WO1998022262A1

WO1998022262A1 - A socket for a socket wrench

Info

Publication number: WO1998022262A1
Application number: PCT/IE1997/000079
Authority: WO
Inventors: Noel John O'brien; Patrick Michael O'brien
Original assignee: Brien Noel John O; Brien Patrick Michael O
Priority date: 1996-11-21
Filing date: 1997-11-21
Publication date: 1998-05-28
Also published as: EP0939686B1; AU5407798A; EP0939686A1; DE69714603D1

Abstract

The invention provides a socket (2) mounted on the actuating handle (4) of a socket wrench. The socket (2) comprises a hollow body member (10) housing a number of individual sockets (15, 16, 17, 18, 19, 20) which individual sockets can be moved inwards into the hollow body member (10) to provide a socket of the correct size to engage a hexagonal bolt or nut. There is thus no longer the need to provide a number of sockets for placing on the socket wrench. The one socket will accommodate a large number of sizes.

Description

"A Socket for a Socket Wrench"

Introduction

The present invention relates to socket wrenches and in particular to the sockets forming part of such socket wrenches .

It is well known to provide a wrench in the form of a socketed head having a hollow end to fit over a multi- sided head of a nut or bolt, generally a hexagonally sided nut or bolt. The socket may be permanently attached to an actuating handle in which case generally only one size or at most only two sizes of sockets may be provided, or there is provided a plurality of removable socket heads or as they are more generally called sockets. The latter type of wrench namely one comprising a handle and a plurality of removable sockets is the more commonly provided type of socket wrench since the latter is more versatile allowing a plurality of sizes of nut or bolt to be handled by the one set of sockets. Indeed, the term "a set of sockets" is commonly used to include not just the socket heads or sockets per se, but also the combination of the socket heads and the actuating handle, which actuating handle in turn often comprises a rod having pivotally mounted on one end thereof a square sectioned male spud, each individual socket having on the end opposite to its hexagonally formed portion a square sectioned hole or more properly socket adapted to receive the socket.

The versatility of sets of sockets has long been appreciated, however, the main disadvantage with them is that they tend to be mislaid. There is nothing more frustrating for a workman than to find when he goes to look for a particular socket that it is unavailable to him or her. It may simply have been mislaid previously in which case there is no possibility of using it immediately, or, alternatively it has been mislaid in around the workplace requiring a search to be carried out and therefore delay.

A further minor problem is when one wishes to use more than one size of socket one is forced to carry on one's person possible sizes of sockets so that they may be available when required.

Another problem with using sets of sockets is that it is necessary to provide a large number of sockets to accommodate a wide range of size of hexagonal bolts and nuts . This problem is exacerbated in countries where previously some other standard for size of bolt head or nut head was used such as imperial rather than the metric sizes more commonly used now.

Attempts have been made in the past to provide a socket for a socket wrench which will overcome these problems. A typical example of these attempts is a socket imitating wrench carrying a plurality of pins which are movable inwards against individual spring biasing so that a bolt head after the socket is pushed onto it is subsequently surrounded by the pins remaining. Such a wrench is sold under the brand name GATOR GRIP. Unfortunately these pins do not provide adequate grip on the bolt head, the pins damage the bold head, the pins do not transmit the torque adequately or positively, the pins fail under high torque and finally, the so-called socket wrench will in many instances grip the nut off centre with respect to the applied torque. Generally speaking it is an unsatisfactory construction. The present invention is directed towards overcoming these and other problems .

Statements of Invention

The invention provides a socket for a socket wrench of the type comprising an actuating handle carrying the socket characterised in that the socket is a multi-part socket of at least two nesting individual sockets, an inner socket being movable axially inwards relative to the next outer socket to expose said outer socket for use.

It will be appreciated that there is considerable advantage in having a set of nesting sockets, instead of having to carry a large number of separate sockets on one's person. For example, if there are three sockets, it is possible to push two of the sockets inside the outermost socket and similarly it is possible to push the outermost socket backwards and pull the innermost socket outwards, leaving the outermost and intermediate sockets both nesting rearwardly of the outwardly projecting innermost sockets .

Ideally it will be appreciated that there will be more than two nesting sockets. In general there will be a plurality of nesting sockets.

Preferably each nesting socket engages resiliently the other nesting socket or sockets, to require positive disengagement and reinforcement thus preventing the sockets from falling in and out of engagement by providing a force fit of an inner socket within the outer socket. One way of achieving this is to provide on each socket a spring on the outer surface thereof to engage on the inner surface of the next outermost socket. Various forms of springs may be provided such as are often seen conventionally in socket sets being resiliently mounted ball bearings or the like, indeed anything which provides a resistance against relative movement is sufficient.

Ideally the springs when used vary in strength decreasing from the outermost socket to the innermost socket of the set to ensure when the innermost socket is pushed inwards within the other socket, that the other socket it will not carry the outermost sockets with it.

In another embodiment of the invention, each of the nesting sockets is biased outwardly, preferably by means of a spring. For example, each movable socket may be connected to a rear of the outermost socket by means of a helical spring thus providing in the central portion of the outer socket a nest of helical springs each of which biases a corresponding socket outwardly or alternatively they may be biased in a cascade effect.

Ideally, restraining means in the form of a stop are provided to prevent a nesting socket fully withdrawing from its surrounding sockets. The advantage of this is that it is then impossible to lose the sockets of the set.

In one embodiment of the invention, an exposed end of each socket is bevelled inwardly. Further, each successively smaller socket in a nest will be slightly recessed with respect to an adjacent larger socket.

In a particularly preferred embodiment of the invention, there is provided a socket comprising two separate sets of sockets axially spaced apart within an elongate body member and an adaptor for engaging over each end of the body member, the adaptor terminating in an actuating handle engaging socket. The advantage of this is that pushing a socket or sockets from one end into the other end will naturally push out the socket or sockets from the other end. A further advantage in having sockets at both ends is that in addition to providing a versatile range of sockets it is also possible to provide for example metric and imperial sized sockets in the one set which is exceptionally advantageous. For example, having fourteen sockets from 6mm to 32mm means that while fitting fourteen sizes exactly you are only 1mm out on the intermediate sizes. The same will apply to imperial sizes.

Ideally each external surface surrounding the end portion is regular sided to form a male portion to engage a female socketed portion of a handle or an adaptor for mounting on the handle. This, it will be appreciated is advantageous, because it means that an easy connection between a handle and the body portion may be achieved.

Ideally the body portion itself has each end portion in the form of a socket thus utilising the body member itself as a socket.

In one embodiment of the invention the handle is a two- part handle comprising a rod having pivotally mounted on one end thereof a square sectioned male spud and a hollow adapter sleeve, one end of which is socketed to engage the external surface of a set of nesting sockets and the other end of which is socketed to receive the male spud. The advantage of this is that now the conventional handle of a conventional set of sockets may be used.

In another embodiment of the invention instead of providing a hollow adapter sleeve the innermost socket of a set of sockets is dimensioned to receive the spud of the handle. In this way it is even more versatile than could be possibly envisaged in that it is now possible to provide in effect a socket that can be used with any conventional actuator handle.

One of the particular advantages of the present invention is that where a wide range of sizes of sockets are required, they can be relatively easily provided.

The invention also provides a socket wrench of the type comprising a socket having a hollow end to fit over a multi-sided nut or bolt and an actuating handle, characterised in that the hollow end is provided with a plurality of pins which are movable between an extended position and a depressed position.

Detailed Description of the Invention

The invention will be more clearly understood from the following description of an embodiment thereof given by way of example only with reference to the accompanying drawings in which :-

Fig. 1 is an partially exploded perspective view of a socket with part of a socket wrench;

Fig. 2 is a partially cut-away view of portion of an individual socket of Fig. 1;

Figs. 3(a), 3(b) and 3(c) illustrates the socket of Fig. 1 in use;

Figs. 4 and 5 illustrate the socket also in use;

Fig. 6 is a perspective view of an assembled socket wrench according to the invention. Fig. 7 is an exploded perspective view of another socket and part of an actuating handle according to the invention;

Fig. 8 is an exploded view of a still further socket and part of an actuating handle according to the invention; and

Fig. 9 is a sectional view through another socket according to the invention.

Referring to the drawings and initially to Figs. 1 to 6 thereof there is illustrated portion of a socket for a socket wrench the socket being indicated generally by the reference numeral 1 comprising two sets of sockets indicated by the reference numeral 2, including a hollow adapter 3 and portion of an actuating handle 4. The actuating handle 4 may house a ratchet mechanism as is common and is of generally conventional construction and the sockets according to the invention are for use with such handles which is obvious unless otherwise stated.

The two separate sets of sockets 2 are housed within a hollow body member 10 having two opposed end portions 11 on either side of a hollow central portion 12. Each end portion 11 itself forms a hollow socket and has a hexagonal outer surface 13. A plurality of individual nesting sockets 15, 16, 17, 18, 19 and 20 are provided in each end portion 11. The individual socket 15 is the innermost socket and the individual socket 20 is the outermost socket. While the innermost socket 15 is an inner socket with respect to the next individual socket 16 in which it nests and the socket 16 therefore forms with respect to the innermost socket 15 an outer socket, the outer socket 16 in turn becomes an inner socket with respect of the next outer socket 17 which is therefore an outer socket with respect to the inner socket 16. It will be noted that only one set 2 of sockets is illustrated. Each socket 15-20 carries a spring 21, not all of which are shown. In effect the spring 21 forms a force-fit between an inner and outer socket. Each socket 15 to 20 inclusive nests inside its next outer socket, thus as stated above the socket 15 nests inside the socket 16, the socket 16 nests inside the socket 17, and so on. Each socket is provided with a stop 22 which engages in a slot 23 in its next outer socket. The stops 22 and slots 23 thus provide restraining means preventing full withdrawal in an axially outwards direction. Not all of these stops 22 or slots 23 are illustrated. It will be noted that each spring 21 engages a recess 24 in its next adjacent socket.

The adapter 3 comprises a hexagonally socketed hollow head 30 terminating in a square sectioned end hole 31 which is adapted to engage a square section spud 32 which is pivotally mounted by a pin 33 on the handle 4 only portion of which is shown. It will be appreciated in use that the adapter 3 and handle 4 may engage the hexagonal outer surface 13 to rotate the socket wrench 1 as illustrated in Fig. 6.

When all the sockets 15-20 nest inside the body member 10 it will be noted that no sockets 15-20 will project into the central portion 12. To select a particular size of socket, for example the sockets of lower or smaller size i.e. if you wish to select socket 18, sockets 17, 16 and 15 would be pushed together inwards so as to expose the socket 18 ready for use which would then be surrounded by the sockets 19 and 20 within the end portion 11. The socket wrench 1 may then be used. This is particularly illustrated in Fig. 3. Referring now specifically to Fig. 3 there is illustrated the socket being offered up to three different sizes of bolt 35(a), 35(b) and 35(c) having different sizes of hexagonal head 36(a), 36(b) and 36(c) respectively. It will be seen how the different sizes of individual socket are required and may be used.

If it is desired to bring any set of sockets back to the original position the sockets are merely depressed in the other set which will then push the socket on the other side outwards to the flush position. This is illustrated in Figs. 4 and 5.

Referring now to Fig. 7 there is illustrated an alternative construction of socket indicated generally by the reference numeral 40 having a hollow body member 41 having a cylindrical outer surface carrying a plurality of open slots 42 for engagement with axially arranged radial ribs 43 within an adaptor 44 which in turn has a square hole 45 for engagement with a spud 46 mounted on an actuating handle 4.

Referring now to Fig. 8 there is illustrated a further construction of socket 50 for carrying only one set of sockets which socket 50 comprises a hollow cylindrical body member 51 within which are housed individual sockets (not shown). The body member 51 terminate in a square hole 52 for engagement with an elongated square sectioned rod 53 carrying a conventional spring biased locating ball bearing 54 and which body member 51 is mounted on the actuating handle 4. It will be noted that the rod 53 is longer than the conventional spud as is normally used. In use the rod 53 can be pushed inwards so that the spring loaded ball bearing 54 comes out of engagement of whatever depression located in and the rod 53 will push all the individual sockets within the hollow body member 51 out to the flush position. Then the rod 53 can be withdrawn until it takes up the normal position within the square hole 52 and the wrench is operating as before. This is a particularly suitable way of constructing a socket which only contains one set of individual sockets .

Referring to Fig. 9 there is illustrated a still further construction of socket according to the invention indicated generally by the reference numeral 60 carrying four individual sockets, namely sockets 61,62,63 and 64. The outermost socket 61 has a hexagonal outer and inner surface and has an end plate 65 housing a square sectioned hole 66 for reception of a conventional square sectioned spud on an actuating handle. Mounted within the outermost socket 61 and bearing against the end plate 65 are three sets of concentrically arranged helical springs 67,68 and 69 respectively. The helical spring 67 bears against the socket 62. The helical spring 68 bears against the socket 63 and the helical spring 69 bears against the innermost socket 64. Thus the helical springs 67,68,69 bias the sockets 62,63,64 outwards into the extended position. However, it will be noted that each socket is so arranged that in the extended position the end face of an inner socket lies behind the end face of an outer socket. Thus, the innermost socket 64 lies behind its outer socket 63 which in turn lies behind its outer socket 62 and the latter socket 62 lies behind the outermost socket 61.

It will be noted that each socket 61,62,63,64 has an outer surface 70 cut away adjacent its inner bore 71 to provide a smooth lead-in engagement surface. This will facilitate the mounting of individual sockets.

While all the sockets above have been described with reference to hexagonal headed nuts and bolts and undoubtedly hexagonal headed nuts and bolts constitute the majority of units which need to be actuated by a socket wrench it will be appreciated that any other shape of multi-sided unit and corresponding socket could be provided .

The invention is not limited to the embodiments hereinbefore described which may be varied in both construction and detail.

Claims

1. A socket for a socket wrench of the type comprising an actuating handle carrying the socket characterised in that the socket is a multi-part socket of at least two nesting individual sockets, an inner socket being movable axially inwards relative to the next outer socket to expose said outer socket for use.

2. A socket as claimed in claim 1 in which an inner socket is a force-fit within the outer socket.

3. A socket as claimed in claim 2 in which the force-fit is provided by a spring urged means interposed between the inner and outer sockets .

4. A socket as claimed in claim 2 in which the force-fit is provided by a leaf spring secured to the outer surface of the inner socket and cantilevered upwards to bear against the inner surface of the outer socket.

5. A socket as claimed in any preceding claim in which there is provided restraining means for preventing full withdrawal of an inner socket from an outer socket in an axially outward direction.

6. A socket as claimed in any preceding claim in which there are more than two sockets and the force-fit provided decreases from the outermost socket to the innermost socket.

7. A socket as claimed in any preceding claim in which in the extended position the end face of an inner socket lies behind the end face of the outer socket.

8. A socket as claimed in any preceding claim in which the outer surface of each individual socket is cut away adjacent its inner bore to provide a smooth lead-in engagement surface.

9. A socket as claimed in any preceding claim in which the outer and inner surface of each individual socket are hexagonal.

10. A socket as claimed in any preceding claim in which each individual socket is spring biased axially outwards.

11. A socket as claimed in any preceding claim in which there is provided an adaptor for engaging of the outermost socket which adaptor terminates in an actuating handle engagement hole.

12. A socket as claimed in any of claims 1 to 10 in which the sockets are housed within a hollow body member the inner portion of which terminates an actuating handle engaging hole.

13. A socket comprising two separate sets of sockets as claimed in any of claims 1 to 10 axially spaced apart within an elongate body member and an adaptor for engaging over each end of the body member, the adaptor terminating in an actuating handle engaging socket .

14. A socket as claimed in claim 13 in which the spacing between the sets of sockets is chosen to accommodate only one set of sockets whereby pushing an individual socket into the spacing will eject any other facing individual socket it contacts.

15. A socket as claimed in claim 13 or 14 in which the body member has a cylindrical outer surface having a plurality of open slots adjacent each end for engagement with axially arranged radial ribs in a bore of an adaptor.