WO1999020719A1 - Lubricating composition comprising a friction reducing additive package and greases - Google Patents

Lubricating composition comprising a friction reducing additive package and greases Download PDF

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Publication number
WO1999020719A1
WO1999020719A1 PCT/EP1998/007018 EP9807018W WO9920719A1 WO 1999020719 A1 WO1999020719 A1 WO 1999020719A1 EP 9807018 W EP9807018 W EP 9807018W WO 9920719 A1 WO9920719 A1 WO 9920719A1
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WO
WIPO (PCT)
Prior art keywords
molybdenum
modtc
friction
lubricating
greases
Prior art date
Application number
PCT/EP1998/007018
Other languages
French (fr)
Inventor
Robert Anthony Fletcher
Original Assignee
Shell Internationale Research Maatschappij B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shell Internationale Research Maatschappij B.V. filed Critical Shell Internationale Research Maatschappij B.V.
Priority to JP2000517042A priority Critical patent/JP4309044B2/en
Priority to CA002308222A priority patent/CA2308222C/en
Priority to DE69816323T priority patent/DE69816323T2/en
Priority to EP98954485A priority patent/EP1025188B1/en
Priority to AU11578/99A priority patent/AU740940B2/en
Priority to PL340031A priority patent/PL192421B1/en
Priority to BRPI9812951-1A priority patent/BR9812951B1/en
Publication of WO1999020719A1 publication Critical patent/WO1999020719A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M117/00Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
    • C10M117/02Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
    • C10M117/04Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen containing hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/56Acids of unknown or incompletely defined constitution
    • C10M129/58Naphthenic acids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/12Thio-acids; Thiocyanates; Derivatives thereof
    • C10M135/14Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond
    • C10M135/18Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond thiocarbamic type, e.g. containing the groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
    • C10M137/10Thio derivatives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/06Mixtures of thickeners and additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/124Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms containing hydroxy groups; Ethers thereof
    • C10M2207/1245Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms containing hydroxy groups; Ethers thereof used as thickening agent
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/128Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
    • C10M2207/1285Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof used as thickening agents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/16Naphthenic acids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
    • C10M2219/068Thiocarbamate metal salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/045Metal containing thio derivatives

Definitions

  • the present invention relates to lubricating compositions, more particularly but not exclusively, to lubricating greases containing such compositions, and more particularly but not exclusively, to lubricating 5 greases for use m constant velocity joints such as constant velocity plunging joints.
  • Constant velocity joints are used m front engine/front wheel drive cars, m cars with independent suspension, or m 4-wheel drive vehicles.
  • the constant 0 velocity joints (CVJs) are special types of universal couplings which transmit drive from the final reduction gear to a road wheel axle at constant rotational velocity.
  • the two major categories of constant velocity joint are plunging and fixed constant velocity joints and 5 are usually used m a vehicle m suitable combinations. The plunging CVJs allow sliding m the axial direction, while fixed CVJs do not permit movement m the axial direction.
  • lubricating greases commonly used m such constant velocity joints include a grease comprising a calcium complex soap as a thickening agent; a grease comprising a lithium soap as thickening agent; a grease comprising a lithium complex as thickening agent; and a grease comprising a polyurea as thickening agent.
  • thickeners may also be one of a variety of materials, including clays, and fatty acid soaps of calcium, sodium, aluminium, and barium.
  • the base oils used m lubricating greases are essentially, the same type of oil as would normally be selected for oil lubrication.
  • the base oils may be of mineral and/or synthetic origin.
  • Base oils of mineral origin may be mineral oils, for example produced by solvent refining or hydroprocessmg.
  • Base oils of synthetic origin may typically be mixtures of Cio- ⁇ hydrocarbon polymers, for example liquid polymers of alpha-olefins . They may also be conventional esters for example polyol esters.
  • the base oil may also be a mixture of these oils.
  • the base oil is that of mineral origin sold by the Royal Dutch/Shell Group of Companies under the designations "HVI" or "MVIN”, is a polyalphaolefm, or a mixture thereof.
  • Base oils of the type manufactured by the hydroisomerisation of wax, such as those sold by the Royal Dutch/Shell Group of Companies under the designation "XHVI" (trade mark) may also be included.
  • the lubricating grease preferably contains 2 to 20% by weight of thickener, preferably 5 to 20% by weight.
  • Lithium soap thickened greases have been known for many years.
  • the lithium soaps are derived from C _ i4 , preferably saturated or unsaturated fatty acids or derivatives thereof.
  • One particular derivative is hydrogenated castor oil, which is the glyce ⁇ de of 12-hydroxystear ⁇ c acid.
  • 12-hydroxystear ⁇ c acid is a particularly preferred fatty acid.
  • Greases thickened with complex thickeners are well known. In addition to a fatty acid salt, they incorporate into the thickener a complexmg agent which is commonly a low to medium molecular weight acid or dibasic acid or one of its salts, such as benzoic acid or boric acid or a lithium oorate.
  • Urea compounds used as thickeners in greases include the urea group (-NHC0NH-) m their molecular structure. These compounds include mono-, di- or polyurea compounds, depending upon the number of urea linkages.
  • the source of sulphur may be from an additive used m combination with the molybdenum compound (K Kubo, Y Hamada, K Mo ⁇ ki and M Kibukawa, Japanese Journal of Tribology, 34 (1989) 307), commonly zinc dithiophosphate (ZnDTP) , from the base oil used (Y Yamamoto, S Gondo, T Kamakura and N Tanaka, Wear 112 (1986) 79) or through chemical combination with the molybdenum compound itself (as is the case for MoDTC) .
  • an additive used m combination with the molybdenum compound K Kubo, Y Hamada, K Mo ⁇ ki and M Kibukawa, Japanese Journal of Tribology, 34 (1989) 307
  • ZnDTP zinc dithiophosphate
  • a molybdenum dithiocarbamate, a metal dithiophosphate and zinc naphthenate m combination work synergistically as a friction reducing agent in lubricating compositions, especially greases, whilst retaining good, low anti-wear properties.
  • the friction reduction is shown to be quite unexpected.
  • WO 97/03152 discloses a lubricating composition comprising a base oil, molybdenum disulphide, zinc naphthenate and zinc dithiophosphate, and optionally zinc dithiocarbamate. There is no information m this document from which can be derived that the combination of compounds according to the present invention, is a good friction reduction agent.
  • the first aspect of the present invention accordingly provides a lubricating composition which comprises a base oil and, as a friction reducing additive package, a combination of molybdenum dithiocarbamate, zinc naphthenate and one or more metal dithiophosphates, and optionally one or more further metal dithiocarbamates.
  • the molybdenum dithiocarbamate is a sulphurised oxymolybdenu dithiocarbamate of the general formula: -
  • R 1 -R 4 are each a C -C ⁇ c hydrocarbon or a hydrogen.
  • R -R each independently represents a primary or secondary alkyl group having 1 to 24 carbon atoms, cycloalkyl groups having 6 to 26 carbon atoms, or an aryl or an alkylaryl group having 6 to 30 carbon atoms, or hydrogen.
  • R ⁇ -R 4 may be chosen to influence the solubility of the MoDTC.
  • the metal m the metal dithiophosphates and/or metal dithiocarbamates is, preferably, independently selected from zinc, molybdenum, tin, manganese, tungsten and bismuth.
  • the one or more metal dithiophosphates is/are selected from zinc dialkyl-, diaryl- or alkylaryl- dithiophosphates
  • the one or more metal dithiocarbamates is/are selected from zinc dialkyl-, diaryl- or alkylaryl- dithiocarbamates, m which dithiophosphates and/or dithiocarbamates any alkyl moiety is straight chain or branched and preferably contains 1 to 12 carbon atoms.
  • a lubricating grease comprising a thickener m combination with a lubricating composition according to the present invention.
  • the weight ratio of molybdenum m molybdenum dithiocarbamate to total metal dithiophosphate is m the range 2:1 to 1:20 and the weight ratio of metal dithiophosphate to zinc naphthenate is in the range of 0.85:10 to 0.85:0.05 and the weight ratio of molybdenum m the molybdenum dithiocarbamate to zinc m zinc paphthenate is m the range 15:1 to 1:4.
  • the weight ratio of molybdenum m molybdenum dithiocarbamate to the metal dithiophosphate is m the range 0.8 : 1.7 to 0.14:1.7 and the weight ratio of metal dithiophosphate to the zinc naphthanate is m the range of 0.85:4.8 to 0.85:0.6 and the weight ratio amount of molybdenum m molybdenum dithiocarbamate to the zinc in zinc naphthanate is m the range 5:1 to 1:1.6.
  • the weight ratio of molybdenum in molybdenum dithiocarbamate to the metal dithiophosphate is m the range 1:1 to 1:6.2 and the weight ratio of metal dithiophosphate to the zinc naphthanate is m the range of 0.85:4.8 to 0.85:0.6 and the weight ratio of molybdenum m molybdenum dithiocarbamate to the zinc m zinc naphthenate is m the range 10.3:1 to 1:0.8.
  • zinc napthenate typically, represents a complex mixture of napthenic acids derived from selected crude oil fractions, typically, by reaction of the fraction with sodium hydroxide solution, followed by acidification and purification.
  • the napthenic acids prior to reaction with a zinc compound, have molecular weights within the range 150-500, more preferably 180-330.
  • the elemental zinc content m the zinc naphthenate mixture is between 1-25%, more preferably, 5-20%, most preferably 9.0-15.4-s.
  • the lubricating grease according to the present invention preferably contains molybdenum from molybdenum dithiocarbamate in the amount of 0.04 to 2.5% by weight (Mo) , more preferably, with oil soluble molybdenum dithiocarbamate, 0.08 to 0.6% by weight (Mo), and, with oil insoluble molybdenum dithiocarbamate, 0.08% to 1.4% by weight (Mo) .
  • zinc naphthenate m the amount of 0.05% to 12.0% by weight, more preferably, 0.3% to 3.5c by weight.
  • the friction reducing additive agent according to the present invention does not need to contain molybdenum disulphide. Moreover, it is preferred that the lubricating compositions according to the present invention contain no substantial amount of molybdenum disulphide. More specifically, it is preferred that the lubricating compositions contain less than 0.5% wt of molybdenum disulphide, more preferably less than 0.3% wt of molybdenum disulphide, most preferably no molybdenum disulphide.
  • the thickener preferably comprises a urea compound, a simple lithium soap or a complex lithium soap.
  • a preferred urea compound is a polyurea compound.
  • Appropriate thickeners are well known m lubricant grease technology.
  • a method of lubricating a constant velocity joint comprising packing it with lubricating grease according to the present invention.
  • a constant velocity joint packed with a lubricating grease according to the present invention.
  • the constant velocity joint is, generally, a plunging constant velocity joint but may, for instance, include high speed universal joints, which may include fixed or plunging types of constant velocity joints, or Hooke's type universal joint.
  • MoDTC molybdenum dithiocarbamate
  • a further aspect of the present invention is, therefore, the provision of a lubricating composition which comprises a base oil and, an oil soluble friction reducing additive package comprising a combination of molybdenum dithiocarbamate, zinc naphthenate and one or more metal dithiophosphates.
  • an effective all-oil soluble low friction package allows the development of greases for universal joints in high speed propeller shaft applications. It can also be used m lubricating compositions for plunging joint applications, so yielding constant velocity joint greases that have high lubrication penetrating power.
  • one or more further metal dithiocarbamates may be incorporated into the additive package.
  • the additive may include non-oil soluble components .
  • the friction reducing additive combination m a lubricating grease which comprises a base oil and a thickener, which is preferably a lithium soap, lithium complex, or a urea compound.
  • Such a lubricating grease preferably, independently, contains components of the type and, preferably, amounts ana, preferably, relative amounts set out m respect of the preferred features of the first aspect of the invention.
  • MoDTC molybdenum dithiocarbamate
  • Table 1 details some of the key molybdenum dithiocarbamate (MoDTC) compounds that are commercially available.
  • the two MoDTC compounds with a high molybdenum content (MoDTC(3) andMoDTC(4)) are solids, and are for the most part insoluble m oil.
  • ZnDTP (1) primarily zinc dithophosphate
  • the additive package has also been included into lithium soap and lithium complex thickened base greases, and into a semi-synthetic diurea grease. Details of the greases are given m footnotes to the relevant tables of data.
  • Measurement of friction coefficient and wear An oscillating SRV friction tester from Optimol Instruments was used for all of the friction and wear measurements, with a 10 mm ball on a flat lapped surface as test geometry. Friction coefficients were recorded after two hours of operation under fixed text conditions. The fixed test conditions were a load of 300 Newtons, an oscillation frequency of 50 Hertz, a stroke of 1.5 mm, and a temperature setting of 100°C.
  • Wear was assessed by measuring the diameter of the wear scar on the ball at the end of each two hour period using an optical graticule.
  • Table 5 shows that the use of an alternative zinc additive, ZnNa (1) m combination with MoDTC (2) does not yield low friction.
  • Table 6 shows the effect on friction and wear of varying the proportions of MoDTC(2), ZnNa (1) and ZnDTP (2) m an additive mix containing all three additives. The friction coefficient and wear are dependent on the proportions of these three additives. The optimum levels were further studied by keeping the proportions of ZnNa (1) : ZnDTP (2) constant at 2:1, while varying the level of MoDTC (2) from 0% to 12% (Table 7) . Tables 6 and 7 and show that both the friction and wear pass through a minimum when the proportions of MoDTC(2), ZnNa (1) and ZnDTP (2) are roughly 4:2:1.
  • Table 8 shows the effect of varying the total level of the additive package between 3.5% and 14%. Effect of incorporating MoDTC (3) n the optimised package Table 9 shows that MoDTC (3) can be added to the new additive package without loss in friction performance. This was also found in formulating Example 39 m a very different base fluid. 1.3% MoDTC (3) contains essentially the same level of elemental molybdenum as 8% MoDTC (2) . MoDTC (2) appears to be more effective than MoDTC (3) on an equal molybdenum basis.
  • Example 39 Table 12 shows that the additive package can be included m a polyurea grease with a very different base oil composition without loss in friction and wear performance.
  • MoDTC (3) is itself an additive with useful extreme pressure properties and it can also be seen from this table that inclusion of MoDTC (3) does not adversely affect the SRV friction and wear performance of the grease .
  • the grease formulations of the present invention can further comprise one or more additives which impart certain desirable characteristics to formulations.
  • further extreme- pressure/antiwear agents can be included, such as borates, substituted thiadiazoles, polymeric nitrogen/phosphorus compounds, amme phosphates, sulphurised esters and triphenyl phosphorothionate.
  • the friction coefficient was measured of a composition containing 3% wt zinc dithiocarbamate, 1.5% wt zinc dithiophosphate (ZnDTP(2)) and 2* wt zinc naphthenate (ZnNa(l)) m a polyurea grease further containing 0.5% wt of antioxidant.
  • the composition had a coefficient of friction of 0.122.
  • PUG base grease composition thickener - 4,4' bis (stearyl ureido) diphenyl methane
  • additives - 0.5% diphenylamme, 0.1% sulphurised olefin, 1.0% barium sulphonate base oil:- HVI 160B: HVI 650:: 3:1 ZnDTP (2)
  • MoDTC (3) - 1.3 1.3 MoDTC (2) 8.0 - 8.0 ZnDTP (2) 2.0 2.0 2.0 ZnNa ( 1 ) 4.0 4.0 4.0 molybdenum content (% mass) 0.39 0.36 0.75
  • HVI 105 (15%) additive package:- 0.5% diphenylamme
  • Base oil composition 60 c XHVI 5.2, 30% HVI 60,

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

A lubricating composition comprising a base oil in combination with molybdenum dithiocarbamate, zinc naphthenate and one or more metal dithiophosphates, and optionally one or more metal dithiocarbamates. A lubricating grease comprising such a composition in combination with a thickener, is particularly suitable for lubricating constant velocity joints.

Description

LUBRICATING COMPOSITION COMPRISING A FRICΗON REDUCING ADDITIVE PACKAGE AND GREASES
The present invention relates to lubricating compositions, more particularly but not exclusively, to lubricating greases containing such compositions, and more particularly but not exclusively, to lubricating 5 greases for use m constant velocity joints such as constant velocity plunging joints.
Constant velocity joints are used m front engine/front wheel drive cars, m cars with independent suspension, or m 4-wheel drive vehicles. The constant 0 velocity joints (CVJs) are special types of universal couplings which transmit drive from the final reduction gear to a road wheel axle at constant rotational velocity. The two major categories of constant velocity joint are plunging and fixed constant velocity joints and 5 are usually used m a vehicle m suitable combinations. The plunging CVJs allow sliding m the axial direction, while fixed CVJs do not permit movement m the axial direction. The mechanical components of plunging joints undergo complex rolling and sliding motions when the 0 joint is at an angle and undergoing rotation and it is known that the frictional resistance to these motions can cause the motor vehicle to suffer vibrations, acoustic beating noises, and small rolling motions, particularly under certain driving conditions. Such noise, vibrations, 5 ana motions can be unpleasant to the vehicle occupants. Accordingly, attempts have been made to formulate CVJ greases to improve their frictional characteristics so as to reduce the frictional forces within plunging constant velocity joints and noise and vibrations 0 experienced m cars. A number of studies have shown there to be useful correlations between these noises and vibrations and the friction coefficients measured m certain laboratory friction testers. In particular, the SRV (Schwmgungs Reibung und Verschleiss) laboratory friction tester (manufactured by Optimol Instruments) has been found m a number of studies to provide a useful guide in the development of low friction constant velocity joint greases for improved noise and vibration.
Examples of lubricating greases commonly used m such constant velocity joints include a grease comprising a calcium complex soap as a thickening agent; a grease comprising a lithium soap as thickening agent; a grease comprising a lithium complex as thickening agent; and a grease comprising a polyurea as thickening agent. However, thickeners may also be one of a variety of materials, including clays, and fatty acid soaps of calcium, sodium, aluminium, and barium.
The base oils used m lubricating greases are essentially, the same type of oil as would normally be selected for oil lubrication. The base oils may be of mineral and/or synthetic origin. Base oils of mineral origin may be mineral oils, for example produced by solvent refining or hydroprocessmg. Base oils of synthetic origin may typically be mixtures of Cio-^ hydrocarbon polymers, for example liquid polymers of alpha-olefins . They may also be conventional esters for example polyol esters. The base oil may also be a mixture of these oils. Preferably the base oil is that of mineral origin sold by the Royal Dutch/Shell Group of Companies under the designations "HVI" or "MVIN", is a polyalphaolefm, or a mixture thereof. Base oils of the type manufactured by the hydroisomerisation of wax, such as those sold by the Royal Dutch/Shell Group of Companies under the designation "XHVI" (trade mark) may also be included.
The lubricating grease preferably contains 2 to 20% by weight of thickener, preferably 5 to 20% by weight. Lithium soap thickened greases have been known for many years. Typically, the lithium soaps are derived from C _i4, preferably
Figure imgf000005_0001
saturated or unsaturated fatty acids or derivatives thereof. One particular derivative is hydrogenated castor oil, which is the glyceπde of 12-hydroxystearιc acid.
12-hydroxystearιc acid is a particularly preferred fatty acid.
Greases thickened with complex thickeners are well known. In addition to a fatty acid salt, they incorporate into the thickener a complexmg agent which is commonly a low to medium molecular weight acid or dibasic acid or one of its salts, such as benzoic acid or boric acid or a lithium oorate. Urea compounds used as thickeners in greases include the urea group (-NHC0NH-) m their molecular structure. These compounds include mono-, di- or polyurea compounds, depending upon the number of urea linkages.
Various conventional grease additives may be incorporated into the lubricating greases, in amounts normally used m this field of application, to impart certain desirable characteristics to the grease, such as oxidation stability, tackiness, extreme pressure properties and corrosion inhibition. Suitable additives include one or more extreme pressure/antiwear agents, for example zinc salts such as zinc dialkyl or diaryl dithiophosphates, borates, substituted thiadiazoles, polymeric nitrogen/phosphorus compounds made, for example, by reacting a dialkoxy aiine with a substituted organic phosphate, amine phosphates, sulphurised sperm oils of natural or synthetic origin, sulphuriseα lard, sulphurised esters, sulphurised fatty acid esters, and similar sulphurised materials, organo-phosphates for example according to the formula (OR),, P=0 where R is an alkyl, aryl or aralkyl group, and triphenyl phosphorothionate; one or more overbased metal-containmg detergents, such as calcium or magnesium alkyl salicylates or alkylarylsulphonates; one or more ashless dispersant additives, such as reaction products of polyisobutenyl succinic anhydride and an amine or ester; one or more antioxidants, such as hindered phenols or amines, for example phenyl alpha naphthylamme, diphenylamme or alkylated diphenylamme; one or more antirust additives such as oxygenated hydrocarbons which have optionally been neutralised with calcium, calcium salts of alkylated benzene sulphonates and alkylated benzene petroleum sulphonates, and succinic acid derivatives, or friction-modifying additives; one or more viscosity-mdex improving agents; one or more pour point depressing additives; and one or more tackiness agents. Solid materials such as graphite, finely divided MoS^, talc, metal powders, and various polymers such as polyethylene wax may also be added to impart special properties .
Studies with oil soluble molybdenum dithiocarba- mates (MoDTC's) (PCH Mitchell, Wear 100 (1984) 281; H Isoyama and T Sakurai, Tπbology International 7 (1974) 151; E R Braithwaite and A B Greene, Wear 46 (1978) 405; and Y Yamamoto and S Gondo, Tribology Trans., 32 (1989) 251) and with other organomolybdenu compounds m the presence of sulphur containing materials (Y Yamamoto, S Gondo, T Kamakura and M Konishi, Wear 120 (1987) 51; Y Yamamoto, S Gondo, T Kamakura and N Tanaka, Wear 112 (1986) 79; A B Greene and T J Ridson SAE Technical Paper 811187 Warrendale PA, 1981; and I Feng, W Perilstem and M R Adams ASLE Trans., 6 (1963) 60) have been shown to be effective m reducing friction and wear. The presence of molybdenum m combination with sulphur (A.B. Greene and T.J. Ridson SAE Technical Paper 811187 Warrendale PA, 1981), and possibly phosphorous (Y Yamamoto, S Gondo, T Kamakura and M Konishi, Wear 120 (1987) 51), appear to be necessary conditions for the achievement of low friction. The source of sulphur may be from an additive used m combination with the molybdenum compound (K Kubo, Y Hamada, K Moπki and M Kibukawa, Japanese Journal of Tribology, 34 (1989) 307), commonly zinc dithiophosphate (ZnDTP) , from the base oil used (Y Yamamoto, S Gondo, T Kamakura and N Tanaka, Wear 112 (1986) 79) or through chemical combination with the molybdenum compound itself (as is the case for MoDTC) .
However there are many instances in the literature where the addition of organomolybdenum - sulphur compounds to oils produced no reduction m friction. The source of sulphur used m combination with the organomolybdenum appears to be critical; some ZnDTP types produce a fall m friction, while others cause a rise m friction (K Kubo, Y Hamada, K Moriki and M Kibukawa, Japanese Journal of Tribology, 34 (1989) 307) .
In an NTN study (SAE Technical Paper 871985; The Development of Low Friction and Anti-Frettmg Corrosion Greases for CVJ and Wheel Bearing Applications, M Kato and T Sato of NTN Toyo Co Ltd), the largest reduction m friction was found when molybdenum dithiophosphate (MoDTP) was included with ZnDTP m a polyurea base grease. The addition of MoDTC together with ZnDTP to polyurea grease brought about a smaller reduction m friction.
In accordance with the present invention, it has been discovered that the addition of zinc naphthenate to an MoDTC and metal dithiophosphate combination can improve the friction properties of these additives. This effect is surprising because the addition of zinc naphthenate to molybdenum dithiocarbamate alone does not yield a reduced friction co-efficient and in fact shows a rise m the friction co-efficient .
Accordingly, it has surprisingly been found that a molybdenum dithiocarbamate, a metal dithiophosphate and zinc naphthenate m combination work synergistically as a friction reducing agent in lubricating compositions, especially greases, whilst retaining good, low anti-wear properties. Tested against the use of molybdenum dithiocarbamate alone or m combination with one of the two other components, the friction reduction is shown to be quite unexpected.
WO 97/03152 discloses a lubricating composition comprising a base oil, molybdenum disulphide, zinc naphthenate and zinc dithiophosphate, and optionally zinc dithiocarbamate. There is no information m this document from which can be derived that the combination of compounds according to the present invention, is a good friction reduction agent.
The first aspect of the present invention accordingly provides a lubricating composition which comprises a base oil and, as a friction reducing additive package, a combination of molybdenum dithiocarbamate, zinc naphthenate and one or more metal dithiophosphates, and optionally one or more further metal dithiocarbamates.
Preferably the molybdenum dithiocarbamate is a sulphurised oxymolybdenu dithiocarbamate of the general formula: -
R, S
II
N C S MoΛSn
X 2
where the four possible R groups Ri , R,, R^ and R4 (Ri and R only shown) in the generalised structure may be the same or different and R1-R4 are each a C -C^c hydrocarbon or a hydrogen.
Preferably, m + n = 4, and m and n may or may not be whole numbers. Preferably, R -R, each independently represents a primary or secondary alkyl group having 1 to 24 carbon atoms, cycloalkyl groups having 6 to 26 carbon atoms, or an aryl or an alkylaryl group having 6 to 30 carbon atoms, or hydrogen.
R^-R4 may be chosen to influence the solubility of the MoDTC.
The metal m the metal dithiophosphates and/or metal dithiocarbamates is, preferably, independently selected from zinc, molybdenum, tin, manganese, tungsten and bismuth. Preferably, the one or more metal dithiophosphates is/are selected from zinc dialkyl-, diaryl- or alkylaryl- dithiophosphates, and the one or more metal dithiocarbamates is/are selected from zinc dialkyl-, diaryl- or alkylaryl- dithiocarbamates, m which dithiophosphates and/or dithiocarbamates any alkyl moiety is straight chain or branched and preferably contains 1 to 12 carbon atoms.
In accordance with the present invention there is also provided a lubricating grease comprising a thickener m combination with a lubricating composition according to the present invention.
In the lubricating grease according to the present invention, preferably the weight ratio of molybdenum m molybdenum dithiocarbamate to total metal dithiophosphate is m the range 2:1 to 1:20 and the weight ratio of metal dithiophosphate to zinc naphthenate is in the range of 0.85:10 to 0.85:0.05 and the weight ratio of molybdenum m the molybdenum dithiocarbamate to zinc m zinc paphthenate is m the range 15:1 to 1:4. More preferably, with oil soluble molybdenum dithiocarbamate, the weight ratio of molybdenum m molybdenum dithiocarbamate to the metal dithiophosphate is m the range 0.8 : 1.7 to 0.14:1.7 and the weight ratio of metal dithiophosphate to the zinc naphthanate is m the range of 0.85:4.8 to 0.85:0.6 and the weight ratio amount of molybdenum m molybdenum dithiocarbamate to the zinc in zinc naphthanate is m the range 5:1 to 1:1.6.
More preferably, with oil insoluble molybdenum dithiocarbamate, the weight ratio of molybdenum in molybdenum dithiocarbamate to the metal dithiophosphate is m the range 1:1 to 1:6.2 and the weight ratio of metal dithiophosphate to the zinc naphthanate is m the range of 0.85:4.8 to 0.85:0.6 and the weight ratio of molybdenum m molybdenum dithiocarbamate to the zinc m zinc naphthenate is m the range 10.3:1 to 1:0.8. In the above, zinc napthenate, typically, represents a complex mixture of napthenic acids derived from selected crude oil fractions, typically, by reaction of the fraction with sodium hydroxide solution, followed by acidification and purification. Preferably, the napthenic acids, prior to reaction with a zinc compound, have molecular weights within the range 150-500, more preferably 180-330. Preferably, the elemental zinc content m the zinc naphthenate mixture is between 1-25%, more preferably, 5-20%, most preferably 9.0-15.4-s. The lubricating grease according to the present invention preferably contains molybdenum from molybdenum dithiocarbamate in the amount of 0.04 to 2.5% by weight (Mo) , more preferably, with oil soluble molybdenum dithiocarbamate, 0.08 to 0.6% by weight (Mo), and, with oil insoluble molybdenum dithiocarbamate, 0.08% to 1.4% by weight (Mo) . It further, preferably, contains said one or more metal dithiophosphates m the total amount of 0.1 to 10% by weight, more preferably, 0.3% to 3.5% by weight. Still further it contains zinc naphthenate m the amount of 0.05% to 12.0% by weight, more preferably, 0.3% to 3.5c by weight.
The friction reducing additive agent according to the present invention does not need to contain molybdenum disulphide. Moreover, it is preferred that the lubricating compositions according to the present invention contain no substantial amount of molybdenum disulphide. More specifically, it is preferred that the lubricating compositions contain less than 0.5% wt of molybdenum disulphide, more preferably less than 0.3% wt of molybdenum disulphide, most preferably no molybdenum disulphide.
The thickener preferably comprises a urea compound, a simple lithium soap or a complex lithium soap. A preferred urea compound is a polyurea compound. Appropriate thickeners are well known m lubricant grease technology.
In accordance with the present invention there is further provided a method of lubricating a constant velocity joint comprising packing it with lubricating grease according to the present invention. In accordance with the present invention there is still further provided a constant velocity joint packed with a lubricating grease according to the present invention.
Preferably, the constant velocity joint is, generally, a plunging constant velocity joint but may, for instance, include high speed universal joints, which may include fixed or plunging types of constant velocity joints, or Hooke's type universal joint.
The molybdenum dithiocarbamate (MoDTC) used m additive packages are often oil insoluble, possibly present in the greases as a finely dispersed solid.
However, solid dispersed additives can separate from a grease in service. This effect has been experienced with greases containing solid additives m some severe high temperature/high speed CVJ tests. This potential problem of centrifugation of solids from greases is particularly acute m universal joints incorporated into high speed propeller shaft (HSPS) applications, where very high rotation speeds (around 4-6000 rpm) are common. Greases using all-oil soluble additive packages would not suffer from this problem. High molybdenum and high sulphur levels are generally required to give good friction reduction. However, high molybdenum and sulphur levels increase the insolubility of the composition. A further aspect of the present invention is, therefore, the provision of a lubricating composition which comprises a base oil and, an oil soluble friction reducing additive package comprising a combination of molybdenum dithiocarbamate, zinc naphthenate and one or more metal dithiophosphates.
The use of an all-oil soluble low friction package allows the development of CVJ greases for high speed applications without risk of centrifugation and separation of solid additives. Additionally, m constant velocity plugging joint grease applications, it makes it possible to use stiff greases, which retain adequate stiffness m service and yet still provide high lubrication penetrating power.
The use of an effective all-oil soluble low friction package allows the development of greases for universal joints in high speed propeller shaft applications. It can also be used m lubricating compositions for plunging joint applications, so yielding constant velocity joint greases that have high lubrication penetrating power. Optionally, one or more further metal dithiocarbamates may be incorporated into the additive package. Additionally, the additive may include non-oil soluble components .
Preferred is the use of the friction reducing additive combination m a lubricating grease which comprises a base oil and a thickener, which is preferably a lithium soap, lithium complex, or a urea compound.
Such a lubricating grease, preferably, independently, contains components of the type and, preferably, amounts ana, preferably, relative amounts set out m respect of the preferred features of the first aspect of the invention.
The present invention will now be described by reference to the following examples. Examples Additives and base grease
Table 1 details some of the key molybdenum dithiocarbamate (MoDTC) compounds that are commercially available. The two MoDTC compounds with a high molybdenum content (MoDTC(3) andMoDTC(4)) are solids, and are for the most part insoluble m oil.
Other additives used m the examples are:-
ZnDTP (1) primarily zinc dithophosphate
(ZnDTP) ; largely isobutyl ZnDTP ZnDTP (2) an 85c solution of largely isobutyl ZnDTP (1) m mineral oil ZnNa (1) zinc naphthenate solution (8% zinc) ; containing approximately
60% zinc naphthenate m mineral oil Mine phosphate/ Mixed anne phosphate/thio- thiophosphates phosphates, at a 50% weight dilution in mineral oil. Sulphurised Olefm Highly sulphurised olefin (43% sulphur) ZnDTC Zinc diamyl dithiocarbamate (6%
Figure imgf000013_0001
The analysis was carried out largely by including the additives into a fully formulated polyurea grease (PUG) . The additive package has also been included into lithium soap and lithium complex thickened base greases, and into a semi-synthetic diurea grease. Details of the greases are given m footnotes to the relevant tables of data. Measurement of friction coefficient and wear An oscillating SRV friction tester from Optimol Instruments was used for all of the friction and wear measurements, with a 10 mm ball on a flat lapped surface as test geometry. Friction coefficients were recorded after two hours of operation under fixed text conditions. The fixed test conditions were a load of 300 Newtons, an oscillation frequency of 50 Hertz, a stroke of 1.5 mm, and a temperature setting of 100°C.
Wear was assessed by measuring the diameter of the wear scar on the ball at the end of each two hour period using an optical graticule.
The results are set out m Tables 2-13. Development of an oil soluble MoDTC-based formulation Example 1-5 Comparison between MoDTC (2) and MoDTC (1)
To provide a baseline for comparison the friction coefficients measured on several commercial greases (Examples 1-5) , Reference Greases (RG) , are summarised in Table 2. Examples 8-39
Tne friction performance of MoDTC (2) and MoDTC (1) m combination with ZnDTP were compared in PUG grease (Table 3, Examples 8-11). The friction coefficients are generally high (compare RG m Table 2) . For the combination 4% MoDTC (1 ) /l .5% ZnDTP (2) (Example 11), a friction coefficient lower than that of the equivalent MoDTC (2) formulation (Example 10) was recorded, but the coefficient was rising towards the end of the test. Additive combinations with MoDTC (2) m PUG The proportions of ZnDTP and MoDTC used m Table 3 were chosen arbitrarily and it should be understood that these levels are unlikely to be the optimum for low friction. In order to establish the minimum friction coefficient achievable with this combination, the proportion of ZnDTP (2) content was varied 0% through to 50% (Table 4 Examples). The use of MoDTC(2) alone yields quite low friction coefficients, although these are still clearly above those of RG (Table 2) .
Table 5 shows that the use of an alternative zinc additive, ZnNa (1) m combination with MoDTC (2) does not yield low friction.
Table 6 shows the effect on friction and wear of varying the proportions of MoDTC(2), ZnNa (1) and ZnDTP (2) m an additive mix containing all three additives. The friction coefficient and wear are dependent on the proportions of these three additives. The optimum levels were further studied by keeping the proportions of ZnNa (1) : ZnDTP (2) constant at 2:1, while varying the level of MoDTC (2) from 0% to 12% (Table 7) . Tables 6 and 7 and show that both the friction and wear pass through a minimum when the proportions of MoDTC(2), ZnNa (1) and ZnDTP (2) are roughly 4:2:1.
Table 8 shows the effect of varying the total level of the additive package between 3.5% and 14%. Effect of incorporating MoDTC (3) n the optimised package Table 9 shows that MoDTC (3) can be added to the new additive package without loss in friction performance. This was also found in formulating Example 39 m a very different base fluid. 1.3% MoDTC (3) contains essentially the same level of elemental molybdenum as 8% MoDTC (2) . MoDTC (2) appears to be more effective than MoDTC (3) on an equal molybdenum basis.
Effect on friction of including low cost extreme pressure additives
It is possible that an extreme pressure additive might improve durability m the more severe CVJ applications. To test the tolerance to such additives, both 1.5o sulphurised olefm and 1.5% Mine phosphate/thiophosphates have been added to PUG containing the package at the 7% level (4% MoDTC(2)) . Including the new package into lithium soap and lithium complex base greases All of the optimisation work described above was carried out m PUG. To show the applicability of the additive package to other grease thickener types, the three additives MoDTC(2), ZnNa (1) and ZnDTP (2) m the new additive package were included into both a lithium soap and a lithium complex base grease (Table 11). Detailed descriptions of both greases are given m this table. Example 39 Table 12 shows that the additive package can be included m a polyurea grease with a very different base oil composition without loss in friction and wear performance. MoDTC (3) is itself an additive with useful extreme pressure properties and it can also be seen from this table that inclusion of MoDTC (3) does not adversely affect the SRV friction and wear performance of the grease .
As indicated above, the grease formulations of the present invention can further comprise one or more additives which impart certain desirable characteristics to formulations. In particular, further extreme- pressure/antiwear agents can be included, such as borates, substituted thiadiazoles, polymeric nitrogen/phosphorus compounds, amme phosphates, sulphurised esters and triphenyl phosphorothionate. ZnDTC
For comparison, the friction coefficient was measured of a composition containing 3% wt zinc dithiocarbamate, 1.5% wt zinc dithiophosphate (ZnDTP(2)) and 2* wt zinc naphthenate (ZnNa(l)) m a polyurea grease further containing 0.5% wt of antioxidant.
The composition had a coefficient of friction of 0.122.
Table 1
Physical and chemical characteristics of some commercially available organomolybdenum compounds
Figure imgf000017_0001
Table 2
SRV friction performance of several commercial plunging joint greases (RG)
Figure imgf000017_0002
Table 3
Comparison between the friction performance of MoDTC [ 2 ] and MoDTC (1) in admixture with ZnDTP (2) in PUG
Figure imgf000018_0001
PUG base grease composition thickener:- 4,4' bis (stearyl ureido) diphenyl methane
(12%) . additives:- 0.5% diphenylamme, 0.1% sulphurised olefin, 1.0% barium sulphonate base oil:- HVI 160B: HVI 650:: 3:1 ZnDTP (2)
T7ΛBLE 4
Effect of adding ZnDTP (2) to 8% MoDTC (2) in PUG
Figure imgf000019_0001
Table 5 Effect of progressively adding ZnNa (1) to 8% MoDTC (2) in PUG
Figure imgf000020_0001
Table 6
Effect of varying the level of ZnDTP (2) and ZnNa (1) in a MoDTC (2) /ZnDTP (2) /ZnNa (1) additive mix in PUG
Figure imgf000021_0001
Table 7
Effect of progressively adding MoDTC (2) to a 2:1 proportion of ZnNa (1) and ZnDTP (2) in PUG
Figure imgf000022_0001
Table 8
Effect of varying the total level of additives of the MoDTC (2): ZnNa (1): ZnDTP (2) package (in PUG)
Figure imgf000023_0001
Table 9
Friction coefficients of experimental grease formulations in polyurea base grease
27 32 31
Additive package (% mass) :-
MoDTC (3) - 1.3 1.3 MoDTC (2) 8.0 - 8.0 ZnDTP (2) 2.0 2.0 2.0 ZnNa ( 1 ) 4.0 4.0 4.0 molybdenum content (% mass) 0.39 0.36 0.75
SRV friction 0.058 0.073 0.056
Wear scar diameter (mm) 0.46 0.51 0.46 Table 10
Effect of adding extreme pressure additives to the new package in PUG
Figure imgf000024_0001
Table 11 Effect of adding the new additive package to a lithium soap and a lithium complex base grease
coefficient of wear scar friction diameter (mm) test grease
36 0.050 0.49
93% Lithium soap 4s MoDTC (2) 2% ZnNa (1) It ZnDTP (2)
37 0.045 0.43
93% Lithium complex 4% MoDTC (2) 2% ZnNa (1) 1% ZnDTP (2) Lithium soap base grease thickener : - 9.15% hydrogenated castor oil,
1.12% L1OH.H20, base oil compi' MVIN 170 (80%), HVI 170 (5%),
HVI 105 (15%) additive package:- 0.5% diphenylamme Lithium complex base grease additive package: 2% Vulkanox HS, 1% Irganox LlOl base oil composition: 50% HVI-160B, 50% HVI 650 thickener comp. (parts) 7.7% hydrogenated castor oil fatty acid 2.2% boric acid 2.6% LiOH. H O
1.5 calcium alkyl salicylate 1.5- calcium octoate
Table 12
SRV friction without (Example 38) and with (Example 39; MoDTC (3) added in PUG
38 39
Additive package (% mass) :-
Barium sulphonate 1.0 1.0
ZnDTP (1) 1.0 1.0
ZnNa ( 1 ) 2.0 2.0
MoDTC (2) 4.0 4.0
MoDTC (3) 2.0
Base oil composition: 60c XHVI 5.2, 30% HVI 60,
10% MVIN 170 antioxidant: diphenylamme
SRV friction
Friction coefficient:-
0.050 0.053 Wear Scar Diameter mm:-
0.40 0.48 Table 13
Friction coefficients of experimental grease formulations with MoDTC (3) in PUG
Example Example Example Example Example Example
41 42 43 44 45 46
Key additives (% mass) :-
MoDTC (3) 3.0 3.0 3.0 3.0 3.0 3.0
ZnDTP (2) - 1.5 1.5 1.5 1.5 1.5
ZnNa (1) - - 2.0 - 1.0 2.0
ZnDTC - - - 1.5 1.5 1.5
SRV friction 0.138 0.065 0.053 0.075 0.053 0.050
Base oil composition: 75% HVI 160B
25% HVI 650 Antioxidant 0.5'
Figure imgf000026_0001

Claims

C L A I M S
1. A lubricating composition comprising a base oil m combination with molybdenum dithiocarbamate, zmc napthenate and one or more metal dithiophosphates, and optionally one or more further metal dithiocarbamates.
2. A lubricating grease comprising a thickener m combination with a lubricating composition according to claim 1.
3. A lubricating grease according to claim 2 which the ratio of molybdenum in molybdenum dithiocarbamate to the total metal dithiophosphate is m the range 2:1 to 1:20 and the ratio of the metal dithiophosphate to the amount of zmc naphthenate is m the range of 0.85:10 to 0.85:0.05 and the ratio of molybdenum m the molybdenum dithiocarbamate to zmc m zmc naphthenate is in the range 15:1 to 1:4.
4. A lubricating grease according to claim 2 which contains molybdenum from molybdenum dithiocarbamate m the amount of 0.04 to 2.5% by weight.
5. A lubricating grease according to claim 2 or 4 which contains zmc naphthenate m the amount of 0.05 to 12.0% by weight.
6. A lubricating grease according to claim 2, 4 or 5 which contains said one or more metal dithiophosphates m the total amount of 0.1 to 10% by weight.
7. A lubricating grease according to any one of claims 2 to 6 wherein the thickener comprises a urea compound.
8. A method of lubricating a constant velocity joint comprising packing it with a lubricating grease according to any one of claims 2 to 7.
9. A constant velocity joint packed with a lubricating grease according to any one of claims 2 to 8.
10. A lubricating composition comprising a base oil and an oil soluble friction reducing additive package comprising a combination of molybdenum dithiocarbamate, zmc naphthenate and one or more metal dithiophosphates.
PCT/EP1998/007018 1997-10-22 1998-10-21 Lubricating composition comprising a friction reducing additive package and greases WO1999020719A1 (en)

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DE69816323T DE69816323T2 (en) 1997-10-22 1998-10-21 FRICTION REDUCING ADDITIVE COMBINATION MIXTURE LUBRICANT COMPOSITION AND GREASES
EP98954485A EP1025188B1 (en) 1997-10-22 1998-10-21 Lubricating composition comprising a friction reducing additive package and greases
AU11578/99A AU740940B2 (en) 1997-10-22 1998-10-21 Lubricating composition comprising a friction reducing additive package and greases
PL340031A PL192421B1 (en) 1997-10-22 1998-10-21 Lubricating composition containing a set of friction reducing additives and greases
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DE69816323T2 (en) 2004-05-27
EP1025188A1 (en) 2000-08-09
AR017370A1 (en) 2001-09-05
CA2308222A1 (en) 1999-04-29
JP4309044B2 (en) 2009-08-05
BR9812951A (en) 2000-08-08
CN1276821A (en) 2000-12-13
US6022835A (en) 2000-02-08
CA2308222C (en) 2007-07-03
CN1140617C (en) 2004-03-03
AU1157899A (en) 1999-05-10
JP2001520301A (en) 2001-10-30
DE69816323D1 (en) 2003-08-14
EP1025188B1 (en) 2003-07-09
BR9812951B1 (en) 2009-08-11
KR20010031373A (en) 2001-04-16
RU2205865C2 (en) 2003-06-10
KR100559093B1 (en) 2006-03-15
ZA989537B (en) 1999-04-22
AU740940B2 (en) 2001-11-15
PL192421B1 (en) 2006-10-31
PL340031A1 (en) 2001-01-15
MY120771A (en) 2005-11-30

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