METHOD AND APPARATUS FOR CLEANING LIQUID PROCESS PIPES
BACKGROUND OF THE INVENTION
The present invention relates to an improved method and apparatus for cleaning liquid dispensing systems, and in particular, to such liquid dispensing systems associated with dispensing beer in hotels and clubs.
DESCRIPTION OF THE PRIOR ART
Beer and wine dispensing systems, particularly in larger hotels and clubs, involve substantial lengths of piping to convey the liquids from the cellar rooms to the dispensing position usually located at the service bar. Alcoholic drinks are produced by fermenting sugars with particular strains of yeast, and therefore, bacterial growth tends to occur within the piping of the dispensing system in the direction of fluid flow. This growth gives rise to blockage problems and also provides a potential health risk.
This bacterial growth has proven difficult to remove with past cleaning methods, which generally involve passing cleaning fluids, in the direction of normal flow through the liquid dispensing system. These methods often fail to remove all of the bacterial build up within the pipes, such that the remnants provide an impetus for future growth. An attempt to overcome this problem is disclosed in AU-B-64636/94, which discloses a method and apparatus to cause a cleaning fluid to flow through a liquid dispensing system in alternate and successive directions. However, this technique is still not entirely successful in removing all the bacterial build up.
There are two distinct types of fluid flow that are inherent when a fluid is flowing through a pipe. The first is laminar flow, which flows in a uniform manner with the fluid in the centre of the pipe moving at the highest velocity. The second is turbulent flow, which does not flow uniformly and does not have a particular point of highest velocity. Because the growth of the bacteria originates at the sides of the pipe, it would be advantageous to pass a fluid, flowing with a turbulent nature, through the pipe, as this would create a scrubbing effect, removing the bacteria from the pipe walls.
Whether a fluid flows in a turbulent or laminar manner is purely dependent on the physical properties of the fluid and the velocity at which it is moving. In essence, to increase turbulent flow, the velocity of the fluid passing through the pipe must be increased. Also, a fluid, which comprises a mixture of a liquid and a gas, will exhibit turbulent flow at different velocities than a fluid made up of the liquid only.
SUMMARY OF THE INVENTION
The present invention seeks to overcome the disadvantages of the prior art by providing a method and apparatus for cleaning a liquid dispensing system that involves passing a fluid with a turbulent nature through said liquid dispensing system.
In one broad form, the present invention provides a method of cleaning a liquid dispensing system comprising causing a cleaning fluid to flow in a turbulent manner through said system.
Preferably, said turbulent manner is effected by causing said fluid to flow at a high velocity through said system.
Preferably, said cleaning fluid comprises a liquid and/or a gas.
In a preferred form, said cleaning method includes causing said fluid to flow in the opposite direction to the usual flow of the liquid dispensing system.
In a preferred form, said fluid comprises water, a cleaning agent and a gas.
Preferably, the gas is CO2 or another appropriate gas having similarly inert qualities with the liquid to be dispensed.
In another preferred form, the said method of cleaning includes an initial rinsing step, whereby, the said liquid dispensing system is flushed of any residue process liquids.
In another preferred form, said method of cleaning further comprises a soaking step,
whereby, said fluid remains within the said liquid dispensing system for a predetermined time, thereafter, again causing said fluid to flow in the opposite direction to the usual flow of the liquid dispensing system.
In another preferred form, said method of cleaning further comprises a rinsing step, which includes, replacing said fluid with a rinsing fluid, and, causing said rinsing fluid to flow in the opposite direction to the usual flow of the liquid dispensing system.
In another preferred form, said rinsing fluid comprises of a mixture of water with an inert gas.
In another preferred form, said method of cleaning further comprises a water rinsing step, which includes, replacing said rinsing fluid with water, and, causing said water to flow in the opposite direction to the usual flow of the liquid dispensing system.
In another preferred form, said method of cleaning further comprises the final step of removing all liquids from said liquid dispensing system and flushing said system with a gas, so as to displace any remaining liquids and to render said liquid dispensing system dry.
In a more preferred form, said liquid dispensing system also comprises a recycle line, causing said fluid or rinsing fluid or water to flow in a continuous cycle flowing in the opposite direction to the usual flow in the liquid dispensing system.
In another broad from, the present invention provides a method of cleaning a liquid dispensing system comprising the steps of:
(a) flushing said liquid dispensing system of any residue process fluids;
(b) introducing a fluid, which comprises of a liquid and a gas, into said liquid dispensing system, whereby, the velocity is high enough to cause a turbulent flow;
(c) soaking said liquid dispensing system for a predetermined time, thereafter, again causing said fluid to flowthrough said liquid dispensing system;
(d) rinsing said liquid dispensing system with a fluid comprising of water and an inert gas;
(e) rinsing said liquid dispensing system with water;
(f) removing all liquids from said liquid dispensing system and flushing said system with a gas so as to displace any remaining liquids and to render said liquid dispensing system dry.
In a preferred form, said method of cleaning comprises a fluid flow direction that is in the opposite direction to the usual flow of the liquid dispensing system.
In yet another preferred form the invention provides an apparatus for cleaning a liquid dispensing system, wherein said apparatus comprises means for causing a cleaning fluid to flow in a turbulent manner through said liquid dispensing system.
Preferably, said turbulent flow is effected by causing said fluid to flow at a high velocity through said system.
In a preferred form, said apparatus includes a pumping means whereby, said fluid maybe pumped in the opposite direction to the usual flow of the liquid dispensing system.
In another preferred form, said apparatus includes means by which a fluid comprising of a liquid and a gas can be formulated and injected into said pumping means.
In another preferred form, said apparatus includes a recycling means, whereby, said fluid or rinsing fluid or water can flow continuously in the opposite direction to the usual flow of the liquid dispensing system.
In a more preferred form, said liquid dispensing system is typically those utilised for dispensing beer and other similar fluids where a build up of bacteria within the system is inherent.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more fully understood from the following detailed description of a preferred but non limiting embodiment thereof, described in connection with the accompanying drawing, labelled Fig. 1, in which is shown a diagrammatic representation of the apparatus of the present invention is illustrated.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Fig 1. depicts a diagrammatic representation of a cleaning apparatus 1. It comprises of a holding tank 2, a detergent tank 3, a compressor 4 and a pump 5. The compressor 4 is connected to an inert gas source 6 by way of line 7 and the holding tank 2 is supplied with water via line 8 from the water mains 9. Lines 10 and 11 , leading from the holding tank 2 and the detergent tank 3 respectively, are joined at line 12 which is fed into the pump 5. Line 13 leads from the pump, joining with line 7 at line 14 which leads into the liquid dispensing system. A recycle line 15 leading from the exiting end of the liquid dispensing system splits into two lines 16 and 17. Line 16 leads to the drain 18, and line 17 leads back into the holding tank 2. A level sensor 19 is attached to the holding tank.
After connection of the cleaning apparatus 10 via lines 14 and 15 to either ends of a liquid dispensing system, a cleaning agent such as detergent is deposited into tank 3 and operation of the apparatus 10 is initiated. The solenoid valve 20 is opened to emit water from the mains 9 into the holding tank until the level sensor 19 is triggered. The rinse cycle then commences, in which, solenoid valves 20, 21 and 22 are opened and the pump 5 pumps water through the liquid dispensing system which drains via line 16, purging the system of any residual process fluids. The water is pumped in the opposite direction to the usual flow of the liquid dispensing system. The rinsing period continues for a predetermined time as set and usually extends for a period of approximately 10 minutes.
Once rinsing has finished, the wash cycle commences. Valves 22 and 20 are shut off, valve 21 remains open and valves 23 and 25 are opened. A needle valve 26 in line 11, regulates the flow of detergent into the wash cycle. Water from the holding tank passes along line 10, where detergent is added from line 11. The fluid then passes along line 12 into the pump 5 where it is pushed through the liquid dispensing system via lines 13,14 and is recycled back into the holding tank via lines 15, 17. This forward wash extends for a period of approximately 20 minutes and fluid is pumped through in the opposite direction to the usual flow of the liquid dispensing system.
On completion of the wash cycle a soaking period occurs, lasting approximately 50 minutes in which the fluid from the initial wash cycle is left stagnant, within the liquid
dispensing system. During this time all valves are closed and the pump is switched off.
Once the soaking time is completed, a gas scrubbing cycle commences. Valves 21, 23 and 28 are opened and the compressor 4 and pump 5 are switched on. Fluid passing through the pump 5 is mixed at point 28 with air travelling along line 7 coming from the gas supply and compressor. This mixture of liquid and gas is pumped into the liquid dispensing system via line 14 and recycled via lines 15,17. The gas within the mixture helps create a fluid with turbulent flow characteristics at a lower velocity, and this turbulent character aids in the scrubbing at the sides of the pipes within the liquid dispensing system. Again this cycle flows in the opposite direction to the usual flow of the liquid dispensing system. This cycle lasts approximately 20 minutes.
After the scrubbing cycle, the liquid dispensing system is subject to two rinses. The first involves a gas scrubbing rinse, in which, valve 23 is closed and valves 20 and 22 are opened. Water is taken directly from the mains where it is pumped and mixed with a gas at point 28 whereby, it is pushed through the liquid dispensing system via line 14. The fluid is drained via lines 15 and 16 instead of being recycled. This operates for a period of 10 minutes and on completion the second rinse commences.
The second rinse is a water rinse in which clean water is pumped around the liquid dispensing system. Valve 27 is closed and the compressor is switched off. The water is pumped via lines 13, 14 around the liquid dispensing system where it is drained via lines 15 and 16.
Finally, the liquid dispensing system is subject to a gas drying cycle, to purge the system of any unwanted fluids. All valves are closed except for 27, 21 and 22 and the pump and compressor are switched off. The gas passes through the liquid dispensing system via lines 13,14 and is released to the atmosphere via lines 15,16. This lasts for approximately 20 seconds.
It will be therefore appreciated that the present invention provides a unique method and apparatus for cleaning liquid dispensing systems. It will be appreciated that various
alterations and modifications to the method and/or apparatus may be made. The apparatus described above may be operated in a number of different cycles with the time within cycles being varied by the operator. Alternative valving arrangements may also be used to effect the different cycles. All such variations and modifications should be considered to fall within the scope of the invention as broadly hereinbefore described and as hereinafter claimed.