WO1996015972A1 - Improved apparatus for the mechanical projection of devices through tubes, etc. - Google Patents

Improved apparatus for the mechanical projection of devices through tubes, etc. Download PDF

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Publication number
WO1996015972A1
WO1996015972A1 PCT/AU1995/000769 AU9500769W WO9615972A1 WO 1996015972 A1 WO1996015972 A1 WO 1996015972A1 AU 9500769 W AU9500769 W AU 9500769W WO 9615972 A1 WO9615972 A1 WO 9615972A1
Authority
WO
WIPO (PCT)
Prior art keywords
rods
cables
hoses
drum
annular space
Prior art date
Application number
PCT/AU1995/000769
Other languages
French (fr)
Inventor
Robert Walter Vowles
Original Assignee
Intellection Pty. Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Intellection Pty. Ltd. filed Critical Intellection Pty. Ltd.
Priority to GB9624445A priority Critical patent/GB2308840B/en
Priority to AU38649/95A priority patent/AU3864995A/en
Publication of WO1996015972A1 publication Critical patent/WO1996015972A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • B65H75/4402Guiding arrangements to control paying-out and re-storing of the material
    • B65H75/4405Traversing devices; means for orderly arranging the material on the drum
    • B65H75/4407Traversing devices; means for orderly arranging the material on the drum positively driven, e.g. by a transmission between the drum and the traversing device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • B65H75/4402Guiding arrangements to control paying-out and re-storing of the material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G15/00Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/35Ropes, lines

Definitions

  • This invention relates to improvements in apparatus employed to introduce devices for various purposes into and through hollow places, such as tubes, pipes, cavities and the like. More particu ⁇ larly, the invention relates to the need to mechanically push or project devices into such locations in situations in which they cannot be mechanically drawn or pulled in, due, for instance, to lack of ready access for, or difficulty or inconvenience of introducing, cables, lead wires, drawcordsandthe like. Specifically, the invention is directed towards the introduction of devices into and through the bores of tubes and, more particular ⁇ ly, tubes of smaller diameter such as those incorporated into shell and tube type heat exchang ⁇ ers, condensers, boilers and the like, by attaching them to the distal ends of rigid or stiffly flexible hoses, cables, rods or the like.
  • rigid lance projectiondevices For the cleaning of tubes with the use of high pressure water, various forms of rigid lance projectiondeviceshavebeendeveloped. Thesimplest of these, which are well known in the art, employ the same principles as a rock drill, inwhich a drill stem is attached to and advanced and retracted through the motion of a powered chain.
  • a rock drill in which a drill stem is attached to and advanced and retracted through the motion of a powered chain.
  • rigid lance projection device described in United States Patent No.4,225,362
  • the proximal end of a rigid lance is attached to a piston in a cylinder, the application of water pressure to one or other side of the piston causing it to pass along the length of the cylinder and the lance to be thereby extended or retracted.
  • a flexible hose is sheathed throughout its length with a coil spring.
  • the combination of hose and spring is coiled within a drum which is free to rotate on a fixed axis.
  • the combination hose and coil spring is led out from the interior of the drum through its axis of rotation, the coils of the spring engaging the internal threading of a fixed nut positioned on the axis of rotation of the drum.
  • Rotation of the drum in one direction causes the combination of hose and coil spring to be screwablywithdrawn from the interior of the drum and projected from the drum, and in the other direction tobe restoredto the its previousposition inside the drum.
  • one or more lances are wound on a drum and inhibited from radial, and therefore circumferential, movement by a plurality of rollers arranged axially around the drum which bear against them.
  • This arrangement is typified by those described in United States Patents Nos. 4,066,093, 4,103,841and5,002,120, EuropeanPatentApplication No. 91102239.0 and Australian Patent No. 54192/90. All of these devices are characterised by moveable guide means synchronised to drum movement which act to ensure that the lance or lances are laid on the drum in orderly coils and are guided from the drum directly into intermediateguidemeans throughwhich they are conducted to thepipe or tube tobe cleaned.
  • the object of the present invention is to provide a device for the storage and projection of a stiffly flexible element and which is of a light, compact and mechanically simple arrangement, but which permits the application of quite high projective forces to said stiffly flexible element without the necessity to grip its outer surface or to subject it to torsional loadings.
  • a drum is made comprisingconcentric inner andoutercylindri- cal elements fixed at one end to a base plate, said base plate being fixed, in turn, to a hollow shaft positioned on the common axis of said drum cylindri ⁇ cal elements, said shaft being rotationally supported in a bearing such that the whole assembly is able to rotate on the axis of the drum.
  • the open end of the drum is supported in a plurality of rollers bearing against the inner, outer or both surfaces of said drum cylindrical elements.
  • the width of the annular space between said drum inner and outer cylindrical elements is such as to just slideably accommodate thecoils ofone ormore stifflyflexible hoses, cables, rods or the like.
  • Pressurised fluids are supplied, if required, from a suitable source and through a rotary joint attached to the outer end of said hollow drum shaft and thence via the interior of the shaft to the interior of said drum inner cylindrical element.
  • electric current and/or electrical signals are conducted, if required, to or from the interior of said drum inner cylindrical element through cables passing through the interior of said drum shaft from a rotational connection means incorporating one or more slip rings.
  • the proximal ends of said stiffly flexible hoses, cables, rods or the like are connected, as appropriate, to the inner end of said hollow drum shaft or to the inner surface of said drumbase plate and thence passes through an opening in said drum inner cylindrical element to said annular space between said drum inner and outer cylindrical elements.
  • said hoses, cables, rods or the like pass obliquely through and may be clamped to a crowding ring which is slideably accommodated within said drum annular space.
  • Said crowding ring is restrained from rotating independ ⁇ ently of said drum by radially disposed lugs which pass through axially disposed slots in said drum inner or outer cylindrical elements.
  • the main body of said hoses, cables, rods or the like is accommo ⁇ dated in said drum annular space between said crowding ring and the open end of said drum and its coils are maintained in abutment by pressure from said crowding ring which is urged by suitable means towards said open end of said drum.
  • said crowding ring is dispensed with and the coils of a suitable crowding spring are accommodated in said drum annular space, said hoses, cables, rods or the like passing up through and in parallel with the coils of said spring and their main body being accommodated in said drum annular spacebetween theend of said crowdingspring and the open end of said drum.
  • the outermost coils of said hoses, cables, rods or the like bear against a plurality of guide rollers rotationally supported on radially disposed shafts carried in a fixed support frame, or control plate, such that they are more or less equally disposed around the open end of said drum annular space.
  • Said guide rollers are arranged in a sequence such that the first is made in the formof a simple cylinder and each subsequent roller in the sequence is made with a progressively deeper groove such that the outermost coil of said hoses, cables, rods of the like, from a position inside the open end of said drum annular space are, in passing around one turn of said drum and through said guide rollers, progressively displaced in an axial sense under the urging of said crowding ring and spring so as to be, at the final said guide roller in the sequence, completely clear of said open end of said drumannular space and accommodated within the grooves of said guide rollers.
  • Rotation of said drum by torque from a suitable motor applied to said drum shaft causes said said hoses, cables, rods or the like to pass from said drum annular space via said guide rollers to a tangentially disposed guide tube fixed to or formed on said control plate and thence via an extended guiding conduit attached to said guide tube to a desired pipe or tube.
  • the said guide roller having the deepest groove formed in it is, in the direction of rotation of said drum required to extend said hoses, cables, rods or the like, the final roller in the sequence situated immediately before said tangentially disposed guide tube.
  • Figure 1 is a longitudinal cross-sectional view of the said complete drum assembly
  • Figure 2 is a partly cut-away view of the outer surface of said control plate
  • Figure 3 is a cross-sectional view of alternative means to support the outer end of said drum
  • Figure 4 is a view from the side of means to urge said crowding ring towards the open end of said drum;
  • Figure 5 is an end view of alternative means to urge said crowding ring towards the open end of said drum;
  • Figure 6 is a side view of the arrangement depicted in Figure 5;
  • Figure 7 is a side view of further altern ⁇ ative means to urge said crowding ring towards the open end of said drum;
  • Figure 8 is a side view of means to secure three said hoses, cables, rods or the like to said crowding ring;
  • Figure 9 is a side view of three hoses, cables, rods or the like secured by the anp- 15 ment depicted in Figure 8;
  • Figure 10 is is a side view of a single hose, cable, rod or the like secured in an arrangement similar to that depicted in Figure 8;
  • Figure 11 is an end view of an arrangement to connect a said hose to said hollow drum support shaft;
  • Figure 12 is a cross-sectional view of a guide roller intended to conduct twin hoses, 25 cables, rods or the like;
  • Figure 13 is a cross-sectional view of a guide roller intended to conduct triple hoses, cables, rods or the like;
  • Figure 14 is a cross-sectional view of an alternative, tapered form of said drum;
  • Figure 15 is a schematic diagram of the preferred general arrangement of the complete 5 invention incorporating the type of drum depicted in Figure 14;
  • Figure 16 is a schematic diagram of the preferred general arrangement of the complete invention incorporating the type of drum 10 depicted in Figures 1, 17, 18 and 21;
  • Figure 17 is a longitudinal cross-sectional view of the arrangement depicted in Figure 1, but with an alternative form of control means;
  • Figure 18 is a longitudinal cross-sectional 15 view of an alternative arrangement of the invention in which, effectively, two drums are combined end to end;
  • Figure 19 is a transverse cross-sectional view of said drum showing further alternative 20 means to urge said crowding ring towards the open end of said drum;
  • Figure 20 is a longitudinal cross-sectional view of the arrangement depicted in Figure 19;
  • Figure 21 is a longitudinal cross-sectional
  • FIG 22 is a cross-sectional view of the guide rollers depicted in Figure 21;
  • Figure23 is apartial longitudinal cross- sectional view of an alternative embodiment of the spring means depicted in Figures 19 and 20.
  • Figure 24 is a partially sectioned view of the arrangement of a mechanism to detect the application of excessive forces to said hoses, cables, rods or the like.
  • drum 1 is formed from outer cylindrical element 2 made concentric with inner cylindrical element 3, both being attached at one end to base plate 4.
  • said outer cylindrical element is permanently attached to said base plate and said inner cylindrical element incorporates circumfer ⁇ ential flange 5 which is removably attached to said base plate with fastenings 6, allowing removal of said drum inner cylindrical element.
  • the width of annular space 7 between said outer and inner cylindrical elements is such as to just slidingly accommodate therein coils of a hose, cable, rod or the like 16.
  • Hollow supporting shaft 8 is rotationally supported in bearing 9 accommodated in housing 10 attached to supporting frame 11.
  • said bearing is of the self-aligning type, so as to permit some degree of change in the alignment of shaft 8 in relation to housing 10.
  • Said shaft incorporates flange 12 attached to base plate 4, the whole arrangement acting to provide rotational support of drum 1.
  • Sprocket, pulley wheel, gear or the like 13 is attached to shaft 8, allowing torque from a suitable motor (not shown) to be applied to said shaft for the purpose of rotating said drum.
  • Rotary joint or rotational connection means 14 for the conduction of fluids or the transfer of electrical current or signals is attached to the outer end of shaft 8 and a flow of fluid or electrical current or signals are conveyed to it through conduit 15.
  • Hose, cable, rod or the like 16 is captured in clamp 17, the two parts of which are tightened together by fastening 34.
  • Clamp 17 is attached to crowding ring 33 which passes completely around annular space 7.
  • Said clamp passes radially inwards through axially disposed slot 35 in drum inner cylindrical element 3, said slot extending throughout a substantial part of the axial length of said drum inner cylindrical element andthewidthof saidclamp being such as to just allow it to be slideably accommodated in slot 35.
  • Crowding ring 33 is made with two or more projections 37 which pass radially inwards through complementary slots 39 in drum inner cylindrical element 3, the inner ends of said projectionsandtheinwardlyprojectingpart of clamp 17 being connected to contact ring 36 by fastenings 38.
  • projections 37 are such as to just allow them to be slideably accommodated in their complementary slots 39 and said contact ring passes fully around the inside of drum 1 and clear of the inner surface of drum inner cylindrical element 3. Slots 39 extend throughout a substantial part of the axial length of said drum inner cylindrical element. Crowding spring units 40 are attached to base plate 4 and urge contact ring 36 and thereby crowding ring 33 and hose, cable, rod or the like 16 towards the open end of drum annular space 7.
  • Control plate 21 is fixed to supporting frame
  • control plate 23 by fastenings 29, removal of spacer 22 allowing said control plate to be axially displaced for removal without its movement being impeded by said supporting frame.
  • Said control plate is preferably stiffened by radially disposed ribs 60 formed on its outer face.
  • Formed around the periphery of said control plate are axially projecting flanges 41 and accommodated in the circumferential channel 24 formed between saidflanges areguide rollers 25, saidguide rollersbeing rotationally supportedon short shafts 26 passing between pairs of flanges 41.
  • Said guide rollers are more or less equally distributed around the periphery of said control plate and the first such roller 25 is made more or less in the form of a simple cylinder whilst each succeeding said roller is made with a progressively deeper groove 27 and the groove 28 in the final said roller 42 in the sequence is deep enough to fully accommodate hose, cable, rod or the like 16.
  • the axial length of flanges 41 is sufficient to accommodate said guide rollers and suchthat the inneredges of said flanges remain just clear of the open ends of drum outer and inner elements 2 and 3 and therefore do not impede their rotation.
  • a short, rigid guide tube 64 Formed into the outer edge of said control plate adjacent roller 42 is a short, rigid guide tube 64, the position of the inner bore 43 of which is indicated in broken line, said guide tube being made more or less tangential to said control plate and with its axis collinear with that of hose, cable, rod or the like 16 at the point where it passes through groove 28 of roller 42.
  • Filler block 63 is provided in circumferential channel 24 adjacent the opening formed in outer flange 41 leading to guide tube 64 in order to better direct said hose, cable, rod or the like out through said guide tube.
  • Three or more support rollers 30 are each rotationally supported on cranked shafts 31 which pass through control plate 21 and are locked into position by means of nuts and lock nuts 32.
  • the general axes of said cranked shafts are arranged parallel to the axis of rotation of drum 1 and their mounting positions are such that, by rotating said cranked shafts, support rollers 30 may be displaced outwardly andbrought tobear against andmaintained in contact with the inner surface of drum inner cylindrical element 3 adjacent its open end and thereby to support said drum with its axis of rotation collinear with that of said control plate.
  • Self-aligning characteristics of bearing 9 permit some degree of displacement of the axis of rotation of drum 1 in order to position it collinear with the axis of saidcontrol plate.
  • nuts and lock nuts 32 Prior to disengaging saidsupport rollersfromsaiddruminnercylindrical element, nuts and lock nuts 32 are loosened and said cranked shafts rotated to displace said support rollers inwardly away fromsaid drum inner cylindri ⁇ cal element.
  • the number of turns 18 and 19 of said hose, cable, rod or the like provided is whatever is sufficient to allow full and unrestrained axial displacement of crowding ring 33 towards the open end of drum annular space 7.
  • Support column 44 is attached to the inner surface of control plate 21 positioned more or less on the axis of rotation of drum 1 with support plate 45 attached to its inner end.
  • Support rod 48 is captured between boss 46 formed on the inner face of said control plate and bush 49 attached to said support plate.
  • Adjustment rod 50 is provided at its outer end with an adjustment knob (not shown) and at its inner end with a threaded part 51 which extends substantially throughout its length and which engages nut 55 attached to switch support plate 54. Said adjustment rod is rotationally supported in a bearing (not shown) accommodated within boss 47 formed on the inner face of control plate 21 and bush 52 attachedto support plate45.
  • Switch support plate 54 is attached tobearing 53which is slideably supportedonsupport rod48, itsaxial positionalong said support rod being adjustable by screwing nut 55 along the threaded part 51 of adjustment rod 50 by rotating said adjustment rod.
  • Switch actuation arm 57 is pivotally attached to bearing 53 and rotationally supports at its outer end roller 56.
  • Switch 59 is mounted on switch support plate 54 with switch actuation arm 57 maintained in light contact with it by means of a suitable spring (not shown), any small displacement of said switch actuation arm in the appropriate direction acting to trip said switch.
  • switch actuation is effected by contact ring 36 being axially displaced by movement of crowding ring 33 as hose, cable, rod or the like 16 is retracted into drum annular space 7, causing said contact ring to be brought to bear against roller 56 and thereby causing displacement of switch actuation arm 57.
  • Signals from said switch are transmitted to control means through hoses or cables 58 which pass up and out through the interior of support column 44.
  • the simple form of switch actuation arm depicted in this figure is replaced with a suitable mechanism of a type well known in the art to provide mechanical magnification of movement of roller 56.
  • the arrangement depicted acts to interrupt retraction of said hose, cable, rod or the like into drum annular space 7 at a pre- set length by terminating operation of the motor (not shown) which powers movement of drum 1.
  • a similar switch actuation mechanism (not shown) is also provided within the interior of drum 1 to terminate the paying out of said hose, cable, rod or the like at a pre-set length.
  • the mechanism is reversed such that contact ring 36, being axially displaced towards the open end of said drum as said hose, cable, rod or the like is paid out, contacts roller 56 causing switch 59 be tripped and thereby terminates operation of the motor which powers movement of drum 1.
  • said switches might be positioned such that they are operated by direct contact with said contact ring.
  • support rollers 30 depicted in Figure 1 are deleted and guide rollers 42 are made wider and larger in diameter and modified by the forming in them of grooves 62 to accommodate the outer edges of drum outer and inner cylindrical elements 2 and 3.
  • the open end of said drum is located and supported in said guide rollers.
  • Said guide rollers may be provided at either side with thrust bearings 61 to better accommodate side loads imposed upon them by drum 1.
  • spring units 40 as depicted in Figure 1 are deleted and replaced by lazy tong-type units 66 acting through lugs 67, 68 attached respectively to contact ring 36 and base plate 4.
  • Each said lazy tong-type unit is extended by tension of spring 69 attached to opposed lugs
  • spring units 40 as depicted in Figure 1 are deleted and replaced by rattrap-type spring units 71 acting through lugs 67, 68 attached respectively to contact ring 36 and base plate 4.
  • the two halves of said rattrap-type spring units are able to pivot inwardly, as depicted in Figure 5, in order to accommodate their greater width when compressed.
  • spring units 40 as depicted in Figure 1 may be replaced by any of the many other forms of linear thrust devices which are well known in the art.
  • a spring unit 40 as depicted in Figure 1 takes the form of a longer compression springofconventional form
  • guidetubes 72, 73 attached respectively to contact ring 36 and base plate 4 are provided to confine the coils of spring 40 when high compressive forces are imposed upon them.
  • the diameters of said guide tubes are made such that the smaller, 72, is able to telescopi- cally enter the larger, 73, and the mouth of guide tube 73 is preferably flared to facilitate entry of the other.
  • Both said guide tubes may be mounted against resilientpads 78whichpermit a small degree of radial accommodation in the longitudinal axes of said tubes to ensure that they are able to co ⁇ operate telescopically without interference.
  • a clamp unit to clamp threehoses, cables, rods orthe like comprises parts 17a, 17b, 17c, 17d articulated at their inner ends on pivots 74 and clampable together with clamping bolt 34.
  • Obliquely arranged jaws 75 to accommodate and grip said hoses, cables, rods or the like are formed in the opposed faces at the outer ends of said clamp parts.
  • Said pivots are such as to ensure that the sides of said clamp parts remain in accurate alignment when they are clamped and the width of said clamp is such as to just allow it to be slideably accommodated in slot 35 as depicted in Figure 1.
  • hoses, cables, rods or the like 16a, 16b, 16c pass obliquely through and are captured in the jaws of triple clamp 17, said clamp being attached to crowding ring 33 of which parts 76 and 77 are shaped or cut away to accommodate the entry to and exit of said hoses, cables, rods or the like from the jaws of said clamp.
  • Said clamp passes radially inwards to the interior of drum 1 through an axially disposed slot in said drum inner cylindrical element and the position 35 of said slot is indicated in broken line.
  • a hose, cable, rod or the like passes through and is captured in the obliquely arranged jaws of a single clamp, 17, said clamp being attached to crowding ring 33, part of which 91 is cut away and shaped to accommodate the exit of said hose, cable, rod or the like from the jaws of said clamp.
  • Filler block 90 is provided as an extension of said clamp to support the next turn of said hose, cable, rod or the like.
  • Said clamp passes radially inwards to the interior of drum 1 through an axially disposed slot in said drum inner cylindrical element and the position 35 of said slot is indicated in broken line.
  • rollers 79 are provided in said clamp and co-operate with the edges of slot 35 to reduce friction during axial displacement of said clamp along said slot.
  • Hose, cable, rod or the like 16 is connected to the outer end of said hollow extension bar and passes thence via opening 88 in said drum inner cylindrical element to drum annular space 7.
  • the edges of opening 88 may be provided with inwards or outwards deflections 89, as appropriate, to minimise chafing of said hose, cable, rod or the like against them.
  • said hose, cable, rod or the like is retracted into and stored in said drum annular space, the tendency of its coils to spring outwards due to their stiff flexibility causing it tobe distributed inmoreor less parallel coils.
  • an operator monitors its exposed length and terminates drum motion as appropriate.
  • control plate depicted as feature 21 in Figure 1 is provided with a plurality of guide rollers 80 capable of accommodating two such hoses, cables, rods or the like.
  • said guide rollers are made wider, the first in the sequence being made more or less cylindrical and then each successive guide roller having a progressively deeper groove 81 formed in it to accommodate a single hose, cable, rod or the like 16a and then progressively widening to accommodate a second, parallel hose, cable, rod or the like 16b.
  • control plate depicted as feature 21 in Figure 1 is provided with a plurality of guide rollers 84 capable of accommodating three such hoses, cables, rods or the like.
  • said guide rollers are made wider, the first in the sequence being made more or less cylindrical and then each successive guide roller having a progressively deeper groove 85 formed in it to accommodate a single hose, cable, rod or the like 16a and then progressively deepening and widening to accommodate second and third parallel hoses, cables, rods or the like 16b, 16c.
  • drum 1 comprises tapered outer and inner cylindrical elements 2, 3, fixed to base plate 4, the larger diametersof said taperedcylindrical elements being towards their open ends.
  • support rollers depicted as feature 30 in Figure 1 are deleted and said drum is rotationally supported on said shaft, flange 12 of which is fixed to said drum base plate.
  • Said shaft is rotationally supported in suitable bearings (not shown) which maintain the axis of rotation of said drum in accurate alignment with the axis of control plate 21.
  • Suitable frame members support said bearing and said control plate such that said drum and said control plate are maintained in accurate juxtaposition and said drum is free to rotate without interference.
  • Said drum is rotated by torque from a suitable motor (not shown) applied through a sprocket, pulley wheel, gear or the like (not shown) fixed to said shaft.
  • Guide rollers 25 are housed in circumferential channel 24 between flanges 41 formed on the outer edges of said control plate, saidguide rollersbeing rotationally supported on short shafts (not shown) passing between adjacent said flanges.
  • circumferential channel 24 is made tapered so as to be more or less an axial continuation of drum annular space 7 and said guide rollers are positioned within it such that a line passing through their centres normal to their axes of rotation will pass up the centre of said drum annular space.
  • a said hose, cable, rod or the like wound into and stored in said drum annular space will, because of its stiffly flexiblenatureand thetaperingof said drum, always tend to locate its coils at the zone of largest diameter adjacent said guide rollers.
  • said drum is mounted with its supporting shaft 8 uppermost and its axis of rotation maintained more or less vertical.
  • an operator monitors its exposed length and terminates drum motion as appropriate.
  • the simpler control mechanism depicted in Figure 17 may be employed.
  • drum 1 is supported on shaft 8 with its axis of rotation maintained more or less vertical and rotationally supported in bearings (not shown) carried in a bearing housing (not shown) fixed to upper frame members 99.
  • Sprocket, pulley wheel, gear or the like 13 is fixed to shaft 8 and driven by chain 93 powered bymotor 94.
  • Upper frame members 99 are connected by side frame members 96 to base frame members 95.
  • Control plate 21 is supported in said base frame members generally in the arrangement depicted in Figure 14.
  • Apertures are provided in said control plate from said circumfer ⁇ ential channel (depicted as feature 24 in Figure 14) to allow escape of liquid or solid material brought into the unit during operation by the retraction into it of said hose, cable, rod or the like.
  • Fluid, electrical current or electrical signals enter the unit through conduit 15 and pass to the interior of drum 1 via rotary joint or rotational connectionmeans 14.
  • Said hoses, cables, rods or the like pass into and out of the unit through rigid guide tube 64 and conduit 92 connected to said guide tube by connection means 65.
  • Rear side frame members 96 are extended upwards to create handle 97, wheels 100 are rotationallyfixed toaxles (not shown) at the rear of the unit and stand 98 is provided at the front to support and maintain said base frame members in a more or less horizontal attitude.
  • drum 1 is supported on shaft 8 with its axis of rotation maintained more or less horizontal and rotationally supported in bearings (not shown) carried in a bearing housing (not shown) fixed to side frame members 96.
  • Sprocket, pulley wheel, gear or the like 13 is fixed to shaft 8 and driven by chain 93 powered by motor 94.
  • Upper frame members 101, 102 are connected by side frame members 96 to base frame members 95 and are preferably made readily detachable to facilitate removal of said drum assembly from the invention.
  • Control plate (not shown) is supported in said side frame members on the opposite side of the unit.
  • hoses, cables, rods or the like pass into and out of the unit through rigid guide tube 64 and conduit 92 connected to said guide tube by connection means 65.
  • Rear side frame members 96 are extended upwards to create handle 97, wheels 100 are rotationally fixed to axles (not shown) at the rear of the unit and stand 98 is provided at the front to support and maintain said base frame members in a more or less horizontal attitude.
  • a different form of apparatus is provided to allow automatic interruption of paying out and retraction of said hoses, cables, rods or the like.
  • the arrange ⁇ ment is generally in accordance with that depicted in Figures 1, 17, 18 and 21, excepting that support column 44 is made with two or more axially disposed slots 117 extending throughout the greater part of its length and with bearings 103 positioned at each end of it and collinear with it.
  • Threaded rod 104 is rotationally supported in said bearings and connected tothe endof hollowshaft inwardextension 20 by coupling 108 and nut 105 is screwably supported on said threaded rod.
  • Support arms 106 extend radially from said nut out through axially disposed slots 117 to support contact ring 107, which passes fully around but clear of said support column.
  • Support plate 45 fixed to the inner end of said support column supports the following features (not shown) as depicted in Figure 1 - support rod 48, adjustment rod 51, nut 55, bearing 53, switchsupport plate 54, switch 59, roller 56 and switch actuation arm 57.
  • Rotation of drum 1 causes nut 105 to be screwably displaced on threaded rod 104, displacing contact ring 107 until it is brought to bear against roller 56 causing displacement of switch actuation arm 57 and thereby interrupting drum motion.
  • Two such control mechanisms are provided in opposed senses to interrupt drum motion at two pre-set magnitudes of inward and outward displacement of said nut.
  • hoses, cables, rods or the like 16 are slideably accommodated in the form of coils in drum annular space 7 formed between outer cylindrical element 2 and inner cylindrical element 3, entering said drum annular space tangentially to said drum and parallel and adjacent to each other (entry and exit position depicted in broken line 116) through a circumferential opening 115 of suitable width in said drum outer cylindrical element.
  • Saidcircumferential opening ispositioned centred on a dividing plane normal to the rotational axis of drum 1 which divides said drum into two cylindrical parts of more or less equal length.
  • hoses, cables, rods or the like are wound into coils, the innermost of which abut at said dividing plane at the point of entry to said drum annular space and successive turns of which are positioned progressively away from said dividing plane.
  • said hoses, cables, rods or the like are provided in multiples of two, with successive turns of one, two or three such in parallel formed to either side of said dividing plane, giving a total, respectively, of two, four or six which may be stored and deployed.
  • Said crowding rings may embody clamps as depicted in Figures 8, 9 and 10 to attach said hoses, cables, rods or the like to them or may simply be provided with suitable oblique openings through which said hoses, cables, rods or the like pass into said drum annular space outwards of said crowding rings.
  • a complementary slot is also provided in said drum inner cylindrical element to accommodate its inward radial extension 109.
  • Suitable access openings (not shown) areprovidedindruminnercylindrical element 3 towards its ends to permit egress of said hoses, cables, rods or the like from said drum annular space.
  • said hoses, cables, rods or the like pass out through said access openings and pass via the inner space of said drum inner cylindrical element to be connected to hollow shaft 20 or to a manifold or other terminal provisions fixed to it.
  • Said drum inner cylindrical element is provided with a plurality of axially disposed slots 39 which extend throughout a substantial part of its length and radial projections 109 fixed to said crowding rings pass radially inwards through said slots to the interior of said drum inner cylindrical element.
  • said radial projections may all be fixed at their inner ends to a contact ring such as that depicted as feature 36 in Figure 1, said contact ring passing completely around the interior of said drum innercylindrical elementbut clearof its inner surface.
  • Crowding springs 110 (of which only one is shown) apply force to said radial projections or to said contact ring and thereby to said crowding rings to urge them and said hoses, cables, rods or the like inwards towards said dividing plane.
  • other crowding spring arrangements such as those depicted in Figures 1, 4, 5, 6, 7, 19 and 20 are employed.
  • Said drum outer and inner cylindrical elements are fixed at one end to base plate 4 and, at the other, open, end, are joined by annular connecting ring 119.
  • Flange 12 formed on shaft 8 is fixed to said base plate and said shaft is rotationally supported in bearing 9.
  • Control plate 21 is maintained in fixed juxtaposition with said open end of said drumand support rollers 30 rotationally supported on shafts 31 fixed to said control plate bear against the inner surface of said drum inner cylindrical element.
  • said shafts on which said support rollers are rotationally supported are made as depicted in Figure 1 such as to allow independent radial adjustment of the positions of said support rollers against the inner surface of said drum inner cylindrical element.
  • Said drum is rotated by torque from a suitable motor (not shown) applied to said shaft through a suitable sprocket, pulley wheel, gear or the like (not shown).
  • Aplurality of guide rollers 111 is distributed around the circumference of circumferential opening 115 and act generally to prevent any radial displacement of said hoses, cables, rods or the like during the application of projective forces to them. Obviously, the number and spacing of said guide rollers is dependent generally upon the stiffness of said hoses, cables, rods or the like.
  • An opening is provided in the regular sequence of said guide rollers at the point of tangential entry to or exit from said drum of said hoses, cables, rods or the like.
  • Said guide rollers are rotationally supported on shafts 114 carried in fixed frame 113 whichpasses substantiallyaround thecircumferenceof saiddrum.
  • One or more radially disposed guides may be fixed to said frame at the point of tangential entry to or exit from said drum of said hoses, cables, rods or the like.
  • Said guide rollers are providedwithmedial developments 112normal totheir axes of rotation and positioned on said dividing plane, such that they pass between paired groups of said hoses, cables, rods or the like and act to wedge them apart and thereby displace them outwards from the region of circumferential opening 115 and into said drum annular space against the urging of saidcrowding springs.
  • the initial said guide roller positioned adjacent and immediately after, in the direction of winding, the said point of entry to or exit from said drum of said hoses, cables, rods or the like, is made in the form of a simple cylinder which just contacts the outer surface of said hoses, cables, rods or the like over more or less the width of circumferential opening 115.
  • the next in the said sequence of guide rollers in the direction of winding of said hoses, cables, rods or the like is made with a narrow radial development 112 which passes between paired groups of said hoses, cables, rods or the like and separates them and displaces them axially a small distance in the manner previouslydescribed.
  • Eachsubsequent roller in the direction of winding in the said sequence ofguide rollers ismadewithaprogressive- ly wider said radial development such that paired groups of said hoses, cables, rods or the like are progressively displaced outwards from the region of circumferential opening 115 and into said drum annular space against the urging of said crowding springs.
  • the final roller in said sequence of guide rollers, positionedadjacent and immediately before the said point of entry to or exit from said drum of said hoses, cables, rods or the like is made in the form of a simple cylinder which just contacts the outer surface of said drum inner cylindrical element over more or less the width of said circumferential opening. In entering said drum, said hoses, cables, rods or the like pass over said final guide roller and beneath said initial guide roller.
  • Control means as depicted in Figures 1 or 17 are provided to terminate the extension from and retraction back into saiddrumof saidhoses, cables, rods or the like at pre-set distances.
  • hoses, cables, rods or the like are slidingly accommodated in the form of coils in annular space 7 formed between outer cylindrical element 2 and inner cylindrical element 3 of drum 1.
  • Said drum Outer and inner cylindrical elements are fixed to base plate 4 and the whole assembly is rotationally supported on shaft 8.
  • Crowding ring 33 is slideably accommodated in said drum annular space and is provided with a plurality of projections37whichpass radiallyinwards through complementaryslots 39 insaiddruminnercylindrical element to its interior.
  • Spring attachment holes 120 are provided at the inner ends of said radial projections.
  • a plurality of crowding springs preferably arranged in pair ⁇ and each comprising coil 121, axially disposed standing part 122 and spring arm 123, is provided accommodated within the interior of said drum inner cylindrical element, the inner end of said standing part being pivotally supported in attachment bracket 118 fixed to said base plate and secured by a nut 129 and washer 130 or some other suitable attachment provision.
  • the length of said standing part is made such that the centre of said coil is positioned more or less at the median position of axial travel of said crowding ring.
  • the attachment of said spring arm to said coil is such that, when said coil is unloaded, it adopts a position more or less collinear with said standing part.
  • displacement of said spring arm causes the centre of said coil to be displaced radially, describing a short arc, and hook 124 formed on the outer end of said spring arm to pivot through holes 120 in said radial projections.
  • drum 1 comprises inner cylindrical element 3 and outer cylindrical element 2 fixed to a base plate (shown as feature 4 in Figure 20) , the axial length of said drum outer cylindrical element being made shorter at the open end of said drum than that of said drum inner cylindrical element by a little more than the length of guide rollers 126, a plurality of which are provided around the outer circumference of said drum adjacent control plate 21 androtationally supported on shafts 31 positioned parallel with the axis of rotation of said drum and fixed to said control plate.
  • the length of said guide rollers is such as to more or less equal the combined diameters of the number of said hoses, cables, rods or the like accommodated in said drum annular space and said guide rollers cooperate with said hoses, cables, rods or the like exposed at the open end of said drum due to the said reduced length of said drum outer cylindrical element and act to maintain them against said drum inner cylindrical element.
  • Said hoses, cables, rods or the like enter said drum through a tangentially disposed guide tube attached to said control plate, (similar to that depicted as feature 4 in Figure 2), the general position 128 and bore 127 of which are indicated respectively in Figure 20 in broken line and pass beneath the first said guide roller 126a, which is made in the form of a simple cylinder.
  • the next said guide roller in sequence in the direction of winding of said hoses, cables, rods or the like is provided with a narrow radial projection at its outer end adjacent said control plate which acts to displace said hoses, cables, rods or the like a small distance away from said control plate and into said drum annular space against the urging of said crowding springs, whereprovided.
  • Eachsubsequent said guide roller (126b and 126c are typical) in sequence in the direction of winding of said hoses, cables, rods or the like is provided with a similar radial projection at its outer end of progressively increased width such that said hoses, cables, rods or the like are progressively displaced into said drum annular space and the final said guide roller 126dimmediatelyadjacentsaidtangentiallydisposed guide tube is made in the form of a simple cylinder which more or less fills the space which would normally be occupied by the first turns of said hoses, cables, rods or the like, ensuring that said hoses, cables, rods or the like are fully displaced into said drum annular space.
  • Said guide rollers in bearing against the turns of said hoses, cables, rods or the like act to support the open end of said drum and maintain its axis of rotation collinear with that of said control plate.
  • a separate support roller might be provided rotation ⁇ ally supported on each shaft 31 between a said guide roller and said control plate to bear against the outer surface of saiddrum inner cylindrical element and thereby positionally support the open end of said drum.
  • saidguide rollersmight bemadelongerwithsaidsupport rollersincorporated into them.
  • crowding ring (depicted as feature 33 in Figure 20) is deleted and a suitable fitting 125 is provided on the end of spring arm 123 to directly engage an appropriate coil of said hose, cable, rod or the like.
  • fitting 125 is depicted as a hook, but it might also take the form of a pivotallyattachedpressure pad accommodated within said drum annular space and ranging in width, in terms of circumferential extent, from narrow to extending aroundup toone thirdof thecircumference of said drum annular space. This arrangement may be employed where said crowding ring is deleted.
  • drum inner and outer cylindrical elements can be made from a plurality of discrete, axially arrangedelements attachedtoabaseplate (as feature
  • said crowding ring may be dispensed with and the coils of a suitable crowding spring accommodated insaiddrumannular space, said hoses, cables, rods or the like passing up through and in parallel with the coils of said spring and their main, dispensable, body being accommodated in said drum annular space between the end of said crowding spring and the open end of said drum.
  • said crowding spring is stiff and consists of only two to three turns. Said crowding spring acts to urge the the coils of said hose, cable, rod or the like stored in said drum annular space out through the open end of said drum annular space and into co-operationwith saidguide rollers.
  • the hoses, cables, rods or the like stored in, extended from and retrieved back into said drum annular space may have only a limited capacity to sustain compressive forces without sustaining damage. It is a known defect of the class of machine in which thepresent invention is included that suchmachines are capableof imposingcompressionortensionforces upon the hoses, cables, rods or the like stored in them of sufficient magnitude to cause crippling or tensile damage. Such damage occurs, for example, when a hose, cable, rod or the like is projected into a tube which is obstructed and its extension is suddenly arrested, or during retraction from a tube if itsmovement is suddenlyarrestedas a result of the wedging effect of pieces of solid material in said tube.
  • the invention embodies a device to detect excessive forces in said hoses, cable, rods or the like and thereby to cut off power to the motor applying torque to said drum and, preferably, to also immediately arrest the rotation of said drum by applying braking means to it.
  • Devices to detect excessive forces in said hoses, cables, rods or the like may take a variety of forms. In the preferred embodiment depicted in Figure 24, a curved part of said hoses, cables, rods or the like 16 (shown in broken line) is led through roller 131 which is rotationally supported on the outer end of sprung plunger 132.
  • Switches or valves 133 are positioned adjacent a striker bar 134 fixed to said sprung plunger and centralising springs 135 act tomaintain said sprung plunger in its rest position. Excessive compressive force applied to said hoses, cables, rods or the like causes their said curved part to be deflected outwardly, causing said roller and said sprung plunger to be outwardly displaced and, thereby, for said striker bar to contact and operate one of said switches or valves.
  • hoses, cables, rods or the like entersaiddrumthroughatangentiallydisposedguide tube (shown as feature 64 in Figure 2) fixed to or formed on said control plate and, in passing through grooves in a sequence of said guide rollers, are progressively displaced into said drum annular space.
  • said crowding ring and/or crowding springs areprovided, thedisplacementof saidhoses, cables, rods or the like into said drum annular space is against the urging of said crowding springs.
  • Retraction of said hoses, cables, rods or the like is interrupted by actuation of pre-set control provisions of the type depicted in Figures 1 and 17 when retraction is complete, saidpre-set control provisions acting to stop the motor (not shown) powering rotation of said drum.
  • said drumpowering motor is operated in the opposite sense and said hoses, cables, rods or the like are urged towards the open end of said drum by pressure of said crowding springs and/or said crowding rings such that their outer turns are progressively displaced into the grooves of said guide rollers and then pass out said tangentially disposed guide tube.

Abstract

Apparatus is disclosed for storing one or more stiffly flexible hoses, cables, rods or the like (16) in the annular space (7) between two rotationally supported coaxial cylinders (2, 3), the coils of said hoses, cables, rods or the like being urged towards an open end of said annular space and into contact with a sequence of independently supported guide rollers (25, 42) by spring or other means acting against a common closure (4) of one end of said cylinders, said hoses, cables, rods or the like being extended from said apparatus by rotation of said cylinders such that they pass from said annular space and around said guide rollers to an annularly disposed exit tube, or retracted into said apparatus through a reversal of this sequence, means (104, 105, 106, 107) being provided to regulate the extension and retraction of said hoses, cables, rods or the like.

Description

IMPROVED APPARATUS FOR THE MECHANICAL PROJECTION OF DEVICES THROUGH TUBES, ETC
This invention relates to improvements in apparatus employed to introduce devices for various purposes into and through hollow places, such as tubes, pipes, cavities and the like. More particu¬ larly, the invention relates to the need to mechanically push or project devices into such locations in situations in which they cannot be mechanically drawn or pulled in, due, for instance, to lack of ready access for, or difficulty or inconvenience of introducing, cables, lead wires, drawcordsandthe like. Specifically, the invention is directed towards the introduction of devices into and through the bores of tubes and, more particular¬ ly, tubes of smaller diameter such as those incorporated into shell and tube type heat exchang¬ ers, condensers, boilers and the like, by attaching them to the distal ends of rigid or stiffly flexible hoses, cables, rods or the like.
In the operation and maintenance of multi-tube industrial heat transfer devices such as heat exchangers, condensers, boilers and the like, it is often necessary to project devices into and through their tubes for the purposes of cleaning their internal surfaces or surveying their condition. Such cleaning devices commonly take the form of nozzles attached to the ends of rigid or flexible lances and from which high velocity jets of water are emitted to erode away fouling deposits. Devices used to survey the condition of tubes most commonly employeddycurrentorultra-sonicprinciples. While a variety of devices has been developed to mechan¬ ically position and project such cleaning or surveying devices through tubes, the greater part of this type of activity is still performed wholly by hand.
Wheredevices must be deployed into and through tubes for various purposes, in situations in which cables, lead wires, draw cords and the like may not first be readily or conveniently introduced for the purpose of drawing the devices into and through the tubes, it is necessary for the devices to bemechani¬ cally pushed or projected through the tubes. Most commonly, said devices are pushed into and through tubes by mounting them on the distal ends of rigid or stiffly flexible rods, hoses, cables or the like. It is therefore obvious that simple cable or hose reeling devices, which are well known in the art and which cannot impose a projective force upon a cable, hose or the like, such as those exemplified by German Patent No. 492617, British Patent No. 1 299162 and United States Patent No. 4,767,073, are ineffective in such situations.
For the cleaning of tubes with the use of high pressure water, various forms of rigid lance projectiondeviceshavebeendeveloped. Thesimplest of these, which are well known in the art, employ the same principles as a rock drill, inwhicha drill stem is attached to and advanced and retracted through the motion of a powered chain. In another form of rigid lance projection device, described in United States Patent No.4,225,362, the proximal end of a rigid lance is attached to a piston in a cylinder, the application of water pressure to one or other side of the piston causing it to pass along the length of the cylinder and the lance to be thereby extended or retracted.
Although such rigid lance projection devices have many advantages, their principal shortcoming is that the large amount of head space required for their deployment renders their use impractical in many situations.
To reducethis headspace requirement, flexible lance projection devices have been developed which are of a considerably more compact arrangement. In one such, described in United States Patent No. 3,959,840, a flexible hose is sheathed throughout its length with a coil spring. The combination of hose and spring is coiled within a drum which is free to rotate on a fixed axis. The combination hose and coil spring is led out from the interior of the drum through its axis of rotation, the coils of the spring engaging the internal threading of a fixed nut positioned on the axis of rotation of the drum. Rotation of the drum in one direction causes the combination of hose and coil spring to be screwablywithdrawn from the interior of the drum and projected from the drum, and in the other direction tobe restoredto the its previousposition inside the drum.
The principal shortcoming of this arrangement is that it imposes torsional loadings upon a hose deployed in this way. Manyhoses designed to conduct fluidsathigherpressuresarereinforcedwithlayers of spirally-wound wire. Such hose is intolerant of torsional loadings and may burst if subjected to this mode of stressing whilst pressurised.
Another form of flexible lance projection device is that described in German Patent No. DE 42 11 146 Al and United States Patent No. 4,691,723. In this type of arrangement, flexible lances are led between pairs of pinch rollers, the rotation of which in one direction causes them to be deployed and, in the other direction, causes them to be restored to their previous position. The shortcoming of this arrangement is that high projective forces imposed upon the lances by the pinch rollers may damage them to be damaged.
In yet a further arrangement of flexible lance projection device, one or more lances are wound on a drum and inhibited from radial, and therefore circumferential, movement by a plurality of rollers arranged axially around the drum which bear against them. This arrangement is typified by those described in United States Patents Nos. 4,066,093, 4,103,841and5,002,120, EuropeanPatentApplication No. 91102239.0 and Australian Patent No. 54192/90. All of these devices are characterised by moveable guide means synchronised to drum movement which act to ensure that the lance or lances are laid on the drum in orderly coils and are guided from the drum directly into intermediateguidemeans throughwhich they are conducted to thepipe or tube tobe cleaned. The principal shortcoming of this arrangement is mechanical complexity, in that, unless lances are very stiff, a large number of closely spaced rollers is required to maintain them in place on the drum when projective forces are applied to them. This difficultyissomewhatmitigatedinthe arrangements described inAustralianPatentNo.54192/90, inwhich the drum is deeply grooved such that the lance is wound into and frictioπally captured in the groove, and United States Patent No. 4,066,093 in which the lance is wound into and neatly accommodated in recesses between turns of spirally-wound finning attached to the outer surface of the drum, the finning having a slightly winding running in order to frictionallycapturethe lance. Botharrangements act tominimise thetendencytowards circumferential shift of the lance on the drumwhen projective forces are act upon it, and thereby reduce the number of said axially arranged rollers required. The object of the present invention is to provide a device for the storage and projection of a stiffly flexible element and which is of a light, compact and mechanically simple arrangement, but which permits the application of quite high projective forces to said stiffly flexible element without the necessity to grip its outer surface or to subject it to torsional loadings.
According to the present invention, a drum is made comprisingconcentric inner andoutercylindri- cal elements fixed at one end to a base plate, said base plate being fixed, in turn, to a hollow shaft positioned on the common axis of said drum cylindri¬ cal elements, said shaft being rotationally supported in a bearing such that the whole assembly is able to rotate on the axis of the drum. The open end of the drum is supported in a plurality of rollers bearing against the inner, outer or both surfaces of said drum cylindrical elements. The width of the annular space between said drum inner and outer cylindrical elements is such as to just slideably accommodate thecoils ofone ormore stifflyflexible hoses, cables, rods or the like. Pressurised fluids are supplied, if required, from a suitable source and through a rotary joint attached to the outer end of said hollow drum shaft and thence via the interior of the shaft to the interior of said drum inner cylindrical element. Alternatively, electric current and/or electrical signals are conducted, if required, to or from the interior of said drum inner cylindrical element through cables passing through the interior of said drum shaft from a rotational connection means incorporating one or more slip rings. The proximal ends of said stiffly flexible hoses, cables, rods or the like are connected, as appropriate, to the inner end of said hollow drum shaft or to the inner surface of said drumbase plate and thence passes through an opening in said drum inner cylindrical element to said annular space between said drum inner and outer cylindrical elements. After passing for several turns around said drum annular space, said hoses, cables, rods or the like pass obliquely through and may be clamped to a crowding ring which is slideably accommodated within said drum annular space. Said crowding ring is restrained from rotating independ¬ ently of said drum by radially disposed lugs which pass through axially disposed slots in said drum inner or outer cylindrical elements. The main body of said hoses, cables, rods or the like is accommo¬ dated in said drum annular space between said crowding ring and the open end of said drum and its coils are maintained in abutment by pressure from said crowding ring which is urged by suitable means towards said open end of said drum. In a simplified embodiment of the invention, said crowding ring is dispensed with and the coils of a suitable crowding spring are accommodated in said drum annular space, said hoses, cables, rods or the like passing up through and in parallel with the coils of said spring and their main body being accommodated in said drum annular spacebetween theend of said crowdingspring and the open end of said drum. The outermost coils of said hoses, cables, rods or the like bear against a plurality of guide rollers rotationally supported on radially disposed shafts carried in a fixed support frame, or control plate, such that they are more or less equally disposed around the open end of said drum annular space. Said guide rollers are arranged in a sequence such that the first is made in the formof a simple cylinder and each subsequent roller in the sequence is made with a progressively deeper groove such that the outermost coil of said hoses, cables, rods of the like, from a position inside the open end of said drum annular space are, in passing around one turn of said drum and through said guide rollers, progressively displaced in an axial sense under the urging of said crowding ring and spring so as to be, at the final said guide roller in the sequence, completely clear of said open end of said drumannular space and accommodated within the grooves of said guide rollers.
Rotation of said drum by torque from a suitable motor applied to said drum shaft causes said said hoses, cables, rods or the like to pass from said drum annular space via said guide rollers to a tangentially disposed guide tube fixed to or formed on said control plate and thence via an extended guiding conduit attached to said guide tube to a desired pipe or tube. The said guide roller having the deepest groove formed in it is, in the direction of rotation of said drum required to extend said hoses, cables, rods or the like, the final roller in the sequence situated immediately before said tangentially disposed guide tube.
The various aspects of the present invention will be more readily understood by reference to the followingdescriptionofpreferredembodimentsgiven in relation to the accompanying drawings in which: Figure 1 is a longitudinal cross-sectional view of the said complete drum assembly;
Figure 2 is a partly cut-away view of the outer surface of said control plate;
Figure 3 is a cross-sectional view of alternative means to support the outer end of said drum;
Figure 4 is a view from the side of means to urge said crowding ring towards the open end of said drum;
Figure 5 is an end view of alternative means to urge said crowding ring towards the open end of said drum; 5 Figure 6 is a side view of the arrangement depicted in Figure 5;
Figure 7 is a side view of further altern¬ ative means to urge said crowding ring towards the open end of said drum; 10 Figure 8 is a side view of means to secure three said hoses, cables, rods or the like to said crowding ring;
Figure 9 is a side view of three hoses, cables, rods or the like secured by the anp- 15 ment depicted in Figure 8;
Figure 10 is is a side view of a single hose, cable, rod or the like secured in an arrangement similar to that depicted in Figure 8; 20 Figure 11 is an end view of an arrangement to connect a said hose to said hollow drum support shaft;
Figure 12 is a cross-sectional view of a guide roller intended to conduct twin hoses, 25 cables, rods or the like;
Figure 13 is a cross-sectional view of a guide roller intended to conduct triple hoses, cables, rods or the like; Figure 14 is a cross-sectional view of an alternative, tapered form of said drum;
Figure 15 is a schematic diagram of the preferred general arrangement of the complete 5 invention incorporating the type of drum depicted in Figure 14;
Figure 16 is a schematic diagram of the preferred general arrangement of the complete invention incorporating the type of drum 10 depicted in Figures 1, 17, 18 and 21;
Figure 17 is a longitudinal cross-sectional view of the arrangement depicted in Figure 1, but with an alternative form of control means; Figure 18 is a longitudinal cross-sectional 15 view of an alternative arrangement of the invention in which, effectively, two drums are combined end to end;
Figure 19 is a transverse cross-sectional view of said drum showing further alternative 20 means to urge said crowding ring towards the open end of said drum;
Figure 20 is a longitudinal cross-sectional view of the arrangement depicted in Figure 19;
Figure 21 is a longitudinal cross-sectional
25 viewof an alternative embodiment of said guide rollers;
Figure 22 is a cross-sectional view of the guide rollers depicted in Figure 21; Figure23 is apartial longitudinal cross- sectional view of an alternative embodiment of the spring means depicted in Figures 19 and 20. Figure 24 is a partially sectioned view of the arrangement of a mechanism to detect the application of excessive forces to said hoses, cables, rods or the like. With reference to Figures 1 and 2, drum 1 is formed from outer cylindrical element 2 made concentric with inner cylindrical element 3, both being attached at one end to base plate 4. Preferably, said outer cylindrical element is permanently attached to said base plate and said inner cylindrical element incorporates circumfer¬ ential flange 5 which is removably attached to said base plate with fastenings 6, allowing removal of said drum inner cylindrical element. The width of annular space 7 between said outer and inner cylindrical elements is such as to just slidingly accommodate therein coils of a hose, cable, rod or the like 16.
Hollow supporting shaft 8 is rotationally supported in bearing 9 accommodated in housing 10 attached to supporting frame 11. Preferably, said bearing is of the self-aligning type, so as to permit some degree of change in the alignment of shaft 8 in relation to housing 10. Said shaft incorporates flange 12 attached to base plate 4, the whole arrangement acting to provide rotational support of drum 1. Sprocket, pulley wheel, gear or the like 13 is attached to shaft 8, allowing torque from a suitable motor (not shown) to be applied to said shaft for the purpose of rotating said drum. Rotary joint or rotational connection means 14 for the conduction of fluids or the transfer of electrical current or signals is attached to the outer end of shaft 8 and a flow of fluid or electrical current or signals are conveyed to it through conduit 15.
Hose, cable, rod or the like 16 is captured in clamp 17, the two parts of which are tightened together by fastening 34. Clamp 17 is attached to crowding ring 33 which passes completely around annular space 7. Said clamp passes radially inwards through axially disposed slot 35 in drum inner cylindrical element 3, said slot extending throughout a substantial part of the axial length of said drum inner cylindrical element andthewidthof saidclamp being such as to just allow it to be slideably accommodated in slot 35. Crowding ring 33 is made with two or more projections 37 which pass radially inwards through complementary slots 39 in drum inner cylindrical element 3, the inner ends of said projectionsandtheinwardlyprojectingpart of clamp 17 being connected to contact ring 36 by fastenings 38. The width of projections 37 is such as to just allow them to be slideably accommodated in their complementary slots 39 and said contact ring passes fully around the inside of drum 1 and clear of the inner surface of drum inner cylindrical element 3. Slots 39 extend throughout a substantial part of the axial length of said drum inner cylindrical element. Crowding spring units 40 are attached to base plate 4 and urge contact ring 36 and thereby crowding ring 33 and hose, cable, rod or the like 16 towards the open end of drum annular space 7.
Control plate 21 is fixed to supporting frame
23 by fastenings 29, removal of spacer 22 allowing said control plate to be axially displaced for removal without its movement being impeded by said supporting frame. Said control plate is preferably stiffened by radially disposed ribs 60 formed on its outer face. Formed around the periphery of said control plate are axially projecting flanges 41 and accommodated in the circumferential channel 24 formed between saidflanges areguide rollers 25, saidguide rollersbeing rotationally supportedon short shafts 26 passing between pairs of flanges 41. Said guide rollers are more or less equally distributed around the periphery of said control plate and the first such roller 25 is made more or less in the form of a simple cylinder whilst each succeeding said roller is made with a progressively deeper groove 27 and the groove 28 in the final said roller 42 in the sequence is deep enough to fully accommodate hose, cable, rod or the like 16. The axial length of flanges 41 is sufficient to accommodate said guide rollers and suchthat the inneredges of said flanges remain just clear of the open ends of drum outer and inner elements 2 and 3 and therefore do not impede their rotation. Formed into the outer edge of said control plate adjacent roller 42 is a short, rigid guide tube 64, the position of the inner bore 43 of which is indicated in broken line, said guide tube being made more or less tangential to said control plate and with its axis collinear with that of hose, cable, rod or the like 16 at the point where it passes through groove 28 of roller 42. In the preferred embodiment, provision is made in the form a threaded boss 65 for the connection of a rigid or flexible conduit to the outer end of said rigid guide tube for the purpose of guiding or conducting said hose, cable, rod or the like away from the unit to an application remote from it. Filler block 63 is provided in circumferential channel 24 adjacent the opening formed in outer flange 41 leading to guide tube 64 in order to better direct said hose, cable, rod or the like out through said guide tube. Three or more support rollers 30 are each rotationally supported on cranked shafts 31 which pass through control plate 21 and are locked into position by means of nuts and lock nuts 32. The general axes of said cranked shafts are arranged parallel to the axis of rotation of drum 1 and their mounting positions are such that, by rotating said cranked shafts, support rollers 30 may be displaced outwardly andbrought tobear against andmaintained in contact with the inner surface of drum inner cylindrical element 3 adjacent its open end and thereby to support said drum with its axis of rotation collinear with that of said control plate. Self-aligning characteristics of bearing 9 permit some degree of displacement of the axis of rotation of drum 1 in order to position it collinear with the axis of saidcontrol plate. Prior to disengaging saidsupport rollersfromsaiddruminnercylindrical element, nuts and lock nuts 32 are loosened and said cranked shafts rotated to displace said support rollers inwardly away fromsaid drum inner cylindri¬ cal element.
That portion of said hose, cable, rod or the like 16 lying between clamp 17 and inward extension 20 of supporting shaft 8 passes around drum annular space 7 for several turns 18 and thence via a suitable aperture (not shown) in drum inner cylindrical element 3 to the interior of drum 1 where it completes at last one further turn 19 before being attached to said shaft. The number of turns 18 and 19 of said hose, cable, rod or the like provided is whatever is sufficient to allow full and unrestrained axial displacement of crowding ring 33 towards the open end of drum annular space 7.
Support column 44 is attached to the inner surface of control plate 21 positioned more or less on the axis of rotation of drum 1 with support plate 45 attached to its inner end. Support rod 48 is captured between boss 46 formed on the inner face of said control plate and bush 49 attached to said support plate. Adjustment rod 50 is provided at its outer end with an adjustment knob (not shown) and at its inner end with a threaded part 51 which extends substantially throughout its length and which engages nut 55 attached to switch support plate 54. Said adjustment rod is rotationally supported in a bearing (not shown) accommodated within boss 47 formed on the inner face of control plate 21 and bush 52 attachedto support plate45. Switch support plate 54 is attached tobearing 53which is slideably supportedonsupport rod48, itsaxial positionalong said support rod being adjustable by screwing nut 55 along the threaded part 51 of adjustment rod 50 by rotating said adjustment rod. Switch actuation arm 57 is pivotally attached to bearing 53 and rotationally supports at its outer end roller 56. Switch 59 is mounted on switch support plate 54 with switch actuation arm 57 maintained in light contact with it by means of a suitable spring (not shown), any small displacement of said switch actuation arm in the appropriate direction acting to trip said switch. In the arrangement depicted, switch actuation is effected by contact ring 36 being axially displaced by movement of crowding ring 33 as hose, cable, rod or the like 16 is retracted into drum annular space 7, causing said contact ring to be brought to bear against roller 56 and thereby causing displacement of switch actuation arm 57. Signals from said switch are transmitted to control means through hoses or cables 58 which pass up and out through the interior of support column 44. In an alternative embodiment providing more precise control of switch 59, the simple form of switch actuation arm depicted in this figure is replaced with a suitable mechanism of a type well known in the art to provide mechanical magnification of movement of roller 56. The arrangement depicted acts to interrupt retraction of said hose, cable, rod or the like into drum annular space 7 at a pre- set length by terminating operation of the motor (not shown) which powers movement of drum 1. A similar switch actuation mechanism (not shown) is also provided within the interior of drum 1 to terminate the paying out of said hose, cable, rod or the like at a pre-set length. In this arrange¬ ment, the mechanism is reversed such that contact ring 36, being axially displaced towards the open end of said drum as said hose, cable, rod or the like is paid out, contacts roller 56 causing switch 59 be tripped and thereby terminates operation of the motor which powers movement of drum 1. Obviously, said switches might be positioned such that they are operated by direct contact with said contact ring.
With reference to Figure 3, in an alternative embodiment, support rollers 30 depicted in Figure 1 are deleted and guide rollers 42 are made wider and larger in diameter and modified by the forming in them of grooves 62 to accommodate the outer edges of drum outer and inner cylindrical elements 2 and 3. The open end of said drum is located and supported in said guide rollers. Said guide rollers may be provided at either side with thrust bearings 61 to better accommodate side loads imposed upon them by drum 1.
With reference to Figure 4, in an alternative embodiment in which greater length of travel of crowding ring 33 is required, spring units 40 as depicted in Figure 1 are deleted and replaced by lazy tong-type units 66 acting through lugs 67, 68 attached respectively to contact ring 36 and base plate 4. Each said lazy tong-type unit is extended by tension of spring 69 attached to opposed lugs
70positionedatappropriatepointsalong its length.
With reference to Figures 5 and 6, in a further alternative embodiment in which smaller length of travel of crowding ring 33 is required, spring units 40 as depicted in Figure 1 are deleted and replaced by rattrap-type spring units 71 acting through lugs 67, 68 attached respectively to contact ring 36 and base plate 4. The two halves of said rattrap-type spring units are able to pivot inwardly, as depicted in Figure 5, in order to accommodate their greater width when compressed. Obviously, spring units 40 as depicted in Figure 1 may be replaced by any of the many other forms of linear thrust devices which are well known in the art.
With reference to Figure 7, where a spring unit 40 as depicted in Figure 1 takes the form of a longer compression springofconventional form, guidetubes 72, 73 attached respectively to contact ring 36 and base plate 4 are provided to confine the coils of spring 40 when high compressive forces are imposed upon them. The diameters of said guide tubes are made such that the smaller, 72, is able to telescopi- cally enter the larger, 73, and the mouth of guide tube 73 is preferably flared to facilitate entry of the other. Both said guide tubes may be mounted against resilientpads 78whichpermit a small degree of radial accommodation in the longitudinal axes of said tubes to ensure that they are able to co¬ operate telescopically without interference.
With reference to Figure 8, a clamp unit to clamp threehoses, cables, rods orthe likecomprises parts 17a, 17b, 17c, 17d articulated at their inner ends on pivots 74 and clampable together with clamping bolt 34. Obliquely arranged jaws 75 to accommodate and grip said hoses, cables, rods or the like are formed in the opposed faces at the outer ends of said clamp parts. Said pivots are such as to ensure that the sides of said clamp parts remain in accurate alignment when they are clamped and the width of said clamp is such as to just allow it to be slideably accommodated in slot 35 as depicted in Figure 1.
With reference to Figure 9, hoses, cables, rods or the like 16a, 16b, 16c pass obliquely through and are captured in the jaws of triple clamp 17, said clamp being attached to crowding ring 33 of which parts 76 and 77 are shaped or cut away to accommodate the entry to and exit of said hoses, cables, rods or the like from the jaws of said clamp. Said clamp passes radially inwards to the interior of drum 1 through an axially disposed slot in said drum inner cylindrical element and the position 35 of said slot is indicated in broken line.
With reference to Figure 10, a hose, cable, rod or the like passes through and is captured in the obliquely arranged jaws of a single clamp, 17, said clamp being attached to crowding ring 33, part of which 91 is cut away and shaped to accommodate the exit of said hose, cable, rod or the like from the jaws of said clamp. Filler block 90 is provided as an extension of said clamp to support the next turn of said hose, cable, rod or the like. Said clamp passes radially inwards to the interior of drum 1 through an axially disposed slot in said drum inner cylindrical element and the position 35 of said slot is indicated in broken line. In an alternative embodiment, rollers 79 are provided in said clamp and co-operate with the edges of slot 35 to reduce friction during axial displacement of said clamp along said slot.
With reference to Figure 11, in another alternative embodiment of the invention in which only a short length of lance is to be stored and paid out, and preferably in which a tapered drum as depicted in Figure 14 is employed, it is possible to dispense with crowding ring 33, contact ring 36, springunits 40, clamp 17, support column 44, support plate 45, support rod 48, adjustment rod 51, nut 55, bearing 53, switch support plate 54, switch 59 and all of their associated minor components and fastenings as depicted in Figure 1. In this embodiment, hollow extension bar 87 is connected to shaft extension 20 and extends radially to almost contact the inner surface of drum inner cylindrical element 3. Hose, cable, rod or the like 16 is connected to the outer end of said hollow extension bar and passes thence via opening 88 in said drum inner cylindrical element to drum annular space 7. The edges of opening 88 may be provided with inwards or outwards deflections 89, as appropriate, to minimise chafing of said hose, cable, rod or the like against them. In operation, said hose, cable, rod or the like is retracted into and stored in said drum annular space, the tendency of its coils to spring outwards due to their stiff flexibility causing it tobe distributed inmoreor less parallel coils. Duringpaying out or retractionof saidhose, cable, rod or the like, an operator monitors its exposed length and terminates drum motion as appropriate. The attachment of said hose, cable, rod or the like at the outer end of said hollow extension bar and approximately tangential to said drum annular space restrains said hose, cable, rod or the like against circumferential shift andallows it to sustain moderate compression forces during its paying out without danger of its being forced back into the interior of drum 1. Obviously, said hose, cable, rod or the like is restrained against other than minor circumferential shift when tensile forces are imposed upon it during retraction. In this embodiment, where automatic interruption of paying out and retraction of said hose, cable, rod or the like isdesired, thesimpler control mechanism depicted in Figure 17 may be employed.
With referenceto Figure 12, where it isdesired to be able to pay out and retract and store twin hoses, cables, rods or the like 16a, 16b, control plate depicted as feature 21 in Figure 1 is provided with a plurality of guide rollers 80 capable of accommodating two such hoses, cables, rods or the like. In this embodiment, said guide rollers are made wider, the first in the sequence being made more or less cylindrical and then each successive guide roller having a progressively deeper groove 81 formed in it to accommodate a single hose, cable, rod or the like 16a and then progressively widening to accommodate a second, parallel hose, cable, rod or the like 16b. Preferably, in order to make use of the tendency of coils of the stiffly flexible said hose, cable, rod or the like to spring out to a larger diameter, widening of said guide roller groove is made towards the outside of drum annular space 7. Each said guide roller is supported on a shaft (not shown) passing through bore 83 in it. To confine the outer hose, cable, rod or the like 16a in groove 81 of said guide roller, a radial flange 82 is formed on the outer edge of drum outer cylindrical element 2.
With referenceto Figure 13, where it isdesired to be able to pay out and retract and store triple hoses, cables, rods or the like 16a, 16b, 16c, control plate depicted as feature 21 in Figure 1 is provided with a plurality of guide rollers 84 capable of accommodating three such hoses, cables, rods or the like. In this embodiment, said guide rollers are made wider, the first in the sequence being made more or less cylindrical and then each successive guide roller having a progressively deeper groove 85 formed in it to accommodate a single hose, cable, rod or the like 16a and then progressively deepening and widening to accommodate second and third parallel hoses, cables, rods or the like 16b, 16c. Preferably, in order to make use of the tendency of coils of the stiffly flexible said hose, cable, rod or the like to spring out to a larger diameter, widening of said guide roller groove is made towards the outside of drum annular space 7. Each said guide roller is supported on shaft 26 passing through bore 83 in it. Washers or thrust bearings 86 are provided between the side faces of said rollers and flanges 41 formed on control plate 21. To confine the outer hose, cable, rod or the like 16b in groove 85 of said guide roller, a radial flange 82 is formed on the outer edge of drum outer cylindrical element 2.
With reference to Figure 14, where only short lengths of said hose, cable, rod or the like are to be stored and paid out, a simpler embodiment of the invention may be employed in which drum 1 comprises tapered outer and inner cylindrical elements 2, 3, fixed to base plate 4, the larger diametersof said taperedcylindrical elements being towards their open ends. In this embodiment, support rollers depicted as feature 30 in Figure 1 are deleted and said drum is rotationally supported on said shaft, flange 12 of which is fixed to said drum base plate. Said shaft is rotationally supported in suitable bearings (not shown) which maintain the axis of rotation of said drum in accurate alignment with the axis of control plate 21. Suitable frame members support said bearing and said control plate such that said drum and said control plate are maintained in accurate juxtaposition and said drum is free to rotate without interference. Said drum is rotated by torque from a suitable motor (not shown) applied through a sprocket, pulley wheel, gear or the like (not shown) fixed to said shaft. Guide rollers 25 are housed in circumferential channel 24 between flanges 41 formed on the outer edges of said control plate, saidguide rollersbeing rotationally supported on short shafts (not shown) passing between adjacent said flanges. Preferably, but not necessarily, circumferential channel 24 is made tapered so as to be more or less an axial continuation of drum annular space 7 and said guide rollers are positioned within it such that a line passing through their centres normal to their axes of rotation will pass up the centre of said drum annular space. In this embodiment, a said hose, cable, rod or the like wound into and stored in said drum annular space will, because of its stiffly flexiblenatureand thetaperingof said drum, always tend to locate its coils at the zone of largest diameter adjacent said guide rollers. In order to gain the added assistance of gravity in maintaining the coils of a said hose, cable, rod or the like adjacent said guide rollers, preferably said drum is mounted with its supporting shaft 8 uppermost and its axis of rotation maintained more or less vertical. Where no control mechanism is employed, during paying out or retraction of said hose, cable, rod or the like, an operator monitors its exposed length and terminates drum motion as appropriate. In this embodiment, where automatic interruption of paying out and retraction of said hose, cable, rod or the like is desired, the simpler control mechanism depicted in Figure 17 may be employed.
With reference to Figure 15, an embodiment of the invention, in which the tapered conical drum arrangement depicted in Figure 14 is employed, is depicted in schematic form. In this embodiment, drum 1 is supported on shaft 8 with its axis of rotation maintained more or less vertical and rotationally supported in bearings (not shown) carried in a bearing housing (not shown) fixed to upper frame members 99. Sprocket, pulley wheel, gear or the like 13 is fixed to shaft 8 and driven by chain 93 powered bymotor 94. Upper frame members 99 are connected by side frame members 96 to base frame members 95. Control plate 21 is supported in said base frame members generally in the arrangement depicted in Figure 14. Apertures are provided in said control plate from said circumfer¬ ential channel (depicted as feature 24 in Figure 14) to allow escape of liquid or solid material brought into the unit during operation by the retraction into it of said hose, cable, rod or the like. Fluid, electrical current or electrical signals enter the unit through conduit 15 and pass to the interior of drum 1 via rotary joint or rotational connectionmeans 14. Said hoses, cables, rods or the like pass into and out of the unit through rigid guide tube 64 and conduit 92 connected to said guide tube by connection means 65. Rear side frame members 96 are extended upwards to create handle 97, wheels 100 are rotationallyfixed toaxles (not shown) at the rear of the unit and stand 98 is provided at the front to support and maintain said base frame members in a more or less horizontal attitude.
With reference to Figure 16, an embodiment of the invention, in which the parallel cylindrical drum arrangements depicted in Figures 1, 2, 17, 18 and 21 are employed, is depicted in schematic form. In this embodiment, drum 1 is supported on shaft 8 with its axis of rotation maintained more or less horizontal and rotationally supported in bearings (not shown) carried in a bearing housing (not shown) fixed to side frame members 96. Sprocket, pulley wheel, gear or the like 13 is fixed to shaft 8 and driven by chain 93 powered by motor 94. Upper frame members 101, 102 are connected by side frame members 96 to base frame members 95 and are preferably made readily detachable to facilitate removal of said drum assembly from the invention. Control plate (not shown) is supported in said side frame members on the opposite side of the unit. Said hoses, cables, rods or the like pass into and out of the unit through rigid guide tube 64 and conduit 92 connected to said guide tube by connection means 65. Rear side frame members 96 are extended upwards to create handle 97, wheels 100 are rotationally fixed to axles (not shown) at the rear of the unit and stand 98 is provided at the front to support and maintain said base frame members in a more or less horizontal attitude.
With reference to Figure 17, in an alternative embodiment of the invention, a different form of apparatus is provided to allow automatic interruption of paying out and retraction of said hoses, cables, rods or the like. In this embodiment, the arrange¬ ment is generally in accordance with that depicted in Figures 1, 17, 18 and 21, excepting that support column 44 is made with two or more axially disposed slots 117 extending throughout the greater part of its length and with bearings 103 positioned at each end of it and collinear with it. Threaded rod 104 is rotationally supported in said bearings and connected tothe endof hollowshaft inwardextension 20 by coupling 108 and nut 105 is screwably supported on said threaded rod. Support arms 106 extend radially from said nut out through axially disposed slots 117 to support contact ring 107, which passes fully around but clear of said support column. Support plate 45 fixed to the inner end of said support column supports the following features (not shown) as depicted in Figure 1 - support rod 48, adjustment rod 51, nut 55, bearing 53, switchsupport plate 54, switch 59, roller 56 and switch actuation arm 57. Rotation of drum 1 causes nut 105 to be screwably displaced on threaded rod 104, displacing contact ring 107 until it is brought to bear against roller 56 causing displacement of switch actuation arm 57 and thereby interrupting drum motion. Two such control mechanisms are provided in opposed senses to interrupt drum motion at two pre-set magnitudes of inward and outward displacement of said nut.
With reference to Figure 18, yet a further alternative embodiment of the invention is provided in which one or more hoses, cables, rods or the like 16 are slideably accommodated in the form of coils in drum annular space 7 formed between outer cylindrical element 2 and inner cylindrical element 3, entering said drum annular space tangentially to said drum and parallel and adjacent to each other (entry and exit position depicted in broken line 116) through a circumferential opening 115 of suitable width in said drum outer cylindrical element. Saidcircumferential opening ispositioned centred on a dividing plane normal to the rotational axis of drum 1 which divides said drum into two cylindrical parts of more or less equal length. Said hoses, cables, rods or the like are wound into coils, the innermost of which abut at said dividing plane at the point of entry to said drum annular space and successive turns of which are positioned progressively away from said dividing plane. Preferably, in this embodiment, said hoses, cables, rods or the like are provided in multiples of two, with successive turns of one, two or three such in parallel formed to either side of said dividing plane, giving a total, respectively, of two, four or six which may be stored and deployed. Obviously, it would be possible to accommodate unequal numbers of said hoses, cables, rods or the like on either side of said dividing plane and, for instance, there isno reasonwhy three suchshouldnot be accommodat¬ ed, with successive turns of two in parallel on one side of said dividing plane and one on the other. Other combinations are obviously possible, the maximum number of said hoses, cables, rods or the like being limited by the length of said drum. In this embodiment, crowding rings 33 are accommodated in said drum annular space positioned outwardly of said coils of said hoses, cables, rods or the like, their width being such as to permit their free sliding movement. Said crowding rings may embody clamps as depicted in Figures 8, 9 and 10 to attach said hoses, cables, rods or the like to them or may simply be provided with suitable oblique openings through which said hoses, cables, rods or the like pass into said drum annular space outwards of said crowding rings. Where said clamps are provided, a complementary slot is also provided in said drum inner cylindrical element to accommodate its inward radial extension 109. Suitable access openings (not shown) areprovidedindruminnercylindrical element 3 towards its ends to permit egress of said hoses, cables, rods or the like from said drum annular space. After passing in several turns around said drum annular space outwards of said crowding rings, said hoses, cables, rods or the like pass out through said access openings and pass via the inner space of said drum inner cylindrical element to be connected to hollow shaft 20 or to a manifold or other terminal provisions fixed to it. Said drum inner cylindrical element is provided with a plurality of axially disposed slots 39 which extend throughout a substantial part of its length and radial projections 109 fixed to said crowding rings pass radially inwards through said slots to the interior of said drum inner cylindrical element. Optionally, said radial projectionsmay all be fixed at their inner ends to a contact ring such as that depicted as feature 36 in Figure 1, said contact ring passing completely around the interior of said drum innercylindrical elementbut clearof its inner surface. Crowding springs 110 (of which only one is shown) apply force to said radial projections or to said contact ring and thereby to said crowding rings to urge them and said hoses, cables, rods or the like inwards towards said dividing plane. In alternative embodiments, other crowding spring arrangements, such as those depicted in Figures 1, 4, 5, 6, 7, 19 and 20 are employed. Said drum outer and inner cylindrical elements are fixed at one end to base plate 4 and, at the other, open, end, are joined by annular connecting ring 119. Flange 12 formed on shaft 8 is fixed to said base plate and said shaft is rotationally supported in bearing 9. Control plate 21 is maintained in fixed juxtaposition with said open end of said drumand support rollers 30 rotationally supported on shafts 31 fixed to said control plate bear against the inner surface of said drum inner cylindrical element. Preferably, said shafts on which said support rollers are rotationally supported are made as depicted in Figure 1 such as to allow independent radial adjustment of the positions of said support rollers against the inner surface of said drum inner cylindrical element. Said drum is rotated by torque from a suitable motor (not shown) applied to said shaft through a suitable sprocket, pulley wheel, gear or the like (not shown).
Aplurality of guide rollers 111 is distributed around the circumference of circumferential opening 115 and act generally to prevent any radial displacement of said hoses, cables, rods or the like during the application of projective forces to them. Obviously, the number and spacing of said guide rollers is dependent generally upon the stiffness of said hoses, cables, rods or the like. An opening is provided in the regular sequence of said guide rollers at the point of tangential entry to or exit from said drum of said hoses, cables, rods or the like. Said guide rollers are rotationally supported on shafts 114 carried in fixed frame 113 whichpasses substantiallyaround thecircumferenceof saiddrum. One or more radially disposed guides (not shown) may be fixed to said frame at the point of tangential entry to or exit from said drum of said hoses, cables, rods or the like. Said guide rollers are providedwithmedial developments 112normal totheir axes of rotation and positioned on said dividing plane, such that they pass between paired groups of said hoses, cables, rods or the like and act to wedge them apart and thereby displace them outwards from the region of circumferential opening 115 and into said drum annular space against the urging of saidcrowding springs. Preferably, the initial said guide roller, positioned adjacent and immediately after, in the direction of winding, the said point of entry to or exit from said drum of said hoses, cables, rods or the like, is made in the form of a simple cylinder which just contacts the outer surface of said hoses, cables, rods or the like over more or less the width of circumferential opening 115. The next in the said sequence of guide rollers in the direction of winding of said hoses, cables, rods or the like is made with a narrow radial development 112 which passes between paired groups of said hoses, cables, rods or the like and separates them and displaces them axially a small distance in the manner previouslydescribed. Eachsubsequent roller in the direction of winding in the said sequence ofguide rollers ismadewithaprogressive- ly wider said radial development such that paired groups of said hoses, cables, rods or the like are progressively displaced outwards from the region of circumferential opening 115 and into said drum annular space against the urging of said crowding springs. The final roller in said sequence of guide rollers, positionedadjacent and immediately before the said point of entry to or exit from said drum of said hoses, cables, rods or the like is made in the form of a simple cylinder which just contacts the outer surface of said drum inner cylindrical element over more or less the width of said circumferential opening. In entering said drum, said hoses, cables, rods or the like pass over said final guide roller and beneath said initial guide roller.
Control means as depicted in Figures 1 or 17 are provided to terminate the extension from and retraction back into saiddrumof saidhoses, cables, rods or the like at pre-set distances.
With reference to Figures 19 and 20, in a further alternative embodiment, hoses, cables, rods or the like are slidingly accommodated in the form of coils in annular space 7 formed between outer cylindrical element 2 and inner cylindrical element 3 of drum 1. Said drum Outer and inner cylindrical elements are fixed to base plate 4 and the whole assembly is rotationally supported on shaft 8. Crowding ring 33 is slideably accommodated in said drum annular space and is provided with a plurality of projections37whichpass radiallyinwards through complementaryslots 39 insaiddruminnercylindrical element to its interior. Spring attachment holes 120 are provided at the inner ends of said radial projections. A plurality of crowding springs, preferably arranged in pairβ and each comprising coil 121, axially disposed standing part 122 and spring arm 123, is provided accommodated within the interior of said drum inner cylindrical element, the inner end of said standing part being pivotally supported in attachment bracket 118 fixed to said base plate and secured by a nut 129 and washer 130 or some other suitable attachment provision. The length of said standing part is made such that the centre of said coil is positioned more or less at the median position of axial travel of said crowding ring. The attachment of said spring arm to said coil is such that, when said coil is unloaded, it adopts a position more or less collinear with said standing part. During axial travel of said crowding ring from one extremity of movement to another, displacement of said spring arm causes the centre of said coil to be displaced radially, describing a short arc, and hook 124 formed on the outer end of said spring arm to pivot through holes 120 in said radial projections. With reference to Figures 21 and 22, in still another alternative embodiment, drum 1 comprises inner cylindrical element 3 and outer cylindrical element 2 fixed to a base plate (shown as feature 4 in Figure 20) , the axial length of said drum outer cylindrical element being made shorter at the open end of said drum than that of said drum inner cylindrical element by a little more than the length of guide rollers 126, a plurality of which are provided around the outer circumference of said drum adjacent control plate 21 androtationally supported on shafts 31 positioned parallel with the axis of rotation of said drum and fixed to said control plate. The length of said guide rollers is such as to more or less equal the combined diameters of the number of said hoses, cables, rods or the like accommodated in said drum annular space and said guide rollers cooperate with said hoses, cables, rods or the like exposed at the open end of said drum due to the said reduced length of said drum outer cylindrical element and act to maintain them against said drum inner cylindrical element. Said hoses, cables, rods or the like enter said drum through a tangentially disposed guide tube attached to said control plate, (similar to that depicted as feature 4 in Figure 2), the general position 128 and bore 127 of which are indicated respectively in Figure 20 in broken line and pass beneath the first said guide roller 126a, which is made in the form of a simple cylinder. The next said guide roller in sequence in the direction of winding of said hoses, cables, rods or the like is provided with a narrow radial projection at its outer end adjacent said control plate which acts to displace said hoses, cables, rods or the like a small distance away from said control plate and into said drum annular space against the urging of said crowding springs, whereprovided. Eachsubsequent said guide roller (126b and 126c are typical) in sequence in the direction of winding of said hoses, cables, rods or the like is provided with a similar radial projection at its outer end of progressively increased width such that said hoses, cables, rods or the like are progressively displaced into said drum annular space and the final said guide roller 126dimmediatelyadjacentsaidtangentiallydisposed guide tube is made in the form of a simple cylinder which more or less fills the space which would normally be occupied by the first turns of said hoses, cables, rods or the like, ensuring that said hoses, cables, rods or the like are fully displaced into said drum annular space. Said guide rollers, in bearing against the turns of said hoses, cables, rods or the like act to support the open end of said drum and maintain its axis of rotation collinear with that of said control plate. Obviously, a separate support roller might be provided rotation¬ ally supported on each shaft 31 between a said guide roller and said control plate to bear against the outer surface of saiddrum inner cylindrical element and thereby positionally support the open end of said drum. Obviously, also, saidguide rollersmight bemadelongerwithsaidsupport rollersincorporated into them. With reference to Figure 23, in a modified version of the embodiment depicted at Figures 19 and 20, crowding ring (depicted as feature 33 in Figure 20) is deleted and a suitable fitting 125 is provided on the end of spring arm 123 to directly engage an appropriate coil of said hose, cable, rod or the like. In the Figure, fitting 125 is depicted as a hook, but it might also take the form of a pivotallyattachedpressure pad accommodated within said drum annular space and ranging in width, in terms of circumferential extent, from narrow to extending aroundup toone thirdof thecircumference of said drum annular space. This arrangement may be employed where said crowding ring is deleted.
Obviously, inall embodimentsof the invention, said drum inner and outer cylindrical elements can be made from a plurality of discrete, axially arrangedelements attachedtoabaseplate (as feature
4 in Figure 1) andapproximating a cylinder in shape.
Where it is desired to store, extend and retrieve only a relatively short length of hose, cable, rod or the like, said crowding ring may be dispensed with and the coils of a suitable crowding spring accommodated insaiddrumannular space, said hoses, cables, rods or the like passing up through and in parallel with the coils of said spring and their main, dispensable, body being accommodated in said drum annular space between the end of said crowding spring and the open end of said drum. Preferably, said crowding spring is stiff and consists of only two to three turns. Said crowding spring acts to urge the the coils of said hose, cable, rod or the like stored in said drum annular space out through the open end of said drum annular space and into co-operationwith saidguide rollers.
The hoses, cables, rods or the like stored in, extended from and retrieved back into said drum annular space may have only a limited capacity to sustain compressive forces without sustaining damage. It is a known defect of the class of machine in which thepresent invention is included that suchmachines are capableof imposingcompressionortensionforces upon the hoses, cables, rods or the like stored in them of sufficient magnitude to cause crippling or tensile damage. Such damage occurs, for example, when a hose, cable, rod or the like is projected into a tube which is obstructed and its extension is suddenly arrested, or during retraction from a tube if itsmovement is suddenlyarrestedas a result of the wedging effect of pieces of solid material in said tube. In order to minimise the potential for damage to said hoses, cables, rods or the like, the invention embodies a device to detect excessive forces in said hoses, cable, rods or the like and thereby to cut off power to the motor applying torque to said drum and, preferably, to also immediately arrest the rotation of said drum by applying braking means to it. Devices to detect excessive forces in said hoses, cables, rods or the like may take a variety of forms. In the preferred embodiment depicted in Figure 24, a curved part of said hoses, cables, rods or the like 16 (shown in broken line) is led through roller 131 which is rotationally supported on the outer end of sprung plunger 132. Switches or valves 133 are positioned adjacent a striker bar 134 fixed to said sprung plunger and centralising springs 135 act tomaintain said sprung plunger in its rest position. Excessive compressive force applied to said hoses, cables, rods or the like causes their said curved part to be deflected outwardly, causing said roller and said sprung plunger to be outwardly displaced and, thereby, for said striker bar to contact and operate one of said switches or valves. Conversely, excessive tension force applied to said hoses, cables, rods or the like causes their said curved part to be deflected inwardly, causingsaidrollerandsaidsprungplunger to be displaced inwardly and, thereby, for said striker bar to contact and operate the other said switch or valve. The resultant signal from the operation of either said switch or valve causes the immediate cutting off of power to themotor applying torque to said drum and, preferably, the immediate lockingof saiddrumbya suitable braking or locking device. The locking of said drum prevents the dissipation of flywheel energy into said obstructed hoses, cables, rods orthe likeandtherebyminimises the possibility of applying excessive compression or tension forces to them. In operation, hoses, cables, rods or the like entersaiddrumthroughatangentiallydisposedguide tube (shown as feature 64 in Figure 2) fixed to or formed on said control plate and, in passing through grooves in a sequence of said guide rollers, are progressively displaced into said drum annular space. Where said crowding ring and/or crowding springs areprovided, thedisplacementof saidhoses, cables, rods or the like into said drum annular space is against the urging of said crowding springs. Retraction of said hoses, cables, rods or the like is interrupted by actuation of pre-set control provisions of the type depicted in Figures 1 and 17 when retraction is complete, saidpre-set control provisions acting to stop the motor (not shown) powering rotation of said drum. When extension of said hoses, cables, rods or the like is required, said drumpowering motor is operated in the opposite sense and said hoses, cables, rods or the like are urged towards the open end of said drum by pressure of said crowding springs and/or said crowding rings such that their outer turns are progressively displaced into the grooves of said guide rollers and then pass out said tangentially disposed guide tube. Where no crowding springs are employed, which is the case where only a few turns of said hoses, cables, rods or the like are stored in said drum annular space, passage of said hoses, cables, rods or the like out through said tangentially disposed guide tube, owing to their stiffly flexible nature, automatically causes their next succeeding coils to be displaced towards said guide rollers and into a position from which they too can pass out through said tangentially disposed guide tube. Extension of said hoses, cables, rods or the like continues until interruptedbysaidpre-set control provisions acting to stop said motor powering rotation of said drum or by the action of said means to detect the existence of excessive forces in said hoses, cables, rods or the like. friction during extension and retraction of said hoses, cables, rods or the like through said guide.

Claims

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS;
1. Apparatus for storing, projecting and retrieving one or more stiffly flexible hoses, cables, rods or the like, said apparatus comprising storagemeans in the form of two cylinders in a fixed coaxial relationshipadapted forstoring intheannularspace between said cylinders hoses, cables, rods or the like in the form of a plurality of wound coils, said storage means being rotatable by drive means to displace said hoses, cables, rods or the like out through an open end of said annular space and thence through independently mounted guide means to exit provisions in said apparatus, said drivemeans being operated through control provisions.
2. Apparatus according to Claim 1 in which the radial width of the annular space between said coaxially arranged cylinders is less than fifty per cent greater than theoutside diameterof saidhoses, cables, rods or the like stored therein.
3. Apparatus according to Claim 1 in which said hoses, cables, rods or the like are guided from the open end of the annular space between said cylinders to exit means by independently mounted guide means comprising a sequence of guide rollers arranged around and over said open end of said annular space.
4. Apparatus according to Claim 1 in which said hoses, cables, rods or the like are guided from the open end of the annular space between said cylinders to exit means by independently mounted guide means comprising a progressively deepening channel arranged around and over said open end of said annular space.
5. Apparatus according to Claim 3 in which the supporting shafts of saidguide rollers are arranged radially in a fixed structure independent of said cylinders.
6. Apparatus according to Claim 3 in which the supporting shaftsof saidguide rollers arearranged axially in a fixed structure independent of said cylinders.
7. Apparatus according to Claim 3 in which said guide rollersaremadeinasequence, eachsuccessive roller having a progressively deeper groove or progressivelynarrower flange to allow displacement of said hoses, cables, rods or the like from said annular space.
8. Apparatus according to Claim 1 in which means areprovided tourgethe coilsof saidhoses, cables, rods or the like towards an open end of said annular space.
9. Apparatus according to Claim 8 in which said urging means act against a ring accommodated in said annular space.
10. Apparatus according to Claim 9 in which said hoses, cables, rods or the like are attached to said ring by clamping means.
11. Apparatus according to Claim 9 in which said clamping means and other lugs project radially inwards through axial slots in said inner cylinder and act to prevent independent rotation of said ring in said annular space.
12. Apparatus according to Claim 11 in which surfaces within said inner cylinder and attached to said clamping means and lugs are used to actuate control means.
13. Apparatus according to Claim 1 in which said control provisions of said drive means comprise an a screw arranged coaxially with and driven by the rotation of said cylinders, a nut supported on said screw being axially displaced by the rotation of said cylinders to contact and trigger switches, valves or the like, the positions of which are adjustable and pre-set to terminate extension and retraction of said hoses, cables, rods or the like at desired distances.
14. Apparatus according to Claim 1 in which said said cylinders are supported at their open ends by a plurality of independently mounted rollers.
15. Apparatus according to Claim 1 in which said inner cylinder is made detachable to facilitate the installation in said annular space of said hoses, cables, rods or the like.
16. Apparatus according to Claim 8 in which said urging means take the form of compression springs partially or wholly accommodated within telescopic tubes.
17. Apparatus according to Claim 8 in which said urging means take the form of lazy tong-type extensible elements.
18. Apparatus according to Claim 8 in which said urgingmeans take the formof axiallyarrangedpaired bow springs optionally incorporating one or more coils.
19. Apparatus according to Claim 8 in which said urging means take the form of rat trap type springs passing substantially across thewidth of said inner cylinder,
20. Apparatus according to Claim 8 in which said urging means take the form of a simple coil spring accommodated within said annular space and acting against closure provisions common to both said cylinders.
21. Apparatus according to Claim 20 in which said coil spring comprises three full turns or less.
22. Apparatus according to Claim 1 in which said cylinders are made parallel but increasing in diameter towards their open ends.
23. Apparatus according to Claim 1 in which one or more flexible guides convey said hoses, cables, rods of the like from said exit means to an operator's handpiece or work head.
24. Apparatus according to Claim 23 in which said operator'shandpieceincorporatescontrolprovisions to allow remote control of the invention.
25. Apparatus according to Claim 23 in which said flexible guides are each made with a replaceable coiledwirelinertoreduce frictionduringextension or retraction of said hoses, cables, rods or the like.
26. Apparatus according to Claim 1 in which said inner cylinder ismadelonger andtwooutercylinders are supported at the ends of said inner cylinder, the inner ends of said outer cylinders being separated by a circumferential gap, hoses, cables, rods or the like being stored in the annular space between said inner and outer cylinders and extended and retracted through a sequence of independently mounted guide rollers disposed around and over said circumferential gap to guide said hoses, cables, rods or the like to or from exit means.
27. Apparatus according to Claim 11 and Claim 26 inwhich rings incorporating clampingmeans and lugs are urged towards each other by axially arranged tension springs.
27. Apparatus according to Claim 1 in which means are provided to detect the imposition of excessive forces upon said hoses, cables, rods or the like.
28. Apparatus according to Claim 27 in which said force detecting means comprise a grooved roller supported on the end of a moveable plunger, a curved part of said hoses, cables, rods or the like passing through thegrooveof said rollersuchthatexcessive compression or tension forces imposed upon said hoses, cables, rods or the like cause their said curved parts to be displaced, thereby displacing said plunger against the urging of centralising springs and causing a striker bar attached to said plunger to contact switches, valves or the like and thereby to actuate provisions to relieve said excessive forces.
29. Apparatus according to Claim 28 in which said provisions torelieveexcessiveforces insaidhoses, cables, rods or the like include valves or switches to cut off power to said motor driving the rotation of said cylinders and valves or switches to actuate provisions to rapidly brake or arrest the rotation of said cylinders.
30. Apparatus according to Claim 1 in which said inner or outer cylinders are contructed from a plurality of axially arranged rods to approximate a cylindrical shape.
31. Apparatus according to Claim 1 in which said inner or outer cylinders are contructed from foraminous sheet material.
PCT/AU1995/000769 1994-11-18 1995-11-20 Improved apparatus for the mechanical projection of devices through tubes, etc. WO1996015972A1 (en)

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Application Number Priority Date Filing Date Title
GB9624445A GB2308840B (en) 1994-11-18 1995-11-20 Improved apparatus for the mechanical projection of devices through tubes, etc
AU38649/95A AU3864995A (en) 1994-11-18 1995-11-20 Improved apparatus for the mechanical projection of devices through tubes, etc.

Applications Claiming Priority (2)

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AUPM9524 1994-11-18
AUPM9524A AUPM952494A0 (en) 1994-11-18 1994-11-18 Improved apparatus for the mechanical projection of devices through tubes, etc.

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CN106253148A (en) * 2016-08-21 2016-12-21 祝阳 Cable pipe perforator
CN109458871A (en) * 2018-09-30 2019-03-12 国家电网有限公司 The boiler pipe cleaning device of locking function
CN109675876A (en) * 2018-12-25 2019-04-26 贵州民族大学 Mussel cleaning plant and application method in a kind of power plant water supply line
CN111981893A (en) * 2020-08-31 2020-11-24 合肥清雅装饰工程有限公司 Heating pipeline descaling device
CN117509070A (en) * 2024-01-05 2024-02-06 常州海图信息科技股份有限公司 Mining belt conveyor with tearing detection function and mining belt conveyor method
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CN106253148A (en) * 2016-08-21 2016-12-21 祝阳 Cable pipe perforator
CN109458871A (en) * 2018-09-30 2019-03-12 国家电网有限公司 The boiler pipe cleaning device of locking function
CN109458871B (en) * 2018-09-30 2024-01-30 国家电网有限公司 Boiler pipeline cleaning device with locking function
CN109675876A (en) * 2018-12-25 2019-04-26 贵州民族大学 Mussel cleaning plant and application method in a kind of power plant water supply line
CN109675876B (en) * 2018-12-25 2023-11-10 贵州民族大学 Shell vegetable cleaning device for water supply pipeline of power plant and use method
CN111981893A (en) * 2020-08-31 2020-11-24 合肥清雅装饰工程有限公司 Heating pipeline descaling device
CN117509070A (en) * 2024-01-05 2024-02-06 常州海图信息科技股份有限公司 Mining belt conveyor with tearing detection function and mining belt conveyor method
CN117509070B (en) * 2024-01-05 2024-04-05 常州海图信息科技股份有限公司 Mining belt conveyor with tearing detection function and mining belt conveyor method

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GB2308840A (en) 1997-07-09
GB2308840B (en) 1999-04-21
AUPM952494A0 (en) 1994-12-08
GB9624445D0 (en) 1997-01-15

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