WO1998041374A1 - Disposal system for plastic - Google Patents

Disposal system for plastic Download PDF

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Publication number
WO1998041374A1
WO1998041374A1 PCT/JP1997/000915 JP9700915W WO9841374A1 WO 1998041374 A1 WO1998041374 A1 WO 1998041374A1 JP 9700915 W JP9700915 W JP 9700915W WO 9841374 A1 WO9841374 A1 WO 9841374A1
Authority
WO
WIPO (PCT)
Prior art keywords
plastic
crushed
crushed pieces
specific gravity
crushing
Prior art date
Application number
PCT/JP1997/000915
Other languages
French (fr)
Japanese (ja)
Inventor
Nobuaki Arakane
Masakatsu Hayashi
Yoshiyuki Takamura
Tsutomu Hasegawa
Original Assignee
Hitachi, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi, Ltd. filed Critical Hitachi, Ltd.
Priority to PCT/JP1997/000915 priority Critical patent/WO1998041374A1/en
Priority to US09/381,378 priority patent/US6588597B2/en
Priority claimed from US09/381,378 external-priority patent/US6588597B2/en
Publication of WO1998041374A1 publication Critical patent/WO1998041374A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/06General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
    • B03B9/061General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0213Specific separating techniques
    • B29B2017/0286Cleaning means used for separation
    • B29B2017/0289Washing the materials in liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/66Recycling the material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the present invention relates to a composite plastic processing system for separating and recovering useful resources from a plastic composite product occupying most of general waste and a plastic bottle of container and packaging waste.
  • Plastic products include those that use composite plastics in which different types of plastics are combined in multiple layers and those that are formed by combining several types of plastics. Among them, the production of light, durable and sanitary plastic bottles is increasing rapidly. Therefore, the amount of plastic bottles, which are waste containers and packaging, in the large amount of general waste is increasing year by year. For PET (polyethylene terephthalate) bottles that belong to plastic bottles that were conventionally treated as general waste, urgent promotion of the use of recycled resources is urgently needed, and a system has been established that can promptly collect and recycle bottles. Is required.
  • the processing system at the recycling plant first cleans the collected plastic bottles and removes foreign substances such as aluminum caps.
  • the plastic bottle is then crushed into flakes to facilitate material selection from the composite material used in the plastic bottle.L
  • the crushed pieces from this plastic bottle are then washed with a flake washing machine using an Alririch cleaning solution.
  • the crushed fragments are sorted into two types: those that float in the specific gravity liquid and those that settle. After that, through a drying process, to separate the plastic into higher-purity plastic, the crushed pieces from which the low-density labels were removed by using wind power were used to prevent the mixing of various colored desinka and other labels. Collect as recycled material. Only the crushed pieces selected here are washed and dried again, and Collect as stick.
  • the specific gravity separation process using a specific gravity liquid in the above-described conventional technique has a problem that the selection rate (recovery rate) is poor.
  • the used plastic bottles that have been heat-shrinked are separated by material, and then crushed by material to improve the sorting operation and crushing efficiency.
  • the latter involves adding an inorganic powder material to the crushed PET bottle crushed pieces and using mechanical friction to select and collect the crushed pieces by material.
  • Both processing methods heat PET bottles to facilitate the separation of materials from the bottles, but the above separation method separates the materials by hand, and it takes human labor to process a large amount of plastic bottles. There is a problem of too much. The latter requires a step of washing the selected plastic and a step of collecting the inorganic powder material to remove the inorganic powder material adhering to the selected crushed pieces, which increases equipment costs.
  • An object of the present invention is to provide a plastic processing system that sorts and collects high-quality plastics by material so that used plastic bottles can be used as recycle materials.
  • Another object of the invention is to recover high quality plastics.
  • the purpose is to crush a composite plastic whose main material is made of plastic, and to apply mechanical impact force and frictional force to the crushed pieces crushed by this crushing device. This is achieved by providing a dry-type washing device, which can be used, and a sorting device that separates each plastic of the same system by utilizing the difference in specific gravity of the washed crushed pieces.
  • the other objects are a crushing step of crushing a composite material plastic whose main material is formed of plastic, a washing step of washing crushed pieces crushed by the crushing device, and a specific gravity of the washed crushed pieces.
  • a sorting step for separating each plastic of the same system by using the difference, wherein when switching to a composite plastic in which both or one or both of the color or the material of the composite plastic material to be treated is different, the washing or cleaning in each step This is achieved by providing a step of performing the following.
  • Figure 1 shows the flow of the plastic bottle processing system.
  • FIG. 2 is a schematic diagram of the processing system.
  • Figure 3 shows the flow of the plastic bottle processing system.
  • Figure 4 shows the flow of the plastic bottle processing system.
  • Fig. 5 is a schematic diagram of the metal sorting process in the plastic bottle treatment system.
  • FIG. 6 is a system flow of a pretreatment process.
  • Fig. 7 shows the operation flow when processing is performed by switching the plastic bottle of the product to be processed.
  • FIG. 8 is a diagram for explaining the details of the washing and sizing device.
  • FIG. 9 is a diagram illustrating details of the hydrocyclone.
  • Composite plastics include PP (polypropylene), PVC (polyvinyl chloride), and PUR (polyurethane) composites, PET (polyethylene terephthalate) and PP-composite plastic bottles, like automotive interior materials.
  • PP polypropylene
  • PVC polyvinyl chloride
  • PUR polyurethane
  • PET polyethylene terephthalate
  • PP-composite plastic bottles like automotive interior materials.
  • the composite plastic A plastic bottle will be described as an example.
  • PET polyethylene terephthalate
  • PP polypropylene
  • PE polyethylene
  • PS polystyrene
  • PVC polychlorinated
  • PET bottles are made of PET only and PET are used for the container, and PP is used for the neck.
  • Plastic film labels are used on containers to identify self and other products. Wound force, or paper label glued.
  • the PET bottle 6 is first put into the crusher 7, crushed to a particle size suitable for the sorting process in the subsequent process, and the crushed pieces of the PET bottle 6 are washed.
  • the plastic polisher 8 includes a screw 11 that rotates by the drive of the input unit 9 and the motor 10, a screen 12 that removes finely pulverized materials, and a discharge that periodically discharges crushed pieces larger than the screen. It is composed of a valve 13 and outlets 14 and 15 for discharging fragments.
  • the impact of the rotation of the screw blade 11 is applied to the crushed pieces of the PET bottle charged from the charging section 9, and the crushed pieces remaining at the outermost periphery of the screw wing 11 are combined with the screw wing 11 and the screen.
  • a frictional force is applied by compression of the crushed pieces that have stayed between 12 and inside the polishing machine 8.
  • the washing / rectifier 8 has a screw blade 11 driven and rotated by a motor 10 at the center of a cylindrical container, and an inlet 9 for charging plastic is provided at the upper part of the container.
  • a screen 12 is provided on the lower wall surface of the container to allow a particle having a particle size of about 1 mm or less to pass therethrough, and the material passing through the screen 12 is discharged to a discharge port 14.
  • a discharge valve 13 that automatically opens and closes periodically is provided on the downstream side of the flow of the crushed pieces at the bottom of the container.
  • the discharge valve 13 When the discharge valve 13 is opened, the plastic inside the container and the particle size becomes 1 Discharge 15 mm or more from the outlet. Air from the air cyclone flows from the inlet 9 to the outlet 14 inside the container.
  • crushed pieces of plastic When crushed pieces of plastic are introduced from the inlet 9, the crushed pieces falling into the container are conveyed to the downstream side by the rotation of the screw blades 11. If crushed pieces continue to be supplied, the density of crushed pieces that remain on the downstream side will increase, and pressure will be applied to the crushed pieces. Friction force is applied to the crushed pieces by friction. When an impact force and a frictional force are applied to these crushed pieces, the surface is polished, and a cleaning effect of removing dirt such as an adhesive adhered to the crushed pieces can be obtained. At the same time, the projections of the crushed pieces are polished to smooth the shape. That is, a sizing effect can be obtained.
  • the dirt and finely pulverized plastics removed from the crushed pieces by the washing and rectifying action pass through the screen 12 and are discharged from the discharge port 14 by the suction force of the air cyclone 16.
  • the discharge valve 13 is opened, and the crushed pieces are discharged from the discharge port 15 by the suction force of the blower 19.
  • the cleaning / rectifier 8 not only does not use the cleaning liquid as in the related art, but also has higher continuity than a batch process in which the cleaning / rectifier 8 is placed in a cleaning tank and cleaned.
  • the fine powder that has passed through the screen 12 with a particle size of about 1 mm or less is injected into the air-cyclone 16 from the discharge unit 14 by the suction force of the air-cyclone 16 in the wind separation process 4 .
  • the air cyclone 16 uses the swirling flow of air generated by driving the blower 16a to discharge gas with low specific gravity from above and solid with high specific gravity from below. You. As a result, crushed pieces of PET bottles are collected in the fine powder inlet 16b.
  • the crushed pieces from which the finely pulverized material has been removed contain plastic or paper labels made of various colored designs in addition to the plastic of the container and neck. Since it is necessary to collect plastic of the same color and the same material for collection, the label must be removed from the crushed pieces.
  • the wind separation device 17 and air-cyclone 18 provided in the wind separation process 4 are used.
  • Fragments with a particle size of 1 or more are discharged from the discharge unit 15 by the suction force of the blower 19 by periodically opening and closing the discharge valve 13 installed in the discharge unit 15, and the wind separator 17 Supplied to In the wind separator 17, an updraft is generated by the drive of the fan 18 a provided in the air-cyclone 18, and the low specific gravity L, plastic film, paper, etc. 8 and collected at the collection port 20.
  • PET and PP plastics which are fragments of high specific gravity that cannot be transported by the ascending airflow, are discharged from below and sent to the plastic sorting process5.
  • the material is sorted by using the difference in specific gravity between the specific gravity liquid and the plastic, and the PET (specific gravity 1.27) and PP (specific gravity 0.97) of the target plastic have a specific gravity of 1 Because water is around 0, water is used as the specific gravity liquid. Depending on the object to be sorted, a specific gravity liquid different from water may be used.
  • the plastic sorting process includes a stirring tank 21, a liquid cyclone 23 for sorting plastic, and fcK devices 26 and 30 for dewatering the sorted plastic.
  • the stirring tank 21 is composed of a water tank for storing water as a specific gravity liquid and a stirrer 21a, and stirs the plastic put into the water to remove bubbles adhering to the surface of the plastic while placing the plastic on the bottom of the water tank. Water and plastic are supplied to the hydrocyclone 23 by settling and facilitating transport of the plastic by the circulation pump 22.
  • the hydrocyclone 23 generates a swirling water flow due to the flow of water along the cylindrical wall surface, and at this time, forms a central air column of air sucked from a lower discharge portion, The water is discharged from the lower discharge part 23a and the upper discharge part 23b.
  • the mixed plastic of PET and PP is supplied to the hydrocyclone, the crushed pieces of high specific gravity PET are swirled on the wall of the hydrocyclone by the swirling water flow and discharged from the lower discharge section 23a, while the PP of low specific gravity is The crushed pieces are discharged from the upper discharge section 23b while rotating around the air column, and the ability to sort PET and PP is reduced.
  • the sorted PET crushed pieces are conveyed to the dehydrator 26 by the water amount adjuster 24 at a water amount suitable for transfer to the dehydrator 26, and excess water passes through the water amount adjusting plate 24a and is stored in the water tank. 2 5
  • the water in the water storage tank 25 is returned to the stirring tank 21 by the circulation pump 27 to circulate the water in the plastic sorting process.
  • the dehydrator 26 cuts off the water adhering to the PET crushed pieces by the high speed rotation of the rotating blades 26a, and collects it in the collection port 28.
  • the selected PP is supplied with excess water to a water storage tank 25 by a water amount adjuster 29, and is recovered at a recovery port 31 by the treatment of a dehydrator 30.
  • the hydrocyclone 23 was provided in a tangential direction with a cylindrical container having a conical discharge portion 23 a at the bottom, a cylindrical insertion tube 100 provided at the center of the container, and a container wall surface. It has an input port 101.
  • the water (specific gravity liquid) supplied from the inlet 101 generates a downward swirling flow 102 along the container wall, and an upward swirling flow 103 at the center.
  • the mixed plastic crushed pieces are supplied together with water into the container from the inlet 101, the PP plastic crushed pieces having a specific gravity of less than 1.0 are sucked into the upward swirling flow 103 (pushed out together with the water flow),
  • the inside of the insertion tube 100 rises and is discharged from the upper discharge part 23 b of the hydrocyclone. PET plastic fragments with a specific gravity greater than 1.0 are strongly swirled by the centrifugal force and swirled downward. It is discharged from the lower discharge part 23a without any change.
  • the mixed plastic crushed pieces are separated into those having a specific gravity larger than the specific gravity of water and those having a smaller specific gravity.
  • metals are selectively separated from a mixture of metals such as aluminum and plastic, upper and lower
  • plastic having a higher specific gravity than water is discharged from the upper discharge section, and only metals
  • the metal is separated from the plastic by discharging the water from the lower discharge part by putting it on the downward swirling flow.
  • the sorting performance was compared with the conventional technology.
  • the plastics used were PET and PP, and two types of plastic were used: coarsely crushed pieces that had been coarsely crushed by a crusher and sized crushed pieces.
  • the performance of the sorting device was compared using a specific gravity sorting device that sorts plastics only by floating up and down with respect to the specific gravity liquid. Table 1 shows the sorting performance of the combination of the crushed pieces and the sorting device. Sorting performance is compared with a recovery that indicates the quality of the plastic.
  • the crushed pieces are sorted by a conventionally known specific gravity (composite crushed pieces are put into slowly flowing water, and the crushed pieces are crushed more heavily than water.
  • the recovery rate is only 872%, whereas the coarse crushed pieces are dry-cleaned and sized. The result showed that the recovery rate increased by 4.2% even with the same sorter.
  • the sorting method was a hydrocyclone, it was 96.1% for coarsely crushed pieces, but 99.3% for sized crushed pieces, which was a practically acceptable result. The reason will be described below.
  • the particle size is adjusted, so that the adhesion rate of air bubbles is reduced, and the sorting / collection (recovery) power is greatly improved even with the conventional floating / sedimentation type specific gravity separator.
  • the liquid cyclone achieves a high recovery rate of 96.1% even with coarse crushed pieces, but unlike centrifugal separators of the sedimentation type based on the difference in specific gravity, the centrifugal force of the water flow is used as described above. For sorting. With this water flow, the crushed pieces that have undergone the dry washing and sizing process are almost free of bubbles, and a recovery rate of about 100% is obtained.
  • the target plastic bottles 32 are bottle containers without aluminum caps and rings, plastic or paper labels, and are made up of PET for the container and PP for the neck. It is a plastic bottle. This may be performed in the pre-processing step in the reprocessing plant, or may be separated by the consumer in advance.
  • the plastic bottle 32 supplied to the processing system 33 composed of the crushing process 2, washing and sizing process 3, and plastic sorting process 3 is crushed in the crushing process 2 into crushed pieces having a particle size suitable for sorting.
  • the crushed pieces are put into a dry washing and sizing step 3, where the dirt adhering to the plastic is removed, and the crushed pieces are sized in a smooth shape.
  • the washed and peeled crushed pieces are supplied to a plastic sorting step 5 where they are separated into PET and PP.
  • the plastic bottle 37 which is the target of the sorting process, has an aluminum cap or ring, attached with a plastic or paper label, a PET container for the container, and a PP for the neck. It is composed of
  • a plastic bottle 37 is processed by a processing system 39 composed of a crushing process 2, a washing and sizing process 3, a wind sorting process 4, a metal sorting process 38, and a plastic sorting process 5.
  • the composite crushed pieces used in the crushing step 2 are dry-washed in the washing and sizing step.
  • the composite crushed pieces treated in the washing and sizing step 3 are fed to the wind separator 17 in the wind sorting step 4 to be converted into plastic and paper labels with low specific gravity and plastic and metal with high specific gravity.
  • the labels are collected and collected by the air-cyclone 18 into the collection port 2 ().
  • the crushed pieces of plastic and metal from which the labels have been removed are put into a stirring tank 40 comprising a water tank and a stirrer 41 in the metal sorting step 38, and are stirred by the stirrer 41 in the water tank.
  • the settling of the crushed pieces to the inner bottom of the stirring tank 40 is promoted, and the circulating pump 42 discharges the crushed pieces from the stirring tank 40 to remove the liquid cyclone 4. Conveyed to 3.
  • a swirling water stream of water, which is a specific gravity liquid, is generated inside the hydrocyclone 43, and this water stream is a stream that swirls the wall of the hydrocyclone 43 and discharges water from the lower discharge portion 44, and a central portion.
  • the difference between the hydrocyclone 43 in the metal sorting process 38 and the hydrocyclone 23 in the plastic sorting process 5 is characterized by the balance of the amount of water discharged from above and below.
  • the liquid cyclone 43 which is divided into aluminum (specific gravity 2.7) and plastic (specific gravity 0.97 to 36), which has a higher specific gravity, has a large upward discharge so that only all plastic is discharged from above. Is given.
  • the separation of aluminum and plastic by hydrocyclone 4 The water is discharged from the lower discharge part 44, passes through the water amount regulator 47, and removes the water adhered to the aluminum by the dehydrator 48, and collects it in the recovery port 49.
  • the plastics are conveyed from the upper discharge section 46 to the plastic sorting process, and through the plastic sorting process 5 described above, the plastics are separated by PET and PP materials. Through these steps, plastic can be sorted and collected by plastic from plastic bottles containing aluminum.
  • FIG. Fig. 6 shows the flow of pretreatment in a treatment system for sorting and collecting plastic bottles by material.
  • Plastic bottles 55 are not limited to PET bottles, but are of various types made of PVC and PP. In addition, colorless and colored bottles are available.
  • the processing system 50 is a system having any of the processing functions described in Embodiments 1 to 4, and is used in combination with the preprocessing step 51 that enables advanced recovery processing from a plastic bottle. .
  • This pre-treatment step 51 is composed of the work steps of removing the aluminum cap 52, selecting the material of the bottle 53, and selecting the color of the bottle 5.
  • a processing method in which a PET bottle as a transparent container is selectively taken out from the plastic bottle 55 and the plastic is selected and collected by the processing system 50 will be described as an example.
  • the aluminum cap and aluminum ring attached to the bottle container are manually removed in the aluminum removal step 52, and metals are mixed into the collected plastic pieces.
  • This aluminum removal step 52 can also be configured by automatically cutting the neck of a pet bottle.
  • the plastic bottle container from which aluminum was removed is supplied to the container material selection process 53, and the spectroscopic method using near-infrared light is used.
  • the container material is selected by a plastic material identification device, and the container material is selected. By collecting them separately, plastics such as PVC (specific gravity: 1.25 to 1.36) and PET (specific gravity: 1.27) that are difficult to sort in the plastic sorting process 5 near the specific gravity are preliminarily separated.
  • the identification mark displayed on the plastic bottle can be read out by image processing for selection.
  • the PET containers whose materials have been selected are supplied to the container color selection process 54, and the color of the containers is determined by a plastic color identification device using an RGB comparison method of transmitted light. Sort and collect containers by color. Remove the cap from the plastic bottle 5 5 5 2, sort the material of the container 5 3, sort the color of the container 5 4, and supply the PET bottle of the transparent container taken out in the order of 4 to the processing system 50 to obtain high quality PET. Collect PP plastic.
  • FIG. Fig. 7 shows a system flow in which the processing system 50 switches to plastic bottles with different materials and containers of different colors in the pre-treatment process, and separates and collects the plastic in the processing system 50.
  • an operation method of the present system will be described by taking as an example a case where a PET bottle of a transparent container is processed in a process after processing a PET bottle of a colored container.
  • the processing system 50 When the processing system 50 is operated by switching from colored PET bottles to transparent PET bottles, the colored PET crushed pieces that were processed in the previous process adhered and remained inside each machine such as crushers and sorters.
  • the cleaning and cleaning of the treatment system 50 is performed to prevent the mixing of different-colored plastics into the collected plastics.
  • the colored plastic is blown off using an airbrush and the colored plastic is removed by cleaning each device.
  • the wet metal sorting process 38 and the plastic sorting process 5 the water in the water tank is replaced, and the colored plastic adhered is removed by cleaning each device.

Abstract

A disposal system for selecting and recovering reusable resources from used composite plastic comprising a crushing process, a washing and grain size adjusting process and a plastic selecting process. The composite plastic disposal system having combined the washing and grain size adjusting process in which mechanical impacts and frictional force are imparted to crushed plastic for washing it and adjusting the grain size thereof and the plastic selecting process in which a liquid cyclon is used can remarkably improve the accuracy in selecting plastic to be selected and recovered to thereby selectively obtain plastic of high purity, whereby it is possible to use recovered plastic as reusable resource material.

Description

明 細 書  Specification
プラスチックの処理システム  Plastic processing systems
技術分野 Technical field
本発明は、 一般廃棄物の多くを占めるプラスチックの複合製品や容器包装廃棄物の プラスチックボトルから、 有用資源を分別して回収する複合材プラスチックの処理シ ステムに関する。  The present invention relates to a composite plastic processing system for separating and recovering useful resources from a plastic composite product occupying most of general waste and a plastic bottle of container and packaging waste.
背景技術 Background art
プラスチック製品には材質の異なるプラスチックを多層に組合わせた複合ブラス チックを使用する物や数種類のプラスチックを組合せで成形する物などが有る。 中で も軽くて丈夫であり、 しかも衛生的なプラスチックボトルの生産量は急速に増加して いる。 従って、 多量に発生する一般廃棄物の中に占める容器包装廃棄物であるプラス チックボトルの廃棄量が年々増加している。 従来、 一般廃棄物として処理されていた プラスチックボトルに属する PET (ポリエチレンテレフ夕レート) ボトルは、 再生資源 の利用の促進が急務であり、 ボ卜ルの回収と再生を早急に実施できる体制の整備が求 められている。  Plastic products include those that use composite plastics in which different types of plastics are combined in multiple layers and those that are formed by combining several types of plastics. Among them, the production of light, durable and sanitary plastic bottles is increasing rapidly. Therefore, the amount of plastic bottles, which are waste containers and packaging, in the large amount of general waste is increasing year by year. For PET (polyethylene terephthalate) bottles that belong to plastic bottles that were conventionally treated as general waste, urgent promotion of the use of recycled resources is urgently needed, and a system has been established that can promptly collect and recycle bottles. Is required.
プラスチックボトルから再資源材料を回収する処理システムの従来技術としては環 境技術 (1996. vol25 P19〜P22)の ΓΡΕΤボトルリサイクルの現状と課題について」 に記 載された PETボトルの再生処理工場がある。  As a conventional processing system for collecting recycled materials from plastic bottles, there is a recycling plant for PET bottles described in Environmental Technology (1996.vol.25 P19 ~ P22) 現状 Current Status and Issues of Bottle Recycling ''. .
再生処理工場の処理システムは、 先ず回収したプラスチックボトルの洗浄とアルミ キャップ等の異物の除去を行う。 その後プラスチックボトルに使用される複合材から の材質選別を容易にするためフレーク状に破砕を行 L、、 このプラスチックボトルの破 砕片をアル力リ洗浄液を用いたフレーク洗浄機で洗浄し、 洗浄された破砕片を比重液 に浮遊する物と沈降する物の 2種類に選別する。 その後、 乾燥工程を経て更に高純度 のプラスチックになるよう選別するため、 様々な着色を施したデザィンカ、らなるラベ ルが混入しないよう、 風力を利用して比重の小さいラベルを除去した破砕片を再資源 材として回収する。 ここに選別された破砕片のみを再度洗浄 ·乾燥して、 有用なブラ スチックとして回収する。 The processing system at the recycling plant first cleans the collected plastic bottles and removes foreign substances such as aluminum caps. The plastic bottle is then crushed into flakes to facilitate material selection from the composite material used in the plastic bottle.L The crushed pieces from this plastic bottle are then washed with a flake washing machine using an Alririch cleaning solution. The crushed fragments are sorted into two types: those that float in the specific gravity liquid and those that settle. After that, through a drying process, to separate the plastic into higher-purity plastic, the crushed pieces from which the low-density labels were removed by using wind power were used to prevent the mixing of various colored desinka and other labels. Collect as recycled material. Only the crushed pieces selected here are washed and dried again, and Collect as stick.
上記従来技術では、 プラスチックに付着した汚れや臭いを洗浄するために大量の洗 浄水をブラスチックに噴射する洗浄方式を用 L、ているため、 大量の排水を処理システ ムから発生してしま L、、 排水による二次公害を考慮した排水処理にも設備投資が必要 となる。  In the above conventional technology, a large amount of washing water is sprayed plastically to wash dirt and odors attached to plastics, so large amounts of wastewater are generated from the treatment system. Also, capital investment is required for wastewater treatment considering secondary pollution caused by wastewater.
また、 上記従来技術における比重液による比重選別工程は選別率 (回収率) が悪い という問題がある。  Further, the specific gravity separation process using a specific gravity liquid in the above-described conventional technique has a problem that the selection rate (recovery rate) is poor.
また、 特開平 1 148517 号公報に記載した 「使用済みプラスチックボトルの処理方 法」 や特開昭 6卜 68207号公報に記載した ΓΡΕΤ ボトルからポリエステル樹脂再生原料 を回収する方法」 力、'知られている。  Also, there are known methods for treating used plastic bottles described in JP-A-1148517 and methods for recovering polyester resin recycled materials from bottles described in JP-A-68207. ing.
前者は加熱収縮させた使用済みのプラスチックボトルを材質別に分離した後、 材質 別に破砕する事で選別作業と破砕効率の向上を図っている。 後者は破砕した PET ボ卜 ルの破砕片に無機質粉体材料を加えて機械的摩擦作用を利用して破砕片を材質別に選 別 ·回収するというものである。  In the former, the used plastic bottles that have been heat-shrinked are separated by material, and then crushed by material to improve the sorting operation and crushing efficiency. The latter involves adding an inorganic powder material to the crushed PET bottle crushed pieces and using mechanical friction to select and collect the crushed pieces by material.
何れの処理方法も PETボトルを加熱してボトルからの材料分離を容易にするが、 前記 の分離方法は手作業で材質を分けており、 多量のプラスチックボトルを処理するには 人人手がかかりすぎるという課題がある。 後者は選別した破砕片に付着する無機質粉 体材料を除去するため選別したプラスチックを洗浄する工程や無機質粉体材料を回収 する工程などが必要となり設備費用が高くなる。  Both processing methods heat PET bottles to facilitate the separation of materials from the bottles, but the above separation method separates the materials by hand, and it takes human labor to process a large amount of plastic bottles. There is a problem of too much. The latter requires a step of washing the selected plastic and a step of collecting the inorganic powder material to remove the inorganic powder material adhering to the selected crushed pieces, which increases equipment costs.
本発明の目的は、 使用済みのプラスチックボトルを再資源材料として利用できる様 に、 高品質のプラスチックを材質別に選別 .回収を行うプラスチックの処理システム を提供することにある。  An object of the present invention is to provide a plastic processing system that sorts and collects high-quality plastics by material so that used plastic bottles can be used as recycle materials.
本発明の他の目的は、 高品質のプラスチックの回収を行うことにある。  Another object of the invention is to recover high quality plastics.
発明の開示 Disclosure of the invention
上記目的は、 主材料がプラスチックから形成される複合材プラスチックを破砕する 破砕装置と、 この破砕装置によって破砕された破砕片に機械的な衝撃力と摩擦力を加 える乾式の洗浄装置と、 この洗浄された破砕片の比重差を利用して同系統のプラス チック毎に分ける選別装置とを備えることによって達成される。 The purpose is to crush a composite plastic whose main material is made of plastic, and to apply mechanical impact force and frictional force to the crushed pieces crushed by this crushing device. This is achieved by providing a dry-type washing device, which can be used, and a sorting device that separates each plastic of the same system by utilizing the difference in specific gravity of the washed crushed pieces.
また、 上記他の目的は、 主材料がプラスチックから形成される複合材プラスチック を破砕する破砕工程と、 この破砕装置によって破砕された破砕片を洗浄する洗浄工程 と、 この洗浄された破砕片の比重差を利用して同系統のプラスチック毎に分ける選別 工程とを備え、 前記処理対象となる複合プラスチック材の色又は材質の両方若しくは 一方が異なる複合材プラスチックに切り換える際、 前記各工程の洗浄若しくは清掃を 行う工程を備えることにより達成される。  Further, the other objects are a crushing step of crushing a composite material plastic whose main material is formed of plastic, a washing step of washing crushed pieces crushed by the crushing device, and a specific gravity of the washed crushed pieces. A sorting step for separating each plastic of the same system by using the difference, wherein when switching to a composite plastic in which both or one or both of the color or the material of the composite plastic material to be treated is different, the washing or cleaning in each step This is achieved by providing a step of performing the following.
図面の簡単な説明 BRIEF DESCRIPTION OF THE FIGURES
第 1 図は、 プラスチックボトルの処理システムのフローである。 Figure 1 shows the flow of the plastic bottle processing system.
第 2図は、 処理システムの概略図である。 FIG. 2 is a schematic diagram of the processing system.
第 3図は、 プラスチックボトルの処理システムのフローである。 Figure 3 shows the flow of the plastic bottle processing system.
第 4図は、 プラスチックボ トルの処理システムのフローである。 Figure 4 shows the flow of the plastic bottle processing system.
第 5図は、 プラスチッ クボ トルの処理システムにおける金属選別工程の 概略図である。 Fig. 5 is a schematic diagram of the metal sorting process in the plastic bottle treatment system.
第 6図は、 前処理工程のシステムフローである。 FIG. 6 is a system flow of a pretreatment process.
第 7図は、 処理対象品のプラスチッ クボ トルを切り換えて処理する場合 の運転フロー。 Fig. 7 shows the operation flow when processing is performed by switching the plastic bottle of the product to be processed.
第 8図は、 洗浄 · 整粒装置の詳細を説明する図。 FIG. 8 is a diagram for explaining the details of the washing and sizing device.
第 9図は、 液体サイクロンの詳細を説明する図。 FIG. 9 is a diagram illustrating details of the hydrocyclone.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
本発明の一実施例を第 1図のプラスチックボトルの処理システムフローと図 2の処 理システム概略を用いて実施例 1を説明する。  First Embodiment A first embodiment of the present invention will be described with reference to the processing system flow of the plastic bottle of FIG. 1 and the outline of the processing system of FIG.
複合材プラスチックには自動車用内装材の様に PP (ポリプロピレン) 、 PVC (ポリ塩 化ビニル) 、 PUR (ポリウレタン) が複合した物や PET (ポリエチレンテレフタレー ト) や PP力複合したブラスチックボ卜ルが有るが本実施例では複合材プラスチックの プラスチックボトルを例に説明する。 Composite plastics include PP (polypropylene), PVC (polyvinyl chloride), and PUR (polyurethane) composites, PET (polyethylene terephthalate) and PP-composite plastic bottles, like automotive interior materials. However, in this embodiment, the composite plastic A plastic bottle will be described as an example.
飲料用、 食品用、 洗剤液用などに使用される主なプラスチックボトルの種類には、 PET (ポリエチレンテレフ夕レート) 、 PP (ポリプロピレン) 、 PE (ポリエチレン) 、 PS (ポリスチレン) 、 PVC (ポリ塩化ビニル) 等力、'有るカ^ 本実施例では使用済みブラ スチックボトルからの資源回収処理の一例として PETボトルを例に取り説明する。 一般的に PETボトルは、 材質が PETのみで成形されている物と容器部は PET、 首部が PP から成形されている物があり、 容器には自他商品識別用のプラスチックフィルム状 のラベルが巻かれている力、、 または紙のラベルが接着されている。  The main types of plastic bottles used for beverages, foods, detergent liquids, etc. are PET (polyethylene terephthalate), PP (polypropylene), PE (polyethylene), PS (polystyrene), and PVC (polychlorinated). In this embodiment, a PET bottle will be described as an example of a resource recovery process from a used plastic bottle. In general, PET bottles are made of PET only and PET are used for the container, and PP is used for the neck.Plastic film labels are used on containers to identify self and other products. Wound force, or paper label glued.
第 1図に示すプラスチックボトルに使用されているプラスチックを材質別に分けて 回収する処理システム 1は、 破砕工程 2、 洗浄 ·整粒工程 3、 風力選別工程 4、 ブラ スチック選別工程 5で構成される。  The processing system 1 shown in Fig. 1, which collects the plastic used in the plastic bottles by material, consists of a crushing process 2, a washing and sizing process 3, a wind sorting process 4, and a plastic sorting process 5. .
第 2図において、 PETボトル 6を先ず被砕機 7に投入して、 後工程の選別処理に適し た粒径に破砕を行 、、 PETボトル 6の破砕片を洗浄 ·整粒工程 3のスクリュ一式ブラス チック研磨機 8に供給する。 プラスチック研磨機 8は、 投入部 9とモータ 1 0の駆動 で回転するスクリュ一羽 1 1と、 微粉砕物を除去するスクリーン 1 2と、 スクリーン の目より大きな破砕片を定期的に排出する排出弁 1 3と、 破砕片を排出する排出口 1 4、 1 5によって構成されている。  In FIG. 2, the PET bottle 6 is first put into the crusher 7, crushed to a particle size suitable for the sorting process in the subsequent process, and the crushed pieces of the PET bottle 6 are washed. Supply to plastic polishing machine 8. The plastic polisher 8 includes a screw 11 that rotates by the drive of the input unit 9 and the motor 10, a screen 12 that removes finely pulverized materials, and a discharge that periodically discharges crushed pieces larger than the screen. It is composed of a valve 13 and outlets 14 and 15 for discharging fragments.
投入部 9から投入した PET ボトルの破砕片には、 スクリュー羽 1 1の回転により衝 撃力が加わり、 また、 スクリュー羽 1 1の最外周部に滞留する破砕片にはスクリュー 羽 1 1とスクリーン 1 2の間または研磨機 8の内部に滞留した破砕片同士の圧縮によ り、 摩擦力が加わる。 このように PETボトルの破砕片に衝撃力と摩擦力を加える事で、 破砕片の表面に付着したラベルや汚れを剥離する洗浄効果が洗浄水を使用しなくても 得られると共に、 破砕工程の処理だけでは破砕断面が粗形状である破砕片を滑らかな 形状に成形する整粒効果を得る。  The impact of the rotation of the screw blade 11 is applied to the crushed pieces of the PET bottle charged from the charging section 9, and the crushed pieces remaining at the outermost periphery of the screw wing 11 are combined with the screw wing 11 and the screen. A frictional force is applied by compression of the crushed pieces that have stayed between 12 and inside the polishing machine 8. By applying impact and frictional force to the crushed pieces of the PET bottle in this way, the washing effect of removing labels and dirt attached to the surface of the crushed pieces can be obtained without using washing water, and the crushing process The treatment alone has the effect of sizing the crushed pieces having a coarse crushed section into a smooth shape.
ここで第 8図を用いて洗浄 ·整粒機 8による乾式洗浄と整粒方法の原理を、 破砕機 7で破砕した PETと PPから成るぺッ 卜ボトルの破砕片を例にとって説明する。 洗浄 ·整流器 8は、 円筒状容器の中心部にモータ 1 0により駆動回転するスク リュー羽根 1 1を有し、 容器上部にはプラスチックを投入する投入口 9が設けられて いる。 容器下部壁面には、 粒径が約 1 mm以下のものを通過させるスクリーン 1 2力、'設 けられ、 このスクリーン 1 2を通過したものを排出口 1 4に排出する。 また、 容器下 部破砕片の流れ下流側には定期的に自動開閉を行う排出弁 1 3力、'設けられ、 この排出 弁 1 3が開くことで容器内部のプラスチックであって粒径が 1 mm以上のものを排出口 1 5力、ら排出する。 容器内部にはエアサイクロンによる空気が投入口 9から排出口 1 4に流れている。 Here, the principle of the dry washing and sizing method by the washing and sizing machine 8 will be described with reference to FIG. 8 by taking as an example a crushed piece of a PET bottle made of PET and PP crushed by the crusher 7. The washing / rectifier 8 has a screw blade 11 driven and rotated by a motor 10 at the center of a cylindrical container, and an inlet 9 for charging plastic is provided at the upper part of the container. On the lower wall surface of the container, a screen 12 is provided to allow a particle having a particle size of about 1 mm or less to pass therethrough, and the material passing through the screen 12 is discharged to a discharge port 14. In addition, a discharge valve 13 that automatically opens and closes periodically is provided on the downstream side of the flow of the crushed pieces at the bottom of the container. When the discharge valve 13 is opened, the plastic inside the container and the particle size becomes 1 Discharge 15 mm or more from the outlet. Air from the air cyclone flows from the inlet 9 to the outlet 14 inside the container.
プラスチックの破砕片を投入口 9から投入すると、 容器内に落下した破砕片はスク リュー羽根 1 1の回転によって下流側に搬送される。 さらに破砕片を供給し続けると 下流側に滞留する破砕片の密度が高くなり破砕片に圧力力、'加わることで、 破砕片同士 の衝突及び破砕片と容器壁面との衝突による衝撃力と、 摩擦による摩擦力が破砕片に 加わる。 これら破砕片に衝撃力と摩擦力が加わると表面が研磨されて、 破砕片に付着 した接着剤などの汚れを剥離.する洗浄効果を得ることができる。 また、 これと同時に 破砕片の突起部が研磨されて形状が滑らかになる。 すなわち、 整粒効果が得られるこ ととなる。  When crushed pieces of plastic are introduced from the inlet 9, the crushed pieces falling into the container are conveyed to the downstream side by the rotation of the screw blades 11. If crushed pieces continue to be supplied, the density of crushed pieces that remain on the downstream side will increase, and pressure will be applied to the crushed pieces. Friction force is applied to the crushed pieces by friction. When an impact force and a frictional force are applied to these crushed pieces, the surface is polished, and a cleaning effect of removing dirt such as an adhesive adhered to the crushed pieces can be obtained. At the same time, the projections of the crushed pieces are polished to smooth the shape. That is, a sizing effect can be obtained.
洗浄 ·整流作用により、 破砕片から削られた汚れやプラスチックの微粉砕物は、 ェ アーサイクロン 1 6による吸引力によって、 スクリーン 1 2を通過して排出口 1 4か ら排出される。 破砕片に十分な洗浄と整粒効果が得られると、 、 排出弁 1 3が開きブ ロワ 1 9による吸引力によって排出口 1 5から排出する。  The dirt and finely pulverized plastics removed from the crushed pieces by the washing and rectifying action pass through the screen 12 and are discharged from the discharge port 14 by the suction force of the air cyclone 16. When sufficient washing and sizing effects are obtained for the crushed pieces, the discharge valve 13 is opened, and the crushed pieces are discharged from the discharge port 15 by the suction force of the blower 19.
このように、 この洗浄 ·整流器 8は、 従来のように、 洗浄液を用いないばかりか、 洗浄槽に入れて洗浄するバッチ処理に比べ連続性が高まる。  As described above, the cleaning / rectifier 8 not only does not use the cleaning liquid as in the related art, but also has higher continuity than a batch process in which the cleaning / rectifier 8 is placed in a cleaning tank and cleaned.
第 2図において、 粒径 1mm 以下位のスクリーン 1 2を通過した微粉は排出部 1 4か ら風力選別工程 4のエア一サイクロン 1 6による吸引力で、 エア一サイクロン 1 6内 に投入される。 エアーサイクロン 1 6は、 ブロワ 1 6 a の駆動で生じる空気の旋回流 を利用して、 比重の小さい気体を上方から排出し比重の大きな固体を下方から排出す る。 この結果、 PETボトル破砕片の微粉カ洄収口 1 6 bに回収される。 In Fig. 2, the fine powder that has passed through the screen 12 with a particle size of about 1 mm or less is injected into the air-cyclone 16 from the discharge unit 14 by the suction force of the air-cyclone 16 in the wind separation process 4 . The air cyclone 16 uses the swirling flow of air generated by driving the blower 16a to discharge gas with low specific gravity from above and solid with high specific gravity from below. You. As a result, crushed pieces of PET bottles are collected in the fine powder inlet 16b.
微粉砕物を除去 (乾式洗浄) した破砕片には容器や首部のプラスチック以外に、 様々な色のデザィンからなるプラスチック製または紙製のラベルが混入しており、 PET ボトルから高品質のプラスチックを回収するには同色、 同材質のプラスチックを回収 する必要があることから、 破砕片の中からラベルを除去しなければならない。 ラベル の除去には、 風力選別工程 4に設けた風力選別装置 1 7とエア一サイクロン 1 8を用 いる。  The crushed pieces from which the finely pulverized material has been removed (dry-cleaning) contain plastic or paper labels made of various colored designs in addition to the plastic of the container and neck. Since it is necessary to collect plastic of the same color and the same material for collection, the label must be removed from the crushed pieces. To remove the labels, the wind separation device 17 and air-cyclone 18 provided in the wind separation process 4 are used.
粒径 1匪 以上の破砕片は、 排出部 1 5に設置した排出弁 1 3を定期的に開閉するこ とで送風機 1 9の吸引力によって排出部 1 5から吐き出され、 風力選別装置 1 7に供 給される。 風力選別装置 1 7内では、 エア一サイクロン 1 8に設けられたフアン 1 8 a の駆動によって上昇気流が発生しており、 比重の小さ L、プラスチックフィルムゃ紙類 などは上昇気流でエアーサイクロン 1 8に搬送され、 回収口 2 0に回収される。 一方、 上昇気流で搬送出来ない比重の大きい破砕片である PETと PPのプラスチックは下方か ら排出されて、 プラスチック選別工程 5に送出される。  Fragments with a particle size of 1 or more are discharged from the discharge unit 15 by the suction force of the blower 19 by periodically opening and closing the discharge valve 13 installed in the discharge unit 15, and the wind separator 17 Supplied to In the wind separator 17, an updraft is generated by the drive of the fan 18 a provided in the air-cyclone 18, and the low specific gravity L, plastic film, paper, etc. 8 and collected at the collection port 20. On the other hand, PET and PP plastics, which are fragments of high specific gravity that cannot be transported by the ascending airflow, are discharged from below and sent to the plastic sorting process5.
プラスチック選別工程 5では、 比重液とプラスチックの比重差を利用して材質別の 選別を行うカ、 対象となるプラスチックの PET (比重 1. 27) と PP (比重 0. 97) は、 比 重 1. 0 前後である事から比重液として水を利用している。 選別する対象によっては水 と異なる比重液を採用してもよい。  In the plastic sorting process 5, the material is sorted by using the difference in specific gravity between the specific gravity liquid and the plastic, and the PET (specific gravity 1.27) and PP (specific gravity 0.97) of the target plastic have a specific gravity of 1 Because water is around 0, water is used as the specific gravity liquid. Depending on the object to be sorted, a specific gravity liquid different from water may be used.
プラスチック選別工程は、 撹拌槽 2 1とプラスチックを選別する液体サイクロン 2 3と選別したプラスチックを脱水する fcK装置 2 6、 3 0から構成されている。  The plastic sorting process includes a stirring tank 21, a liquid cyclone 23 for sorting plastic, and fcK devices 26 and 30 for dewatering the sorted plastic.
撹拌槽 2 1は比重液である水を蓄える水槽と撹拌機 2 1 a から成り、 水中に投入し たプラスチックを撹拌してプラスチックの表面に付着した気泡を除去しながら水糟の 底部にプラスチックを沈降させて、 循環ポンプ 2 2によるプラスチックの搬送を容易 にする事で、 水とプラスチックを液体サイクロン 2 3に供給する。  The stirring tank 21 is composed of a water tank for storing water as a specific gravity liquid and a stirrer 21a, and stirs the plastic put into the water to remove bubbles adhering to the surface of the plastic while placing the plastic on the bottom of the water tank. Water and plastic are supplied to the hydrocyclone 23 by settling and facilitating transport of the plastic by the circulation pump 22.
詳細後述するように、 液体サイクロン 2 3は、 円筒状の壁面に沿う水の流れにより 旋回水流を生じ、 この時に下方排出部から吸い込んだ空気の気柱を中心部に形成して、 下方排出部 2 3 aと上方排出部 2 3 bから水を排出する。 液体サイクロンに PETと PP の混合プラスチックを供給すると、 比重の大きい PET の破砕片は旋回水流によって液 体サイクロンの壁面を旋回して下方排出部 2 3 a から排出され、 一方、 比重の小さい PPの破砕片は気柱周りを旋回しながら上方排出部 2 3 b より排出される事で、 PET と PPとの選別力 なわれる。 As will be described in detail later, the hydrocyclone 23 generates a swirling water flow due to the flow of water along the cylindrical wall surface, and at this time, forms a central air column of air sucked from a lower discharge portion, The water is discharged from the lower discharge part 23a and the upper discharge part 23b. When the mixed plastic of PET and PP is supplied to the hydrocyclone, the crushed pieces of high specific gravity PET are swirled on the wall of the hydrocyclone by the swirling water flow and discharged from the lower discharge section 23a, while the PP of low specific gravity is The crushed pieces are discharged from the upper discharge section 23b while rotating around the air column, and the ability to sort PET and PP is reduced.
選別された PET破砕片は、 水量調整機 2 4により脱水機 2 6への搬送に適した水量 で脱水機 2 6へ搬送され、 余分な水は水量調整板 2 4 a を通過して貯水槽 2 5に流出 する。 貯水槽 2 5の水は循環ポンプ 2 7により撹拌槽 2 1に戻され、 プラスチック選 別工程内の水を循環する。 脱水機 2 6は、 回転羽 2 6 a の高速回転により PET破砕片 に付着した水分を切り、 回収口 2 8に回収する。 同様に選別された PP も水量調整機 2 9により余分な水を貯水槽 2 5に流し、 脱水機 3 0の処理によって回収口 3 1で回収 される。  The sorted PET crushed pieces are conveyed to the dehydrator 26 by the water amount adjuster 24 at a water amount suitable for transfer to the dehydrator 26, and excess water passes through the water amount adjusting plate 24a and is stored in the water tank. 2 5 The water in the water storage tank 25 is returned to the stirring tank 21 by the circulation pump 27 to circulate the water in the plastic sorting process. The dehydrator 26 cuts off the water adhering to the PET crushed pieces by the high speed rotation of the rotating blades 26a, and collects it in the collection port 28. Similarly, the selected PP is supplied with excess water to a water storage tank 25 by a water amount adjuster 29, and is recovered at a recovery port 31 by the treatment of a dehydrator 30.
ここで液体サイクロン 2 3の分別原理を PETと PPの混合プラスチック破砕片を用 、 て第 9図により説明する。 液体サイクロン 2 3は、 下部に円錐形状の排出部 2 3 aを 有する円筒状の容器と、 容器中心部に設けられた円筒形の挿入管 1 0 0と、 容器壁面 の接線方向に設けられた投入口 1 0 1を有する。  Here, the principle of separation of the hydrocyclone 23 will be described with reference to FIG. 9 using a crushed plastic fragment of PET and PP. The hydrocyclone 23 was provided in a tangential direction with a cylindrical container having a conical discharge portion 23 a at the bottom, a cylindrical insertion tube 100 provided at the center of the container, and a container wall surface. It has an input port 101.
投入口 1 0 1から供給された水 (比重液) は、 容器壁面に沿った下降旋回流 1 0 2 を、 中心部には上昇旋回流 1 0 3を生じる。 水と共に混合プラスチック破砕片を投入 口 1 0 1から容器内部に供給すると、 比重が 1 . 0より小さい PPのプラスチック破砕 片は上昇旋回流 1 0 3に吸引され (水の流れと共に押し出され) 、 挿入管 1 0 0の内 部を上昇して液体サイクロンの上方排出部 2 3 bから排出される。 比重が 1 . 0より 大きな PET のプラスチック破砕片は、 旋回流による遠心力の作用を強く受けて下降旋 回流】 0 2に乗って容器内を下降し、 上方旋回流 1 0 3に吸引されることなく下方排 出部 2 3 aから排出される。 このような原理に基づいて、 混合プラスチック破砕片を 比重液である水の比重よりも大きなものと小さなものとに分別する。 また、 アルミ等 の金属類とプラスチックの混合体から金属類を選択的に分別する場合、 上方、 下方の 排出部の口径、 水量、 挿入管長さ等のパラメ一夕を変えて、 上昇旋回流の吸引力を制 御することで、 水よりも比重の大きなプラスチックを上方排出部から排出し、 金属類 のみを下降旋回流に乗せて下部排出部から排出することで、 金属類とプラスチックと を分別することができる。 The water (specific gravity liquid) supplied from the inlet 101 generates a downward swirling flow 102 along the container wall, and an upward swirling flow 103 at the center. When the mixed plastic crushed pieces are supplied together with water into the container from the inlet 101, the PP plastic crushed pieces having a specific gravity of less than 1.0 are sucked into the upward swirling flow 103 (pushed out together with the water flow), The inside of the insertion tube 100 rises and is discharged from the upper discharge part 23 b of the hydrocyclone. PET plastic fragments with a specific gravity greater than 1.0 are strongly swirled by the centrifugal force and swirled downward. It is discharged from the lower discharge part 23a without any change. Based on such a principle, the mixed plastic crushed pieces are separated into those having a specific gravity larger than the specific gravity of water and those having a smaller specific gravity. In addition, when metals are selectively separated from a mixture of metals such as aluminum and plastic, upper and lower By controlling the suction force of the upward swirling flow by changing the parameters such as the diameter of the discharge section, the amount of water, the length of the insertion pipe, etc., plastic having a higher specific gravity than water is discharged from the upper discharge section, and only metals The metal is separated from the plastic by discharging the water from the lower discharge part by putting it on the downward swirling flow.
本実施例における洗浄 ·整粒工程と液体サイクロンによるプラスチック選別工程を 組み合わせた効果を検証するため、 従来技術と選別性能を比較した。 対象のプラス チックは PETと PPとし、 ブラスチックの形状には破砕機で粗破砕したままの粗破砕片 と整粒した破砕片の 2種類を使用した。 また、 選別装置の性能比較を比重液に対する 浮沈のみでプラスチックを選別する比重選別装置を用い検討した。 この破砕片と選別 装置の組合せによる選別性能を表 1に示した。 選別性能はプラスチックの質を示す回 収率で比較する。  In order to verify the effect of combining the washing and sizing process in this example and the plastic sorting process using a hydrocyclone, the sorting performance was compared with the conventional technology. The plastics used were PET and PP, and two types of plastic were used: coarsely crushed pieces that had been coarsely crushed by a crusher and sized crushed pieces. In addition, the performance of the sorting device was compared using a specific gravity sorting device that sorts plastics only by floating up and down with respect to the specific gravity liquid. Table 1 shows the sorting performance of the combination of the crushed pieces and the sorting device. Sorting performance is compared with a recovery that indicates the quality of the plastic.
表 1  table 1
Figure imgf000010_0001
本実施例に示されるような乾式の洗浄 ·整粒工程を経な 、破砕片を従来知られてい る比重選別 (ゆつくり流れている水に複合破砕片を入れて、 水より比重の重い破砕片 は沈降し、 軽い破砕片は浮かぶという性質を利用した選別装置) に投入した場合、 回 収率は、 8 7 2 %しかならないのに対して、 粗破砕片を乾式の洗浄 ·整粒工程を介 させると、 同様の選別装置であっても回収率は 4 . 2 %も上昇する結果がでた。 また、 選別方法を液体サイクロンとすると、 粗破砕片の場合 9 6 . 1 %であったのが、 整粒 破砕片とすると 9 9 . 3 %と実用上問題のない結果となった。 この理由を以下説明する。 プラスチックボトルのように射出成形した肉厚の薄いプ ラスチックを破砕すると破砕機で切り裂 L、たプラスチックの破砕断面は粗形状になり、 また、 PET容器の破砕片は積層状の板力剥離しかかった様な形状となる。 この様な形状 のプラスチック破砕片を比重液を用い材質の比重差を利用する浮沈式の比重選別方法 で処理すると、 破砕断面や積層状の板と板の隙間に付着した気泡の除去力、'困難となり、 気泡の付着によってプラスチックの見掛けの比重力変化してしま 、選別性能が低下す る。 このため、 回収したプラスチックの純度が低く再資源材に適した質を保つ事が難 しくなる。
Figure imgf000010_0001
After passing through the dry washing and sizing steps as shown in this example, the crushed pieces are sorted by a conventionally known specific gravity (composite crushed pieces are put into slowly flowing water, and the crushed pieces are crushed more heavily than water. When the particles are settled and the lightly crushed pieces are put into a sorter, the recovery rate is only 872%, whereas the coarse crushed pieces are dry-cleaned and sized. The result showed that the recovery rate increased by 4.2% even with the same sorter. When the sorting method was a hydrocyclone, it was 96.1% for coarsely crushed pieces, but 99.3% for sized crushed pieces, which was a practically acceptable result. The reason will be described below. When a thin plastic injection molded like a plastic bottle is crushed, it is cut with a crusher.The crushed section of the plastic becomes coarse, and the crushed pieces of PET containers are peeled off by laminating sheet force. The shape looks like it hangs. If the plastic crushed pieces of such a shape are treated by a floating-sink type specific gravity selection method utilizing the specific gravity difference of the material using a specific gravity liquid, the crushed cross section and the ability to remove air bubbles attached to the gap between the laminated plates, It becomes difficult and the apparent specific gravity of the plastic changes due to the adhesion of air bubbles, and the sorting performance is reduced. For this reason, the purity of the recovered plastic is low and it is difficult to maintain the quality suitable for recycled materials.
これに対して乾式の洗浄 ·整粒工程を介した場合、 粒径が整うので気泡の付着率が 減少し従来の浮沈式の比重選別機でも選別率 (回収率) 力大幅に向上する。  On the other hand, in the case of the dry washing and sizing process, the particle size is adjusted, so that the adhesion rate of air bubbles is reduced, and the sorting / collection (recovery) power is greatly improved even with the conventional floating / sedimentation type specific gravity separator.
一方、 液体サイクロンでは、 粗破砕片であっても 9 6 . 1 %と高回収率を得るが、 単に比重差による浮沈式の比重選別機とは違 、上記したように水流による遠心力を利 用して選別を行っている。 この水流により、 乾式の洗浄 ·整粒工程を経た破砕片は気 泡が殆ど取り除かれほぼ 1 0 0 %の回収率を得るのである。  On the other hand, the liquid cyclone achieves a high recovery rate of 96.1% even with coarse crushed pieces, but unlike centrifugal separators of the sedimentation type based on the difference in specific gravity, the centrifugal force of the water flow is used as described above. For sorting. With this water flow, the crushed pieces that have undergone the dry washing and sizing process are almost free of bubbles, and a recovery rate of about 100% is obtained.
次に、 第 3図を用い第二の実施例を説明する。 第 3図はプラスチックボトルに使用 しているプラスチックを材質別に分けて回収する処理システムのフローを示している。 また、 対象とするプラスチックボトル 3 2は、 アルミ製のキャップやリング、 プラス チック製もしくは紙製のラベルが付着していないボトル容器であり、 容器部を PET、 首 部を PP力、ら構成するプラスチックボトルである。 これは、 再処理工場における前処理 工程で施しても構わないし、 予め消費者によって分別されても構わない。  Next, a second embodiment will be described with reference to FIG. Fig. 3 shows the flow of the processing system that collects the plastic used in plastic bottles by material. The target plastic bottles 32 are bottle containers without aluminum caps and rings, plastic or paper labels, and are made up of PET for the container and PP for the neck. It is a plastic bottle. This may be performed in the pre-processing step in the reprocessing plant, or may be separated by the consumer in advance.
破砕工程 2、 洗浄 ·整粒工程 3、 プラスチック選別工程 5で構成する処理システム 3 3に供給されたブラスチックボトル 3 2は、 破砕工程 2で選別処理に適した粒径の 破砕片に破砕され、 この破砕片を乾式の洗浄 ·整粒工程 3に投入して、 プラスチック に付着している汚れを剥離すると共に破砕片の破砕断面を滑らかな形状に整粒する。 そして、 洗浄 ·剥離処理した破砕片をブラスチック選別工程 5に供給して、 PET と PP に分別する。 これにより、 前述の第 1実施例の効果の他、 破砕されたアルミとプラス チックとを選別する工程が必要なくなるという効果がある。 The plastic bottle 32 supplied to the processing system 33 composed of the crushing process 2, washing and sizing process 3, and plastic sorting process 3 is crushed in the crushing process 2 into crushed pieces having a particle size suitable for sorting. The crushed pieces are put into a dry washing and sizing step 3, where the dirt adhering to the plastic is removed, and the crushed pieces are sized in a smooth shape. Then, the washed and peeled crushed pieces are supplied to a plastic sorting step 5 where they are separated into PET and PP. As a result, in addition to the effects of the first embodiment described above, plus the crushed aluminum This has the effect of eliminating the need for a step of selecting tics.
次に、 第 4図、 第 5図を用いて実施例 3を説明する。 第 4図はシステムのフローを 示し、 第 5図には金属分別工程の概略を示している。 また、 本選別工程で対象とする プラスチックボトル 3 7は、 アルミ製のキャップもしくはリング力、'装着されており、 プラスチック製のラベルもしくは紙製のラベルが付着され、 容器部が PET、 首部が PP から構成される物である。  Next, a third embodiment will be described with reference to FIGS. Fig. 4 shows the flow of the system, and Fig. 5 shows the outline of the metal separation process. In addition, the plastic bottle 37, which is the target of the sorting process, has an aluminum cap or ring, attached with a plastic or paper label, a PET container for the container, and a PP for the neck. It is composed of
破砕工程 2、 洗浄 ·整粒工程 3、 風力選別工程 4、 金属選別工程 3 8、 プラスチッ ク選別工程 5で構成される処理システム 3 9で、 プラスチックボトル 3 7を処理する。 破砕工程 2では際された複合破砕片は、 洗浄 ·整粒工程で乾式洗浄される。 この洗 浄 ·整粒工程 3で処理された複合破砕片は、 風力選別工程 4の風力選別機 1 7に投入 され、 比重の小さいプラスチック製及び紙製のラベルと比重の大きなプラスチックや 金属とに分けられ、 ラベルがエア一サイクロン 1 8によって回収口 2 ()に回収される。 一方、 ラベル類が除かれたプラスチックと金属の破砕片は、 金属選別工程 3 8の水槽 と撹拌機 4 1で構成する撹拌槽 4 0に投入され、 撹拌機 4 1による水槽内の撹拌に よって、 破砕片に付着した気泡の除去を行うと同時に破砕片の撹拌槽 4 0内底部への 沈降を促進させて循環ポンプ 4 2により、 撹拌槽 4 0の破砕片を排出して液体サイク ロン 4 3に搬送される。 液体サイクロン 4 3内部では比重液である水の旋回水流が生 じており、 この水流は、 液体サイクロン 4 3の壁面を旋回しながら下方の排出部 4 4 から水を排出する流れと、 中心部に設置された挿入管 4 5内を吸い上げられ上方の排 出部 4 6から水を排出する流れに分かれている。 また、 金属選別工程 3 8の液体サイ クロン 4 3とプラスチック選別工程 5の液体サイクロン 2 3の違いは、 上方と下方か ら排出する水量バランスによって特性が分かれており、 比重 1. 0 以上の水の比重より も大きいアルミ (比重 2. 7) とプラスチック(比重 0. 97〜し 36)に分ける液体サイクロ ン 4 3は、 上方から全てのプラスチックのみを排出する様に上方排出量の大きくなる 設定が施されている。  A plastic bottle 37 is processed by a processing system 39 composed of a crushing process 2, a washing and sizing process 3, a wind sorting process 4, a metal sorting process 38, and a plastic sorting process 5. The composite crushed pieces used in the crushing step 2 are dry-washed in the washing and sizing step. The composite crushed pieces treated in the washing and sizing step 3 are fed to the wind separator 17 in the wind sorting step 4 to be converted into plastic and paper labels with low specific gravity and plastic and metal with high specific gravity. The labels are collected and collected by the air-cyclone 18 into the collection port 2 (). On the other hand, the crushed pieces of plastic and metal from which the labels have been removed are put into a stirring tank 40 comprising a water tank and a stirrer 41 in the metal sorting step 38, and are stirred by the stirrer 41 in the water tank. In addition, while removing bubbles adhering to the crushed pieces, the settling of the crushed pieces to the inner bottom of the stirring tank 40 is promoted, and the circulating pump 42 discharges the crushed pieces from the stirring tank 40 to remove the liquid cyclone 4. Conveyed to 3. A swirling water stream of water, which is a specific gravity liquid, is generated inside the hydrocyclone 43, and this water stream is a stream that swirls the wall of the hydrocyclone 43 and discharges water from the lower discharge portion 44, and a central portion. It is divided into a flow of sucking up the inside of the insertion tube 45 installed in the water and discharging water from the upper discharge part 46. The difference between the hydrocyclone 43 in the metal sorting process 38 and the hydrocyclone 23 in the plastic sorting process 5 is characterized by the balance of the amount of water discharged from above and below. The liquid cyclone 43, which is divided into aluminum (specific gravity 2.7) and plastic (specific gravity 0.97 to 36), which has a higher specific gravity, has a large upward discharge so that only all plastic is discharged from above. Is given.
液体サイクロン 4 3によるアルミとプラスチックの選別により、 比重の大きなアル ミが下方排出部 4 4から排出され、 水量調整機 4 7を経て脱水機 4 8によりアルミに 付着した水分を除去して回収口 4 9に回収する。 プラスチック類は、 上方の排出部 4 6からプラスチック選別工程に搬送され、 前述のプラスチック選別工程 5を経てブラ スチック類を PETと PPの材質別に分ける。 これら工程を経ることにより、 アルミ力混 入するプラスチックボトルからプラスチックを材質別に選別 ·回収することができる。 次に、 第 6図を用いて実施例 4を説明する。 第 6図はプラスチックボトルを材質別 に選別 ·回収する処理システムにおける前処理のフローを示す。 The separation of aluminum and plastic by hydrocyclone 4 The water is discharged from the lower discharge part 44, passes through the water amount regulator 47, and removes the water adhered to the aluminum by the dehydrator 48, and collects it in the recovery port 49. The plastics are conveyed from the upper discharge section 46 to the plastic sorting process, and through the plastic sorting process 5 described above, the plastics are separated by PET and PP materials. Through these steps, plastic can be sorted and collected by plastic from plastic bottles containing aluminum. Next, a fourth embodiment will be described with reference to FIG. Fig. 6 shows the flow of pretreatment in a treatment system for sorting and collecting plastic bottles by material.
プラスチックボトル 5 5は、 PETボトルに限らず PVCや PP製の様々な種類のものが あり、 これに加えて色彩も無色のものや有色のボトルが出回っている。 処理システム 5 0は、 実施例 1乃至 4に記載された何れかの処理機能を有するシステムであり、 プ ラスチックボトルからの高度回収処理を可能とした前処理工程 5 1と組み合わせて使 用される。 この前処理工程 5 1はアルミキャップ除去 5 2、 ボトルの材質選別 5 3、 ボトルの色選別 5 の作業工程で構成されている。 本実施例では、 プラスチックボ卜 ル 5 5から透明容器の PET ボトルを選択的に取り出して処理システム 5 0にてプラス チックを選別 ·回収する処理方法を例に挙げる。  Plastic bottles 55 are not limited to PET bottles, but are of various types made of PVC and PP. In addition, colorless and colored bottles are available. The processing system 50 is a system having any of the processing functions described in Embodiments 1 to 4, and is used in combination with the preprocessing step 51 that enables advanced recovery processing from a plastic bottle. . This pre-treatment step 51 is composed of the work steps of removing the aluminum cap 52, selecting the material of the bottle 53, and selecting the color of the bottle 5. In the present embodiment, a processing method in which a PET bottle as a transparent container is selectively taken out from the plastic bottle 55 and the plastic is selected and collected by the processing system 50 will be described as an example.
プラスチックボトル 5 5を前処理工程 5 1に搬入すると先ずアルミ除去工程 5 2で ボトルの容器に装着しているアルミキャップとアルミ リングの除去を手作業で行い、 回収したプラスチック片に金属類が混入する事を防止する。 このアルミ除去工程 5 2 は、 ぺッ トボトルの首部を自動で切断することによつても構成することができる。 次 に、 アルミを取り除いたプラスチックボトルの容器を容器の材質選別工程 5 3に供給 して近赤外線による分光方式を用 t、たブラスチック材質識別装置により容器の材質選 別を行い、 容器を材質別に回収する事で PVC (比重 1. 25〜1. 36) と PET (比重 1. 27) の様に比重の近郊するブラスチック選別工程 5で選別処理が困難なプラスチックを予 め分けておく。 尚、 プラスチックボトルに表示された識別マークを画像処理により読 みとって選別することもできる。 次に材質選別された PET容器を容器の色選別工程 5 4に供給して透過光の RGB 比較方式を用いたプラスチック色識別装置により容器の色 選別を行い、 容器を色別に回収する。 プラスチックボトル 5 5からキャップ除去 5 2、 容器の材質選別 5 3、 容器の色選別作業 5 4の順によつて取り出した透明容器の PET ボトルを処理システム 5 0に供給することで高品質の PETと PPのプラスチックを回収 する。 When the plastic bottle 55 is carried into the pretreatment step 51, the aluminum cap and aluminum ring attached to the bottle container are manually removed in the aluminum removal step 52, and metals are mixed into the collected plastic pieces. To prevent This aluminum removal step 52 can also be configured by automatically cutting the neck of a pet bottle. Next, the plastic bottle container from which aluminum was removed is supplied to the container material selection process 53, and the spectroscopic method using near-infrared light is used.The container material is selected by a plastic material identification device, and the container material is selected. By collecting them separately, plastics such as PVC (specific gravity: 1.25 to 1.36) and PET (specific gravity: 1.27) that are difficult to sort in the plastic sorting process 5 near the specific gravity are preliminarily separated. The identification mark displayed on the plastic bottle can be read out by image processing for selection. Next, the PET containers whose materials have been selected are supplied to the container color selection process 54, and the color of the containers is determined by a plastic color identification device using an RGB comparison method of transmitted light. Sort and collect containers by color. Remove the cap from the plastic bottle 5 5 5 2, sort the material of the container 5 3, sort the color of the container 5 4, and supply the PET bottle of the transparent container taken out in the order of 4 to the processing system 50 to obtain high quality PET. Collect PP plastic.
尚、 アルミ除去工程 5 2と材質選別工程 5 3との処理順序を入れ換えると材質毎に アルミ除去工程 5 2が必要になってしまう。 このため、 この順序は入れ換えない方が 適当である。 材質選別 5 3と色選別 5 4とは入れ換えても差し支えない。  Incidentally, if the processing order of the aluminum removing step 52 and the material selecting step 53 is changed, the aluminum removing step 52 is required for each material. For this reason, it is better not to change this order. Material sorting 53 and color sorting 54 can be interchanged.
次に図 7を用いて実施例 7を説明する。 前処理工程で処理した材質 ·容器の色が異 なるプラスチックボトルに切り換えて処理システム 5 0で、 プラスチックを材して別 に分けて回収するシステムフローを図 7に示す。 本実施例では、 有色容器の PET ボト ルを処理した後工程で透明容器の PET ボトルを処理する事を例に取り、 本システムの 運転方法を説明する。  Next, a seventh embodiment will be described with reference to FIG. Fig. 7 shows a system flow in which the processing system 50 switches to plastic bottles with different materials and containers of different colors in the pre-treatment process, and separates and collects the plastic in the processing system 50. In this embodiment, an operation method of the present system will be described by taking as an example a case where a PET bottle of a transparent container is processed in a process after processing a PET bottle of a colored container.
有色から透明の PET ボトルに切り換えて処理システム 5 0を運転する際に、 破砕機 や選別機などの各機機内部に前工程で処理した有色の PET破砕片が付着して残留して いるため、 回収プラスチックに異色のプラスチックが混入することを防止する事を目 的に処理システム 5 0の洗浄と清掃 5 6を行う。  When the processing system 50 is operated by switching from colored PET bottles to transparent PET bottles, the colored PET crushed pieces that were processed in the previous process adhered and remained inside each machine such as crushers and sorters. The cleaning and cleaning of the treatment system 50 is performed to prevent the mixing of different-colored plastics into the collected plastics.
乾式の破砕工程 2、 洗浄 ·整粒工程 3、 風力選別工程 4においてはエアーブラシを 使用して有色のプラスチックを吹き飛ばし、 各機器を清掃する事で有色のプラスチッ クを除去する。 また、 湿式の金属選別工程 3 8、 プラスチック選別工程 5において水 槽内の水を交換したり、 各機器を清掃する事で付着した有色のプラスチックを除去す る。 洗浄と清掃作業によって有色のプラスチックを除去した処理システム 5 0に、 透 明容器の PETボトル 5 7を供給する事で透明の PETと PPを選別 ·回収する。  In the dry crushing process 2, the washing and sizing process 3, and the air separation process 4, the colored plastic is blown off using an airbrush and the colored plastic is removed by cleaning each device. In addition, in the wet metal sorting process 38 and the plastic sorting process 5, the water in the water tank is replaced, and the colored plastic adhered is removed by cleaning each device. By supplying a transparent PET bottle 57 to the processing system 50 from which colored plastic has been removed by washing and cleaning, transparent PET and PP are sorted and collected.
以上説明した、 これら実施例によれば、 プラスチックの選別における選別率を高く することができ、 また工程内で使用される水の再処理を減らすことができるという効 果を奏する。  As described above, according to these embodiments, it is possible to increase the sorting rate in the sorting of plastics, and to reduce the reprocessing of water used in the process.

Claims

請求の範囲 The scope of the claims
1 . 主材料がプラスチックから形成される複合材プラスチックを破砕する破砕装置と、 この破砕装置によって破砕された破砕片に機械的な衝撃力と摩擦力を加える乾式の洗 浄装置と、 この洗浄された破砕片の比重差を利用して同系統のプラスチック毎に分け る選別装置とを備えたプラスチックの処理システム。  1. A crushing device that crushes composite plastics whose main material is made of plastic, a dry-type cleaning device that applies mechanical impact and friction to the crushed pieces crushed by the crushing device, A plastic processing system comprising a sorting device that uses the difference in the specific gravity of the crushed pieces to separate the same type of plastic.
2 . 前記選別装置は、 液体式サイクロンである請求の範囲 1項記載のプラスチックの 処理システム。  2. The plastic processing system according to claim 1, wherein the sorting device is a hydrocyclone.
3. 主材料がプラスチックから形成される複合材プラスチックを破砕する破砕装置と、 この破砕装置によって破砕された破砕片に機械的な衝撃力と摩擦力を加える乾式の洗 浄装置と、 これら洗浄された破砕片の中から金属片を除去する装置と、 これら金属が 除去された破砕片の比重差を利用して同系統のプラスチック毎に分ける選別装置とを 備えたプラスチックの処理システム。  3. A crushing device that crushes composite plastics whose main material is made of plastic, a dry-type cleaning device that applies mechanical impact and friction to crushed pieces crushed by the crushing device, A plastic processing system comprising: a device for removing metal fragments from the crushed pieces; and a sorting device for separating the same type of plastic by utilizing a difference in specific gravity of the crushed pieces from which these metals have been removed.
4 . 前記金属片を除去する装置は液体式サイク口ンであり、 前記選別装置は液体式サ イク口ンである請求の範囲 3項記載のプラスチックの処理システム。  4. The plastic processing system according to claim 3, wherein the apparatus for removing the metal pieces is a liquid cycle mouth, and the sorting apparatus is a liquid cycle mouth.
5 . 主材料がプラスチックから形成される複合材プラスチックを破碎する破砕装置と、 この破砕装置によつて破砕された破砕片に機械的な衝撃力と摩擦力を加える乾式の洗 浄装置と、 この洗浄された破砕片の中から風力により比重の小さ 、破砕片を除去する 風力選別装置と、 この風力選別によって得られた破砕片の比重差を利用して同系統の プラスチック毎に分ける選別装置とを備えたプラスチックの処理システム。 5. A crusher that crushes composite plastics whose main material is made of plastic, a dry-type cleaning device that applies mechanical impact force and frictional force to crushed pieces crushed by the crusher, A wind separator that removes crushed fragments from the washed crushed fragments by wind power and a crusher that separates each plastic of the same system by using the difference in specific gravity of crushed fragments obtained by the wind separation With plastic processing system.
6 . 前記選別装置は液体式サイクロンである請求の範囲 5項記載のプラスチックの処 理システム。 6. The plastic processing system according to claim 5, wherein the sorting device is a hydrocyclone.
7 . 主材料がプラスチックから形成される複合材プラスチックを破砕する破砕装置と、 この破砕装置によつて破砕された破砕片に機械的な衝搫カと摩擦力を加える乾式の洗 浄装置と、 この洗浄された破砕片の中から風力により比重の小さい破砕片を除去する 風力選別装置と、 この風力選別によって得られた破砕片の中から金属片を除去する装 置と、 これら金属が除去された破砕片の比重差を利用して同系統のプラスチック毎に 分ける選別装置とを備えたブラスチックの処理システム。 7. A crushing device for crushing composite plastics whose main material is made of plastic, a dry cleaning device for applying mechanical impact and frictional force to the crushed pieces by the crushing device, A wind power sorting device that removes crushed fragments having a low specific gravity from the washed crushed fragments by wind power, a device that removes metal fragments from crushed fragments obtained by the wind power sorting, and a device that removes these metals. Using the difference in the specific gravity of the crushed pieces A plastic processing system with a separating device.
8. 主材料がプラスチックから形成される複合材プラスチックを破砕する破砕工程と、 この破砕装置によって破砕された破砕片を洗浄する洗浄工程と、 この洗浄された破砕 片の比重差を利用して同系統のプラスチック毎に分ける選別工程とを備え、 前記処理 対象となる複合プラスチック材の色又は材質の両方若しくは一方が異なる複合材プラ スチックに切り換える際、 前記各工程の洗浄若しくは清掃を行う工程を備えたプラス チックの処理方法。  8. A crushing step of crushing composite plastics whose main material is made of plastic, a washing step of washing crushed pieces crushed by the crusher, and a crushing step using the specific gravity difference of the washed crushed pieces. And a step of performing washing or cleaning in each of the steps when switching to a composite plastic in which both or one or both of the color and the material of the composite plastic material to be processed are different. Plastic processing method.
PCT/JP1997/000915 1997-03-19 1997-03-19 Disposal system for plastic WO1998041374A1 (en)

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