SENSING DEVICES
The invention relates to sensing devices and particularly, though not exclusively, to sensing devices for use in weighing hoppers containing coins or tokens, for example in coin handling apparatus.
Many forms of coin handling apparatus exist including, for example, vending machines, ticket machines and gaming machines. Coins and tokens are often stored in hoppers and in some circumstances it can be desirable to weigh the hoppers, for example to enable the number of coins within the hopper to be calculated or estimated.
Some sensing devices are presently available to weigh hoppers in coin handling machines, but these sensing devices are relatively expensive to manufacture and install. The known devices involve the use of a beam which is deflected by the weight of the hopper, a separate strain gauge mounted on the beam, a printed circuit board carrying components for processing signal receive from the strain gauge, and associated connecting wiring looms.
We have developed a much simpler and more economic sensing device, specifically for use with hoppers containing coins or tokens, but which can also be used in many other sensing applications.
The invention provides a sensing device comprising a printed circuit board, a strain gauge on the printed circuit board, and mounting means for the printed circuit board, such that when a load is applied to the printed circuit board, for example by a hopper containing coins or tokens, the circuit board
is caused to deform with respect to the mounting means, thus causing the strain gauge to operate.
Thus, all the essential components are combined into a single unit. There is no need to have a separate beam with a strain gauge mounted on the beam. The printed circuit board itself deforms and acts as the beam.
The strain gauge may be provided by printing the strain gauge onto the printed circuit board circuitry but the invention includes the possibility of using the strain gauge bonded onto or otherwise attached to the printed circuit board which would still provide significant advantages with regard to cost and compactness, compared to the prior art arrangements.
Since connections can be made direct on the printed circuit board between the strain gauge and other circuitry components, there is also a reduction in the amount of loom wiring required.
Not only does the invention represent advantages with regard to cost and compactness, but reliability is increased because of the directness of connection.
The mounting means may comprise a substantially rigid mounting plate fitted underneath the strain gauge, the plate having means to apply a counter load to the printed circuit board, when the printed circuit board receives the load from above, thus deforming the printed circuit board.
The means to apply counter load may comprise a raised portion of the plate.
The raised portion may comprise a peg or pip.
The mounting plate may be arranged to have other spaced apart raised portions to define a limiting position for the printed circuit board.
There may be three other raised portions, each in the form of a rib.
A hopper for coins or tokens may be mounted on top of the printed circuit board.
By way of example, a specific embodiment of the invention will now be described, with reference to the accompanying drawings, in which :-
Figure I is an exploded view of an embodiment of sensing device according to the invention.
The sensing device shown in Figure 1 comprises three basic components, namely a hopper 10, a printed circuit board 1 1 and a mounting plate 12.
A hopper 10 is a conventional compact hopper to provide a reservoir for coins or tokens within a coin handling machine.
The printed circuit board 1 1 is a rectangular board having components thereon including a strain gauge 8 and circuitry 9 to detect a strain signal from the gauge and process the signal. There is a hole 13 at each corner of the board.
The mounting plate 12 is of steel and is substantially rigid. It has four guide pegs 14 which engage in the holes 13 of the printed circuit board, and it has three spaced apart, raised ribs 15. Positioned between these ribs is a raised portion in the form of a peg or pip 16 which projects above the level of the ribs 15.
The effect of the arrangement is that when load is applied to the printed circuit board by the hopper 10, a counter load is applied to the board by the pip 16 causing the board to flex. This deforms the strain gauge and produces a signal. The maximum position of flexure comes about when the peripheral area of the board seats on the ribs 15.
Figure 1 is diagrammatic and it should be understood that the unit may include a number of other components, which could form part of the printed circuit board, including, for example, a microprocessor, calibration means, a memory, switches and even a display. The display could for example be calibrated to show weight, or to show the number of coins or tokens of a given weight contained in the hopper.
The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except
combinations where at least some of such features and/or steps are mutually exclusive.
Each feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.