WO1998012585A1 - Method for manufacturing an optoelectrical component and an optoelectrical component manufactured according to the method - Google Patents
Method for manufacturing an optoelectrical component and an optoelectrical component manufactured according to the method Download PDFInfo
- Publication number
- WO1998012585A1 WO1998012585A1 PCT/SE1997/001538 SE9701538W WO9812585A1 WO 1998012585 A1 WO1998012585 A1 WO 1998012585A1 SE 9701538 W SE9701538 W SE 9701538W WO 9812585 A1 WO9812585 A1 WO 9812585A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- waveguides
- waveguide
- bcb
- optoelectrical
- waveguide pattern
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims description 16
- 239000000463 material Substances 0.000 claims abstract description 28
- UMIVXZPTRXBADB-UHFFFAOYSA-N benzocyclobutene Chemical compound C1=CC=C2CCC2=C1 UMIVXZPTRXBADB-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920000642 polymer Polymers 0.000 claims abstract description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 14
- 239000010703 silicon Substances 0.000 claims description 14
- 229910052710 silicon Inorganic materials 0.000 claims description 14
- CFAKWWQIUFSQFU-UHFFFAOYSA-N 2-hydroxy-3-methylcyclopent-2-en-1-one Chemical compound CC1=C(O)C(=O)CC1 CFAKWWQIUFSQFU-UHFFFAOYSA-N 0.000 claims description 10
- 239000001837 2-hydroxy-3-methylcyclopent-2-en-1-one Substances 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 239000000758 substrate Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 abstract description 13
- 229920003023 plastic Polymers 0.000 abstract description 13
- 238000005253 cladding Methods 0.000 abstract description 6
- 239000010453 quartz Substances 0.000 abstract description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 3
- 239000011521 glass Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 230000003287 optical effect Effects 0.000 description 15
- 238000005516 engineering process Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 238000010561 standard procedure Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/04—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres
- G02B6/06—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres the relative position of the fibres being the same at both ends, e.g. for transporting images
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/30—Optical coupling means for use between fibre and thin-film device
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B6/122—Basic optical elements, e.g. light-guiding paths
- G02B6/1221—Basic optical elements, e.g. light-guiding paths made from organic materials
Definitions
- the present invention relates to a method for manufacturing an optoelectrical component and an optoelectrical component manufactured according to the method, where the optoelectrical component's wave guide can be made of plastic and be enveloped in plastic.
- optical components with waveguides made of plastic have not been able to achieve the highly demanding specifications which have, for example, been required for access components with waveguides made of quartz and glass.
- Optical components, both passive and active, would have a large influence on the development of access and data communication applications if they were not so expensive to manufacture.
- the optoelectrical components which at present have been commercialized within the fibreoptic region have been based on waveguides of quartz and crystal with hermetic encapsulating, which has often given too high costs for volume production.
- BCB benzo cyclobutene polymer
- BCB material Two types have especially shown themselves to be usable for the manufacturing of buried SM waveguides.
- a heat curing grade is used for the under and over cladding of waveguides, and a photo definable derivative called photo BCB is used as waveguide material.
- Encapsulating of a waveguide chip can in this way be made with plastic, at the same time as the connector interface could be formed in the end surfaces of the components.
- Figure 1 shows simplified a power splitter module according to the invention.
- Figure 2 shows a part of an E-beam mask for waveguide production.
- Figure 3 shows an encapsulated splitter module according to the invention connected with a ribbon fibre connection connector.
- Figure 4 shows a damping curve for a BCB waveguide 6 Tm, 3.6 cm long.
- Figures 5A and B show an optical evaluation of a directional coupler.
- the method for producing an optoelectrical component according to the invention i.e. the technology itself of forming it, is based upon the manufacturing of single mode waveguides from BCB and on the encapsulating of these with a simultaneous passive alignment.
- the process flow for the manufacturing of an SM-BCB waveguide will be described first here:
- the waveguide structure in a power splitter module according to Figure 1 can consist firstly of a bottom-cladding 1 of a BCB (without antioxidant) on a substrate 2 such as a 1.3 mm thick silicon disc, then a core of a photo patternable BCB (Cyclotene 4024-40) 3 and an over-cladding of a BCB (without antioxidant) 4.
- the bottom- or under-cladding 1 is applied through spin deposition of BCB without antioxidant XU 13005.19, 1200 rpm, 10 Tm on the silicon disc 2, followed_by "soft baking" in a disc oven in a nitrogen gas atmosphere with a special program.
- the core 3 is made through spin deposition of Cyclotene 4024-40 at 3000 rpm, 5 Tm and then prebaking in a convection oven at a temperature of 90__-_) for 10 minutes followed by exposure in curing contact with an E-beam manufactured lithographic mask 5, see Figure 2, for forming the waveguide pattern.
- Developing takes place with DS3000 at a temperature of 30C__C for 15 minutes and is followed by rinsing with a soap and water solution. Drying takes place on a spinner or a rinser and dryer.
- the following soft baking can take place in a disc oven in a nitrogen atmosphere according to a special IMC baking program.
- the over- cladding 4 takes place through spin deposition of BCB without antioxidant XU 13005.01, at 1200 rpm, 10 Tm followed by a cure baking in a disc oven in a nitrogen gas atmosphere according to a special baking program.
- the aligning structure 6, like the V-groove structure in the silicon disc of 0.75 Tm, can be patterned with BCB as a mask, at which preferably three masks consequently must be used.
- a waveguide chip is sawn out of the silicon disc through a suitable standard method, when the disc first then is placed into a tool intended for compression moulding.
- the V-grooves of the silicon disc is in this instance adapted so that the pins of the mould for shaping of the holes 7 for the guide pins 8 of the MT connector are pressed against these.
- the quality technology photo lithographic technique can be used for the alignment of the guide pins of the connector with the waveguides.
- Respective BCB plastic is used for the waveguides and for the encapsulating of the waveguides and for shaping of the optical interface together with the silicon.
- the last stage in the manufacturing of components is polishing of the interface 9, silicon and plastic (BCB) together, which can be performed with a conventional polishing technique such as for an MT connector.
- an E-beam manufactured lithographic mask 5 see Figure 2, both straight 10, splitter 11 and directional coupler patterns 12 can be produced.
- Figure 2 shows a part of an E- beam mask 5 with several different patterns.
- the division between waveguides in the end surfaces can be 250 Tm, whereby the size of the chip should be adapted to, for example, the mould space of a transfer press.
- the bending radius used in a Y-splitter and a directional coupler can be chosen to be around 30 mm.
- the directional couplers can have widths of between 6 and 10 Tm and different lengths and separation distances.
- a typical core layer thickness could be 7 Tm.
- a splitter/distributor can then be connected to a connection connector.
- Both encapsulated and non-encapsulated waveguides have been investigated concerning optical characteristics.
- the waveguide's SM characteristic has been investigated for different batches of BCB on naked chips, where it has been possible to show suitable reproducibility.
- a preliminary aging test has also been performed and it has shown that the SM characteristics can be retained for at least one year for non encapsulated waveguides. Attenuation has been measured to be approximately 0.6 dB/cm in "cut back measurements" on a multimode waveguide.
- Figure 3 shows an encapsulated direction coupler 13 connected to an optical fibre connection connector, a so-called MT connector 14.
- a transfer moulding process is used to encapsulate the waveguide structures and to form an optical MT interface.
- the material used should be a heat curing plastic containing silicon.
- V-grooves can be etched on the silicon substrate with a standard process, for example etching with KOH. In the moulding tool these V-grooves are pressed against metaL pins and consequently form the precise holes for the MT interface's guide pins.
- the directional precision depends on the accuracy in the lithographic method for patterning of the waveguides and on the KOH etching for the V grooves which make the mechanical stability of the plastic material less important.
- This technique has a potential to achieve single mode performance, i.e. around ⁇ 0.5 Tm direction precision. Polishing of the MT interface with BCB waveguides on silicon carriers was performed with a modification of the standard method used for optical connection connectors.
- optical loss measurements were performed on both encapsulated and non-encapsulated straight waveguides while the directional coupler structures were also evaluated optically.
- the optical losses for different waveguide widths were measured in a spectrum analysis in the wavelength region 0.6-1.6 Tm.
- the light from a white light source was butt- connected here to the waveguide with the use of a single mode fibre with, for example, an index-adapted gel.
- Figure 4 shows a diagram for waveguides wherein the in- and output connection losses are added.
- the single mode performance was determined.
- a typical curve for the optical losses as a function of wavelengths for a 6 Tm waveguide are shown in the figure.
- the loss measurements of the encapsulated straight waveguide with polished end surfaces gave almost the same losses as for non-encapsulated waveguides.
- Figures 5 A and B shows the evaluation of directional coupler structures, whereby the measurements shown together with other measurements show that the developed waveguide concept can well separate wavelengths 1330 and 1550. In the figures only an example of the results from the characterization of the directional couplers is given.
- the directional couplers have the same reciprocal action lengths but different distances between the waveguides in the connecting region. For each directional coupler, light is transmitted in one of the two input wave-guides. The optical effect was measured from the same channel waveguide, see Figure 5 A and from the other waveguide, see Figure 5B. The results are shown as a function of the waveguide separation. In Figures A and B it is shown that the directional connector with a waveguide separation of 5.9 Tm functions like a VDM filter which can differentiate wavelengths of 1.31 Tm and 1.53 Tm in two different output exits.
- waveguides can be used as straight waveguides, power dividers and VDM filters with or without connected active components and can permit plastic encapsulation and standard methods for interface polishing.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optical Integrated Circuits (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Optical Couplings Of Light Guides (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU44057/97A AU4405797A (en) | 1996-09-17 | 1997-09-11 | Method for manufacturing an optoelectrical component and an optoelectrical component manufactured according to the method |
CA002266004A CA2266004A1 (en) | 1996-09-17 | 1997-09-11 | Method for manufacturing an optoelectrical component and an optoelectrical component manufactured according to the method |
HK00101561.7A HK1022744B (en) | 1996-09-17 | 1997-09-11 | Method for manufacturing an optoelectrical and an optoelectrical component manufactured according to the method |
JP10514570A JP2001500637A (en) | 1996-09-17 | 1997-09-11 | Method of manufacturing optoelectronic component and optoelectronic component manufactured according to the method |
EP97942336A EP1015920A1 (en) | 1996-09-17 | 1997-09-11 | Method for manufacturing an optoelectrical component and an optoelectrical component manufactured according to the method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE9603383A SE513046C2 (en) | 1996-09-17 | 1996-09-17 | Process for producing an optocomponent and the component as such |
SE9603383-2 | 1996-09-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998012585A1 true WO1998012585A1 (en) | 1998-03-26 |
Family
ID=20403913
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE1997/001538 WO1998012585A1 (en) | 1996-09-17 | 1997-09-11 | Method for manufacturing an optoelectrical component and an optoelectrical component manufactured according to the method |
Country Status (10)
Country | Link |
---|---|
US (1) | US5930438A (en) |
EP (1) | EP1015920A1 (en) |
JP (1) | JP2001500637A (en) |
KR (1) | KR100486836B1 (en) |
CN (1) | CN1132034C (en) |
AU (1) | AU4405797A (en) |
CA (1) | CA2266004A1 (en) |
SE (1) | SE513046C2 (en) |
TW (1) | TW375842B (en) |
WO (1) | WO1998012585A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6312971B1 (en) | 1999-08-31 | 2001-11-06 | E Ink Corporation | Solvent annealing process for forming a thin semiconductor film with advantageous properties |
US6545291B1 (en) | 1999-08-31 | 2003-04-08 | E Ink Corporation | Transistor design for use in the construction of an electronically driven display |
US6839158B2 (en) | 1997-08-28 | 2005-01-04 | E Ink Corporation | Encapsulated electrophoretic displays having a monolayer of capsules and materials and methods for making the same |
US6842657B1 (en) | 1999-04-09 | 2005-01-11 | E Ink Corporation | Reactive formation of dielectric layers and protection of organic layers in organic semiconductor device fabrication |
US6985666B2 (en) | 2001-02-28 | 2006-01-10 | Asahi Glass Company, Limited | Method for coupling plastic optical fibers |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7006719B2 (en) * | 2002-03-08 | 2006-02-28 | Infinera Corporation | In-wafer testing of integrated optical components in photonic integrated circuits (PICs) |
US6865332B1 (en) * | 2003-12-22 | 2005-03-08 | Corning Cable Systems Llc | Fiber optic splitter package and method of manufacture |
US7756382B2 (en) * | 2005-06-30 | 2010-07-13 | Corning Cable Systems Llc | Optical fiber splitter module and fiber optic array therefor |
CN105785508B (en) * | 2014-12-25 | 2022-06-14 | 南通新微研究院 | Coupler structure and fabrication method based on BCB bonding process |
US11119284B2 (en) * | 2018-08-31 | 2021-09-14 | Go!Foton Holdings, Inc. | Integrated connector cable |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0504882A2 (en) * | 1991-03-19 | 1992-09-23 | Fujitsu Limited | Optical waveguide device and method for connecting optical waveguide and optical fiber using the optical waveguide device |
US5291574A (en) * | 1991-11-27 | 1994-03-01 | France Telecom | Method for manufacturing strip optical waveguides |
-
1996
- 1996-09-17 SE SE9603383A patent/SE513046C2/en not_active IP Right Cessation
-
1997
- 1997-09-11 CA CA002266004A patent/CA2266004A1/en not_active Abandoned
- 1997-09-11 AU AU44057/97A patent/AU4405797A/en not_active Abandoned
- 1997-09-11 CN CN97197610A patent/CN1132034C/en not_active Expired - Fee Related
- 1997-09-11 JP JP10514570A patent/JP2001500637A/en active Pending
- 1997-09-11 WO PCT/SE1997/001538 patent/WO1998012585A1/en active IP Right Grant
- 1997-09-11 EP EP97942336A patent/EP1015920A1/en not_active Withdrawn
- 1997-09-11 KR KR10-1999-7002054A patent/KR100486836B1/en not_active Expired - Fee Related
- 1997-09-16 US US08/931,304 patent/US5930438A/en not_active Expired - Lifetime
- 1997-09-18 TW TW086113545A patent/TW375842B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0504882A2 (en) * | 1991-03-19 | 1992-09-23 | Fujitsu Limited | Optical waveguide device and method for connecting optical waveguide and optical fiber using the optical waveguide device |
US5291574A (en) * | 1991-11-27 | 1994-03-01 | France Telecom | Method for manufacturing strip optical waveguides |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6839158B2 (en) | 1997-08-28 | 2005-01-04 | E Ink Corporation | Encapsulated electrophoretic displays having a monolayer of capsules and materials and methods for making the same |
US6842657B1 (en) | 1999-04-09 | 2005-01-11 | E Ink Corporation | Reactive formation of dielectric layers and protection of organic layers in organic semiconductor device fabrication |
US6312971B1 (en) | 1999-08-31 | 2001-11-06 | E Ink Corporation | Solvent annealing process for forming a thin semiconductor film with advantageous properties |
US6545291B1 (en) | 1999-08-31 | 2003-04-08 | E Ink Corporation | Transistor design for use in the construction of an electronically driven display |
US6750473B2 (en) | 1999-08-31 | 2004-06-15 | E-Ink Corporation | Transistor design for use in the construction of an electronically driven display |
US6985666B2 (en) | 2001-02-28 | 2006-01-10 | Asahi Glass Company, Limited | Method for coupling plastic optical fibers |
Also Published As
Publication number | Publication date |
---|---|
KR20000036055A (en) | 2000-06-26 |
CA2266004A1 (en) | 1998-03-26 |
TW375842B (en) | 1999-12-01 |
AU4405797A (en) | 1998-04-14 |
SE9603383L (en) | 1998-03-18 |
CN1229476A (en) | 1999-09-22 |
HK1022744A1 (en) | 2000-08-18 |
JP2001500637A (en) | 2001-01-16 |
SE9603383D0 (en) | 1996-09-17 |
US5930438A (en) | 1999-07-27 |
KR100486836B1 (en) | 2005-04-29 |
EP1015920A1 (en) | 2000-07-05 |
SE513046C2 (en) | 2000-06-26 |
CN1132034C (en) | 2003-12-24 |
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