WO1999006355A1 - Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles - Google Patents

Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles Download PDF

Info

Publication number
WO1999006355A1
WO1999006355A1 PCT/US1998/014743 US9814743W WO9906355A1 WO 1999006355 A1 WO1999006355 A1 WO 1999006355A1 US 9814743 W US9814743 W US 9814743W WO 9906355 A1 WO9906355 A1 WO 9906355A1
Authority
WO
WIPO (PCT)
Prior art keywords
alkyl
formula
improved process
aryl
independently
Prior art date
Application number
PCT/US1998/014743
Other languages
French (fr)
Inventor
Thomas Foo
James Michael Garner
Wilson Tam
Original Assignee
E.I. Du Pont De Nemours And Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by E.I. Du Pont De Nemours And Company filed Critical E.I. Du Pont De Nemours And Company
Priority to DE69813233T priority Critical patent/DE69813233T2/en
Priority to EP98935733A priority patent/EP1000020B1/en
Publication of WO1999006355A1 publication Critical patent/WO1999006355A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/08Esters of oxyacids of phosphorus
    • C07F9/141Esters of phosphorous acids
    • C07F9/144Esters of phosphorous acids with cycloaliphatic alcohols
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C253/00Preparation of carboxylic acid nitriles
    • C07C253/08Preparation of carboxylic acid nitriles by addition of hydrogen cyanide or salts thereof to unsaturated compounds
    • C07C253/10Preparation of carboxylic acid nitriles by addition of hydrogen cyanide or salts thereof to unsaturated compounds to compounds containing carbon-to-carbon double bonds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C253/00Preparation of carboxylic acid nitriles
    • C07C253/30Preparation of carboxylic acid nitriles by reactions not involving the formation of cyano groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C255/00Carboxylic acid nitriles
    • C07C255/01Carboxylic acid nitriles having cyano groups bound to acyclic carbon atoms
    • C07C255/02Carboxylic acid nitriles having cyano groups bound to acyclic carbon atoms of an acyclic and saturated carbon skeleton
    • C07C255/03Mononitriles
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/08Esters of oxyacids of phosphorus
    • C07F9/141Esters of phosphorous acids
    • C07F9/145Esters of phosphorous acids with hydroxyaryl compounds

Definitions

  • This invention generally relates to an improved liquid phase process useful in the hydrocyanation of diolefinic compounds to produce nonconjugated acyclic nitriles and to a liquid phase process of isomerization of said nitriles to, among other things, 3- and/or 4-monoalkene linear nitriles.
  • the improvement resides in conducting the processes in the presence of zero-valent nickel and a multi dentate phosphite ligand.
  • Catalytic hydrocyanation systems particularly pertaining to the hydrocyanation of olefins. are known in the art.
  • liquid phase systems useful for the hydrocyanation of butadiene to form pentenenitriles (PN) are known in the art.
  • PN pentenenitriles
  • Drinkard, U.S. 3,496,215 discloses the hydrocyanation of butadiene using nickel catalysts with monodentate phosphite ligands.
  • pentenenitrile is intended to mean cyanobutene.
  • butenenitrile means cyanopropene.
  • adiponitrile ADN
  • Drinkard U.S. 3,536,748, discloses the liquid phase isomerization of 2-methyl-3 -butenenitrile in the presence of a zero valent nickel complex and Chia.
  • U.S. 3,676,481 discloses an improvement additionally utilizing tri(hydrocarbyl)boron promoters.
  • hydrocyanation of activated olefins such as conjugated olefins (e.g., butadiene and styrene) and strained olefins (e.g., norbornene) proceeds without the use of a Lewis acid promoter, while hydrocyanation of unactivated olefins such as 1-octene and 3 -pentenenitrile normally require the use of a Lewis acid promoter.
  • teachings regarding the use of a promoter in the hydrocyanation reaction appear, for example, in U.S. 3,496,217.
  • Certain multidentate phosphite ligands useful in the present invention for the hydrocyanation of diolefins have been used for the hydrocyanation of monoolefins.
  • Commonly assigned, WO 95/14659 and U.S. Patent 5,512,696, disclose bidentate phosphite ligands preferably used in combination with a Lewis acid promotor to hydrocyanate monoolefins.
  • the present invention provides for an improved process for the hydrocyanation of diolefinic compounds, such as butadiene, and isomerization of nonconjugated acyclic nitriles without the need for Lewis acid promoters utilizing zero-valent nickel and a multidentate phosphite ligand wherein there is at least one 1-naphthol terminus present.
  • the present invention provides an improved process for the liquid phase hydrocyanation of diolefinic compounds and isomerization of the resulting nonconjugated acyclic nitriles comprising, reacting an acyclic aliphatic diolefinic compound, preferably butadiene, with a source of HCN, wherein the improvement comprises conducting the hydrocyanation and/or isomerzation in the presence of a catalyst precursor composition comprising zero-valent nickel and at least one multidentate phosphite ligand selected from the group consisting of compounds represented by Formulas I, II, III. IV, V, VI, VII, VIII. IX and X, as set forth below:
  • each R 1 is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR 3 wherein R 3 is a C j to C12 alkyl, or CO 2 R 3 ' wherein R 3' is a Ci to Cj 2 alkyl, or aryl; each R 2 and R 2' are independently a H. halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms.
  • R 3 is a C j to C ] 2 alkyl, or CO 2 R 3 ' wherein R 3' is a C ⁇ to C ⁇ 2 alkyl, or aryl; when R 2 ' is not hydrogen, R 2 ' cannot be ortho to the oxygen; each R 5 ' is independently a H.
  • halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms OR 3 wherein R 3 is a Cj to C ⁇ 2 alkyl, or CO2R 3 ' wherein R 3 ' is a Cj to C12 alkyl, or aryl; each R 9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR 3 wherein R 3 is a C j to C j2 alkyl, or CO 2 R 3 ' wherein R 3 ' is a Cj to C12 alkyl, or aryl; and each X is independently O or CH(R 4 '), wherein R 4 ' is H, aryl, or a C j to
  • the present invention provides an improved process for the liquid phase hydrocyanation of diolefinic compounds, reacting an acyclic aliphatic diolefinic compound, preferably butadiene, with a source of HCN, wherein the improvement comprises conducting the hydrocyanation in the presence of a catalyst precursor composition comprising zero-valent nickel and at least one multidentate phosphite ligand selected from the group consisting of compounds represented by Formulas I, II, III, IV, V, VI, VII, VIII, IX and X, as set forth below:
  • each R' is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR 3 wherein R 3 is a Ci to C j2 alkyl. or CO 2 R 3 ' wherein R 3 ' is a Cj to C 12 alkyl, or aryl; each R 2 and R 2 ' are independently a H.
  • each R 5' is independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR 3 wherein R 3 is a C j to C 12 alkyl, or CO2R 3' wherein R 3' is a C] to C 12 alkyl, or aryl; each R 9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR 3 wherein R 3 is a C to C12 alkyl, or CO 2 R 3 ' wherein R 3 ' is a Cj to C ⁇ 2 alkyl,
  • the reactions are most conveniently performed continuously from hydrocyanation of the starting diolefin to the final 3- and or 4-monoalkene linear nitriles.
  • the processes can be conducted stepwise, i.e., the nonconjugated acyclic nitriles resulting from the hydrocyanation can be isolated per se. prior to isomerization.
  • nonconjugated acyclic nitriles prepared by any method can be used as starting materials for the isomerization in accordance with this invention.
  • the invention also provides for certain multidentate phosphite ligands and catalyst precursor compositions made therefrom useful in these processes.
  • these include the ligands of Formulas I-IV and VI-X.
  • Catalyst precursor compositions consisting of zero-valent nickel and at least one multidentate phosphite ligand according to Formula I-X are also covered.
  • the catalyst precursor compositions useful in the processes of the invention are comprised of a multidentate phosphite ligand and zero-valent nickel.
  • the catalyst composition is referred to as a "precursor" only to indicate in all likelihood, during the hydrocyanation reaction the structure of the active catalyst composition may in fact be complexed to an olefin.
  • These ligands may be prepared by a variety of methods known in the art, for example, see descriptions in WO 93,03839. U.S. 4,769,498; U.S. 4,688,651, J. Amer. Chem. Soc, 1993, 115. 2066.
  • the reaction of di-(l-naphthyl)- phosphorochloridite with 1 , 1 '-binaphthol in the presence of triethylamine gives a ligand according to Formula V.
  • the phosphorochloridite may be prepared by a variety of methods known in the art, for example, see descriptions in Polymer. 1992. 33, 161; Inorganic Syntheses, 1966, 8, 68; U.S. 5,210,260; Z. Anorg. Allg. Chem.. 1986, 535, 221.
  • phosphoro- chloridites can be prepared in situ from PC1 3 and the phenol. With less bulky groups, purification by high vacuum distillation is typically necessary. High vacuum distillation is difficult for large scale operations.
  • An improved process for preparing the phosphorochloridite comprises treatment of N,N-dialkyl diarylphosphoramidite derivatives with HC1.
  • ClP(OMe) 2 has been prepared in this mariner, see Z. Naturforsch, 1972, 27 B, 1429; phosphorochlorides derived from substituted phenols have been prepared using this procedure as described in copending, commonly assigned, application Serial No. 08/563,718 filed November 28,1995.
  • N.N-dialkyl diarylphos- phoramidites may be prepared by methods known in the art . for example, see descriptions in Tetrahedron Letters, 1993. 34, 6451 and Aust. J. Chem, 1991, 233. It has also been found that phosphorochlorodite of 1 -naphthol can be prepared in situ from PC1 3 and 1-napthol.
  • the zero-valent nickel can be prepared or generated according to techniques known in the art (U.S. 3,496,217; 3,631,191; 3,846,461; 3,847,959; and 3,903,120 which are incorporated herein by reference).
  • Zero-valent nickel compounds that contain ligands which can be displaced by the organophosphorus ligand are a preferred source of zero-valent nickel.
  • Two such preferred zero- valent nickel compounds are Ni(COD) 2 (COD is 1,5-cyclooctadiene) and Ni(P(O-o-C 6 H4CH 3 )3)2(C 2 H 4 ), both of which are known in the art.
  • divalent nickel compounds may be combined with a reducing agent, and are then able to serve as suitable sources of zero-valent nickel in the reaction.
  • Suitable divalent nickel compounds include compounds of the formula MY2 where Y is halide, carboxylate, or acetylacetonate.
  • Suitable reducing agents include metal borohydrides, metal aluminum hydrides, metal alkyls, Zn, Fe, Al, Na, or H 2 .
  • the actual catalyst precursor is a complex of zero-valent nickel with the multidentate phosphite ligand, which is formed when those two materials are combined.
  • An effective catalyst typically requires at least two moles of P atoms for one gram-atom of zero-valent nickel.
  • the diolefinic compounds reactants used in this invention include primarily conjugated diolefins containing from 4 to 10 carbon atoms; for example, 1 ,3"butadiene and cis and trans-2.4-hexadienes. Butadiene is especially preferred by reason of its commercial importance in the production of adiponitrile.
  • Other suitable diolefinic compounds include diolefinic compounds substituted with groups which do not deactivate the catalyst, for example, s and trans- 1.3- pentadienes.
  • Formulas XI and XII illustrate suitable representative starting diolefinic compounds; and Formulas XIII, XIV, and XV represent the products obtained from 1 ,3-butadiene and HCN.
  • each one of R 15 and R 16 is H or a C ] to C3 alkyl.
  • CH 2 CH-CH 2 -CH 2 -CN CN
  • the hydrocyanation reaction can be carried out with or without a solvent.
  • the solvent should be a liquid at the reaction temperature and inert towards the unsaturated compound and the catalyst.
  • solvents are hydrocarbons such as benzene, xylene, or nitriles such as acetonitrile, benzonitrile, or adiponitrile.
  • temperatures of from -25°C to 200°C can be used with from 0°C to 150°C, being the preferred range.
  • the reaction may be carried out by charging a reactor with all of the reactants or preferably the reactor is charged with the catalyst or catalyst components, the unsaturated compound and whatever solvent is to be used and the hydrogen cyanide gas is swept over the surface of the reaction mixture or bubbled through said reaction mixture. If desired, when using a gaseous unsaturated organic compound, the hydrogen cyanide and the unsaturated organic compound may be fed together into the reaction medium.
  • the molar ratio of HCN to catalyst generally is varied from about 10:1 to 100.000:1, preferably 100:1 to 5,000:1, for a batch operation. In a continuous operation, such as when using a fixed bed catalyst type of operation, a higher proportion of catalyst may be used such as 5:1 to 100,000:1, preferably 100:1 to 5,000:1, HCN to catalyst.
  • the reaction mixture is agitated, such as by stirring or shaking.
  • the cyanated product can be recovered by conventional techniques such as crystallization of the product from solution or by distillation.
  • the 2-alkyl-3-monoalkenenitriles used as the starting materials in the isomerization of this invention can result from the hydrocyanation of diolefin described above or can come from any other available source.
  • the olefinic double bond in the 2-alkyl-3-monoalkenenitriles used as the starting materials in the isomerization of this invention cannot be conjugated to the triple bond of the cyano group.
  • Suitable starting 2-alkyl-3-monoalkenenitriles can also carry groups which do not attack the catalyst, for example, another cyano group.
  • the starting 2-alkyl-3-monoalkenenitriles contain from 5 to 8 carbon atoms, excluding any additional substitution.
  • 2-Methy 1-3 -butenenitrile is especially important in the production of adiponitrile.
  • Other representative nitriles include 2-ethy 1-3 -butenenitrile and 2-propyl-3-butenenitrile.
  • the following Formulas XVI and XVII illustrate suitable representative starting 2-alkyl-3-monoalkenenitriles. When the starting nitrile is 2-methyl-3- butenenitrile, the isomerization products are those shown in Formulas XVIII and XIX.
  • R 17 is H or a Cj to C 3 alkyl.
  • CH 2 CH-CH 2 -CH 2 CN
  • CH 3 -CH 2 CH-CK 2 CN
  • Formula XVI is a special case of Formula XVII, where R 17 is hydrogen.
  • the isomerization process of this invention can be carried out, for example, at atmospheric pressure and at any temperature in the range of 10-200°C, preferably in the range 60-150°C.
  • the pressure is not critical, however, and can be above or below atmospheric pressure if desired.
  • Any of the conventional batch or continuous flow procedures may be used either in the liquid phase or in the vapor phase (with respect to the relatively volatile 2-mefhyl-3- butenenitrile reactant and linear pentenenitrile products).
  • the reactor may be of any mechanically and chemically resistant material, and is usually of glass or an inert metal or alloy, e.g., nickel, copper, silver, gold, platinum, stainless steel, Monel ® . Hastelloy ® , etc.
  • the process is usually carried out "neat", i.e., without an added diluent or solvent. Any solvent or diluent that is nondestructive of the catalyst can be used, however. Suitable solvents include aliphatic or aromatic hydrocarbons (hexane, cyclohexane, benzene), ethers (diethyl ether, tetrahydrofuran. dioxane, glycol dimethyl ether, anisole), esters (ethyl acetate, methyl benzoate). nitriles (acetonitrile, benzonitrile), etc.
  • a nonoxidizing environment is desirable in order to retard oxidative deactivation of the catalyst.
  • an inert atmosphere e.g., nitrogen
  • air is normally and preferably used, although air may be used if desired at the expense of loss of a proportion of the catalyst through oxidation.
  • the catalytic nickel complex is soluble to some extent at temperatures within the operable range and is usually completely soluble at the most preferred operating temperature.
  • the nickel complex is essentially nonvolatile, whereas the 2-methyl-3-butenenitrile reactant and the linear pentenenitrile products are relatively volatile.
  • the catalyst in a continuous flow procedure may be a component of the flowing system in a completely liquid-phase operation, it may be in a mobile nonflowing liquid state in a semi- vapor phase operation, or it may be in a fixed-bed state (usually on a solid support) in a conventional flowing vapor-phase operation.
  • the time element in the process is not critical, and may generally be governed by practical considerations.
  • the time required for a practical level of conversion of 2-methy 1-3 -butenenitrile to linear pentenenitriles is dependent upon the temperature of reaction, i.e., operation at lower temperature generally requires a longer time than operation at a higher temperature.
  • a practical reaction time can be in the range of a few seconds to many hours, depending on the particular conditions and method of operation.
  • the molar ratio of 2-methyl-3 -butenenitrile to catalyst is generally greater than 1 : 1, usually in the range from about 5: 1 to 20,000:1, preferably 100:1 to 5,000:1, for a batch or continuous operation.
  • HCN Solution 25 wt % solutions of HCN were typically made by weighing 2.00 g of liquid HCN into 6.00 g of valeronitrile. in a glovebox. The resulting solutions were stored at -35°C until their use in experiments.
  • Catalyst Solution For a typical multidentate phosphite ligand, 0.84 mmol of P atoms and 0.039 g of Ni(COD) 2 (0.14 mmol) were mixed in either toluene or tetrahydrofuran such that the total solution weight would be 5.00 g. The resulting catalyst solutions were typically used immediately after mixing.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Toxicology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

Improved liquid phase process useful in the hydrocyanation of diolefinic compounds to produce nonconjugated acyclic nitriles and to the liquid phase process of isomerization of the nitriles to, among other thing, 3- and/or 4-monoalkene linear nitriles. The improvement involves conducting the process in the presence of zero-valent nickel and a mutidentate phosphite ligand.

Description

TITLE
HYDROCYANATION OF DIOLEFLNS AND
ISOMERIZATION OF NONCONJUGATED
2-ALKYL-3-MONOALKENENITRILES FIELD OF THE INVENTION
This invention generally relates to an improved liquid phase process useful in the hydrocyanation of diolefinic compounds to produce nonconjugated acyclic nitriles and to a liquid phase process of isomerization of said nitriles to, among other things, 3- and/or 4-monoalkene linear nitriles. The improvement resides in conducting the processes in the presence of zero-valent nickel and a multi dentate phosphite ligand.
BACKGROUND OF THE INVENTION Catalytic hydrocyanation systems, particularly pertaining to the hydrocyanation of olefins. are known in the art. For example, liquid phase systems useful for the hydrocyanation of butadiene to form pentenenitriles (PN) are known in the art. For example, Drinkard, U.S. 3,496,215, discloses the hydrocyanation of butadiene using nickel catalysts with monodentate phosphite ligands. As used in this patent, and as will be used herein, the term "pentenenitrile" is intended to mean cyanobutene. Likewise, "butenenitrile" means cyanopropene. Bidentate phosphite ligands complexed to zero-valent nickel and platinum are known to be useful in the liquid phase hydrocyanation of butadiene, as described by Baker et al., J Chem. Soc. Chem. Commun., 1991, 803-804.
The pentenenitriles so formed are subjected to further hydrocyanation and/or isomerization to form adiponitrile (ADN), a commercially important material in the manufacture of nylon. For example, Drinkard, U.S. 3,536,748, discloses the liquid phase isomerization of 2-methyl-3 -butenenitrile in the presence of a zero valent nickel complex and Chia. U.S. 3,676,481, discloses an improvement additionally utilizing tri(hydrocarbyl)boron promoters. The hydrocyanation of activated olefins such as conjugated olefins (e.g., butadiene and styrene) and strained olefins (e.g., norbornene) proceeds without the use of a Lewis acid promoter, while hydrocyanation of unactivated olefins such as 1-octene and 3 -pentenenitrile normally require the use of a Lewis acid promoter. Teachings regarding the use of a promoter in the hydrocyanation reaction appear, for example, in U.S. 3,496,217.
Certain multidentate phosphite ligands useful in the present invention for the hydrocyanation of diolefins have been used for the hydrocyanation of monoolefins. Commonly assigned, WO 95/14659 and U.S. Patent 5,512,696, disclose bidentate phosphite ligands preferably used in combination with a Lewis acid promotor to hydrocyanate monoolefins.
The present invention provides for an improved process for the hydrocyanation of diolefinic compounds, such as butadiene, and isomerization of nonconjugated acyclic nitriles without the need for Lewis acid promoters utilizing zero-valent nickel and a multidentate phosphite ligand wherein there is at least one 1-naphthol terminus present. Other objects and advantages of the present invention will become apparent to those skilled in the art upon reference to the detailed description of the invention which hereinafter follows. SUMMARY OF THE INVENTION
The present invention provides an improved process for the liquid phase hydrocyanation of diolefinic compounds and isomerization of the resulting nonconjugated acyclic nitriles comprising, reacting an acyclic aliphatic diolefinic compound, preferably butadiene, with a source of HCN, wherein the improvement comprises conducting the hydrocyanation and/or isomerzation in the presence of a catalyst precursor composition comprising zero-valent nickel and at least one multidentate phosphite ligand selected from the group consisting of compounds represented by Formulas I, II, III. IV, V, VI, VII, VIII. IX and X, as set forth below:
Figure imgf000004_0001
Figure imgf000005_0001
Formula II
Figure imgf000005_0002
Formula III
Figure imgf000005_0003
Formula IV
Figure imgf000005_0004
Formula V
Figure imgf000006_0001
Formula VI
Figure imgf000006_0002
Formula VII
Figure imgf000006_0003
Formula VIII
Figure imgf000007_0001
Formula IX
Figure imgf000007_0002
Formula X
wherein each R1 is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C12 alkyl, or CO2R3' wherein R3' is a Ci to Cj2 alkyl, or aryl; each R2 and R2' are independently a H. halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms. OR3 wherein R3 is a Cj to C] 2 alkyl, or CO2R3' wherein R3' is a C\ to Cι2 alkyl, or aryl; when R2' is not hydrogen, R2' cannot be ortho to the oxygen; each R5' is independently a H. halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to Cι2 alkyl, or CO2R3' wherein R3' is a Cj to C12 alkyl, or aryl; each R9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to Cj2 alkyl, or CO2R3' wherein R3' is a Cj to C12 alkyl, or aryl; and each X is independently O or CH(R4'), wherein R4' is H, aryl, or a Cj to
C12 alkyl. The present invention provides an improved process for the liquid phase hydrocyanation of diolefinic compounds, reacting an acyclic aliphatic diolefinic compound, preferably butadiene, with a source of HCN, wherein the improvement comprises conducting the hydrocyanation in the presence of a catalyst precursor composition comprising zero-valent nickel and at least one multidentate phosphite ligand selected from the group consisting of compounds represented by Formulas I, II, III, IV, V, VI, VII, VIII, IX and X, as set forth below:
Figure imgf000008_0001
Formula I
Figure imgf000008_0002
Formula II
Figure imgf000008_0003
Formula III
Figure imgf000009_0001
Formula IV
Figure imgf000009_0002
Formula V
Figure imgf000009_0003
Formula VI
Figure imgf000010_0001
Formula VII
Figure imgf000010_0002
Formula VIII
Figure imgf000010_0003
Formula IX
Figure imgf000011_0001
Formula X
wherein each R' is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to Cj2 alkyl. or CO2R3' wherein R3' is a Cj to C12 alkyl, or aryl; each R2 and R2' are independently a H. halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a C 1 to Cj2 alkyl, or CO2R3' wherein R3' is a C] to C12 alkyl, or aryl; when R2' is not hydrogen, R2' cannot be ortho to the oxygen; each R5' is independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C12 alkyl, or CO2R3' wherein R3' is a C] to C12 alkyl, or aryl; each R9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a C to C12 alkyl, or CO2R3' wherein R3' is a Cj to Cι2 alkyl, or aryl; and each X is independently O or CH(R4'), wherein R4' is H, aryl, or a Cj to
C12 alkyl. As used herein, the terms "secondary" and "tertiary" refer to the carbon atom bonded to an aromatic ring.
The reactions are most conveniently performed continuously from hydrocyanation of the starting diolefin to the final 3- and or 4-monoalkene linear nitriles. However, the processes can be conducted stepwise, i.e., the nonconjugated acyclic nitriles resulting from the hydrocyanation can be isolated per se. prior to isomerization. Furthermore, nonconjugated acyclic nitriles prepared by any method can be used as starting materials for the isomerization in accordance with this invention.
The invention also provides for certain multidentate phosphite ligands and catalyst precursor compositions made therefrom useful in these processes. In particular, these include the ligands of Formulas I-IV and VI-X. Catalyst precursor compositions consisting of zero-valent nickel and at least one multidentate phosphite ligand according to Formula I-X are also covered.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The catalyst precursor compositions useful in the processes of the invention are comprised of a multidentate phosphite ligand and zero-valent nickel. The catalyst composition is referred to as a "precursor" only to indicate in all likelihood, during the hydrocyanation reaction the structure of the active catalyst composition may in fact be complexed to an olefin. These ligands may be prepared by a variety of methods known in the art, for example, see descriptions in WO 93,03839. U.S. 4,769,498; U.S. 4,688,651, J. Amer. Chem. Soc, 1993, 115. 2066. The reaction of di-(l-naphthyl)- phosphorochloridite with 1 , 1 '-binaphthol in the presence of triethylamine gives a ligand according to Formula V. The phosphorochloridite may be prepared by a variety of methods known in the art, for example, see descriptions in Polymer. 1992. 33, 161; Inorganic Syntheses, 1966, 8, 68; U.S. 5,210,260; Z. Anorg. Allg. Chem.. 1986, 535, 221. With bulky ortho-substituted phenols (e.g., 2-t-butylphenol ), phosphoro- chloridites can be prepared in situ from PC13 and the phenol. With less bulky groups, purification by high vacuum distillation is typically necessary. High vacuum distillation is difficult for large scale operations.
An improved process for preparing the phosphorochloridite comprises treatment of N,N-dialkyl diarylphosphoramidite derivatives with HC1. ClP(OMe)2 has been prepared in this mariner, see Z. Naturforsch, 1972, 27 B, 1429; phosphorochlorides derived from substituted phenols have been prepared using this procedure as described in copending, commonly assigned, application Serial No. 08/563,718 filed November 28,1995. N.N-dialkyl diarylphos- phoramidites may be prepared by methods known in the art . for example, see descriptions in Tetrahedron Letters, 1993. 34, 6451 and Aust. J. Chem, 1991, 233. It has also been found that phosphorochlorodite of 1 -naphthol can be prepared in situ from PC13 and 1-napthol.
The zero-valent nickel can be prepared or generated according to techniques known in the art (U.S. 3,496,217; 3,631,191; 3,846,461; 3,847,959; and 3,903,120 which are incorporated herein by reference). Zero-valent nickel compounds that contain ligands which can be displaced by the organophosphorus ligand are a preferred source of zero-valent nickel. Two such preferred zero- valent nickel compounds are Ni(COD)2 (COD is 1,5-cyclooctadiene) and Ni(P(O-o-C6H4CH3)3)2(C2H4), both of which are known in the art. Alternatively, divalent nickel compounds may be combined with a reducing agent, and are then able to serve as suitable sources of zero-valent nickel in the reaction. Suitable divalent nickel compounds include compounds of the formula MY2 where Y is halide, carboxylate, or acetylacetonate. Suitable reducing agents include metal borohydrides, metal aluminum hydrides, metal alkyls, Zn, Fe, Al, Na, or H2. Elemental nickel, preferably nickel powder, when combined with a halogenated catalyst, as described in U.S. 3,903,120, is also a suitable source of zero-valent nickel.
The actual catalyst precursor is a complex of zero-valent nickel with the multidentate phosphite ligand, which is formed when those two materials are combined. An effective catalyst typically requires at least two moles of P atoms for one gram-atom of zero-valent nickel.
The diolefinic compounds reactants used in this invention include primarily conjugated diolefins containing from 4 to 10 carbon atoms; for example, 1 ,3"butadiene and cis and trans-2.4-hexadienes. Butadiene is especially preferred by reason of its commercial importance in the production of adiponitrile. Other suitable diolefinic compounds include diolefinic compounds substituted with groups which do not deactivate the catalyst, for example, s and trans- 1.3- pentadienes.
The following Formulas XI and XII illustrate suitable representative starting diolefinic compounds; and Formulas XIII, XIV, and XV represent the products obtained from 1 ,3-butadiene and HCN.
CH2=CH-CH=CH2 R15CH=CH-CH=CHR1 6
( 1 , 3 -butadiene ) j
X I
wherein each one of R15 and R16. independently, is H or a C] to C3 alkyl.
CH2=CH-CH-CH3 NC-CH2-CH=CH-CH3 CH2=CH-CH2-CH2-CN CN
XI I I XIV XV
( 3 PN ) ( 4 PN ) ( 2M3BN )
It will be recognized that Compound XI is a special case of Formula XII, where each one of R15 and R16 is hydrogen. In the practice of the hydrocyanation of the diolefin in accordance with the present invention, the following description applies:
The hydrocyanation reaction can be carried out with or without a solvent. The solvent should be a liquid at the reaction temperature and inert towards the unsaturated compound and the catalyst. Generally, such solvents are hydrocarbons such as benzene, xylene, or nitriles such as acetonitrile, benzonitrile, or adiponitrile.
The exact temperature used is dependent, to a certain extent, on the particular catalyst being used, the particular unsaturated compound being used and the desired rate. Generally, temperatures of from -25°C to 200°C, can be used with from 0°C to 150°C, being the preferred range.
The reaction may be carried out by charging a reactor with all of the reactants or preferably the reactor is charged with the catalyst or catalyst components, the unsaturated compound and whatever solvent is to be used and the hydrogen cyanide gas is swept over the surface of the reaction mixture or bubbled through said reaction mixture. If desired, when using a gaseous unsaturated organic compound, the hydrogen cyanide and the unsaturated organic compound may be fed together into the reaction medium. The molar ratio of HCN to catalyst generally is varied from about 10:1 to 100.000:1, preferably 100:1 to 5,000:1, for a batch operation. In a continuous operation, such as when using a fixed bed catalyst type of operation, a higher proportion of catalyst may be used such as 5:1 to 100,000:1, preferably 100:1 to 5,000:1, HCN to catalyst.
Preferably, the reaction mixture is agitated, such as by stirring or shaking. The cyanated product can be recovered by conventional techniques such as crystallization of the product from solution or by distillation.
One can either isolate the 2-alkyl-3-monoalkenenitriles produced by the hydrocyanation of the diolefin or proceed continuously with the isomerization under similar reaction conditions.
The 2-alkyl-3-monoalkenenitriles used as the starting materials in the isomerization of this invention can result from the hydrocyanation of diolefin described above or can come from any other available source. The olefinic double bond in the 2-alkyl-3-monoalkenenitriles used as the starting materials in the isomerization of this invention cannot be conjugated to the triple bond of the cyano group. Suitable starting 2-alkyl-3-monoalkenenitriles can also carry groups which do not attack the catalyst, for example, another cyano group. Preferably, the starting 2-alkyl-3-monoalkenenitriles contain from 5 to 8 carbon atoms, excluding any additional substitution. 2-Methy 1-3 -butenenitrile is especially important in the production of adiponitrile. Other representative nitriles include 2-ethy 1-3 -butenenitrile and 2-propyl-3-butenenitrile. The following Formulas XVI and XVII illustrate suitable representative starting 2-alkyl-3-monoalkenenitriles. When the starting nitrile is 2-methyl-3- butenenitrile, the isomerization products are those shown in Formulas XVIII and XIX.
Figure imgf000015_0001
Formula XVI Formula XVI I
wherein
R17 is H or a Cj to C3 alkyl.
CH2=CH-CH2-CH2CN CH3-CH2=CH-CK2CN and
Formula XVI I I Formula XIX
It will be recognized that Formula XVI is a special case of Formula XVII, where R17 is hydrogen. The isomerization process of this invention can be carried out, for example, at atmospheric pressure and at any temperature in the range of 10-200°C, preferably in the range 60-150°C. The pressure is not critical, however, and can be above or below atmospheric pressure if desired. Any of the conventional batch or continuous flow procedures may be used either in the liquid phase or in the vapor phase (with respect to the relatively volatile 2-mefhyl-3- butenenitrile reactant and linear pentenenitrile products). The reactor may be of any mechanically and chemically resistant material, and is usually of glass or an inert metal or alloy, e.g., nickel, copper, silver, gold, platinum, stainless steel, Monel®. Hastelloy®, etc. The process is usually carried out "neat", i.e., without an added diluent or solvent. Any solvent or diluent that is nondestructive of the catalyst can be used, however. Suitable solvents include aliphatic or aromatic hydrocarbons (hexane, cyclohexane, benzene), ethers (diethyl ether, tetrahydrofuran. dioxane, glycol dimethyl ether, anisole), esters (ethyl acetate, methyl benzoate). nitriles (acetonitrile, benzonitrile), etc.
A nonoxidizing environment is desirable in order to retard oxidative deactivation of the catalyst. Accordingly, an inert atmosphere, e.g., nitrogen, is normally and preferably used, although air may be used if desired at the expense of loss of a proportion of the catalyst through oxidation. When the process is a typical batch operation in the liquid phase with or without a solvent, the catalytic nickel complex is soluble to some extent at temperatures within the operable range and is usually completely soluble at the most preferred operating temperature. However, the nickel complex is essentially nonvolatile, whereas the 2-methyl-3-butenenitrile reactant and the linear pentenenitrile products are relatively volatile. Accordingly, in a continuous flow procedure the catalyst may be a component of the flowing system in a completely liquid-phase operation, it may be in a mobile nonflowing liquid state in a semi- vapor phase operation, or it may be in a fixed-bed state (usually on a solid support) in a conventional flowing vapor-phase operation.
The time element in the process is not critical, and may generally be governed by practical considerations. The time required for a practical level of conversion of 2-methy 1-3 -butenenitrile to linear pentenenitriles is dependent upon the temperature of reaction, i.e., operation at lower temperature generally requires a longer time than operation at a higher temperature. A practical reaction time can be in the range of a few seconds to many hours, depending on the particular conditions and method of operation.
The molar ratio of 2-methyl-3 -butenenitrile to catalyst is generally greater than 1 : 1, usually in the range from about 5: 1 to 20,000:1, preferably 100:1 to 5,000:1, for a batch or continuous operation.
GENERIC EXAMPLES The invention will now be illustrated by the following non-limiting examples of certain embodiments thereof, wherein all parts, proportions, and percentages are by weight, unless otherwise indicated.
In the following examples, stock solutions of reactants and catalyst were made in the following manner: 1.3 -Butadiene Solution (BD): 25 wt % solutions of butadiene were made by vacuum transfer of a known quantity of butadiene into a three-fold amount of toluene. The resulting solutions were stored in a sealed vessel at -35°C until their use in experiments.
HCN Solution: 25 wt % solutions of HCN were typically made by weighing 2.00 g of liquid HCN into 6.00 g of valeronitrile. in a glovebox. The resulting solutions were stored at -35°C until their use in experiments. Catalyst Solution: For a typical multidentate phosphite ligand, 0.84 mmol of P atoms and 0.039 g of Ni(COD)2 (0.14 mmol) were mixed in either toluene or tetrahydrofuran such that the total solution weight would be 5.00 g. The resulting catalyst solutions were typically used immediately after mixing.
2-Methyl-3 -butenenitrile Mixture (2M3BN): Samples of 2M3BN were obtained as mixtures of pentenenitrile isomers, which contains 81-82% 2M3BN from Fluka Chemical Corp. (Ronkonkoma, NY) and distilled under nitrogen. Valeronitrile was added as internal standard at the 8 wt % level typically by mixing 0.80 g of valeronitrile and 9.20 g of the distilled 2M3BN.
In the examples as shown in Table 1, the butadiene hydrocyanation experiments were performed as follows. In the Table 1 examples, Examples 1-20 represent examples of the invention while Comparative Examples A-E represent the prior art. To 4-mL septum-sealed screw-capped vials, 0.064 g of Ni catalyst solution (1.8 μmol Ni), 0.090 g of HCN stock solution (830 μmol HCN), and 0.200 g of BD stock solution (925 μmol BD) were added. The vials were sealed and placed in a hot-block reactor set at 80°C. Samples were removed at the appropriate time points and quenched by cooling to -35°C. The reaction mixtures were then diluted in diethylether (Et20) as a GC solvent for product analysis as measured against valeronitrile as an internal standard.
In the examples as shown in Table 2, the 2M3BN isomerization experiments were performed as follows. In the Table 2 examples, Examples 21-35 represent examples of the invention while Comparative Examples F-I represent the prior art.
To 4-mL septum-sealed screw-capped vials, 0.070 g of Ni catalyst solution (2.0 μmol Ni) and 0.100 g of the 2M3BN-containing mixture (930 μmol 2M3BN) were added. The vials were sealed and placed in a hot-block reactor set at 125°C. Samples were removed at the appropriate time points and diluted in Et2θ for a GC solvent. The valeronitrile was used as an internal standard in the analysis and accounting of the 3PN and 2M3BN reaction product mixture.
Although particular embodiments of the present invention have been described in the foregoing description, it will be understood by those skilled in the art that the invention is capable of numerous modifications, substitutions and rearrangements without departing from the spirit or essential attributes of the invention. Reference should be made to the appended claims, rather than to the foregoing specification, as indicating the scope of the invention.

Claims

WHAT IS CLAIMED IS:
1. An improved process for the liquid phase hydrocyanation of diolefinic compounds and subsequent isomerization of the resulting nonconjugated 2-alkyl-3-monoalkenenitriles comprising reacting an acyclic aliphatic diolefinic compound with a source of HCN; the improvement comprising conducting the hydrocyanation and subsequent isomerization in the presence of a catalyst precursor composition comprising zero-valent nickel and at least one multidentate phosphite ligand selected from the group consisting of compounds represented by Formulas I, II, III, IV, V, VI, VII, VIII, IX and X, as set forth below:
Figure imgf000019_0001
Formula II
Figure imgf000020_0001
Formula III
Figure imgf000020_0002
Formula IV
Figure imgf000020_0003
Figure imgf000021_0001
Formula VIII
Figure imgf000021_0002
Formula IX
Figure imgf000022_0001
Formula X
wherein each R1 is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C╬╣ alkyl, or CO R3' wherein R3' is a Cj to C j2 alkyl, or aryl; each R2 and R2' are independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C j2 alkyl, or CO2R3' wherein R3' is a Cj to Cj2 alkyl, or aryl; when R2' is not hydrogen, R2' cannot be ortho to the oxygen; each R5' is independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to Cj2 alkyl, or CO2R3, wherein R3' is a Cj to C j2 alkyl, or aryl; each R9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C╬╣2 alkyl, or CO2R3' wherein R3' is a Cj to C12 alkyl, or aryl; and each X is independently O or CH(R4'), wherein R4' is H, aryl, or a C j to
C12 alkyl.
2. The improved process of Claim 1 wherein the diolefinic compound is butadiene.
3. The improved process of Claim 1 wherein either hydrocyanation or isomerization is performed as a batch operation or both hydrocyanation and isomerization are performed as a batch operation.
4. The improved process of Claim 1 wherein either hydrocyanation or isomerization is performed continously or both hydrocyanation and isomerization are performed continuously.
5. The improved process of Claim 1 wherein the diolefin compound comprises conjugated diolefins containing from 4 to 10 carbon atoms.
6. The improved process of Claim 5 wherein the diolefin compound is selected from the group consisting of 1,3-butadiene, cjs-2,4-hexadiene, trans-2.4- hexadiene, cis-l,3-pentadiene and trans- 1 ,3-pentadiene.
7. The improved process of Claim 1 wherein hydrocyanation is carried out at a temperature of from about 0┬░C to 150┬░C.
8. The improved process of Claim 3 wherein during hydrocyanation the molar ratio of HCN to catalyst precursor compound is between about 100:1 to 5,000:1.
9. The improved process of Claim 4 wherein during hydrocyanation the molar ratio of HCN to catalyst precursor compound is between about 100:1 to 5,000:1.
10. An improved process for the liquid phase hydrocyanation of acyclic aliphatic diolefinic compounds comprising reacting an acyclic aliphatic diolefinic compound with a source of HCN; the improvement comprising conducting the hydrocyanation reaction in the presence of a catalyst precursor composition comprising a zero-valent nickel and at least one multidentate phosphite ligand selected from the group consisting of compounds represented by Formulas I, II, III, IV, V, VI, VIII, IX and X, as set forth below:
Figure imgf000023_0001
Formula I
Figure imgf000023_0002
Formula II
Figure imgf000024_0001
Formula III
Figure imgf000024_0002
Formula IV
Figure imgf000024_0003
Figure imgf000025_0001
Formula VII
Figure imgf000025_0002
Formula VIII
Figure imgf000026_0001
Formula IX
Figure imgf000026_0002
Formula X
wherein each R1 is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to C 12 alkyl, or CO2R3' wherein R3' is a C j to C 12 alkyl, or aryl; each R2 and R2' are independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to Cj2 alkyl, or CO2R3' wherein R3' is a Cj to Cj2 alkyl, or aryl; when R2' is not hydrogen, R2' cannot be ortho to the oxygen; each R5' is independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to Cj2 alkyl, or CO2R3, wherein R3' is a Ci to C12 alkyl, or aryl; each R9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to C12 alkyl, or CO2R3' wherein R3' is a Cj to C12 alkyl, or aryl; and each X is independently O or CH(R4'), wherein R4' is H, aryl, or a Cj to CI2 alkyl.
11. The improved process of Claim 10 wherein the diolefinic compound s butadiene.
12. The improved process of Claim 10 wherein hydrocyanation is performed as a batch operation.
13. The improved process of Claim 10 wherein hydrocyanation is performed continuously.
14. The improved process of Claim 10 wherein the diolefinic compound comprises conjugated diolefins containing from 4 to 10 carbon atoms.
15. The improved process of Claim 14 wherein the diolefinic compound is selected from the group consisting of 1,3 -butadiene, cis -2,4-hexadiene, trans -2,4-hexadiene, cis_-l,3-pentadiene and trans -1,3-pentadiene.
16. The improved process of Claim 10 wherein hydrocyanation is carried out at a temperature of from about 0┬░C to about 150┬░C.
17. The improved process of Claim 12 wherein the molar ratio of HCN to catalyst precursor compound is between about 100:1 to 5,000:1.
18. The improved process of Claim 13 wherein the molar ratio of HCN to catalyst precursor compound is between about 100: 1 to 5,000: 1.
19. An improved process for the isomerization of a nonconjugated 2-alkyl-3-monoalkenenitrile, the improvement comprising carrying out the isomerization in the presence of a catalyst precursor composition comprising a zero-valent nickel and at least one multidentate phosphite ligand selected from the group consisting of compounds represented by Formulas I, II, III, IV, V, VI, Nil, VIII, IX and X, as set forth below:
Figure imgf000027_0001
Formula I
Figure imgf000028_0001
Formula II
Figure imgf000028_0002
Formula III
Figure imgf000028_0003
Formula IV
Figure imgf000028_0004
Formula V
Figure imgf000029_0001
Formula VI
Figure imgf000029_0002
Formula VIII
Figure imgf000030_0001
Formula IX
Figure imgf000030_0002
Formula X
wherein each R1 is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a C to C╬╣2 alkyl, or CO R3' wherein R3' is a Cj to C j2 alkyl, or aryl; each R2 and R2' are independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to C j2 alkyl, or CO2R3' wherein R3' is a Cj to C╬╣ alkyl, or aryl; when R2' is not hydrogen, R2' cannot be ortho to the oxygen; each R5' is independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to C12 alkyl, or CO2R3' wherein R3' is a Cj to C 12 alkyl, or aryl; each R9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to C12 alkyl, or CO2R3' wherein R3' is a Cj to Cj2 alkyl, or aryl; and each X is independently O or CH(R4'), wherein R4' is H, aryl, or a Ci to C12 alkyl.
20. The improved process of Claim 19 wherein the nonconjugated -alkyl-3-monoalkenenitriIe is 2-methyl-3-butenenitrile.
21. The improved process of Claim 19 wherein isomerization is performed as a batch operation.
22. The improved process of Claim 19 wherein isomerization is performed continuously.
23. The improved process of Claim 19 wherein the nonconjugated
2-alkyl-3-monoalkenenitrile is selected from the group consisting of 2-ethyl-3- butenenitrile and 2-propyl-3-butenenitrile.
24. The improved process of Claim 19 wherein isomerization is carried out at a temperature of from about 60┬░C to about 150┬░C.
25. The improved process of Claim 21 wherein the molar ratio of nonconjugated 2-alkyl-3-monoalkenenitrile to catalyst precursor compound is between about 100:1 to 5,000:1.
26. The improved process of Claim 22 wherein the molar ratio of nonconjugated 2-alkyl-3-monoalkenenitrile to catalyst precursor compound is between about 100: 1 to 5,000: 1.
27. A multidentate phosphite ligand selected from the group consisting of Formulas I, II, III, IN, VI, Nil, VIII, IX and X as set forth below:
Figure imgf000031_0001
Formula II
Figure imgf000032_0001
Formula III
Figure imgf000032_0002
Formula IV
Figure imgf000032_0003
Formula VII
Figure imgf000033_0001
Formula VIII
Figure imgf000033_0002
Formula X
wherein each R1 is independently a H, halogen, primary, secondary, or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to Cj2 alkyl, or CO2R3, wherein R3' is a Ci to C 12 alkyl, or aryl; each R2 and R2' are independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to C j2 alkyl, or CO2R3' wherein R3' is a Ci to C╬╣2 alkyl, or aryl; when R2' is not hydrogen, R2' cannot be ortho to the oxygen; each R5' is independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C╬╣2 alkyl, or CO2R3' wherein R3' is a Ci to C12 alkyl, or aryl; each R9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C╬╣ 2 alkyl, or CO2R3' wherein R3' is a Cj to C12 alkyl, or aryl; and each X is independently O or CH(R4'), wherein R4' is H, aryl, or a Ci to
C12 alkyl.
28. A catalyst precursor composition comprising zero-valent nickel and a multidentate phosphite ligand according to Claim 27 or according to Formula V:
Figure imgf000034_0001
Formu V
wherein each R5' is independently a H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Ci to C12 alkyl, or CO2R3' wherein R3' is a Ci to C╬╣2 alkyl, or aryl; and each R9 is independently H, halogen, primary, secondary or tertiary hydrocarbyl of 1 to 12 carbon atoms, OR3 wherein R3 is a Cj to C12 alkyl, or CO2R3' wherein R3' is a Ci to C12 alkyl, or aryl.
PCT/US1998/014743 1997-07-29 1998-07-23 Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles WO1999006355A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE69813233T DE69813233T2 (en) 1997-07-29 1998-07-23 HYDROCYANATION OF DIOLEFINES AND ISOMATION OF NON-CONJUGATED 2-ALKYL-3-MONOALKENNITRILES
EP98935733A EP1000020B1 (en) 1997-07-29 1998-07-23 Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US5402297P 1997-07-29 1997-07-29
US60/054,022 1997-07-29

Publications (1)

Publication Number Publication Date
WO1999006355A1 true WO1999006355A1 (en) 1999-02-11

Family

ID=21988275

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1998/014743 WO1999006355A1 (en) 1997-07-29 1998-07-23 Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles

Country Status (7)

Country Link
US (2) US6020516A (en)
EP (1) EP1000020B1 (en)
DE (1) DE69813233T2 (en)
MY (1) MY120453A (en)
TW (1) TW570912B (en)
WO (1) WO1999006355A1 (en)
ZA (1) ZA986374B (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001021579A1 (en) * 1999-09-20 2001-03-29 E.I. Du Pont De Nemours And Company Multidentate phosphite ligands, catalytic compositions containing such ligands and catalytic processes utilizing such catalytic compositions
WO2001021684A1 (en) * 1999-09-20 2001-03-29 E.I. Du Pont De Nemours And Company Polymeric phosphite composition and hydrocyanation of unsaturated organic compounds and the isomerization of unsaturated nitriles
EP1344770A1 (en) * 2002-03-12 2003-09-17 E.I. du Pont de Nemours and Company Process for the hydrocyanation of butadiene
WO2008008929A2 (en) * 2006-07-14 2008-01-17 Invista Technologies S.A.R.L. Process for making 3-pentenenitrile by hydrocyanation of butadiene
WO2008008928A2 (en) * 2006-07-14 2008-01-17 Invista Technologies S.A.R.L. Process for making 3-pentenenitrile by hydrocyanation of butadiene
WO2009091771A3 (en) * 2008-01-15 2009-09-24 Invista Technologies S.A R.L Process for making and refining 3-pentenenitrile, and for refining 2-methyl-3-butenenitrile
WO2010046226A1 (en) 2008-10-21 2010-04-29 Rhodia Operations Method for producing compounds including nitrile functions
WO2010086246A1 (en) 2009-01-29 2010-08-05 Rhodia Operations Method for producing compounds including nitrile functions
US9061970B2 (en) 2008-01-25 2015-06-23 Invista North America S.A.R.L. Production of compounds comprising nitrile functional groups
US9233917B2 (en) 2008-06-17 2016-01-12 Invista North America S.A R.L. Preparation of nitriles from ethylenically unsaturated compounds

Families Citing this family (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10136488A1 (en) * 2001-07-27 2003-02-06 Basf Ag Catalyst system comprising Ni(0) and phosphorous ligands is useful for the production of nitrile and dinitrile compounds
AR038161A1 (en) * 2002-01-24 2004-12-29 Basf Ag PROCEDURE FOR SEPARATING ACIDS FROM CHEMICAL REACTION MIXTURES WITH THE HELP OF ION LIQUIDS
US7253298B2 (en) * 2002-07-15 2007-08-07 Rhodia Polyamide Intermediates Process for preparing nitrile compounds from ethylenically unsaturated compounds
FR2842197A1 (en) 2002-07-15 2004-01-16 Rhodia Polyamide Intermediates PROCESS FOR THE PRODUCTION OF NITRILIC COMPOUNDS FROM ETHYLENE-UNSATURATED COMPOUNDS
US6906218B2 (en) 2002-12-18 2005-06-14 Invista North America S.A.R.L. Cyclohexane derivatives and methods for their preparation
FR2849027B1 (en) * 2002-12-23 2005-01-21 Rhodia Polyamide Intermediates PROCESS FOR THE SYNTHESIS OF COMPOUNDS COMPRISING NITRIL FUNCTIONS FROM ETHYLENE-UNSATURATED COMPOUNDS
US6936171B2 (en) * 2003-01-08 2005-08-30 Invista North America S.A.R.L. Process for catalyst recovery from hydrocyanation product mixtures
US6897329B2 (en) * 2003-01-14 2005-05-24 Invista North America S.A.R.L. Process for the preparation of nickel/phosphorous ligand catalyst for olefin hydrocyanation
FR2850966B1 (en) 2003-02-10 2005-03-18 Rhodia Polyamide Intermediates PROCESS FOR PRODUCING DINITRIL COMPOUNDS
US6844289B2 (en) * 2003-04-08 2005-01-18 Invista North America S.A.R.L. Process for the preparation of a nickel/phosphorous ligand catalyst
FR2854892B1 (en) * 2003-05-12 2005-06-24 Rhodia Polyamide Intermediates PROCESS FOR PRODUCING DINITRILES
FR2854891B1 (en) 2003-05-12 2006-07-07 Rhodia Polyamide Intermediates PROCESS FOR PREPARING DINITRILES
CN1878748B (en) 2003-09-11 2010-04-21 因维斯塔技术有限公司 Process of hydrocyanation of unsaturated carboxylic acid derivatives
DE10351000A1 (en) * 2003-10-30 2005-06-09 Basf Ag Process for the preparation of nickel (0) phosphorus ligand complexes
DE102004004718A1 (en) * 2004-01-29 2005-08-18 Basf Ag Hydrocyanation process
DE102004004696A1 (en) 2004-01-29 2005-08-18 Basf Ag Continuous process for the preparation of linear pentenenitriles
US8119829B2 (en) * 2004-09-08 2012-02-21 Invista North America S.A.R.L. Process of hydrocyanation of unsaturated carboxylic acid derivatives
EP2395010B1 (en) * 2006-03-17 2016-07-13 Invista Technologies S.à.r.l. Method for the purification of triorganophosphites by treatment with a basic additive
US7659422B2 (en) * 2006-07-14 2010-02-09 Invista North America S.A.R.L. Hydrocyanation process with reduced yield losses
US7709674B2 (en) * 2006-07-14 2010-05-04 Invista North America S.A R.L Hydrocyanation process with reduced yield losses
US7919646B2 (en) * 2006-07-14 2011-04-05 Invista North America S.A R.L. Hydrocyanation of 2-pentenenitrile
EP2229353B1 (en) * 2008-01-15 2018-01-03 INVISTA Textiles (U.K.) Limited Hydrocyanation of pentenenitriles
EP2582662B1 (en) 2010-07-07 2015-01-07 INVISTA Technologies S.à.r.l. Process for making nitriles
WO2012033555A1 (en) 2010-09-07 2012-03-15 Invista Technologies S.A.R.L. Nickel compositions for preparing nickel metal and nickel complexes
CN104011014B (en) 2011-10-07 2016-05-11 因温斯特技术公司 For the preparation of the method for nitrile
CN104039412B (en) 2011-12-21 2016-08-24 因温斯特技术公司 Control for reducing the extractant of stable emulsion
JP2015505304A (en) 2011-12-21 2015-02-19 インヴィスタ テクノロジーズ エスアエルエル Extraction solvent control to reduce stable emulsions
KR20150035479A (en) 2011-12-21 2015-04-06 인비스타 테크놀러지스 에스.에이 알.엘. Extraction solvent control for reducing stable emulsions
KR20140127218A (en) 2011-12-21 2014-11-03 인비스타 테크놀러지스 에스.에이 알.엘. Extraction solvent control for reducing stable emulsions
CN104379590B (en) 2012-06-01 2017-10-27 英威达纺织(英国)有限公司 The method of stable hydrocyanation catalyst
US10759741B2 (en) 2013-07-17 2020-09-01 Invista North America S.A R.L. Separating a solvent from a nickel catalyst by distillation
EP3160933B1 (en) 2014-06-27 2018-08-15 INVISTA Textiles (U.K.) Limited Integrated process for nitrile manufacture with enhanced liquid-liquid extraction
WO2015200597A1 (en) 2014-06-27 2015-12-30 Invista North America S.A R.L. Enhanced extraction of impurities from mixture comprising nitriles

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996011182A1 (en) * 1994-10-07 1996-04-18 E.I. Du Pont De Nemours And Company Hydrocyanation process and multidentate phosphite and nickel catalyst composition therefor
WO1996022968A1 (en) * 1995-01-27 1996-08-01 E.I. Du Pont De Nemours And Company Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles
WO1997033892A1 (en) * 1996-03-15 1997-09-18 Dsm N.V. Process to prepare a multidentate phosphite compound
DE19717359A1 (en) * 1996-04-30 1997-11-06 Mitsubishi Chem Corp Bis:di:(hetero)aryl-phosphite(s) of di:phenyl and di:naphthyl di:ol(s)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3496215A (en) 1965-11-23 1970-02-17 Du Pont Hydrocyanation of olefins using selected nickel phosphite catalysts
US3536748A (en) 1965-11-23 1970-10-27 Du Pont Catalytic isomerization of 2-methyl-3-butenenitrile to linear pentenenitriles
US3496217A (en) 1967-05-23 1970-02-17 Du Pont Hydrocyanation of olefins
US3676481A (en) 1970-06-29 1972-07-11 Du Pont Catalytic isomerization of 2-methyl-3-butenenitrile to linear pentenenitriles in the presence of certain metal salt and/or tri(hydrocarbyl)boron promoters
US5512696A (en) 1995-07-21 1996-04-30 E. I. Du Pont De Nemours And Company Hydrocyanation process and multidentate phosphite and nickel catalyst composition therefor
US5821378A (en) * 1995-01-27 1998-10-13 E. I. Du Pont De Nemours And Company Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996011182A1 (en) * 1994-10-07 1996-04-18 E.I. Du Pont De Nemours And Company Hydrocyanation process and multidentate phosphite and nickel catalyst composition therefor
WO1996022968A1 (en) * 1995-01-27 1996-08-01 E.I. Du Pont De Nemours And Company Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles
WO1997033892A1 (en) * 1996-03-15 1997-09-18 Dsm N.V. Process to prepare a multidentate phosphite compound
DE19717359A1 (en) * 1996-04-30 1997-11-06 Mitsubishi Chem Corp Bis:di:(hetero)aryl-phosphite(s) of di:phenyl and di:naphthyl di:ol(s)

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001021579A1 (en) * 1999-09-20 2001-03-29 E.I. Du Pont De Nemours And Company Multidentate phosphite ligands, catalytic compositions containing such ligands and catalytic processes utilizing such catalytic compositions
WO2001021684A1 (en) * 1999-09-20 2001-03-29 E.I. Du Pont De Nemours And Company Polymeric phosphite composition and hydrocyanation of unsaturated organic compounds and the isomerization of unsaturated nitriles
US6284865B1 (en) 1999-09-20 2001-09-04 E. I. Du Pont De Nemours And Company Polymeric phosphite composition and hydrocyanation of unsaturated organic compounds and the isomerization of unsaturated nitriles
US6380421B1 (en) 1999-09-20 2002-04-30 E. I. Du Pont De Nemours And Company Multidentate phosphite ligands, catalytic compositions containing such ligands and catalytic processes utilizing such catalytic compositions
US6855799B2 (en) 1999-09-20 2005-02-15 Invista North America S.A.R.L. Polymeric phosphite composition and hydrocyanation of unsaturated organic compounds and the isomerization of unsaturated nitriles
CN1847288B (en) * 1999-09-20 2011-06-15 因维斯塔技术有限公司 Polymeric phosphite composition and hydrocyanation of unsaturated organic compounds and the isomerization of unsaturated nitriles
EP1344770A1 (en) * 2002-03-12 2003-09-17 E.I. du Pont de Nemours and Company Process for the hydrocyanation of butadiene
WO2008008929A3 (en) * 2006-07-14 2008-02-28 Invista Tech Sarl Process for making 3-pentenenitrile by hydrocyanation of butadiene
WO2008008928A2 (en) * 2006-07-14 2008-01-17 Invista Technologies S.A.R.L. Process for making 3-pentenenitrile by hydrocyanation of butadiene
WO2008008928A3 (en) * 2006-07-14 2008-02-28 Invista Tech Sarl Process for making 3-pentenenitrile by hydrocyanation of butadiene
US7709673B2 (en) 2006-07-14 2010-05-04 Invista North America S.A R.L. Process for making 3-pentenenitrile by hydrocyanation of butadiene
WO2008008929A2 (en) * 2006-07-14 2008-01-17 Invista Technologies S.A.R.L. Process for making 3-pentenenitrile by hydrocyanation of butadiene
CN101479236B (en) * 2006-07-14 2012-12-12 因温斯特技术公司 Process for making 3-pentenenitrile by hydrocyanation of butadiene
WO2009091771A3 (en) * 2008-01-15 2009-09-24 Invista Technologies S.A R.L Process for making and refining 3-pentenenitrile, and for refining 2-methyl-3-butenenitrile
US9061970B2 (en) 2008-01-25 2015-06-23 Invista North America S.A.R.L. Production of compounds comprising nitrile functional groups
US9233917B2 (en) 2008-06-17 2016-01-12 Invista North America S.A R.L. Preparation of nitriles from ethylenically unsaturated compounds
WO2010046226A1 (en) 2008-10-21 2010-04-29 Rhodia Operations Method for producing compounds including nitrile functions
US9174207B2 (en) 2008-10-21 2015-11-03 Invista North America S.A.R.L. Process for producing compounds comprising nitrile functions
WO2010086246A1 (en) 2009-01-29 2010-08-05 Rhodia Operations Method for producing compounds including nitrile functions

Also Published As

Publication number Publication date
ZA986374B (en) 2000-01-17
DE69813233T2 (en) 2003-12-11
EP1000020B1 (en) 2003-04-09
DE69813233D1 (en) 2003-05-15
US6171997B1 (en) 2001-01-09
EP1000020A1 (en) 2000-05-17
MY120453A (en) 2005-10-31
TW570912B (en) 2004-01-11
US6020516A (en) 2000-02-01

Similar Documents

Publication Publication Date Title
EP1000020B1 (en) Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles
EP1000021B1 (en) Hydrocyanation of diolefins and isomerization of nonconjugated 2-alykl-3-monoalkenenitriles
EP0804412B1 (en) Hydrocyanation of diolefins and isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles
EP0911339B1 (en) Method of making phosphorochloridites
EP1191018B1 (en) Process for the isomerization of nonconjugated 2-alkyl-3-monoalkenenitriles
US6171996B1 (en) Hydrocyanation processes and multidentate phosphite ligand and nickel catalyst compositions therefor
US5847191A (en) Process for the hydrocyanation of monoolefins using bidentate phosphite ligands and zero-valent nickel
EP0792259B1 (en) Catalyzed vapor phase hydrocyanation of diolefinic compounds
JP3519410B2 (en) Composition of bidentate phosphite and nickel catalyst for hydrocyanation of monoolefins
WO1995014659A1 (en) Processes and catalyst compositions for hydrocyanation of monoolefins
EP1073520B1 (en) Hydrocyanation of olefins and isomerisation of nonconjugated 2-alkyl-3-monoalkenenitriles

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): BR CA CN ID JP KR SG

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
121 Ep: the epo has been informed by wipo that ep was designated in this application
WWE Wipo information: entry into national phase

Ref document number: 1998935733

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: KR

NENP Non-entry into the national phase

Ref country code: JP

Ref document number: 1999510967

Format of ref document f/p: F

NENP Non-entry into the national phase

Ref country code: CA

WWP Wipo information: published in national office

Ref document number: 1998935733

Country of ref document: EP

WWG Wipo information: grant in national office

Ref document number: 1998935733

Country of ref document: EP