WO1997032192A2 - Three capillary flow-through viscometer - Google Patents
Three capillary flow-through viscometer Download PDFInfo
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- WO1997032192A2 WO1997032192A2 PCT/US1997/003162 US9703162W WO9732192A2 WO 1997032192 A2 WO1997032192 A2 WO 1997032192A2 US 9703162 W US9703162 W US 9703162W WO 9732192 A2 WO9732192 A2 WO 9732192A2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N11/00—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
- G01N11/02—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material
- G01N11/04—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture
- G01N11/08—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture by measuring pressure required to produce a known flow
Definitions
- This invention pertains to the field of viscosity measurement.
- it pertains to the field of capillary viscometers; specifically, a novel three-capillary viscometer used to measure the viscosity of a solution is disclosed herein
- This invention also pertains to the field of digital signal processing, and more particularly it pertains to methods for measuring viscosity and relative flow that have direct application in viscosity detectors or viscometers, used in chromatography to measure the viscosity of fluids.
- LC Liquid Chromatography
- SEC Size Exclusion Chromatography
- the most basic capillary type viscometer is the single capillary viscometer. It is based on the idea that when a fluid goes through a capillary tube, the pressure drop across the capillary is proportional to the fluid viscosity and flow They are related according to Poiseuille's law:
- the flow through the capillary depends primarily on the pumping system flow, and on the temperature changes in the whole system All of the slow and fast flow disturbances created by the pump are clearly detected by the viscometer Also, any temperature change anywhere in the chromatograph creates solution expansions and contractions, that in turn create flow disturbances that are also detected by the viscometer. Even the viscosity changes due to the injected sample, can potentially create a flow disturbance If the pumping system cannot react quickly to the varying pressure load created by the sample passing through the system, it also causes flow disturbances in the viscometer
- the pumping system should deliver an extremely precise and constant flow, free of any slow drifts or fast transients such as those normally associated with the repetitive pump action
- the entire system should be maintained at constant temperature to eliminate flow errors due to temperature changes
- the volumes and tubing sizes in the system should be carefully considered to prevent flow disturbances due to the sample viscosity
- the single capillary design suffers from the major drawbacks described, including temperature sensitivity, sensitivity to minor pump fluctuations, and general intolerance to minor system disturbances such as injection.
- a multiple capillary design is described in U.S. Pat. No. 4,463,598 (Haney)
- Haney discloses a bridge-type viscosity measuring device having two separate branches. Each branch has two capillaries arranged in series. The branches are connected at the top and bottom by common input and output lines. A bridge having a dead-ended pressure transducer connects across the branches in their middle between the first and second capillaries, thereby measuring differences in pressure across the two branches at those points. Under normal operation (viscosity the same in both branches) there is fluid flow down both branches encountering the same resistance and hence no pressure difference.
- a fluid of different viscosity is introduced into one branch, and as it enters the capillary a pressure differential begins to build until a maximum is reached when the sample is entirely within the capillary The pressure difference is then measured via the transducer and mathematical operations give relative viscosity of the two solutions.
- a key drawback to this design is the necessity to balance the capillaries so that they are substantially equal in resistance.
- the output signal of the differential logarithmic amplifier is related to the natural logarithm of the relative viscosity. Both the inherent and intrinsic viscosities may be related mathematically to the experimentally measured value for the relative viscosity.
- the apparatus disclosed in these patents provides a viscosity measurement which is independent of flow rate and temperature fluctuations, it is, however, sensitive to fast flow transients or high frequency flow pulses, like those caused by the pumping system or the sample injector.
- the invention is an apparatus for measuring the viscosity of a sample solution, comprising an input tube for transporting the sample solution flow Q; a flow splitter in fluid communication with and downstream from the input tube, for diverting the flow Q into flow streams Ql and Q2; a first capillary tube Rl located in stream Ql downstream from the flow splitter; a first delay volume Dl located in stream Ql downstream from capillary Rl; a second delay volume D2 located in stream Q2 downstream from the flow splitter; a second capillary tube R2 located in stream Q2 and downstream from delay volume D2; a third capillary tube R3 located in stream Ql and downstream from delay volume D 1 ; a first flow-through transducer Tl having hydraulic connections located in stream Ql and Q2, the connections being located so as to measure the pressure difference across capillary Rl, transducer Tl generating a signal proportional to the pressure difference across capillary Rl; a second flow- through transducer T2 having hydraulic connections located in stream Q2, the connections being located
- the problems of fast flow disturbances are solved via a digital signal processing method that relates the dynamics of the two pressure measurements normally involved in multiple-capillary viscometer designs, which can be used with any viscometer having two or more capillaries and at least two pressure transducers.
- the viscometer detector output is independent of both low and high frequency components of the viscometer flow
- the viscometer performance is enhanced significantly without using special pumping systems or any flow smoothing devices.
- Figure 1 is a schematic diagram of the invention, to show the relative connection of the capillaries and delay volumes.
- Figure 2a is a schematic diagram of a differential pressure transducer showing the location of the two transducer cavities, the inlet ports, and the purge ports.
- Figure 2b is a schematic diagram of a differential pressure transducer used in the "dead-end" or standard connection.
- Figure 2c is a schematic diagram of a differential pressure transducer used in the flow-through connection.
- Figure 2d is a schematic diagram of a differential pressure transducer used in the flow-through connection, without peak bandspreading.
- Figures 3a through 3d are schematic diagrams of four possible ways to measure the pressure across capillary R. (P.) with the transducer connected flow- through and without causing any bandspreading in the distribution peak going through R,.
- Figures 4a through 4f are schematic diagrams of six possible ways to measure the pressure across R 2 (P ) with the transducer connected flow-through and without causing any bandspreading in the distribution peak going through R_.
- Figures 5a through 5f are schematic diagrams of six possible ways to measure the pressure across R 3 (P 3 ) with the transducer connected flow-through and without causing any bandspreading in the distribution peak going through R.
- Figures 6a through 6c are schematic diagrams of three embodiment examples from the 120 distinct possible embodiments of the Invention.
- Figures 7a through 7c are schematic diagrams of the three embodiment examples of Figures 6a through 6c, but showing the transducers in "dead-end" or standard connection.
- Figure 8 is a schematic diagram of the preferred embodiment of the Invention.
- Figure 9 is a Relative Viscosity chromatogram of a 2630 Mw narrow standard.
- Figure 10 is a Relative Viscosity chromatogram of a 1260000 Mw narrow standard.
- Figure 11 is a Relative Viscosity chromatogram of a NBS 706 broad standard.
- Figure 12 is a Relative Flow chromatogram with a flow gradient.
- Figure 13 is the Relative Viscosity chromatogram of a 2630 Mw narrow standard, with the same flow gradient of Figure 12.
- Figure 14 is the Relative Viscosity chromatogram of Figure 13, corrected in time using the Relative Flow chromatogram of Figure 12.
- Figure 15 is a schematic diagram of a dual capillary, dual transducer viscometer
- Figure 16 is a relative viscosity baseline plot in a Three Capillary Flow
- Figure 17 is a relative viscosity baseline plot in a Three Capillary Flow Through Viscometer with the preprocessing algorithm according to the invention
- the invention provides some very important improvements to viscosity detection that are only addressed by the present invention. These are pointed out in the following description of the main benefits of the invention.
- the viscometer of the present invention provides separately Relative Viscosity information, and Relative Flow information.
- the Relative Viscosity ( ⁇ re ⁇ ) is the ratio of the solution viscosity ( ⁇ ) over the solvent viscosity ( ⁇ o) as a function of time, while the solution is passing through the viscometer.
- the Relative Flow (Q rei ) is the ratio, also as a function of time, of the solution flow (Q) over the solvent flow at a particular "reference" time (Q 0 ).
- the Relative Viscosity information finds immediate use in Size Exclusion Chromatography as a means to obtain the "Specific Viscosity” ( ⁇ sp ), the “Inherent Viscosity” ( ⁇ __ , the “Reduced Viscosity” ( ⁇ re d), and the “Intrinsic Viscosity” (r ⁇ mlr ) (C is the concentration of polymer solution) according to the following formulas
- the Relative Flow information can also be used in size exclusion chromatography, to correct retention time fluctuations due to flow fluctuations This provides better retention time repeatability between consecutive sample injections, which is a fundamental need in this analytical technique.
- the retention time correction can be applied not only to the Relative Viscosity chromatogram, but also to other chromatograms from other detectors connected in series with the viscometer.
- the relative flow signal is a valuable diagnostic tool in determining the correct functioning of the pumping system.
- the methods and apparatus for determining viscosity as known in the prior art provide a viscosity value that is partially or fully independent of viscometer flow, but lacks the capability of providing a flow related value Therefore, the prior art must be used with a pumping system that delivers a constant flow, to guarantee retention time repeatability throughout an entire sequence of samples With the Relative Flow value, the viscometer of the present invention can tolerate errors in the delivered flow during the sequence of samples
- the present invention is a flow-through viscometer design in which the solution is always flowing through all of its components without any fluid dead ends, and without the purge requirements of other viscometer designs
- Prior art viscometers provide a viscosity output that is independent of low frequency flow components, like flow drifts and slow flow fluctuations. They are, however, sensitive to high frequency flow components like pulses of the pumping system, or fast flow fluctuations like the sample injector transients of a chromatography system. These prior art viscometer designs require smooth pumping systems or additional devices to decrease or filter these fast flow disturbances.
- the viscometer of the present invention provides a relative viscosity output that is independent of both low and high frequency components of the viscometer flow. Therefore, it is not necessary to use special pumping systems or any flow smoothing devices.
- the present invention does not require matching or balancing the capillaries' restriction in any way Therefore, the relative viscosity output is independent of the capillaries' restriction tolerance. This makes the viscometer easier to manufacture, as there is no need for capillary trimming or viscometer fluid balance of any kind.
- the capillaries do not have to be equal or scaled in any particular way, although some capillaries' combinations have advantages compared to others.
- the differential pressure transducers used do not need to be of the same scale. They can be of different full scale pressure. The only requirement for the capillaries is that the pressure drop across them has to be within the pressure transducers' dynamic range.
- the pressure drop should not be so large that the transducers saturate, and not so small that the signal-to-noise ratio is unacceptable.
- a preferred embodiment of the invention uses three capillaries, two delay volumes, and two differential pressure transducers These elements are described in detail below
- Figure 1 shows a diagram of a Three Capillary flow-through Viscometer, wherein it is possible to see the relative location of the three capillaries (R . ,R 2 ,R 3 ) and the two delay volumes (D.,D 2 )
- the capillaries are pieces of tubing (normally made of stainless steel), of certain length and inside diameter that create a pressure drop when the solution flows through them.
- the pressure drop is given by the Poiseuille's law
- Fig 1 the capillaries are represented by the saw-tooth waveform, similar to the symbol for an electrical resistance.
- the delay volumes are also pieces of tubing, but of much greater inside diameter than that of the capillaries, which creates a negligible pressure drop when the solution flows through them.
- the purpose of the delay volumes is to delay the arrival of the distribution peak (SEC peak) to the capillary by a time that is proportional to their internal volume, and inversely proportional to the solution flow They are sized so that the distribution peak is delayed by a time equal to at least the peak width
- Branch Qi has two capillaries R ⁇ ,R 3 with a delay volume D. located between them, and the other branch Q 2 has a delay volume D and the other capillary R 2 downstream from D 2 Pressures Pi, P and P 3 are measured across any two of the three capillaries by pressure transducers.
- the third capillary must always be present to get the flow-through capability described above, or the intended viscometer output. The location of the pressure transducers is discussed in detail below.
- viscosity ⁇ When a distribution peak (viscosity ⁇ ) is introduced into the viscometer, it splits down branches Q_ and Q 2 and it enters capillary Ri but not capillary R 2 or R 3 , which remain filled with solvent only (viscosity ⁇ 0 ) due to the delay volumes. Then, since the viscosity of the distribution peak is different than that of the solvent, the flow restriction of capillary R_ changes, but that of capillaries R 2 and R 3 do not because they are still filled with solvent. However, the pressure drop across all three capillaries changes because the flow split between the two branches changes, because of the altered flow restrictions. The differential pressure transducers measure two of these pressure drops, and from these measurements it is possible to derive the relative viscosity and the relative flow.
- R 2 and R 3 are filled with solvent only, therefore they do not require special chromatographic considerations regarding length and inside diameter. They can be selected to create the intended pressure drop regardless of inside diameter and length. If the delay volume D 2 is eliminated, the viscometer still works but with less than optimal performance. First, the viscometer equations described below would no longer be valid because R 2 would be filled with the distribution peak (viscosity ⁇ ) during the analytical part of the chromatogram. Even if another sets of equations are developed that account for this, the exact viscosity seen by R 2 would be different from the viscosity seen by R., because one of the pressure transducers must always be located before R 2 (this is described below).
- differential pressure transducers are normally used in virtually all viscometer designs
- These differential pressure transducers have two cavities of a relatively large volume, separated by a diaphragm. The pressure difference between both cavities deflects the diaphragm, and the diaphragm deflection is converted into an electrical signal by magnetic coupling or well-known other means.
- One cavity is connected to one end of the capillary, and the other cavity to the other end Therefore, the transducer electrical signal output is proportional to the pressure drop across the capillary
- Each cavity has an inlet port and a purge port.
- Figure 2a shows a schematic representation of this type of differential pressure transducer, in which the two transducer halves containing the cavities, are labeled with a "+" and "-" sign. These signs mean that the transducer provides a positive signal if the positive cavity pressure is higher than the negative cavity pressure, and vice versa.
- Figure 2b shows a diagram of the transducer used in the standard connection which is not typically used by this invention.
- the inlet ports connect the cavities to the measuring points (both capillary ends) through pieces of tubing and "T" connections
- the purge ports are used to fill the cavities with the solvent used, so there is good pressure transmission between the measuring points and the diaphragm. Once the cavities are filled with solvent, the purge ports are closed, and stay closed until a new purge is required.
- the transducer cavities are filled with static solvent that just transmits the pressure from the measuring points Purging, and thus opening of the system, is required to ensure accurate operation of the transducer
- the purge operation has to be done from time to time to maintain fresh and bubble free solvent in the cavities, and definitely every time the type of solvent is changed. If the same solvent is kept inside the cavities for a long time, bubbles may form inside, which may cause noise in the pressure signal. If the solvent inside the cavities is different from the solvent passing through the capillary, there is a potential bleeding of the cavity solvent over the capillary solvent stream. This may cause also noise or drift on the signal, along with other physical or chemical problems related to the solvent mixture.
- the purge can be done manually, or automatically with solenoid valves or other means. Manual purge presents safety issues due to the hazardous solvents normally used in size exclusion chromatography Automatic purge presents cost and reliability issues due to the valves and controls required.
- Both ports in each cavity can be used as either inlet or outlet ports, as long as one is the inlet and the other is the outlet.
- Figure 2c shows a diagram of the transducer used in the flow-through connection.
- the flow stream enters one of the transducer cavities through the inlet port. It exits that cavity through the outlet port and goes through the capillary. Then, the flow goes through the other cavity in a similar fashion. There are no dead ends in the flow stream
- the differential pressure measured by the transducer is the same as the pressure measured in the standard connection of Figure 2b. This is true if the transducer ports or the cavities themselves do not create any significant pressure drop, which is normally true because the inside diameter of the ports and the volume of the cavities are much larger than those of the capillary. If that were not the case, it always is possible to design the transducer to meet this requirement.
- the transducer purge is not necessary. This eliminates all purge related issues regarding performance, safety, cost and reliability that affect the standard connection.
- the transducer is always in the optimal performance condition because there are not dead end volumes that bleed other solvent, and the solvent inside the cavities is always as fresh and bubble free as the solvent passing through the capillary In this regard, it is as if the transducer is permanently being purged As a purge is not required, there are no safety issues related to solvent handling in manual purge operations Similarly, valves for automatic purge are not required, eliminating the cost and reliability issues related to the valves
- Figure 2d shows a diagram of the transducer used in the flow-through connection, but without causing peak bandspreading
- a portion of the flow is diverted toward another capillary "kR" (normally k>l), and the transducer cavity that causes the peak bandspreading is connected in this new flow path
- the pressure measurement is still due only to the flow through "R,” but as there is no cavity volume in the flow path before "R,” there is no bandspreading in the pressure peak
- the pressure measurement is smaller than that obtained with the standard connection, which becomes reduced to k/(k+l) This is not normally a problem, but there is always the possibility to increase the value of both capillaries, or modify the transducer scale, to obtain the same measurement as with the standard connection
- the flow splitting indirectly affects the pressure peak measurement, as the amount of flow split is different while the peak is going through both capillaries This is fully considered in the invention, which uses this flow-through connection In any case. this affect can be made very small if k»l, and a delay volume is inserted before capillary "kR".
- the transducer connections for measuring Pi across capillary R, ( Figure 1) may be made in several locations with identical results.
- the pressure before Ri (in the Qi branch) is the same as the pressure before delay volume D (in the Q 2 branch) Since D 2 does not cause any flow restriction, or it is negligible compared with the capillaries' restriction, the pressure before Ri is also the same as the pressure "after" D 2 . Therefore, the positive cavity of the transducer to measure Pi can be connected at either side of D 2 .
- connection type is shown in Figure 2d, and it does not cause any bandspreading in the distribution peak going through Ri.
- the negative cavity of the transducer to measure Pi can be connected at either side of Di Figures 3a through 3d show the four possible ways to measure the pressure across capillary Ri (Pi) with the transducer connected flow-through and without causing any bandspreading in the distribution peak going through R_.
- Figures 4a through 4f show the six possible ways to configure the transducer connections to measure the pressure across R_ (P 2 ) with the transducer connected flow-through and without causing any bandspreading in the distribution peak going through Ri.
- Figure 4a shows the preferred connection (as in Figure 2c), and the others are other embodiments based on ways to connect the transducer cavities at different points with the same pressure.
- Figures 5a through 5f show the six possible ways to configure the transducer connections to measure the pressure across R 3 (P 3 ) with the transducer connected flow-through and without causing any bandspreading in the distribution peak going through R_.
- Figure 5a shows the preferred connection (as in Figure 2c), and the others are other embodiments based on ways to connect the transducer cavities at different points with the same pressure
- the present invention requires any two of these three pressure measurements Combining all possible ways to measure Pi, P 2 , and P 3 described above, results in several possible flow-through connections of the two transducers used If Pi and P 2 are the pressure measurements chosen, there are a total of 24 transducer flow-through connection combinations from Figures 3 and 4 Also, 12 of these 24 combinations have one cavity of each transducer connected at the same point This creates another 12 distinct combinations by differentiating which transducer cavity is connected first Therefore, there are a total of 36 transducer flow-through combinations using Pi and P 2
- FIGS. 6a through 6c show schematic diagrams of three distinct embodiments or examples.
- Figures 7a through 7c show the same three embodiments, using the transducers in "dead-end" or standard connection. Preferred embodiment.
- Figure 8 shows the preferred embodiment of the invention.
- the main design consideration for the practical implementation of the invention is that only the three capillaries cause a significant flow restriction. All other elements used in the design must create a pressure drop that is negligible compared to that of the capillaries The following description refers to numbered elements in that figure.
- the solution flow (Q) arrives at the viscometer through small inside diameter tubing (1) to minimize peak bandspreading.
- the flow is split into two components, Qi and Q 2 , at the low internal volume "T" union (2).
- the Qi flow goes through the following elements: Capillary Ri (3) where a pressure drop Pi is developed; a large inside diameter union (4); a large inside diameter connecting tubing (5); delay volume Di (6); a large inside diameter connecting tubing (7); the negative cavity of transducer Ti (8); a large inside diameter connecting tubing (9); a large inside diameter union (10), capillary R 3 (11); a large inside diameter union (12) and; a large inside diameter connecting tubing (13).
- the Q 2 flow goes through the following elements: A large inside diameter connecting tubing (14); delay volume D 2 (15); a large inside diameter connecting tubing (16); the positive cavity of transducer Ti (8); a large inside diameter connecting tubing (17); the positive cavity of transducer T 2 (23); a large inside diameter connecting tubing (18); a large inside diameter union (19); capillary R 2 (20) where a pressure drop P 2 is developed; a large inside diameter union (21); a large inside diameter connecting tubing (22); the negative cavity of transducer T 2 (23), and a large inside diameter connecting tubing (24).
- the two flow components, Qi and Q 2 are recombined at the large inside diameter "T" union (25), and then the total flow Q exits the viscometer through tubing (26)
- the pressure drop caused by tubing (26) or any other element connected after the viscometer does not affect the viscometer performance as long as the maximum absolute pressure of the transducers is not exceeded.
- "T" union (25) and exit tubing (26) are not necessary if both flow branches are vented to the atmosphere
- the electrical outputs of transducer Ti (8) and transducer T 2 (23), are sent to analog to digital converters (27).
- the digital outputs from the converters are processed in a digital signal processor (28) where the relative viscosity and relative flow information is obtained.
- the capillaries are made of a piece of stainless steel tubing with inside diameter normally in the range from 0.009" to 0.014". A preferred size is 0.012". Other materials such as aluminum or engineered plastics are also possible.
- the large inside diameter connecting tubing and unions have normally an inside diameter of 0.040" or larger.
- the delay volumes are normally made with a piece of tubing with inside diameter of 0.062" or larger.
- Capillary Ri is the only capillary that contacts the distribution peak during the analytical part of the chromatogram. Therefore, it is the only capillary that requires special chromatographic consideration regarding length and inside diameter.
- R t is selected to create the intended pressure drop which is within the dynamic range of the transducer, while meeting the internal volume (typically 8-16 ⁇ l) and fluid shear rate (typically 3000 - 4000 sec. "1 ) chromatographic requirements.
- R 2 and R ? do not require special chromatographic considerations regarding length and inside diameter, because they are solvent filled during the analytical part of the chromatogram. They can be selected to create the intended pressure drop regardless of inside diameter and length.
- the flow path of a distribution peak as in SEC through the invention is as follows.
- the peak is split into two parts (not necessarily equal), so that part of the peak goes to capillary Ri (3), and part to delay volume D 2 (15) through tubing (14).
- the portion of the peak going through Q 2 (15) takes some time to elute from this delay volume. During this time, the Qi portion of the peak passes through capillary Ri (3), and enters delay volume D, (6) through union (4) and tubing (5) Similarly, this portion of the peak takes some time to exit delay volume D t (6)
- the peak then exits the delay volumes Di (6) and D 2 (15), starting the "flush” part of the chromatogram
- the peak may exit simultaneously or at different times from both delay volumes, depending on their size and the flow split, but this is unimportant as this part of the chromatogram does not have any analytical interest
- the peak elutes from delay volume Di (6) broader than originally, goes through tubing (7) and the negative cavity of transducer Ti (8) Then it enters in capillary R 3 (I I) through tubing (9) and union (10). This causes a flow split change that is measured as a pressure drop change by both transducers Ti (8) and T 2 (23).
- the peak then goes through union (12), tubing (13), the "T” union (25) where the flow from both branches is recombined, and the exit tubing (26)
- the peak elutes from delay volume D 2 (15) broader than originally, goes through tubing (16), the positive cavity of transducer Ti (8), tubing (17) and the positive cavity of transducer T 2 (23). Then it enters in capillary R 2 (20) through tubing (18) and union (19)
- the viscosity change in R 2 (20) is measured by transducer T 2 (23) as a pressure drop change. Also, this causes a flow split change that is measured as a pressure drop change by both transducers Ti (8) and T 2 (23).
- the peak then goes through union (21 ), tubing (22), the negative cavity of transducer T 2 (23), tubing (24), the "T" union (25) where the flow from both branches is recombined, and the exit tubing (26).
- the combined effect of the peak (viscosity ⁇ ) going through capillaries R 2 (20) and R 3 (1 1), while just solvent (viscosity ⁇ 0 ) is passing through capillary Ri (3), is that the relative viscosity shows a peak of opposite polarity (normally a negative peak) than that of the relative viscosity analytical peak (normally a positive peak)
- the negative peak is broader than the analytical peak due to the bandspreading and diffusion effect of the delay volumes.
- the dynamic response to fast flow changes of the transducers' used in a multicapiUary viscometer design is different for each transducer This makes the "shape" of the measured pressure transients different in every transducer.
- the main factors responsible for this behavior are the differing locations of the transducers in the viscometer fluid arrangement, the mechanical and fluid capacitance of each transducer's diaphragm, and the fluid capacitance of delay volumes used in the design.
- the digital signal preprocessing method disclosed in this invention consists substantially of two steps, addressing issues of non-linearity and dynamic response in multicapiUary systems as discussed hereinbefore.
- This method is independent of the type of multi-capillary viscometer design, so it can be applied to any viscometer with two or more capillaries and at least two pressure transducers. The result is a significant performance increase in viscometer rejection to high frequency flow disturbances, without affecting the viscometer dynamic response
- the two method steps are referred to as "Pressure Linearization” and “ Dynamic Equalization” below, and they are normally performed in this order They can, however, be performed in reverse order, such that the Dynamic Equalization is done first, and the Pressure Linearization second, but the performance increase m viscometer rejection to high frequency flow distrubances may not be as good as with the steps in the normal order
- Figures 15 and 6b show schematic diagrams of two multicapiUary viscometer designs that could benefit from the method of the present invention
- Figure 15 shows a Dual capillary, dual transducer viscometer
- Figure 6b shows a Triple Capillary, dual transducer viscometer
- each pressure transducer signal is linearized with respect to flow This compensates for any small non-linearity that the pressure to flow relationships may have, and increases the Relative Viscosity independence of viscometer flow changes.
- the basic idea of this correction is to use, for each pressure signal, a curve fit of the pressure to flow relationship, to calculate pressure values that are linearly related to flow around the baseline flow.
- the following example uses a quadratic fit. For each transducer, pressure measurements at two known flows are taken, which are used to calculate the coefficients of the quadratic fit. While these pressure measurements are taken, the viscometer must be filled with solvent only; therefore, there should not be any traces of old solvent or samples inside the viscometer.
- Dynamic Equalization does not modify in any way the steady state response of the viscometer, which solely depends on the signal processing corresponding to the viscometer design, such as the Relative Viscosity calculation described in the next step.
- the "Dynamic Equalization" finds out what is the transfer function that makes the PI pressure signal appear smoothed compared to the P2 pressure signal, and then applies this transfer function to the P2 pressure signal. This is a task easy to implement in a sampled data system, although other methods could be used
- Output(t) A • Output(t - 1 ) + B • Input(t) + C ⁇ Input(t - 1 )
- P2 eqz4 (t) A - P2 eq _ d (t - l) + B - P2 lm (t) + C P2, ul (t - l)
- variable "t” refers to one particular element of the arrays
- variable "t-1” refers to one element before element “t”
- variable "t-2” refers to two elements before element “t”. It is assumed that the sampling rate at which the data points were collected, is the same sampling rate that will be used during normal data acquisition. It is also assumed that the increasing order of the elements means increasing time when the elements were collected
- the arrays are named “ArrayPl” and “ArrayP2", each containing elements “Pl ⁇ _ sympat)” and "P2 n (t)” respectively.
- the two arrays are normalized to unity, to eliminate the steady state component of the pressure data points, leaving the variable component only
- data points averages are calculated to obtain baseline pressure values (Pl ⁇ as ime and P2 B asei_ ⁇ :) for each array. Then each pressure data point in the arrays is divided by their respective baseline pressure value.
- the normalized arrays become "ArrayNl” and “ArrayN2", each containing elements "Nl(t)" and "N2(t)” respectively
- coefficients in the equations above represent a particular amount of filtering for a particular sampling rate
- the value of the two coefficients in each case depends on the sampling rate used and the amount of noise present in the pressure signals, but their sum has to be always unity
- Fl(t) A ⁇ Fl(t - I) + B • F2(t) + C • F2(t - 1)
- the elements in "Array A” should all be the same, and the elements in "ArrayB” should all be the same also. However, this is not the case in a real system due to the noise present in the pressure signals.
- the elements in the arrays are different, although there is a clear tendency towards a particular value, which is the value of the coefficient to find. Therefore, the value of coefficient A is the value with highest probability of occurrence among the elements of "Array A”. The same applies to "ArrayB".
- Both coefficient A and coefficient B have limits imposed by the model used to represent the dynamic behavior of the viscometer, and by the sampling rate used. Normally these coefficients should be positive and not greater than one, although for a particular viscometer arrangement and sampling rate, narrower boundaries can be calculated. All elements in the arrays with values beyond the limits are due to noise in the system and have to be discarded.
- coefficient A the mean and the median of the elements in "Array A" are calculated. Then, if the mean is higher than the median, all elements with values higher than the mean are discarded. If the mean is lower than the median, all elements with values lower than the mean are discarded. A new mean and median values are calculated, and more array elements are discarded following the same procedure. This process is repeated until the mean is equal to the median, which normally happens when there are only two elements left in the array. Coefficient A is the value obtained for that equal mean and median. The same procedure is followed to calculate coefficient B from "ArrayB"
- Li ,L 2 ,L 3 Capillaries' length, respectively
- Tlrel ⁇ 0 _ P l Base.me - ⁇ - P, )
- the Relative Viscosity expression is the same, but the Relative Flow expression changes.
- Figures 9 through 14 show chromatograms obtained using the preferred embodiment of Figure 8 Except as noted, the analytical conditions are
- Figures 9, 10 and 1 1 show the Relative Viscosity chromatogram obtained with injections of standard solutions
- Figure 12 shows the Relative Flow chromatogram, which exactly tracks the flow gradient
- Figure 13 shows the Relative Viscosity chromatogram, which amplitude is virtually unaffected by the flow gradient
- the peak retention time is obviously affected by the flow gradient, and is clearly different to that of Figure 9 chromatogram (about two minutes difference)
- Figure 14 shows the corrected Relative Viscosity chromatogram, which has a peak retention time equal to that of figure 9 chromatogram
- Figure 16 shows the viscometer output of a multicapiUary viscometer design without the present invention preprocessing method
- Figure 17 shows the same viscometer output with the preprocessing method
- the type of multicapiUary viscometer used is the Three Capillary Flow Through Viscometer that delivers a Relative Viscosity output
- the test conditions are summarized in the following table
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
- Measuring Fluid Pressure (AREA)
- Investigating Or Analysing Biological Materials (AREA)
- Measuring Volume Flow (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP97908777A EP0823048A1 (en) | 1996-02-28 | 1997-02-28 | Three capillary flow-through viscometer |
AU20599/97A AU2059997A (en) | 1996-02-28 | 1997-02-28 | Three capillary flow-through viscometer |
JP53115297A JP4077879B2 (en) | 1996-02-28 | 1997-02-28 | A once-through viscometer consisting of three capillaries |
US09/196,614 US6158271A (en) | 1996-02-28 | 1998-11-19 | Three capillary flow-through viscometer |
US09/702,478 US6276195B1 (en) | 1996-02-28 | 2000-10-31 | Three capillary flow-through viscometer |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/608,587 | 1996-02-28 | ||
US08/608,587 US5637790A (en) | 1996-02-28 | 1996-02-28 | Three capillary flow-through viscometer |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/608,587 Continuation-In-Part US5637790A (en) | 1996-02-28 | 1996-02-28 | Three capillary flow-through viscometer |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/196,614 Continuation US6158271A (en) | 1996-02-28 | 1998-11-19 | Three capillary flow-through viscometer |
Publications (2)
Publication Number | Publication Date |
---|---|
WO1997032192A2 true WO1997032192A2 (en) | 1997-09-04 |
WO1997032192A3 WO1997032192A3 (en) | 1997-11-20 |
Family
ID=24437157
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1997/003162 WO1997032192A2 (en) | 1996-02-28 | 1997-02-28 | Three capillary flow-through viscometer |
Country Status (5)
Country | Link |
---|---|
US (3) | US5637790A (en) |
EP (2) | EP0823048A1 (en) |
JP (1) | JP4077879B2 (en) |
AU (1) | AU2059997A (en) |
WO (1) | WO1997032192A2 (en) |
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US6402703B1 (en) * | 1997-08-28 | 2002-06-11 | Visco Technologies, Inc. | Dual riser/single capillary viscometer |
US6196058B1 (en) | 1998-03-12 | 2001-03-06 | Consolidated Papers, Inc. | On-line viscosity measurement system |
DE19848687B4 (en) * | 1998-10-22 | 2007-10-18 | Thermo Electron (Karlsruhe) Gmbh | Method and device for the simultaneous determination of shear and extensional viscosity |
IT1309602B1 (en) * | 1999-02-25 | 2002-01-24 | Thermoquest Italia Spa | METHOD AND APPARATUS FOR REALIGNING PEAKS IN ANALYSIS-GAS CHROMATOGRAPHY. |
US6182503B1 (en) * | 1999-07-01 | 2001-02-06 | Rheometric Scientific, Inc. | On-line rheological measurement for process control |
EP1134575A1 (en) * | 2000-03-07 | 2001-09-19 | Consolidated Papers, Inc. | On-line viscosity measurement system |
EP1248096B1 (en) | 2001-04-04 | 2003-09-17 | Agilent Technologies, Inc. (a Delaware corporation) | Flow divider for analytical purposes |
US7093076B2 (en) * | 2002-12-12 | 2006-08-15 | Samsung Electronics, Co., Ltd. | Memory system having two-way ring topology and memory device and memory module for ring-topology memory system |
US7013714B2 (en) * | 2003-09-30 | 2006-03-21 | Delphi Technologies, Inc. | Viscosity measurement apparatus |
US7186336B2 (en) * | 2003-11-26 | 2007-03-06 | Waters Investments Limited | Flow sensing apparatus |
US7332087B2 (en) * | 2003-11-26 | 2008-02-19 | Waters Investments Limited | Flow sensing apparatus used to monitor/provide feedback to a split flow pumping system |
US7204264B2 (en) | 2004-04-21 | 2007-04-17 | Waters Investments Ltd. | High pressure capillary micro-fluidic valve device and a method of fabricating same |
US7213439B2 (en) * | 2005-03-28 | 2007-05-08 | Wyatt Technology Corporation | Automatic bridge balancing means and method for a capillary bridge viscometer |
US7334457B2 (en) * | 2005-10-12 | 2008-02-26 | Viscotek Corporation | Multi-capillary viscometer system and method |
DE602006019602D1 (en) * | 2006-10-09 | 2011-02-24 | Schlumberger Technology Bv | Method and device for pressure measurements for the investigation of a borehole |
US7832257B2 (en) | 2007-10-05 | 2010-11-16 | Halliburton Energy Services Inc. | Determining fluid rheological properties |
JP5200507B2 (en) * | 2007-11-30 | 2013-06-05 | 東ソー株式会社 | Viscometer for liquid chromatograph |
DE102015223216A1 (en) * | 2015-11-24 | 2017-05-24 | Zf Friedrichshafen Ag | viscosity measurement |
US11080440B2 (en) | 2017-06-27 | 2021-08-03 | International Business Machines Corporation | Characterizing fluid flow at field conditions |
CN109142152B (en) * | 2018-10-08 | 2021-09-21 | 西南石油大学 | Double-capillary tube viscometer for measuring viscosity of acidic natural gas |
EP3994337B1 (en) | 2019-07-03 | 2024-02-28 | Conocophillips Company | Determination of rheology of fluid in an oil or gas well |
US11828679B2 (en) | 2021-09-02 | 2023-11-28 | Haiku Instruments, LLC | Differential capillary viscometer and related method for determining viscosity |
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US4876882A (en) * | 1989-01-30 | 1989-10-31 | E. I. Du Pont De Nemours And Company | Viscosity detection method for liquid chromatography systems with carrier liquids having time-varying viscosity |
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1996
- 1996-02-28 US US08/608,587 patent/US5637790A/en not_active Expired - Lifetime
-
1997
- 1997-02-28 JP JP53115297A patent/JP4077879B2/en not_active Expired - Lifetime
- 1997-02-28 EP EP97908777A patent/EP0823048A1/en not_active Withdrawn
- 1997-02-28 WO PCT/US1997/003162 patent/WO1997032192A2/en active Application Filing
- 1997-02-28 EP EP07110988.8A patent/EP1840554A3/en not_active Withdrawn
- 1997-02-28 AU AU20599/97A patent/AU2059997A/en not_active Abandoned
-
1998
- 1998-11-19 US US09/196,614 patent/US6158271A/en not_active Expired - Lifetime
-
2000
- 2000-10-31 US US09/702,478 patent/US6276195B1/en not_active Expired - Lifetime
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Also Published As
Publication number | Publication date |
---|---|
JPH11514744A (en) | 1999-12-14 |
JP4077879B2 (en) | 2008-04-23 |
EP0823048A1 (en) | 1998-02-11 |
EP1840554A3 (en) | 2015-04-01 |
US6276195B1 (en) | 2001-08-21 |
WO1997032192A3 (en) | 1997-11-20 |
US5637790A (en) | 1997-06-10 |
AU2059997A (en) | 1997-09-16 |
US6158271A (en) | 2000-12-12 |
EP1840554A2 (en) | 2007-10-03 |
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