13 33.9 30.0 .3A 24.0 BR 5.3 0.5 0.2 4
E 6 36.9 30.0 4.0A 24.0 BR 5.3 0.5 0.2 2
'Components A - Zinc Boi ate; B - Hydrotalcite; C - Calcium Oxide; D - Calcium Carbonate. Antimony C ompound - 75% sodium antimonate in Surlyn® lonomer Resin (Ethylene Copolymer (DuPont Company, Wilmingtor ι, DE) O
H Heat Stabili ers - Variety of organic and inorganic common heat stabilizers Hydrotalcite - Mg6Al2(CO3)(OH)I6-(H2O)4 observation: 1 -Little or no volatiles; 2-Minor volatile buildup; 3-Major volatile buildup; 4-Heavy volatile buildup. tΛ
Figure imgf000007_0001
o
Table 2 - Stage 2 Examples (E 7 - E29) and Comparative Examples (CE 14 - CE 15)
Examples (E) Weight Percents of Compounds Properties
/
Compar. Nylon Glass Base or Buffer1 Flame Antimony Heat Lubricant Color TGA Tensile Elongation
Examp. (CE) Retardant Compounds Stabilizer Concentrate Retention (%) Strength (psi) © (%) Os
CE 14 40.0 30.0 .3A, .15B 24.0 BR 5.3 - 0.2 - 82.4 25.7 2.1
E 7 38.2 30.0 2.0A, .15B 24.0 BR 5.3 0.2 0.2 - 95.7 26.4 2.2
E 8 38.0 30.0 2.0A. .15B 24.0 BR 5.3 0.4 0.2 - 95.8 26.6 2.2
E 9 37.0 30.0 3.0A. .15B 24.0 BR 5.3 0.4 0.2 - 95.7 26.4 2.2
E 10 37.2 30.0 3.0A, .15B 24.0 BR 5.3 0.2 0.2 - 95.4 25.9 2.1
E l l 36.2 30.0 4.0A. .15B 24.0 BR 5.3 0.2 0.2 - 95.5 26.0 2.1
E 12 36.0 30.0 4.0A, .15B 24.0 BR 5.3 0.4 0.2 - 95.6 25.6 2.1
E 13 37.2 30.0 1.5A. .I5B, 1.5E 24.0 BR 5.3 0.2 0.2 - 95.5 24.6 2.0
E 14 37.2 30.0 .15B, 3.0E 24.0 BR 5.3 0.2 0.2 - 94.3 24.1 1.9
E 15 37.0 30.0 .15B. 3.0E 24.0 BR 5.3 0.4 0.2 - 94.3 24.3 1.9 c^ E 16 37.2 30.0 1.5A. .15B, 1.5F 24.0 BR 5.3 0.2 0.2 - 95.6 24.1 1.9
E 17 37.2 30.0 .15B. 3.0F 24.0 BR 5.3 0.2 0.2 - 92.7 21.8 1.7
E 18 37.0 30.0 .15B. 3.0F 24.0 BR 5.3 ' 0.2 0.2 - 92.4 21.7 1.5
E 19 37.2 30.0 1.5A. .15B, 1.5C 24.0 BR 5.3 ' 0.2 0.2 - 96.0 24.6 1.9
E 20 37.2 30.0 .15B, 3.0C 24.0 BR 5.3 0.2 0.2 - 96.7 25.2 1.9
E 21 37.0 30.0 .15B. 3.0C 24.0 BR 5.3 0.2 0.2 - 96.4 25.4 1.9
E 22 37.2 30.0 2.0A, .15B 24.0 BR 5.3 0.2 0.2 - 95.7 25.8 2.0
E 23 36.2 30.0 3.0A, .15B 24.0 BR 5.3 0.2 0.2 - 95.3 25.7 1.9
E 24 35.2 30.0 4.0A, .15B 24.0 BR 5.3 0.2 0.2 - 95.8 25.5 1.9
E 25 36.2 30.0 1.5A, .15B, 1.5F 24.0 BR 5.3 0.2 0.2 1.0 95.4 22.9 1.7
E 26 36.2 30.0 1.5A, .15B, 1.5C 24.0 BR 5.3 0.2 0.2 1.0 96.0 24.7 1.9
E 27 36.2 30.0 1.5A. .15B, 1.5E 24.0 BR 5.3 0.2 0.2 1.0 96.1 24.8 1.9
CE 15 39.1 30.0 .3B. .15B 24.0 BR 5.3 0.0 0.2 1.0 82.1 25.5 2.0
E 28 36.2 30.0 3.0A, .15B 24.0 BR 5.3 0.2 0.2 1.0 96.1 25.8 2.0 O
H
Figure imgf000008_0001
E 29 35.2 30.0 4.0A. .15B 24.0 BR 5.3 0.2 0.2 1.0 95.9 27.1 2.2
'Components: A - Zinc Borate; B - Hydrotalcite; C - Calcium Oxide; D - Calcium Carbonate; E - Zinc Oxide; F - Magnesium Oxide.
;o
BR - Brominated Polystyrene or Poly Dibromostyrene o
Cl - Bis(hexachlorocyclopentaieno)cycIooctane - Dechloran Plas - Occidental Chemical Corp., Niagara Falls, New York ©
What is claimed is:
1. A polyamide molding composition which has both improved flame resistance and heat stability comprising, in weight percent,
(a) 20-78%) polyamide, having a melting point of 280-340°C,
(b) 10-60% inorganic filler,
(c) 10-35% of a flame retardant having 50-70% bromine or chlorine,
(d) 1-10% antimony compound, (e) 1 - 10% of one or more oxides, hydroxides, or salts of weak mineral acids, and combinations thereof, and (f) 0-2% of a heat stabilizer.
2. The composition of Claim 1 wherein component (a) is a copolyamide of 20 - 80 mole of units derived from hexamethylene terephthalamide and 80 - 20 mole % of units derived from hexamethylene adipamide.
3. The composition of Claim 1 where in the inorganic filler (b) is selected from the group consisting of glass fiber, carbon fiber, glass beads, talc, kaolin, wollastonite and mica.
4. The composition of Claim 1 wherein the flame retardant (c) is selected from the group consisting of brominated polystyrene, polydibromostyrene, and bis(hexachlorocyclopentaieno)cyclooctane.
5. The composition of Claim 1 where in the antimony compound (d) is selected from the group consisting of antimony trioxide, antimony tetraoxide, antimony pentoxide, and sodium antimonate.
6. The composition of Claim 1 wherein the component (e) is selected from one or more of the group consisting of zinc oxide, magnesium oxide, calcium oxide, hydrotalcite, calcium carbonate, and zinc borate.
7. A composition of Claim 1 wherein component (e) is 1-5%.

Claims

8. A process for improving the temperature stability and flame retardance of a polyamide resin, comprising the steps of: providing a molding composition of Claim 1 , and molding the molding composition to make a molded part.
9. A process for improving the temperature stability and flame retardance of a polyamide resin, comprising the steps of: providing a molding composition of Claim 7, and molding the molding composition to make a molded part.
10. A molded part made from the process of Claim 8.
11. A molded part made from the process of Claim 9
PCT/US1999/005901 1998-03-18 1999-03-18 Improved thermally stable flame retardant polyamides WO1999047606A1 (en)

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CA002321551A CA2321551A1 (en) 1998-03-18 1999-03-18 Improved thermally stable flame retardant polyamides
JP2000536793A JP2002506910A (en) 1998-03-18 1999-03-18 Polyamide with improved thermal stability and flame retardancy
EP99912653A EP1068269A1 (en) 1998-03-18 1999-03-18 Improved thermally stable flame retardant polyamides

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US7850498P 1998-03-18 1998-03-18
US60/078,504 1998-03-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7816438B2 (en) 2005-04-08 2010-10-19 Mitsui Chemicals, Inc. Flame-retardant polyamide composition

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Publication number Priority date Publication date Assignee Title
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