WO1997033938A1 - Initiators for the cationic crosslinking of polymers containing organofunctional groups - Google Patents

Initiators for the cationic crosslinking of polymers containing organofunctional groups Download PDF

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Publication number
WO1997033938A1
WO1997033938A1 PCT/IB1997/000241 IB9700241W WO9733938A1 WO 1997033938 A1 WO1997033938 A1 WO 1997033938A1 IB 9700241 W IB9700241 W IB 9700241W WO 9733938 A1 WO9733938 A1 WO 9733938A1
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WIPO (PCT)
Prior art keywords
linear
radical
branched
group
alkyl
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PCT/IB1997/000241
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French (fr)
Inventor
Christian Priou
Stuart Kerr, Iii
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Rhodia Chimie
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Publication date
Application filed by Rhodia Chimie filed Critical Rhodia Chimie
Priority to AT97906308T priority Critical patent/ATE207098T1/en
Priority to DE69707429T priority patent/DE69707429T2/en
Priority to DK97906308T priority patent/DK0886667T3/en
Priority to EP97906308A priority patent/EP0886667B1/en
Publication of WO1997033938A1 publication Critical patent/WO1997033938A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/32Epoxy compounds containing three or more epoxy groups
    • C08G59/3254Epoxy compounds containing three or more epoxy groups containing atoms other than carbon, hydrogen, oxygen or nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/68Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/06Polysiloxanes containing silicon bound to oxygen-containing groups
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/001Release paper

Definitions

  • the field of the invention is that of the catalysis of cationic crosslinking and/or
  • polymerization reactions of monomers and/or polymers, e.g. those containing silicon, comprising reactive functional radicals capable of forming intra- and intercatenary bridges, so as to obtain a polymerized and/or crosslinked material having a certain hardness and certain mechanical strength.
  • the subject of the present invention is cationic crosslinking and/or polymerization initiators.
  • these initiators are not catalysts strictly speaking, they may nevertheless be likened to catalytic compounds which allow the initiation and protru ⁇ of the reaction for the formation of polymers and/or reticulates, from substrates formed of monomers and/or polymers containing reactive organofunctional groups.
  • the reactions more particularly concerned are those in which cationic agents act as direct promoters of the inter- and intracatenary bonds. Traditionally, these reactions can only take place under photochemical and/or thermal activation and/or activation by a beam of electrons. In practice, it is, for example, the light energy of UV radiation which allows the formation of the active protagonists, for example by radical cleavage, and thus the triggering and continuation of the crosslinking and/or polymerizatio .
  • the present account relates more particularly to polymerized or crosslinked substrates of polyorganosiloxane type containing reactive organofunctional groups, for example of the epoxide and/or vinyl ether type.
  • These functional polyorganosiloxanes which are cationically cro ⁇ slinkable using the initiators targeted above may be used in particular for the production of antiadhe ⁇ ive coatings on solid supports or articles (e.g. paper or polymer film of the polyester or polyethylene type) .
  • the subject of the present invention is thus compositions based on crosslinkable functional polyorganosiloxanes and the above-targeted initiators.
  • the invention also relates to the application
  • compositions a ⁇ coatings for solid supports or articles, the latter themselves constituting another
  • crosslinking e.g. via a photochemical route, of functional monomers or polymers of the polyorgano-
  • a and b are integers ranging from 0 to 4 with a + b * 4,
  • halogen atom chlorine or fluorine
  • organometallic complex
  • initiators of onium salt or organometallic complex type and in particular relative to those in which the anion of the initiator salt is SbF 6 " , which is one of
  • EP-A-0, 562, 897 are employed in combination with an
  • compositions based on polyorganosiloxanes which are crosslinkable with the aid of onium borates according to EP-A-0, 562,897 are described and claimed in European patent application EP-A-0,562, 922, also in the name of the Applicant.
  • the photoinitiator systems used contain onium or oxoi ⁇ othiochromaniuxn borate and an alcoholic solvent.
  • the quality of the coatings obtained reflects the performance of these photoinitiator systems.
  • the antiadhesive properties of the layer of crosslinked silicone polymer attached to the support is evaluated.
  • the initiator systems need to be of increasingly high performance. They must thus achieve reactivities and crosslinking/ polymerization rates which are as high as possible, so as to be able to increase the frequency of coating.
  • one of the essential aims of the present invention is to satisfy the above ⁇ aid requirements.
  • Another essential aim of the invention is to provide initiators which give good performance with the majority of monomers/polymers, in particular including functional polyorganosiloxanes, which are crosslinkable cationically and under UV, but also purely organic, epoxidized or vinylic monomers.
  • Another essential aim of the invention is to provide cationic initiators which are effective but also inexpensive, easy to handle and of low toxicity.
  • Another aim of the invention is to provide organofunctional monomer/polymer compositions, in particular organofunctional polyorganosiloxanes, which are crosslinkable cationically and under photonic and/or thermal activation and/or activation by a beam of electrons.
  • Another aim of the invention is to provide a process for coating solid supports or articles using the abovesaid compositions, a ⁇ well as the articles with a crosslinked antiadhesive coating obtained.
  • the invention which relates, firstly, to initiators for the cationic crosslinking and/or polymerization, tinder photochemical and/or thermal activation and/or activation by a beam of electrons, of monomers and/or polymers containing organofunctional groups,
  • the said initiators being of the type compris-ng a catalytically effective amount of at least one onium salt of an element from groups 15 to 17 of the Periodic Table (Chem & Eng News, Vol 63, N5, 26 of 4 February 1985) and/or of at least one oxoisothiochromanium salt according to application WO-A-90/11303,
  • alkoxy group (s) an aralkyl or aroxyalkyl radical in which the aryl
  • part is a C 5 -C 12 group optionally sub ⁇ tituted with
  • alkoxy groups and the alkyl part is a linear or branched C,-C 4 group,
  • the accelerator is preferably formed by at least one hydroxylated carboxylic acid ester of general
  • R which is identical to or different from R , represents: a linear or branched C 2 -C 6 alkyl
  • the accelerator is more preferably formed by at least one lactic acid ester of general formula (I) in which R represents a methyl radical and R
  • expressed as parts by weight are respectively between 0.1:100 and 1:0.5, preferably
  • the initiators comprise a catalytically effective amount of an onium borate the cationic species of which is chosen from: 1) the onium salts of formula (II) [(R 3 ) n -A-(R 4 ) * (II) in which formula:
  • A represents an element from groups 15 to 17 such as, for example, I, S, Se, P and N,
  • R 3 represents a C 6 -C 20 carbocyclic or heterocyclic aryl radical, preferably phenyl, tolyl or toluyl, it being possible for the said heterocyclic radical to contain, for example, nitrogen or sulphur as hetero elements,
  • R 4 represents R 3 or a linear or branched C J -C JO alkyl or alkenyl radical, the said radicals R 3 and R 4 optionally being sub ⁇ tituted, in particular with a C--C 2S alkoxy, Cx-Cjs alkyl. nitro, chloro, bromo, cyano, carboxyl or mercapto group,
  • n is an integer ranging from 1 to v + 1, v being the valency of the element A,
  • n + m v + 1,
  • a phenyl radical substituted with at least one electron-withdrawing group such as, for example, OCF 3 , CF 3 , N0 2 or CN or with at least
  • aromatic rings such as, for example, biphenyl or naphthyl, optionally substituted with at least
  • At least one element or an electron-withdrawing group in particular a halogen atom (most particularly fluorine) , CF 3 , OCF 3 , N0 2 or CN.
  • a halogen atom most particularly fluorine
  • anionic borate species is chosen from the following anions:
  • initiators which will be used more particularly are the following onium borates: K ⁇ -CH3.2l] + ,[B(C 6 F 5 )_ ⁇ J- l( ⁇ >2 l] + .[B(C 6 F 5 )4J- [ ⁇ 2 I] + .[B ⁇ C 6 H 3 (CF 3 ) 2 ⁇ 4]- [C 1 2H 2 5- ⁇ -i- ⁇ ] ⁇ ,[B(C 6 F 5 )4J- [(C 8 H 17 -O ⁇ ) 2 l] + .[B(C 6 F 5 ) [(C 8 H 17 )-O- ⁇ -l- ⁇ ) ⁇ + , [B(C 6 F 5 )4J- [( ⁇ ) 3 S3 + .[B(C 6 F 5 )_v]- [( ⁇ ) 2 S- ⁇ -O-C 8 H 17 ] + ,[B(C 6 H4CF3)4J- [(C 1 2H25- ⁇ )2'l + .IB(CeF
  • the cationic species of oxoisothiochromanium type entering into the formulation of the initiator system according to the invention, preferably corresponds to the structure Dl which is defined on page 14 of application WO-A-90/11303 and has the formula:
  • radical R is a substituted or unsubstituted alkyl radical; a cationic species of this type which is more preferred is that in which R ..55 5 represents a linear or branched C 1 -C 20 alkyl radical.
  • R ..55 5 represents a linear or branched C 1 -C 20 alkyl radical.
  • oxoisothiochromanium salts which are particularly suitable, mention will be made in particular of the sulphoniu salt of 2-ethyl-4-oxoisothiochromanium or of 2-dodecyl-4-oxoisothiochromanium.
  • the initiators according to the invention are very simply prepared by dis ⁇ olving the onium borate, which is in solid (powder) form, in the accelerator (liquid) .
  • the latter may be prepared directly in the accelerator, from a salt (e.g. chloride) of the cation (iodonium) and a salt (for example the potas ⁇ ium salt) of the borate anion.
  • a salt e.g. chloride
  • a salt for example the potas ⁇ ium salt
  • the precursor system thus obtained may be used a ⁇ it is in monomer/polymer compositions which are intended to be polymerized/cros ⁇ linked cationically and under activation, for example UV activation.
  • the present invention relates to compositions based on at least one cationically crosslinkable polyorganosiloxane and on at least one initiator of the type in accordance with the invention and described above.
  • this polyorganosiloxane has organofunctional groups of the epoxide and/or vinyl ether type and it is chosen from polyorganosiloxan ⁇ which are:
  • R are identical or different and represent: either a linear or branched C_-C ⁇ alkyl radical, optionally substituted, advantageously with one or more halogens, the preferred optionally substituted alkyl radicals being : methyl, ethyl, propyl, octyl and 3 , 3,3-trifluoropropyl.
  • radical R either the radical R , or a cationically crosslinkable organofunctional
  • a divalent radical advantageously containing from 2 to 20 carbon atoms optionally containing a hetero atom.
  • the polyorganosiloxane contains from 1 to 10 organofunctional groups per mole.
  • this corresponds to epoxide levels ranging from 20 to 200 molar meq/100 g of product.
  • organofunctional groups of vinyl ether type mention may be made, for example, of those contained in the following formulae (Y) :
  • the linear polyorganosiloxanes may be oils with a dynamic viscosity of about 10 to 10,000 Pa s at
  • 25°C generally of about 50 to 5000 mPa ⁇ at 25°C and,
  • the dynamic viscosity at 25°C of all of the silicone polymers considered in the present account may be measured using a Brookfield viscometer, according to AFNOR standard NFT 76 102 of February 1972.
  • the dynamic visco ⁇ ity at 25°C referred to as the "Newtonian" viscosity
  • the “Newtonian” viscosity that is to say the dynamic viscosity which is measured, in a manner which is known per se, at a shear rate gradient which is sufficiently low for the viscosity measured to be independent of the rate gradient.
  • these cyclic polyorganosiloxanes constitute units (IV) which may be, for example, of the dialkylsiloxy or alkylarylsiloxy type.
  • These cyclic polyorganosiloxanes have a viscosity of about 1 to 5000 mPa s.
  • epoxyfunctional or vinyloxyfunctional polyorganosiloxanes are described in particular in patents DE-A-4,009, 889; EP-A-0,396,130; EP-A-0,355,381; EP-A-0,105,341; FR-A-2,110,115; FR-A-2,526,800.
  • the epoxyfunctional polyorganosiloxanes may be prepared by hydrosilylation reaction between oils containing Si-H units and epoxyfunctional compounds such as, for example, 4-vinylcyclohexene oxide or allyl glycidyl ether.
  • the vinyloxyfunctional polyorganosiloxanes may be prepared by hydrosilylation reaction between oils containing Si-H units and vinyloxyfunctional compounds such as, for example, allyl vinyl ether or allylvinyloxyethoxybenzene.
  • catalytically effective amount of onium borate refers to an amount which is sufficient to initiate the crosslinking. This amount is generally between 0.01 and
  • compositions according to the invention are provided.
  • At least one photosensitizer selected from (poly) aromatic (optionally metallic) and heterocyclic products and, preferably, from the
  • the invention may also comprise various additives which are chosen as a function of the final application intended. These may be, for example, mineral or non-
  • mineral fillers and/or pigments such as synthetic or natural (polymer) fibres which are ground, calcium carbonate, talc, clay, titanium dioxide or fumed silica. This may make it possible to improve e.g. the mechanical properties of the final materials.
  • Soluble dyes, oxidation inhibitors, and/or any other material which does not interfere with the catalytic activity of the photoinitiator and which does not absorb in the wavelength range chosen for the photoactivation may also be added to the composition or used in the context of the process according to the invention.
  • compositions according to the invention may contain other ingredients such as, in particular, adhesion modifiers (for example: linear silicone resins or polymers bearing vinyl, epoxy, vinyl ether or alcohol functions) , fungicides, bactericide ⁇ and antimicrobial agents, or corrosion inhibitors.
  • adhesion modifiers for example: linear silicone resins or polymers bearing vinyl, epoxy, vinyl ether or alcohol functions
  • fungicides for example: linear silicone resins or polymers bearing vinyl, epoxy, vinyl ether or alcohol functions
  • bactericide ⁇ for example: linear silicone resins or polymers bearing vinyl, epoxy, vinyl ether or alcohol functions
  • fungicides for example: linear silicone resins or polymers bearing vinyl, epoxy, vinyl ether or alcohol functions
  • bactericide ⁇ for example: fungicides, bactericide ⁇ and antimicrobial agents, or corrosion inhibitors.
  • compositions according to the invention may be used as they are. They are useful in particular: in the field of antiadhesion coatings on solid supports of any nature, such as cellulose materials, plastics, metals, ceramics, films or paints; or in the field of the encapsulation of electrical and electronic components; or in the field of textile coatings; or in the field of optical fibre sheaths.
  • compositions are most particularly advantageous when they are used as they are in order to render a material, such as metal sheets, glass, plastics or paper, non-adhesive to other materials to which it would normally adhere.
  • the composition advantageously has a viscosity not exceeding 5000 mPa ⁇ , preferably
  • the invention is thus also directed towards a proces ⁇ which makes it possible to render articles (for example sheets) non-adhesive to surfaces to which they normally adhere, which proces ⁇ is characterized in that it consists in applying an amount of composition of the invention, generally of between 0.1 and 500 g per m 2 of surface to be coated, and in crosslinking the composition by supplying it with energy, at least some and preferably all of which is provided by UV radiation.
  • the UV radiation used has a wavelength of between 200 and 400 nanometres, preferably of between 254 and 360 nanometres.
  • the irradiation time may be short and it is generally less than 1 second and it is about a few hundredths of a second for coatings of very email thickness.
  • the crosslinking carried out is excellent, even in the absence of any heating. Obviously, the coupling of photoactivation with thermal activation,
  • the curing time may be adjusted, in particular by the number of UV lamps used, by the duration of exposure to the UV and by the distance between the composition and the UV lamp.
  • supports are variable and usually range between 0.1 and 500 g/m of surface treated. These amounts depend on the
  • the supports and on the desired antiadhesive properties are usually between 0.5 and 3 g/m for non-porous supports. These amounts may range up to 200 g/m in the case of organic resins.
  • Another subject of the present invention is
  • articles for example sheets
  • a solid material for example: metal, glass, plastic or paper
  • the functionalized polyorganosiloxanes used are ( 1 , 2 -epoxy- 4 - ethylcyclohexyl )polydimethylsiloxanes of formula :
  • Epoxidized PDMS The values of a and b vary according to the examples. 1.2.
  • the ini tia tor used is an oni m borate: di tolyl iodonium tetrakis ( pentaf luorophenyl )borate of formula
  • the dropping funnel is replaced by a dropping funnel containing boron trichloride in
  • aqueous KC1 solution (100 ml) is then added.
  • the accelerator according to the invention which is used is n-butyl lactate of formula:
  • the photoinitiator system is prepared by dissolving the onium borate (optionally supplemented with some of the epoxidized PDMS to be used) , on the one hand in isopropyl alcohol (IPA) for the comparative example, and, on the other hand, in the accelerator based on n-butyl lactate for the examples.
  • IPA isopropyl alcohol
  • the concentrations of photoinitiator in the solution vary according to the examples. II.
  • the ⁇ eneral procedure followed is as followa. to 100 parts by weight of epoxidized PDMS is added the ⁇ olution of onium borate in isopropyl alcohol or in n-butyl lactate, and the mixture is stirred nuinually for 30 min.
  • Needle Curemeter machine for measuring the freezing point, marketed by the company RAPRA Ltd, to which was
  • polyester film (marketed by Rh ⁇ ne-
  • the thickness deposited may range from 1 to 4 ⁇ m (deposition rate ranging from 0.5 to 3 g/m 2 ) ,
  • test No. 11 The level of adhesion may then be evaluated by
  • silicone polymers consisting of :
  • the photoinitiator is predissolved in the
  • n-butyl lactate at 5 different concentrations: 5%, 10%,
  • the n-butyl lactate this value is about 20% by weight. The stability of the adhesive forces is improved for

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Abstract

The present invention relates to initiators for the polymerization and/or crosslinking, cationically and under photochemical and/or thermal activation and/or activation by a beam of electrons, of monomers and/or polymers containing organofunctional groups. The said initiators are of the type comprising an onium salt of an element from groups 15 to 17 of the Periodic Table (Chem & Eng News, Vol 63, N5, 26, of 4 February 1985) and they are characterized in that they contain at least one polymerization and/or crosslinking accelerator chosen from α-hydroxylated carboxylic acid esters such as, for example, lactic acid esters. Another subject of the invention is compositions based on at least one cationically crosslinkable polyorganosiloxane and on at least one initiator. Application in particular: paper antiadhesion.

Description

INITIATORS FOR THE CATIONIC CROSSLINKING OF POLYMERS
CONTAINING ORGANOFUNCTIONAL GROUPS
The field of the invention is that of the catalysis of cationic crosslinking and/or
polymerization reactions, of monomers and/or polymers, e.g. those containing silicon, comprising reactive functional radicals capable of forming intra- and intercatenary bridges, so as to obtain a polymerized and/or crosslinked material having a certain hardness and certain mechanical strength.
More precisely, the subject of the present invention is cationic crosslinking and/or polymerization initiators. Although these initiators are not catalysts strictly speaking, they may nevertheless be likened to catalytic compounds which allow the initiation and progresβ of the reaction for the formation of polymers and/or reticulates, from substrates formed of monomers and/or polymers containing reactive organofunctional groups.
The reactions more particularly concerned are those in which cationic agents act as direct promoters of the inter- and intracatenary bonds. Traditionally, these reactions can only take place under photochemical and/or thermal activation and/or activation by a beam of electrons. In practice, it is, for example, the light energy of UV radiation which allows the formation of the active protagonists, for example by radical cleavage, and thus the triggering and continuation of the crosslinking and/or polymerizatio .
Without this being limiting, the present account relates more particularly to polymerized or crosslinked substrates of polyorganosiloxane type containing reactive organofunctional groups, for example of the epoxide and/or vinyl ether type. These functional polyorganosiloxanes which are cationically croβslinkable using the initiators targeted above may be used in particular for the production of antiadheβive coatings on solid supports or articles (e.g. paper or polymer film of the polyester or polyethylene type) . The subject of the present invention is thus compositions based on crosslinkable functional polyorganosiloxanes and the above-targeted initiators. The invention also relates to the application
of these compositions aβ coatings for solid supports or articles, the latter themselves constituting another
subject of the invention.
Cationic initiators for the polymerization or
crosslinking, e.g. via a photochemical route, of functional monomers or polymers of the polyorgano-
βiloxane type in particular are described in European
patent application EP-A-0, 562, 897 in the name of the Applicant. These photoinitiators consist of oniu borates of an element from groups 15 to 17 of the
Periodic Table (Chem & Eng News, Vol 63, N5, 26 of 4
February 1985) or of an organometallic complex of an
element from groups 4 to 10 of the Periodic Table (Chem & Eng News, Vol 63, N5, 26 of 4 February 1985), the
borate anion species of which has the formula:
[BXaRb] ' in which formula:
a and b are integers ranging from 0 to 4 with a + b * 4,
the symbols X* represent:
a halogen atom (chlorine or fluorine) with a -» 0 to 3, an OH function with a = 0 to 2,
the symbols R are identical or different and
represent:
an aryl radical substituted with at least one
electron-withdrawing group or with at least 2 halogen atoms, when the cationic species is
an onium,
an aryl radical substituted with at least one
halogen atom or an electron-withdrawing group, when the cationic species is an
organometallic complex.
These novel self-initiating salts represent appreciable technical progress relative to the known
initiators of onium salt or organometallic complex type, and in particular relative to those in which the anion of the initiator salt is SbF6 ", which is one of
the only ones which give good catalytic performance,
but which poses serious problems of use on account of
its toxicity. The photoinitiator salts according to
EP-A-0, 562, 897 are employed in combination with an
alcohol, such as methanol, in order to produce antiadheβive coatings on paper, from epoxidized monomers, crosslinked by irradiation under UV. In order to assess the performance of the photoinitiator, the reactivity of the substrate/initiator couple and the rate of crosslinking are evaluated by means of the throughput speed necessary to cure the layer coated on the paper and by means of the number of passages.
The compositions based on polyorganosiloxanes which are crosslinkable with the aid of onium borates according to EP-A-0, 562,897 are described and claimed in European patent application EP-A-0,562, 922, also in the name of the Applicant. According to the latter document, the photoinitiator systems used contain onium or oxoiβothiochromaniuxn borate and an alcoholic solvent. The quality of the coatings obtained reflects the performance of these photoinitiator systems. Moreover, in order to assess this quality of coating, the antiadhesive properties of the layer of crosslinked silicone polymer attached to the support is evaluated. The reβults measured are acceptable, but it nevertheless remains that, in order to satisfy the productivity requirements of the users, the initiator systems need to be of increasingly high performance. They must thus achieve reactivities and crosslinking/ polymerization rates which are as high as possible, so as to be able to increase the frequency of coating.
Given thiβ situation, one of the essential aims of the present invention is to satisfy the aboveβaid requirements.
Another essential aim of the invention is to provide initiators which give good performance with the majority of monomers/polymers, in particular including functional polyorganosiloxanes, which are crosslinkable cationically and under UV, but also purely organic, epoxidized or vinylic monomers.
Another essential aim of the invention is to provide cationic initiators which are effective but also inexpensive, easy to handle and of low toxicity. Another aim of the invention is to provide organofunctional monomer/polymer compositions, in particular organofunctional polyorganosiloxanes, which are crosslinkable cationically and under photonic and/or thermal activation and/or activation by a beam of electrons.
Another aim of the invention is to provide a process for coating solid supports or articles using the abovesaid compositions, aβ well as the articles with a crosslinked antiadhesive coating obtained.
These aims and others are achieved by the invention, which relates, firstly, to initiators for the cationic crosslinking and/or polymerization, tinder photochemical and/or thermal activation and/or activation by a beam of electrons, of monomers and/or polymers containing organofunctional groups,
+ the said initiators being of the type compris-ng a catalytically effective amount of at least one onium salt of an element from groups 15 to 17 of the Periodic Table (Chem & Eng News, Vol 63, N5, 26 of 4 February 1985) and/or of at least one oxoisothiochromanium salt according to application WO-A-90/11303,
+ characterized in that they contain at least one polymerization and/or crosslinking accelerator chosen from the hydroxylated carboxylic acid esters, which are liquid at
room temperature (23°C) , of general formula:
OH RJ-CH-CO O-R2 (I) in which the symbols R1 and R2, which are identical to or different from each other, each represent:
a linear or branched C_-C10 alkyl radical, optionally substituted with a linear or branched cι~C alkoxy group,
a C4-C10 cycloalkyl radical, optionally substituted
with one or more linear or branched C--C4 alkyl or alkoxy group (s) ,
a C5-C12 aryl radical, optionally substituted with one or more linear or branched C--C4 alkyl or
alkoxy group (s) , an aralkyl or aroxyalkyl radical in which the aryl
part is a C5-C12 group optionally subβtituted with
one or more linear or branched ^-^ alkyl or
alkoxy groups, and the alkyl part is a linear or branched C,-C4 group,
it being also possible for the symbol R to represent:
a linear or branched C_ - Cι s alkoxy radical,
a C4-C10 cycloalkyloxy radical, optionally substituted with one or more linear or branched
C1-C4 alkyl or alkoxy group(s) .
These accelerators make it possible to improve significantly the performance of the cationic initiators in terms of reactivity and kinetics, as well
as the final properties of the crosslinked coatings obtained. Moreover, the Applicant has, to its credit,
been able to isolate a family of specific organic compounds which are particularly suitable aβ accelerator.
The accelerator is preferably formed by at least one hydroxylated carboxylic acid ester of general
formula (I) in which: - R1 represents: a linear Ci-Cj alkyl radical, and
R , which is identical to or different from R , represents: a linear or branched C2-C6 alkyl
radical.
The accelerator is more preferably formed by at least one lactic acid ester of general formula (I) in which R represents a methyl radical and R
represents a linear C3-C5 alkyl radical.
In practice, the weight proportions between the initiator salt or salts, in particular the onium
borates, on the one hand, and the accelerator, on the
other hand, expressed as parts by weight, are respectively between 0.1:100 and 1:0.5, preferably
between 2:100 and 1:1, and more preferably between 4:100 and 1:1. When the accelerator is chosen from the sub-family of lactic acid esters, the weight proportions which are most especially suitable are between 15:100 and 40:100. In accordance with an advantageous arrangement of the invention, the initiators comprise a catalytically effective amount of an onium borate the cationic species of which is chosen from: 1) the onium salts of formula (II) [(R3)n-A-(R4) * (II) in which formula:
A represents an element from groups 15 to 17 such as, for example, I, S, Se, P and N,
R3 represents a C6-C20 carbocyclic or heterocyclic aryl radical, preferably phenyl, tolyl or toluyl, it being possible for the said heterocyclic radical to contain, for example, nitrogen or sulphur as hetero elements,
R4 represents R3 or a linear or branched CJ-CJO alkyl or alkenyl radical, the said radicals R3 and R4 optionally being subβtituted, in particular with a C--C2S alkoxy, Cx-Cjs alkyl. nitro, chloro, bromo, cyano, carboxyl or mercapto group,
n is an integer ranging from 1 to v + 1, v being the valency of the element A,
m is an integer ranging from 0 to v - 1 with n + m = v + 1,
2) the oxoisothiochromanium saltβ described in patent application WO-A-90/11303, the anionic borate species of which has the formula (III) :
tBX,Rb] (III) in which formula: a and b are integers ranging from 0 to 4 with a + b = 4, - the symbols __ represent:
♦ a halogen atom (chlorine or fluorine) with a = 0 to 3,
♦ an OH function with a - 0 to 2, the symbols R are identical or different and represent:
♦ a phenyl radical substituted with at least one electron-withdrawing group such as, for example, OCF3, CF3, N02 or CN or with at least
2 halogen atoms (most particularly fluorine) ,
♦ an aryl radical containing at least two
aromatic rings such as, for example, biphenyl or naphthyl, optionally substituted with at
least one element or an electron-withdrawing group, in particular a halogen atom (most particularly fluorine) , CF3, OCF3, N02 or CN.
Advantageously, the anionic borate species is chosen from the following anions:
[B (C6F5)4]- [B(C6H4CF3)4J- [B{C6H3(CF3)2.4_-
[(C6F5)2BF2]- [B(C6F4OCF3)4J- [B (C6H3F2)4r
As regards the cationic species, it is
advantageously of onium type and is preferably selected
from the following cations:
[(Φ)2U+ [C8Hl7-O-Φ-l-Φ]+ [(Φ-CH3)2l]+
[C12H25-Φ-I-Φ]+ [(C8H1 -O-Φ)2l]+ [(Φ)3S]+ [(Φ)2-S-Φ-O-C8H1 ]+
[ -S-Φ-S-(Φ)2]+ [(Ci2H25-Φ)2|l+ In accordance with the invention, the
initiators which will be used more particularly are the following onium borates: KΦ-CH3.2l]+ ,[B(C6F5)_ιJ- l(Φ>2 l]+.[B(C6F5)4J- [Φ2I]+.[B{C6H3(CF3)2}4]- [C12H25-Φ-i-Φ]^,[B(C6F5)4J- [(C8H17-OΦ)2l]+ .[B(C6F5) [(C8H17)-O-Φ-l-Φ)}+ , [B(C6F5)4J- [(Φ)3S3+ .[B(C6F5)_v]- [(Φ)2S-Φ-O-C8H17]+,[B(C6H4CF3)4J- [(C12H25-Φ)2'l+.IB(CeF5)4J
The onium borates entering into the formulation of the initiator system according to the invention are defined in detail in the abovementioned European patent applications EP-A-0,562,897 and EP-A-0, 562, 992. The content of these patents is incorporated into the present account by way of reference.
The cationic species of oxoisothiochromanium type, entering into the formulation of the initiator system according to the invention, preferably corresponds to the structure Dl which is defined on page 14 of application WO-A-90/11303 and has the formula:
Figure imgf000015_0001
in which the radical R is a substituted or unsubstituted alkyl radical; a cationic species of this type which is more preferred is that in which R ..555 represents a linear or branched C1-C20 alkyl radical. As oxoisothiochromanium salts which are particularly suitable, mention will be made in particular of the sulphoniu salt of 2-ethyl-4-oxoisothiochromanium or of 2-dodecyl-4-oxoisothiochromanium.
In practice, the initiators according to the invention are very simply prepared by disβolving the onium borate, which is in solid (powder) form, in the accelerator (liquid) .
According to an alternative with regard to the onium borate, the latter may be prepared directly in the accelerator, from a salt (e.g. chloride) of the cation (iodonium) and a salt (for example the potasβium salt) of the borate anion.
The precursor system thus obtained may be used aβ it is in monomer/polymer compositions which are intended to be polymerized/crosβlinked cationically and under activation, for example UV activation. According to another of these aspects, the present invention relates to compositions based on at least one cationically crosslinkable polyorganosiloxane and on at least one initiator of the type in accordance with the invention and described above.
Preferably, this polyorganosiloxane has organofunctional groups of the epoxide and/or vinyl ether type and it is chosen from polyorganosiloxanββ which are:
→ linear or substantially linear and conβisting of units of formula (IV) , ending with units of formula (V) ,
—> or cyclic and consisting of units of formula (IV) :
R6
I i
-Sι-0-H- (IV) Y—Si—O— (V)
Y R<
in which formulae:
the symbols R are identical or different and represent: either a linear or branched C_-Cε alkyl radical, optionally substituted, advantageously with one or more halogens, the preferred optionally substituted alkyl radicals being : methyl, ethyl, propyl, octyl and 3 , 3,3-trifluoropropyl.
or an optionally substituted C5-C8 cycloalkyl radical,
or a C5-C12 aryl radical or aralkyl radical having a C3-C12 aryl part and a ^-Ct alkyl part, optionally substituted on the aromatic part:
■ in particular with halogenβ or Cx-C3 alkyls
and/or alkoxys
■ phenyl, xylyl, tolyl and dichlorophenyl radicals being most particularly selected,
and, even more preferably, at least 60 mol% of the radicals R being methyls,
the symbols Y are identical or different and
represent:
either the radical R , or a cationically crosslinkable organofunctional
group, preferably an epoxyfunctional or vinyloxyfunctional group, connected to the silicon
by a divalent radical advantageously containing from 2 to 20 carbon atoms optionally containing a hetero atom. at least one of the symbols Y corresponding to a cationically crosslinkable organofunctional group.
According to a preferred mode of the invention, the polyorganosiloxane contains from 1 to 10 organofunctional groups per mole. For an epoxyfvinetional group, this corresponds to epoxide levels ranging from 20 to 200 molar meq/100 g of product.
As examples of divalent radicals connecting an organofunctional group of the epoxy type, mention may be made of those included in the following formulae (Y) :
Figure imgf000019_0001
•(CH,)—O-CH,—CH^^CH, ; _(CH2)r_o-CH CH,
O
As regards organofunctional groups of vinyl ether type, mention may be made, for example, of those contained in the following formulae (Y) :
(CH.)-0-CH=CH. —(CHj)2—0-R7-0-CH=CH2 with R7 = linear or branched alkylene, optionally substituted - or C5-C12 arylene, preferably phenylene, optionally substituted, preferably with one to three C^Cg alkyl groups.
The linear polyorganosiloxanes may be oils with a dynamic viscosity of about 10 to 10,000 Pa s at
25°C, generally of about 50 to 5000 mPa β at 25°C and,
even more preferably, of 100 to 600 mPa β at 25°C, or gums having a molecular mass of about 1,000,000.
The dynamic viscosity at 25°C of all of the silicone polymers considered in the present account may be measured using a Brookfield viscometer, according to AFNOR standard NFT 76 102 of February 1972.
The viscosity considered in the present
account is the dynamic viscoβity at 25°C, referred to as the "Newtonian" viscosity, that is to say the dynamic viscosity which is measured, in a manner which is known per se, at a shear rate gradient which is sufficiently low for the viscosity measured to be independent of the rate gradient. When these are cyclic polyorganosiloxanes, they constitute units (IV) which may be, for example, of the dialkylsiloxy or alkylarylsiloxy type. These cyclic polyorganosiloxanes have a viscosity of about 1 to 5000 mPa s. With the availability of thiβ large variety of polyorganosiloxanes, it is entirely conceivable to use a mixture of various products of formulae (IV) and (V) , as defined above, within the context of the invention. The preferred epoxyfunctional or vinyloxyfunctional polyorganosiloxanes are described in particular in patents DE-A-4,009, 889; EP-A-0,396,130; EP-A-0,355,381; EP-A-0,105,341; FR-A-2,110,115; FR-A-2,526,800. The epoxyfunctional polyorganosiloxanes may be prepared by hydrosilylation reaction between oils containing Si-H units and epoxyfunctional compounds such as, for example, 4-vinylcyclohexene oxide or allyl glycidyl ether.
The vinyloxyfunctional polyorganosiloxanes may be prepared by hydrosilylation reaction between oils containing Si-H units and vinyloxyfunctional compounds such as, for example, allyl vinyl ether or allylvinyloxyethoxybenzene.
The polyorganosiloxanes given above by way of
example are particularly advantageous insofar as the accelerators in accordance with the invention proved to be fully soluble in these polyorganosiloxanes.
According to the invention, the expression
catalytically effective amount of onium borate refers to an amount which is sufficient to initiate the crosslinking. This amount is generally between 0.01 and
20 parts by weight, usually between 0.1 and 8 parts by weight, in order to crosslink, photochemically,
100 parts by weight of polyorganosiloxanes.
The compositions according to the invention
may also comprise at least one photosensitizer selected from (poly) aromatic (optionally metallic) and heterocyclic products and, preferably, from the
following list of products: toluene, pyridine,
ferrocene, benzene, thioxanthone, anthracene, benzophenone.
Conventionally, the compositions according to
the invention may also comprise various additives which are chosen as a function of the final application intended. These may be, for example, mineral or non-
mineral fillers and/or pigments, such as synthetic or natural (polymer) fibres which are ground, calcium carbonate, talc, clay, titanium dioxide or fumed silica. This may make it possible to improve e.g. the mechanical properties of the final materials.
Soluble dyes, oxidation inhibitors, and/or any other material which does not interfere with the catalytic activity of the photoinitiator and which does not absorb in the wavelength range chosen for the photoactivation may also be added to the composition or used in the context of the process according to the invention.
Lastly, the compositions according to the invention may contain other ingredients such as, in particular, adhesion modifiers (for example: linear silicone resins or polymers bearing vinyl, epoxy, vinyl ether or alcohol functions) , fungicides, bactericideβ and antimicrobial agents, or corrosion inhibitors. These compositions in accordance with the invention are prepared, indiscriminately, before (or even a long time before) or alternatively immediately before use. It should be noted that these compositions are particularly stable on storage and that they offer, in accordance with the procesβ of the invention, rapid
crosslinking kinetics. In addition, their non- crosslinked state, before exposure to the activating light radiation, offers great ease of handling, of application and of placement on various supports or other shaping moulds.
The compositions according to the invention may be used as they are. They are useful in particular: in the field of antiadhesion coatings on solid supports of any nature, such as cellulose materials, plastics, metals, ceramics, films or paints; or in the field of the encapsulation of electrical and electronic components; or in the field of textile coatings; or in the field of optical fibre sheaths.
They are most particularly advantageous when they are used as they are in order to render a material, such as metal sheets, glass, plastics or paper, non-adhesive to other materials to which it would normally adhere. The composition advantageously has a viscosity not exceeding 5000 mPa β, preferably
not exceeding 4000 mPa ε, at 25°C. The invention is thus also directed towards a procesβ which makes it possible to render articles (for example sheets) non-adhesive to surfaces to which they normally adhere, which procesβ is characterized in that it consists in applying an amount of composition of the invention, generally of between 0.1 and 500 g per m2 of surface to be coated, and in crosslinking the composition by supplying it with energy, at least some and preferably all of which is provided by UV radiation.
The UV radiation used has a wavelength of between 200 and 400 nanometres, preferably of between 254 and 360 nanometres.
The irradiation time may be short and it is generally less than 1 second and it is about a few hundredths of a second for coatings of very email thickness. The crosslinking carried out is excellent, even in the absence of any heating. Obviously, the coupling of photoactivation with thermal activation,
e.g. by heating to between 25 and 100°C, is not excluded from the invention.
Obviously, the curing time may be adjusted, in particular by the number of UV lamps used, by the duration of exposure to the UV and by the distance between the composition and the UV lamp.
The amounts of compositions deposited on the
supports are variable and usually range between 0.1 and 500 g/m of surface treated. These amounts depend on the
nature of the supports and on the desired antiadhesive properties. They are usually between 0.5 and 3 g/m for non-porous supports. These amounts may range up to 200 g/m in the case of organic resins. Another subject of the present invention is
articles (for example sheets) consisting of a solid material (for example: metal, glass, plastic or paper)
at least partly coated with the composition described
above, which is at least partly crosslinked.
The examples which follow are given by way of illustration and should not be considered aβ a limit of
the field or spirit of the invention.
EXAMPLES
I - Starting materials 1.1. The functionalized polyorganosiloxanes used are ( 1 , 2 -epoxy- 4 - ethylcyclohexyl )polydimethylsiloxanes of formula :
Figure imgf000027_0001
Epoxidized PDMS The values of a and b vary according to the examples. 1.2. The ini tia tor used is an oni m borate: di tolyl iodonium tetrakis ( pentaf luorophenyl )borate of formula
Figure imgf000027_0002
The cation of this onium borate is prepared according to ths general methodology described in European patent applications EP-A-0, 562 , 922 and EP-A-0, 562 , 897. As regards the anionic borate species,
the process is performed as follows:
Bro opentafluorobenzene (21.3 g, 0.086 mol) and iβopropyl ether are loaded, under an inert
atmosphere, into a 500 ml round-bottomed flask equipped
with a mechanical stirrer, a condenser and a dropping
funnel. The mixture is stirred and is cooled to a
temperature of -78°C using an acetone + cardice bath.
n-Butyllithium in solution in hexane (1.6 M,
52.3 ml, 0.97 eq) is loaded into the dropping funnel
and is then added over about 10 minutes. The mixture is then left stirring for about 30 minutes at a
temperature of -78°C. The dropping funnel is replaced by a dropping funnel containing boron trichloride in
solution in hexane (1.0 M, 19 ml) . The boron trichloride is added over 15 min and the reaction
mixture is then left stirring for 30 min at a
temperature of -78°C. The mixture is then allowed to return to room temperature over about 1 h. Saturated
aqueous KC1 solution (100 ml) is then added. The
mixture is then in two phases and homogeneous. The
isopropyl ether is distilled off. The __B(CF5)4 precipitates at the end of the distillation. It is recovered by filtration and is then washed with saturated KC1 solution (100 ml) before being dried
under vacuum at a temperature of 35°C. A product assaying at 97% of expected product is thuβ obtained, in a yield of 99%.
The accelerator according to the invention which is used is n-butyl lactate of formula:
OH I CH,—CH—CO-O-CHj—CHj—CH—CHj
The photoinitiator system is prepared by dissolving the onium borate (optionally supplemented with some of the epoxidized PDMS to be used) , on the one hand in isopropyl alcohol (IPA) for the comparative example, and, on the other hand, in the accelerator based on n-butyl lactate for the examples. The concentrations of photoinitiator in the solution vary according to the examples. II. The σeneral procedure followed is as followa. to 100 parts by weight of epoxidized PDMS is added the βolution of onium borate in isopropyl alcohol or in n-butyl lactate, and the mixture is stirred nuinually for 30 min.
Ill ________& :
III.l Reactivity tests
The reactivity tests described in the
following examples were carried out on a VNC (Vibrating
Needle Curemeter) machine for measuring the freezing point, marketed by the company RAPRA Ltd, to which was
added a UV irradiation device. During the crosslinking, the needle of the VNC immersed in the mixture to be
studied encounters a resistance which manifests itself by a decrease in the output voltage of the machine. The
time required to decrease the output voltage of the
machine by 10, 50 and 90%, for a thickness to be polymerized of 2 mm, is measured. III.2 Evaluation of the delamination forces by peeling tests :
This evaluation is made, after formulation of
the silicone coating, according to the following steps:
coating of the mixture on a PET 6028
polyester film (marketed by Rhδne-
Poulenc) using a Meyer bar. The thickness deposited may range from 1 to 4 μm (deposition rate ranging from 0.5 to 3 g/m2) ,
crosslinking of the coating under UV at
a wavelength of 360 nanometres with an irradiation power of 120 W/cm, bonding of three representative types of adhesive onto the crosslinked coating:
adhesives TESA® 4154 (rubber) TESA® 4651 (rubber) TESA* 4970 (acrylic) placing under a preββ (70 g/m ) for 20 to
24 hours:
under cold conditions (22-23°C) for the adhesives 4154 and 4970,
according to FINAT test No. 10
under hot conditions (70°C) for the adhesive 4651, according to FINAT
test No. 11. The level of adhesion may then be evaluated by
measuring the delamination or peeling force. This force is measured by a dynamometer delaminating the adhesives at a speed of 300 mm/min. The result is given in g/cm. IV . Resul ts
IV.1 Comparative Example and Example 1: Effect on the reactivi ty and VNC evaluation:
To 100 parts by weight of epoxidized silicone
polymer in which a = 7 and b = 70 (or POS A) , are added
2.5 parts by weight of a solution containing 20% by weight of onium borate (initiator: 0.5 parts by weight)
in isopropyl alcohol (comparative example) and in n-butyl lactate (Example 1; accelerator: 2 parts by weight) . The photoinitiator concentration in the solution is expressed as a percentage by weight of this
compound relative to the initiator + accelerator
combination.
The results are given by the curves of the attached Figure 1. These curves represent the change in
output pressure of the VNC in mV as a function of time.
Table I below gives the times in minutes necessary to
reach a voltage decrease of 10, 50 and 90%, for a polymerization thickness of 2 mm.
Table I
Figure imgf000032_0001
Figure imgf000033_0001
It is seen clearly that the use of butyl
lactate as accelerator makes it possible to decrease
the crosslinking times significantly. IV.2 Examples 2 to 16: evaluations of the forces to make into a thin layer:
These examples show that the antiadhesion
performances, after crosslinking, are improved and that
there is a most especially suitable value as regards
the photoinitiator concentration of the solution of
this compound in the accelerator based on n-butyl
lactate.
In these examples, a mixture of epoxidized
silicone polymers is used consisting of :
- 100 parts by weight of epoxidized silicone
polymer, referred to aβ POS A, used in Example 1, and
5 parts by weight of epoxidized βilicone polymer,
referred to aβ POS B, in which a = 2 and b = 250.
The photoinitiator is predissolved in the
n-butyl lactate at 5 different concentrations: 5%, 10%,
20%, 30% and 40% (the percentages are given by weight and express the amount of photoinitiator relative to the photoinitiator + accelerator combination) .
The definitions of the various compositions which are prepared are collated in Table 2 below:
Table 2
Figure imgf000035_0001
(*) The concentrations of photoinitiator and of n-butyl lactate are expressed in parts by weight per 100 parts by weight of mixture POS A + POS B,
These 15 different compositions were applied to a polyester film as described above, and were crosslinked with a throughput speed of 50 m/min under a 125 W/cm UV lamp of type Fusion H. The delamination forces reported in the attached Figure 2 were obtained with a TESA 4970 acrylic adhesive. The adhesion forces were measured directly after adhesion ("initial") and after ageing ("aged") for 20 h at 70°C under a weight
which generates a contact pressure of 6.89xl03 Pa.
The curves featured in the attached Figure 2
show that there is a value which is most especially
suitable as regards the photoinitiator concentration in
the n-butyl lactate: this value is about 20% by weight. The stability of the adhesive forces is improved for
this concentration.

Claims

What is Claimed is:
1. A composition useful for polymerizing or cationically crosslinking one or more monomers containing organofunctional groups as a result of exposure to photochemical, thermal or electron beam radiation comprising:
(a) a catalytically effective amount of either an onium salt of an element selected from the group consisting of I, S, Se, P and N, or an oxoisothiochromanium salt; and
(b) an accelerator comprising a compound of formula (I)
Figure imgf000037_0001
wherein R is selected from the group consisting of: a linear or branched C1-C10 alkyl radical, optionally substituted with a linear or branched C1-C4 alkoxy group; a C4-C10 cycloalkyl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; a C5-C12 aryl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; an aralkyl or aroxyalkyl radical in which the aryl part of the radical is a C5-C12 group optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups, wherein the alkyl part of the radical is a linear or branched C1-C4 group; a linear or branched C1-C15 alkoxy radical; and a C4-C10 cycloalkyloxy radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; and wherein R2 is selected from the group consiβting of a linear or branched C1-C10 alkyl radical, optionally substituted with a linear or branched
C1-C4 alkoxy group; a C4-C10 cycloalkyl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; a C5-C12 aryl radical, optionally subβtituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; and an aralkyl or aroxyalkyl radical in which the aryl part is a C5-C12 group optionally substituted with one or more linear or branched C1 - C4 alkyl or alkoxy groups, wherein the alkyl part or the radical is a linear or branched C1-C4 group.
2. The composition according to claim 1, wherein R represents a linear C1 -C3 alkyl radical, and R2 represents a linear or branched C2-C6 alkyl radical.
3. The composition according to claim 2, wherein R1 represents a methyl radical and R2 represents a linear C3-C5 alkyl radical.
4. The composition according to claim 1 wherein
(a) comprises a catalytically effective amount of an onium borate salt wherein the cationic species of said salt is selected from the group consisting of:
(1) onium salts of formula (II)
[(R3)n-A-(R4)m] * (II) in which: A represents an element selected from the group consisting of I, S, Se, P and N;
R represents a C6-C20 carbocyclic or heterocyclic aryl radical, when R representβ a heterocyclic aryl radical, βaid heterocyclic radical may contain nitrogen or sulphur as hetero elements. R4 represents the same moiety as R3 or a linear or branched C1-C30 alkyl or alkenyl radical; said radicals R3 and R4 optionally being substituted with a C1-C25 alkoxy, C1-C25 alkyl, nitro, chloro, bromo, cyano, carboxyl or mercapto group; n is an integer ranging from 1 to (v + 1), v being the valence of the element A, m is an integer ranging from 0 to (v - 1) wherein n + m = v + 1; or (2) an oxoisothiochromanium salt; and wherein said anionic borate specieβ iβ of formula (III):
[BXaRb] - (III) in which:
a is an integer ranging from 0 to 3, and b is an integer ranging from 0 to0 4, wherein a + b = 4; X represents either a halogen atom with the proviso that a is an integer from 0 to 3, or an OH function with the proviso that a is an integer from 0 to 2,
R is identical or different and representβ a member selected from the group consisting of: a phenyl radical substituted with at least one electron-withdrawing group; and an aryl radical containing at least two aromatic rings optionally substituted with at least one element or an electron-withdrawing group selected from the group consisting of a halogen atom, CF3, OCF3, NO2 or NN.
5. The composition according to claim 4, wherein the anionic borate species is selected from the group consisting of:
Figure imgf000043_0002
6. The composition according to claim 4, wherein the cationic species of said salt is selected from the group consisting of :
Figure imgf000043_0001
wherein Φ represents a phenyl group.
7. The composition according to claim 4, wherein said onium borate is selected from the group consisting of : [(Φ-CH3)2I] [B(C6F5)4]-; [(Φ)2I]+ [B(C6F5)4]-;
2I]+[B{CsH3(CF3)2}4]-; [C12H25-Φ-I-Φ]+ [B(C6F5)4]-;
[(C8H17-O-Φ)2I]+[B(C6F5)4]--
[(C8H17)-O-Φ-I-Φ)]+ [B(C6F5)4]-; [(Φ)3S]+[B(C6F5)4]-;
[(Φ)2S-Φ-O-C8H17[B(C6H4CF3)4]-; and [(C12H25-Φ)2I]
[B(C6F5)4]- wh-rein Φ represents a phenyl group.
8. The composition according to claim 1 further comprising at least one cationically crosslinkable polyorganosiloxane.
9. The composition according to claim 8, wherein the polyorganosiloxane haβ organofunctional groupβ of the epoxide or vinyl ether type and are βelected from the group conβisting of:
either linear or substantially linear comounds consiβting of units of formula (IV), ending with units of formula (V);
or cyclic and consisting of units of formula (IV)
Figure imgf000044_0001
in which formulae: the symbols R6 are identical or different and represent: either a linear or branched C1-C6 alkyl radical, optionally substituted with one or more halogens; an optionally subβtituted C3-C8 cycloalkyl radical; or a C5-C12 aryl radical or aralkyl radical having a C3-C12 aryl part and a C1-C4 alkyl part, optionally substituted on the aryl part with halogens, C1-C3 alkyl or alkoxy groups;
Y is identical or different and represents: either the radical R6; or a cationically crosslinkable organofunctional group connected to the silicon by a divalent radical containing from 2 to 20 carbon atoms optionally containing a hetero atom; wherein at least one of the symbols Y is a cationically crosslinkable organofunctional group.
10. The compositions according to claim 9, wherein the polyorganosiloxane contains from 1 to 10 organofunctional groups per mole.
11. The composition according to claim 9 wherein the polyorganosiloxane has a structure in which: at least 60 mole % of the radicals R are methyl radicals, and at least one of the symbols Y corresponds to an epoxyfunctional or vinyloxyfunctional group.
12. The compositions according to claim 9 wherein said polyorganosiloxane is linear and has a viscosity at
25°C of about 10 to 10,000 mPa s.
13. A process for rendering articles non-adhesive to surfaces to which they would normally adhere, comprising the steps of:
(a) applying a composition comprising:
(1) a catal/tically effective amount of either an onium salt of an element selected from the group consisting of I, S, Se, P and N, or an oxoisothiochromanium salt;
(2) an accelerator comprising a compound of formula (I)
Figure imgf000047_0001
wherein R is selected from the group consisting of:
a linear or branched C1-C10 alkyl radical, optionally substituted with a linear or branched C1-C4 alkoxy group; a C4-C10 cycloalkyl radical, optionally substituted with one or more linear or branched C1 -C4 alkyl or alkoxy groups; a C5-C12 aryl radical, optionally subβtituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; an aralkyl or aroxyalkyl radical in which the aryl part is a C5-C12 group optionally subβtituted with one or more linear or branched C1-C4 alkyl or alkoxy groups, wherein the alkyl part or the radical is a linear or branched C1-C4 group; a linear or branched C1-C15 alkoxy radical; and a C4-C10 cycloalkyloxy radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; and wherein R is selected from the group consisting of: a linear or branched C1-C10 alkyl radical, optionally substituted with a linear or branched C1-C4 alkoxy group; a C1-C40 cycloalkyl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; a C5-C12 aryl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; and an aralkyl or aroxyalkyl radical in which the aryl part is a C5-C12 group optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups, wherein the alkyl part or the radical is a linear or branched C1-C4 group; and (3) at least one cationically crosslinkable polyorganosiloxane; in an amount of between 0.1 and 500 g per m2 of a surface of the said article to be coated; and
(b) exposing said surface to photochemical, thermal or electron beam radiation to cure said polyorganosiloxane onto said surface.
14. The process according to claim 13, wherein step (b) comprises exposing said surface to ultraviolet radiation at a of wavelength of about 200 to 400 nanometers.
15. The process according to claim 14 wherein step (b) further comprises exposing said surface to thermal radiation.
16. An article of manufacture having coated and cured on one or more of its surfaces a film of a composition comprising:
(1) a catalytically effective amount of either an onium salt of an element selected from the group consisting of I, S, Se, P and N, or an oxoisothiochromanium salt; and (2) an accelerator comprising a compound of formula (I)
Figure imgf000051_0001
wherein R1 is selected from the group consisting of: a linear or branched C1-C10 alkyl radical, optionally substituted with a linear or branched C1-C4 alkoxy group; a C1 - C10 cycloalkyl radical, optionally substituted with one or more linear or branched Cj-C4 alkyl or alkoxy groups; a C5-C12 aryl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; an aralkyl or aroxyalkyl radical in which the aryl part is a C5-C12 group optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups, wherein the alkyl part or the radical is a linear or branched C1-C4 group; a linear or branched C1-C15 alkoxy radical; and a C4-C10 cycloalkyloxy radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; and wherein R is selected from the group consisting of: a linear or branched C1-C10 alkyl radical, optionally substituted with a linear or branched C1-C4 alkoxy group; a C4-C10 cycloalkyl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; a C5-C12 aryl radical, optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups; and an aralkyl or aroxyalkyl radical in which the aryl part is a C3-C12 group optionally substituted with one or more linear or branched C1-C4 alkyl or alkoxy groups, wherein the alkyl part or the radical is a linear or branched C1-C4 group; and
(3) at least one cationically crosslinkable polyorganosiloxane.
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