WO1996003546A1 - Process for preparing a lignocellulose-based product, and product obtainable by the process - Google Patents

Process for preparing a lignocellulose-based product, and product obtainable by the process Download PDF

Info

Publication number
WO1996003546A1
WO1996003546A1 PCT/DK1995/000318 DK9500318W WO9603546A1 WO 1996003546 A1 WO1996003546 A1 WO 1996003546A1 DK 9500318 W DK9500318 W DK 9500318W WO 9603546 A1 WO9603546 A1 WO 9603546A1
Authority
WO
WIPO (PCT)
Prior art keywords
process according
phenolic
group
lignocellulosic material
enzyme
Prior art date
Application number
PCT/DK1995/000318
Other languages
French (fr)
Inventor
Lars Saaby Pedersen
Claus Felby
Original Assignee
Novo Nordisk A/S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Novo Nordisk A/S filed Critical Novo Nordisk A/S
Priority to DE69521048T priority Critical patent/DE69521048T2/en
Priority to AT95926379T priority patent/ATE201463T1/en
Priority to AU30746/95A priority patent/AU3074695A/en
Priority to JP50537696A priority patent/JP3810794B2/en
Priority to EP95926379A priority patent/EP0772717B1/en
Priority to US08/750,185 priority patent/US5846788A/en
Publication of WO1996003546A1 publication Critical patent/WO1996003546A1/en

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/005Microorganisms or enzymes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/001Modification of pulp properties
    • D21C9/002Modification of pulp properties by chemical means; preparation of dewatered pulp, e.g. in sheet or bulk form, containing special additives
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/02Chemical or biochemical treatment

Definitions

  • the present invention provides a process for producing a lignocellulose-based product, e.g. fibre board [such as hardboard or medium-density fibre board (“MDF”)], particle board, plywood, paper or paperboard (such as cardboard and linerboard) , from an appropriate lignocellulosic starting material, such as vegetable fibre, wood chips, wood flakes, etc.
  • a lignocellulose-based product e.g. fibre board [such as hardboard or medium-density fibre board (“MDF”)], particle board, plywood, paper or paperboard (such as cardboard and linerboard)
  • MDF medium-density fibre board
  • lignocellulosic starting material such as vegetable fibre, wood chips, wood flakes, etc.
  • the use of the process of the invention confers excellent tensile, tear and compression strength on lignocellulose-based products prepared thereby, especially paper products such as liner board, cardboard and corrugated board.
  • Lignocellulose-based products prepared from lignocellulosic starting materials notably products manufactured starting from vegetable fibre (e.g. wood fibre) prepared by mechanical or mechanical/chemical procedures (the latter often being denoted “semi-chemical” procedures) , or by a chemical procedure without bleaching, or from wood particles (wood “chips", flakes and the like), are indispensable everyday materials.
  • Some of the most familiar types of such products include paper for writing or printing, cardboard, corrugated cardboard, fibre board (e.g. "hardboard”) , and particle board.
  • EP 0 433 258 Al discloses a procedure for the production of mechanical pulp from a fibrous product using a chemical and/or enzymatic treatment in which a "binding agent" is linked with the lignin in the fibrous product via the formation of radicals on the lignin part of the fibrous product.
  • a binding agent such as cationic starch, and/or proteins as examples of suitable binding agents.
  • suitable enzymes laccase, lignin peroxidase and manganese peroxidase, and as examples of suitable chemical agents are mentioned hydrogen peroxide with ferro ions, chlorine dioxide, ozone, and mixtures thereof.
  • EP 0 565 109 Al discloses a method for achieving binding of mechanically produced wood fragments via activation of the lignin in the middle lamella of the wood cells by incubation with phenol-oxidizing enzymes. The use of a separate binder is thus avoided by this method.
  • US 4,432,921 describes a process for producing a binder for wood products from a phenolic compound having phenolic groups, and the process in question involves treating the phenolic compound with enzymes to activate and oxidatively polymerize the phenolic compound, thereby converting it into the binder.
  • phenolic compounds which are specifically mentioned in this document, or employed in the working examples given therein, are lignin sulfonates, and a main purpose of the 5 invention described in US 4,432,921 is the economic exploit ⁇ ation of so-called "sulfite spent liquor", which is a liquid waste product produced in large quantities through the operat ⁇ ion of the widely-used sulfite process for the production of chemical pulp, and which contains lignin sulfonates.
  • the present inventors have surprisingly found that binding of lignocellulosic materials (vegetable fibres, wood chips, etc.) using a combination of a polysaccharide having at least substituents containing a phenolic hydroxy group (in the following often simply denoted a "phenolic polysaccharide") , an oxidizing agent and an enzyme capable of catalyzing the oxidation of phenolic groups by the oxidizing agent can be employed in the manufacture of lignocellulose-based products exhibiting strength properties at least comparable to, and often significantly better than, those achievable using pre ⁇ viously known processes which have attempted to reduce or avoid the use of toxic and/or otherwise harmful substances [such as the processes described in EP 0 433 258 Al, EP 0 565 109 Al and US 4,432,921 (vide supra) 1.
  • the amount of binder required to prepare lignocellulose-based products of very satisfactory strength by the process of the present invention is generally much lower - typically by a factor of about three or more - than the level of binder (based on lignin sulfonate) required to obtain com ⁇ parable strength properties using the process according to US 4,432,921.
  • the process according to the present invention can thus not only provide an environmentally attractive alternative to more traditional binding processes employing synthetic ad ⁇ hesives, but it can probably also compete economically with such processes.
  • the present invention thus provides a process for the manufac ⁇ ture of a lignocellulose-based product from a lignocellulosic material, the process comprising treating said lignocellulosic material and a phenolic polysaccharide (i.e. a polysaccharide which is substituted with at least substituents containing a phenolic hydroxy group) with an enzyme capable of catalyzing the oxidation of phenolic groups in the presence of an oxidiz ⁇ ing agent.
  • a phenolic polysaccharide i.e. a polysaccharide which is substituted with at least substituents containing a phenolic hydroxy group
  • the order of mixing/contacting the four components i.e. the lignocellulosic material, the phenolic polysaccharide, the enzyme and the oxidizing agent, is unimportant as long as the process set-up ensures that the activated lignocellulosic material and the activated phenolic polysaccharide are brought together in a way that enables them to react in the desired manner.
  • the enzyme and the oxidizing agent may be mixed with the lignocellulosic material before or after being mixed with the phenolic polysaccharide.
  • reaction medium containing the lignocellulosic material, phenolic polysaccharide and enzyme in the presence of oxidizing agent
  • An incubation time of from 1 minute to 10 hours will generally be suitable, although a period of from l minute to 2 hours is preferable.
  • the process of the invention is well suited to the production of all types of lignocellulose-based products, e.g. various types of fibre board (such as hard ⁇ board) , particle board, flakeboard [such as oriented-strand board (“OSB”)], plywood, moulded composites (e.g. shaped articles based on wood particles, often in combination with other, non-lignocellulosic materials, e.g. certain plastics) , paper and paperboard (such as cardboard, linerboard and the like) .
  • various types of fibre board such as hard ⁇ board
  • particle board such as oriented-strand board (“OSB”)
  • OSB oriented-strand board
  • moulded composites e.g. shaped articles based on wood particles, often in combination with other, non-lignocellulosic materials, e.g. certain plastics
  • paper and paperboard such as cardboard, linerboard and the like
  • the lignocellulosic starting material employed in the method of the invention can be in any appropriate form, e.g. in the form of vegetable fibre (such as wood fibre) , wood chips, wood flakes or wood veneer, depending on the type of product to be manufactured. If appropriate, a lignocellulosic material can be used in combination with a non-lignocellulosic material having phenolic hydroxy functionalities. Using the process of the invention, intermolecular linkages between the lignocellulosic material and the non-lignocellulosic material, respectively, may then be formed (i.e.
  • the phenolic polysaccharide also serves as a good "gap- filler", which is a big advantage when producing, e.g., particle boards from large wood particles.
  • lignocellulosic material in question in an amount corresponding to a weight percentage of dry lignocellulosic material [dry substance (DS)] in the medium in the range of 0.1-90%.
  • the temperature of the reaction mixture in the process of the invention may suitably be in the range of 10-120°C, as ap ⁇ intestinalte; however, a temperature in the range of 15-90°C is generally to be preferred. As illustrated by the working examples provided herein (vide infra) , the reactions involved in a process of the invention may take place very satisfac ⁇ torily at ambient temperatures around 20°C.
  • the phenolic polysaccharides employed in the process of the invention may suitably be materials obtainable from natural sources (vide infra) or polysaccharides which have been chemically modified by the introduction of substituents having phenolic hydroxy groups. Examples of the latter category are modified starches containing phenolic substituents, e.g. acyl- type substituents derived from hydroxy-substituted benzoic acids (such as, e.g., 2-, 3- or 4-hydroxybenzoic acid).
  • the phenolic substituent(s) in phenolic polysaccharides suited for use in the context of the present invention may suitably be linked to the polysaccharide species by, e.g., ester linkages or ether linkages.
  • Very suitable phenolic polysaccharides are those in which the phenolic substituent of the phenolic polysaccharide is a substituent derived from a phenolic compound which occurs in at least one of the following plant-biosynthetic pathways: from p- coumaric acid to p-coumaryl alcohol, from p-coumaric acid to coniferyl alcohol and from p-coumaric acid to sinapyl alcohol; p-coumaric acid itself and the three mentioned "end products" of the latter three biosynthetic pathways are also relevant compounds in this respect.
  • relevant “intermediate” compounds formed in these biosynthetic pathways include caffeic acid, ferulic acid (i.e. 4-hydroxy-3-methoxycinnamic acid), 5- ydroxy-ferulic acid and sinapic acid.
  • Particularly suitable phenolic polysaccharides are those which exhibit good solubility in water, and thereby in aqueous media in the context of the invention.
  • phenolic polysaccharides which are readily obtainable in uniform quality from vegetable sources have been found to be particularly well-suited for use in the process of the present invention.
  • phenolic arabino- and heteroxylans include, but are in no way limited to, phenolic arabino- and heteroxylans, and phenolic pectins.
  • Very suitable examples hereof are ferulylated arabinoxylans (obtainable, e.g., from wheat bran or maize bran) and ferulylated pectins (obtainable from, e.g., beet pulp), i.e. arabinoxylans and pectins containing ferulyl substituents attached via ester linkages to the polysaccharide molecules.
  • the amount of phenolic polysaccharide employed in the process of the invention will generally be in the range of 0.01-10 weight per cent, based on the weight of lignocellulosic material (calculated as dry lignocellulosic material) , and amounts in the range of about 0.02-6 weight per cent (calcu ⁇ lated in this manner) will often be very suitable.
  • any type of enzyme capable of catalyzing oxid- ation of phenolic groups may be employed in the process of the invention.
  • Preferred enzymes are, however, oxidases [e.g. laccases (EC 1.10.3.2), catechol oxidases (EC 1.10.3.1) and bilirubin oxidases (EC 1.3.3.5)] and peroxidases (EC 1.11.1.7) . In some cases it may be appropriate to employ two or more different enzymes in the process of the invention.
  • laccases have proved to be well suited for use in the method of the invention.
  • villosu ⁇ Coriolus pinsi tus] , Polyporus, Rhizoctonia (e.g. R . solani) , Coprinu ⁇ (e.g. C. plicatili ⁇ ) , P ⁇ atyrella, Myceliophthora (e.g. . ther ophila) , Schytalidium, Phlebia (e.g. P. radi ta ; see WO 92/01046), or Coriolu ⁇ (e.g. C. hir ⁇ utus ; see JP 2-238885) .
  • a preferred laccase in the context of the invention is that obtainable from Trametes villosa .
  • Peroxidase enzymes (EC 1.11.1) employed in the method of the invention are preferably peroxidases obtainable from plants (e.g. horseradish peroxidase or soy bean peroxidase) or from microorganisms, such as fungi or bacteria.
  • plants e.g. horseradish peroxidase or soy bean peroxidase
  • microorganisms such as fungi or bacteria.
  • some preferred fungi include strains belonging to the sub ⁇ division Deuteromycotina, class Hyphomycetes, e.g.
  • fungi include strains belonging to the sub ⁇ division Basidiomycotina, class Basidiomycetes, e.g. Coprinu ⁇ , Phanerochaete, Coriolu ⁇ or Trametes, in particular Coprinu ⁇ cinereu ⁇ f. microsporus (IFO 8371), Coprinu ⁇ macrorhizu ⁇ , Phanerochaete chry ⁇ o ⁇ porium (e.g. NA-12) or Trametes versicolor (e.g. PR4 28-A) .
  • Basidiomycotina class Basidiomycetes
  • Coprinu ⁇ , Phanerochaete, Coriolu ⁇ or Trametes in particular Coprinu ⁇ cinereu ⁇ f. microsporus (IFO 8371), Coprinu ⁇ macrorhizu ⁇ , Phanerochaete chry ⁇ o ⁇ porium (e.g. NA-12) or Trametes versicolor (e.g. PR4 28-A) .
  • fungi include strains belonging to the sub ⁇ division Zygomycotina, class Mycoraceae, e.g. J_hizopus or Mucor, in particular Mucor hiemalis .
  • Some preferred bacteria include strains of the order Actino- mycetales, e.g. Streptomyces spheroide ⁇ (ATTC 23965) , Strep- tomyce ⁇ thermoviolaceus (IFO 12382) or Streptoverticillum verticillium ssp. verticillium.
  • Actino- mycetales e.g. Streptomyces spheroide ⁇ (ATTC 23965) , Strep- tomyce ⁇ thermoviolaceus (IFO 12382) or Streptoverticillum verticillium ssp. verticillium.
  • Bacillus pumilus ATCC 12905
  • BaciHus stearothermophilus Rhodobacter sphaeroide ⁇
  • Rhodo- ona ⁇ palustri Rhodo- ona ⁇ palustri
  • Streptococcus lactis Pseudomonas purrocinia
  • Pseudomonas purrocinia ATCC 15958
  • P ⁇ eudomona ⁇ fluore ⁇ cen ⁇ NRRL B-ll
  • Further preferred bacteria include strains belonging to Myxococcus, e.g. M. virescen ⁇ .
  • Other potential sources of useful particular peroxidases are listed in B.C. Saunders et al. , Peroxidase, London 1964, pp. 41-43.
  • laccases when employing laccases in the process of the invention, an amount of laccase in the range of 0.02-2000 laccase units (LACU) per gram of dry lignocellulosic material will generally be suitable; when employing peroxidases, an amount thereof in the range of 0.02-2000 peroxidase units (PODU) per gram of dry lignocellulosic material will generally be suitable.
  • LACU laccase units
  • PODU peroxidase units
  • oxidase and peroxidase activity The deter ⁇ mination of oxidase (e.g. laccase) activity is based on the oxidation of syringaldazin to tetramethoxy azo bis-methylene quinone under aerobic conditions, and 1 LACU is the amount of enzyme which converts 1 ⁇ M of syringaldazin per minute under the following conditions: 19 ⁇ syringaldazin, 23.2 mM acetate buffer, 30°C, pH 5.5, reaction time 1 minute, shaking; the reaction is monitored spectrophotometrically at 530 nm.
  • oxidase e.g. laccase
  • 1 PODU is the amount of enzyme which catalyses the conversion of 1 / zmol of hydrogen peroxide per minute under the following conditions: 0.88 mM hydrogen peroxide, 1.67 mM 2,2' -azinobis(3-ethylbenzothiazol- ine-6-sulfonate) , 0.1 M phosphate buffer, pH 7.0, incubation at 30°C; the reaction is monitored photometrically at 418 nm.
  • the enzyme(s) and oxidizing agent(s) used in the process of the invention should clearly be matched to one another, and it is clearly preferable that the oxidizing agent (s) in question participate(s) only in the oxidative reaction involved in the binding process, and does/do not otherwise exert any deleter- ious effect on the substances/materials involved in the process.
  • Oxidases e.g. laccases, are, among other reasons, well suited in the context of the invention since they catalyze oxidation by molecular oxygen.
  • hydrogen peroxide is a preferred peroxide in the context of the invention and is suitably employed in a concentration (in the reaction medium) in the range of 0.01-100 mM.
  • the pH in the aqueous medium (reaction medium) in which the process of the invention takes place will be in the range of 3-10, preferably in the range 4-9.
  • the present invention also relates to a lignocellulose-based product obtainable by a process according to the invention as disclosed herein.
  • the ferulylated arabinoxylan used in the examples (often referred to below simply as arabinoxylan) below was obtained from GB Gels Ltd, Swansea, Wales, UK.
  • the laccase employed was Trametes villosa laccase, produced by Novo Nordisk A/S, Bagsvaerd, Denmark.
  • Hard boards 1000 kg/m 2 ) of birch NSSC pulp were formed in a PFI sheet mould.
  • the wet board was pressed at room temperature to a dry matter content of 50%. After pressing, the boards were placed on a net and immersed in different solutions. In all cases, the boards were immersed for 90 seconds. The temperature of the solutions was 20°C.
  • Arabinoxylan immersed in a solution of ferulylated arabinoxylan (0.6% w/w) .
  • Arabinoxylan + laccase immersed in a freshly made solution of ferulylated arabinoxylan (0.6% w/w) and laccase (1 LACU/ml) .
  • the boards were left at room temperature for 5 minutes and then pressed at room temperature to a dry matter content of around 50%.
  • the wet boards were pressed in a hot press for 5 minutes at 180°C to form a hard board. All the boards were pressed to a thickness of 3 mm.
  • the boards were tested for bending strength [MOE (modulus of elasticity) and MOR (modulus of rupture) ] according to the European Standard EN 310:1993. The results are listed in the table below. The values are the average of results obtained for the two sides of the boards produced by the wet fibreboard process.
  • Laccase immersed in a solution of laccase
  • Arabinoxylan immersed in a solution of ferulylated arabinoxylan (0.6% w/w) .
  • Arabinoxylan + laccase immersed in a freshly made solution of ferulylated arabinoxylan (0.6% w/w) and laccase (0.1 LACU/ml) .
  • the sheets After immersion, the sheets were left at room temperature for 5 minutes and then pressed in the sheet press for 5 minutes at a pressure of 400 kPa. After pressing, the sheets were dried in a sheet dryer. The drying lasted 5 minutes.
  • Thickness and tensile index were measured for the sheets according to the SCAN standards SCAN-P7 and SCAN-P16. the results are given below. It is clearly seen that the sheets treated according to the invention are much stronger than the control and the sheets treated with only one of the components.
  • Two pieces of birch wood were uniformly coated with a solution containing ferulylated arabinoxylan (2% w/w) and laccase (0.25 LACU/ml) on the sides to be bonded.
  • the two pieces were pressed together at a pressure of 400 KPa at room temperature for 30 minutes.
  • the bonding strength was measured according to the DIN standard.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Paper (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

A process for the manufacture of a lignocellulose-based product from a lignocellulosic material comprises treating the lignocellulosic material and a phenolic polysaccharide having substituents containing a phenolic hydroxy group with an enzyme capable of catalyzing the oxidation of phenolic groups in the presence of an oxidizing agent.

Description

PROCESS FOR PREPARING A LIGNOCELLULOSE-BASED PRODUCT, AND PRODUCT OBTAINABLE BY THE PROCESS
FIELD OF THE INVENTION
The present invention provides a process for producing a lignocellulose-based product, e.g. fibre board [such as hardboard or medium-density fibre board ("MDF")], particle board, plywood, paper or paperboard (such as cardboard and linerboard) , from an appropriate lignocellulosic starting material, such as vegetable fibre, wood chips, wood flakes, etc. The use of the process of the invention confers excellent tensile, tear and compression strength on lignocellulose-based products prepared thereby, especially paper products such as liner board, cardboard and corrugated board.
BACKGROUND AND BRIEF DESCRIPTION OF THE INVENTION
Lignocellulose-based products prepared from lignocellulosic starting materials, notably products manufactured starting from vegetable fibre (e.g. wood fibre) prepared by mechanical or mechanical/chemical procedures (the latter often being denoted "semi-chemical" procedures) , or by a chemical procedure without bleaching, or from wood particles (wood "chips", flakes and the like), are indispensable everyday materials. Some of the most familiar types of such products include paper for writing or printing, cardboard, corrugated cardboard, fibre board (e.g. "hardboard") , and particle board.
Virtually all grades of paper, cardboard and the like are produced from aqueous pulp slurry. Typically, the pulp is suspended in water, mixed with various additives and then passed to equipment in which the paper, cardboard etc. is formed, pressed and dried. Irrespective of whether mechanically produced pulp (hereafter denoted "mechanical pulp"), semi- chemically produced pulp (hereafter denoted "semi-chemical pulp"), unbleached chemical pulp or pulp made from recycled fibres (i.e. pulp prepared from recycled paper, rags and the like) is employed, it is often necessary to add various strengthening agents to the pulp in order to obtain an end product having adequate strength properties. In the case of paper and board for use in packaging and the like, the tensile strength and tear strength under dry and wet conditions are of primary importance,- moreover, notably in the case of certain grades of cardboard (e.g. so-called unbleached board for the manufacture of corrugated cardboard boxes for packaging, transport and the like) , the compression strength of the material is often also an important factor. Among the strength¬ ening agents used today there are a number of environmentally undesirable substances which it would be desirable to replace by more environmentally acceptable materials. As examples hereof may be mentioned epichlorohydrin, urea-formaldehyde and melamine-formaldehyde.
In the case of "traditional" lignocellulose-based composites for use in building construction, flooring, cladding, fur¬ niture, packaging and the like, such as hardboard (which is normally made from wood fibres produced by mechanical or semi- chemical means or by so-called "steam explosion") and particle board (which is made from relatively coarse wood particles, fragments or "chips"), binding of the wood fibres or particles to give a coherent mass exhibiting satisfactory strength properties can be achieved using a process in which the fibres/particles are treated - optionally in a mixture with one or more "extenders", such as lignosulfonates and/or kraft lignin - with synthetic adhesives (typically adhesives of the urea-formaldehyde, phenol-formaldehyde or isocyanate type) and then pressed into the desired form (boards, sheets, panels etc.) with the application of heat.
The use of synthetic adhesives of the above-mentioned types in the production of wood products is, however, generally un¬ desirable from an environmental and/or safety point of view, since many such adhesives are directly toxic - and therefore require special handling precautions - and/or can at a later stage give rise to release of toxic and/or environmentally harmful substances; thus, for example, the release of formal¬ dehyde from certain cured formaldehyde-based adhesives (used as binders in, e.g., particle board and the like) has been demonstrated.
In the light of the drawbacks associated with the use of synthetic adhesives as binders in the manufacture of lignocel¬ lulose-based products, considerable effort has been devoted in recent years to the development of binder systems and binding processes which are more acceptable from an environmental and toxicity point of view, and relevant patent literature in this respect includes the following:
EP 0 433 258 Al discloses a procedure for the production of mechanical pulp from a fibrous product using a chemical and/or enzymatic treatment in which a "binding agent" is linked with the lignin in the fibrous product via the formation of radicals on the lignin part of the fibrous product. This document mentions "hydrocarbonates", such as cationic starch, and/or proteins as examples of suitable binding agents. As examples of suitable enzymes are mentioned laccase, lignin peroxidase and manganese peroxidase, and as examples of suitable chemical agents are mentioned hydrogen peroxide with ferro ions, chlorine dioxide, ozone, and mixtures thereof.
EP 0 565 109 Al discloses a method for achieving binding of mechanically produced wood fragments via activation of the lignin in the middle lamella of the wood cells by incubation with phenol-oxidizing enzymes. The use of a separate binder is thus avoided by this method.
US 4,432,921 describes a process for producing a binder for wood products from a phenolic compound having phenolic groups, and the process in question involves treating the phenolic compound with enzymes to activate and oxidatively polymerize the phenolic compound, thereby converting it into the binder. The only phenolic compounds which are specifically mentioned in this document, or employed in the working examples given therein, are lignin sulfonates, and a main purpose of the 5 invention described in US 4,432,921 is the economic exploit¬ ation of so-called "sulfite spent liquor", which is a liquid waste product produced in large quantities through the operat¬ ion of the widely-used sulfite process for the production of chemical pulp, and which contains lignin sulfonates.
ιo With respect to the use of lignin sulfonates - in particular in the form of sulfite spent liquor - as phenolic polymers in systems/processes for binding wood products (as described in US 4,432,921), the following comments are appropriate:
(i) subsequent work (see H.H. Nimz in Wood Adhesives. Chem- 15 istry and Technology. Marcel Dekker, New York and Basel 1983, pp. 247-288), and A Haars et al. in Adhesives from Renewable Resources. ACS Symposium Series 385. American Chemical Society 1989, pp. 126-134) has demonstrated that by comparison with the amounts of "traditional" synthetic adhesives which are required 0 in the manufacture of wood-based boards, very large amounts of lignin sulfonates are required in order to achieve comparable strength properties;
(ii) the pressing time required when pressing wood-based board products prepared using lignin sulfonate binders has been found 25 to be very long [see E. Roffael and B. Dix, Holz als Roh- und Werkstoff 49 (1991) 199-205] ;
(iii) lignin sulfonates available on a commercial scale are generally very impure and of very variable quality [see J.L. Philippou, Journal of Wood Chemistry and Technology 1(2) (1981) 30199-227] ;
(iv) the very dark colour of spent sulfite liquor renders it unsuited as a source of lignin sulfonates for the production of, e.g., paper products (such as packaging paper, linerboard or unbleached board for cardboard boxes and the like) having acceptable colour properties.
The present inventors have surprisingly found that binding of lignocellulosic materials (vegetable fibres, wood chips, etc.) using a combination of a polysaccharide having at least substituents containing a phenolic hydroxy group (in the following often simply denoted a "phenolic polysaccharide") , an oxidizing agent and an enzyme capable of catalyzing the oxidation of phenolic groups by the oxidizing agent can be employed in the manufacture of lignocellulose-based products exhibiting strength properties at least comparable to, and often significantly better than, those achievable using pre¬ viously known processes which have attempted to reduce or avoid the use of toxic and/or otherwise harmful substances [such as the processes described in EP 0 433 258 Al, EP 0 565 109 Al and US 4,432,921 (vide supra) 1.
Thus, for example, the amount of binder required to prepare lignocellulose-based products of very satisfactory strength by the process of the present invention is generally much lower - typically by a factor of about three or more - than the level of binder (based on lignin sulfonate) required to obtain com¬ parable strength properties using the process according to US 4,432,921. The process according to the present invention can thus not only provide an environmentally attractive alternative to more traditional binding processes employing synthetic ad¬ hesives, but it can probably also compete economically with such processes.
DETAILED DESCRIPTION OF THE INVENTION
The present invention thus provides a process for the manufac¬ ture of a lignocellulose-based product from a lignocellulosic material, the process comprising treating said lignocellulosic material and a phenolic polysaccharide (i.e. a polysaccharide which is substituted with at least substituents containing a phenolic hydroxy group) with an enzyme capable of catalyzing the oxidation of phenolic groups in the presence of an oxidiz¬ ing agent.
The order of mixing/contacting the four components, i.e. the lignocellulosic material, the phenolic polysaccharide, the enzyme and the oxidizing agent, is unimportant as long as the process set-up ensures that the activated lignocellulosic material and the activated phenolic polysaccharide are brought together in a way that enables them to react in the desired manner. Thus, for example, the enzyme and the oxidizing agent may be mixed with the lignocellulosic material before or after being mixed with the phenolic polysaccharide.
It will generally be appropriate to incubate the reaction medium (containing the lignocellulosic material, phenolic polysaccharide and enzyme in the presence of oxidizing agent) for a period of at least a few minutes. An incubation time of from 1 minute to 10 hours will generally be suitable, although a period of from l minute to 2 hours is preferable.
As already indicated, the process of the invention is well suited to the production of all types of lignocellulose-based products, e.g. various types of fibre board (such as hard¬ board) , particle board, flakeboard [such as oriented-strand board ("OSB")], plywood, moulded composites (e.g. shaped articles based on wood particles, often in combination with other, non-lignocellulosic materials, e.g. certain plastics) , paper and paperboard (such as cardboard, linerboard and the like) .
The lignocellulosic starting material employed in the method of the invention can be in any appropriate form, e.g. in the form of vegetable fibre (such as wood fibre) , wood chips, wood flakes or wood veneer, depending on the type of product to be manufactured. If appropriate, a lignocellulosic material can be used in combination with a non-lignocellulosic material having phenolic hydroxy functionalities. Using the process of the invention, intermolecular linkages between the lignocellulosic material and the non-lignocellulosic material, respectively, may then be formed (i.e. in a manner analogous to that in which intermolecular linkages are formed when lignocellulosic materials alone are employed in the process) , resulting in a composite product. Besides functioning as a good adhesive/- binder, the phenolic polysaccharide also serves as a good "gap- filler", which is a big advantage when producing, e.g., particle boards from large wood particles.
It will normally be appropriate to employ the lignocellulosic material in question in an amount corresponding to a weight percentage of dry lignocellulosic material [dry substance (DS)] in the medium in the range of 0.1-90%.
The temperature of the reaction mixture in the process of the invention may suitably be in the range of 10-120°C, as ap¬ propriate; however, a temperature in the range of 15-90°C is generally to be preferred. As illustrated by the working examples provided herein (vide infra) , the reactions involved in a process of the invention may take place very satisfac¬ torily at ambient temperatures around 20°C.
Phenolic polysaccharides
The phenolic polysaccharides employed in the process of the invention may suitably be materials obtainable from natural sources (vide infra) or polysaccharides which have been chemically modified by the introduction of substituents having phenolic hydroxy groups. Examples of the latter category are modified starches containing phenolic substituents, e.g. acyl- type substituents derived from hydroxy-substituted benzoic acids (such as, e.g., 2-, 3- or 4-hydroxybenzoic acid). The phenolic substituent(s) in phenolic polysaccharides suited for use in the context of the present invention may suitably be linked to the polysaccharide species by, e.g., ester linkages or ether linkages.
Very suitable phenolic polysaccharides are those in which the phenolic substituent of the phenolic polysaccharide is a substituent derived from a phenolic compound which occurs in at least one of the following plant-biosynthetic pathways: from p- coumaric acid to p-coumaryl alcohol, from p-coumaric acid to coniferyl alcohol and from p-coumaric acid to sinapyl alcohol; p-coumaric acid itself and the three mentioned "end products" of the latter three biosynthetic pathways are also relevant compounds in this respect. Examples of relevant "intermediate" compounds formed in these biosynthetic pathways include caffeic acid, ferulic acid (i.e. 4-hydroxy-3-methoxycinnamic acid), 5- ydroxy-ferulic acid and sinapic acid.
Particularly suitable phenolic polysaccharides are those which exhibit good solubility in water, and thereby in aqueous media in the context of the invention. In this and other respects, a number of types of phenolic polysaccharides which are readily obtainable in uniform quality from vegetable sources have been found to be particularly well-suited for use in the process of the present invention. These include, but are in no way limited to, phenolic arabino- and heteroxylans, and phenolic pectins. Very suitable examples hereof are ferulylated arabinoxylans (obtainable, e.g., from wheat bran or maize bran) and ferulylated pectins (obtainable from, e.g., beet pulp), i.e. arabinoxylans and pectins containing ferulyl substituents attached via ester linkages to the polysaccharide molecules.
The amount of phenolic polysaccharide employed in the process of the invention will generally be in the range of 0.01-10 weight per cent, based on the weight of lignocellulosic material (calculated as dry lignocellulosic material) , and amounts in the range of about 0.02-6 weight per cent (calcu¬ lated in this manner) will often be very suitable.
Enzymes
In principle, any type of enzyme capable of catalyzing oxid- ation of phenolic groups may be employed in the process of the invention. Preferred enzymes are, however, oxidases [e.g. laccases (EC 1.10.3.2), catechol oxidases (EC 1.10.3.1) and bilirubin oxidases (EC 1.3.3.5)] and peroxidases (EC 1.11.1.7) . In some cases it may be appropriate to employ two or more different enzymes in the process of the invention.
Among types of oxidases (in combination with which oxygen - e.g. atmospheric oxygen - is an excellent oxidizing agent) , laccases have proved to be well suited for use in the method of the invention.
Laccases are obtainable from a variety of microbial sources, notably bacteria and fungi (including filamentous fungi and yeasts) , and suitable examples of laccases include those obtainable from strains of Aεpergilluε, Neurospora (e.g. N. crassa) , Podospora, Botrytis , Collybia, Fomeε, Lentinus, Pleurotus , Trametes [some species/strains of which are known by various names and/or have previously been classified within other genera; e.g. Trametes villosa = T. pinsi tus = Polyporuε pinsi tis (also known as P. pinsi tus or P. villosuε) = Coriolus pinsi tus] , Polyporus, Rhizoctonia (e.g. R . solani) , Coprinuε (e.g. C. plicatiliε) , Pεatyrella, Myceliophthora (e.g. . ther ophila) , Schytalidium, Phlebia (e.g. P. radi ta ; see WO 92/01046), or Corioluε (e.g. C. hirεutus ; see JP 2-238885) .
A preferred laccase in the context of the invention is that obtainable from Trametes villosa .
Peroxidase enzymes (EC 1.11.1) employed in the method of the invention are preferably peroxidases obtainable from plants (e.g. horseradish peroxidase or soy bean peroxidase) or from microorganisms, such as fungi or bacteria. In this respect, some preferred fungi include strains belonging to the sub¬ division Deuteromycotina, class Hyphomycetes, e.g. Fuεarium, Humicola , Tricoderma, Myrothecium, Verticillum, Arthromyceε, Caldariomyceε , Ulocladium, Embelliεia, Cladoεporium or Dre- εchlera, in particular Fusariu oxysporum (DSM 2672) , Humicola insolenε, Trichoderma reεii , Myrothecium verrucana (IFO 6113) , Verticillum alboatrum, Verticillum dahlie, Arthromyces ramosuε (PERM P-7754) , Caldariomyceε fumago, Ulocladium chartarum, Embelliεia alii or Dreεchlera halodeε .
Other preferred fungi include strains belonging to the sub¬ division Basidiomycotina, class Basidiomycetes, e.g. Coprinuε, Phanerochaete, Corioluε or Trametes, in particular Coprinuε cinereuε f. microsporus (IFO 8371), Coprinuε macrorhizuε, Phanerochaete chryεoεporium (e.g. NA-12) or Trametes versicolor (e.g. PR4 28-A) .
Further preferred fungi include strains belonging to the sub¬ division Zygomycotina, class Mycoraceae, e.g. J_hizopus or Mucor, in particular Mucor hiemalis .
Some preferred bacteria include strains of the order Actino- mycetales, e.g. Streptomyces spheroideε (ATTC 23965) , Strep- tomyceε thermoviolaceus (IFO 12382) or Streptoverticillum verticillium ssp. verticillium.
Other preferred bacteria include Bacillus pumilus (ATCC 12905) , BaciHus stearothermophilus , Rhodobacter sphaeroideε, Rhodo- onaε palustri , Streptococcus lactis, Pseudomonas purrocinia (ATCC 15958) or Pεeudomonaε fluoreεcenε (NRRL B-ll) .
Further preferred bacteria include strains belonging to Myxococcus, e.g. M. virescenε . Other potential sources of useful particular peroxidases are listed in B.C. Saunders et al. , Peroxidase, London 1964, pp. 41-43.
When employing laccases in the process of the invention, an amount of laccase in the range of 0.02-2000 laccase units (LACU) per gram of dry lignocellulosic material will generally be suitable; when employing peroxidases, an amount thereof in the range of 0.02-2000 peroxidase units (PODU) per gram of dry lignocellulosic material will generally be suitable.
Determination of oxidase and peroxidase activity: The deter¬ mination of oxidase (e.g. laccase) activity is based on the oxidation of syringaldazin to tetramethoxy azo bis-methylene quinone under aerobic conditions, and 1 LACU is the amount of enzyme which converts 1 μM of syringaldazin per minute under the following conditions: 19 μ syringaldazin, 23.2 mM acetate buffer, 30°C, pH 5.5, reaction time 1 minute, shaking; the reaction is monitored spectrophotometrically at 530 nm.
With respect to peroxidase activity, 1 PODU is the amount of enzyme which catalyses the conversion of 1 /zmol of hydrogen peroxide per minute under the following conditions: 0.88 mM hydrogen peroxide, 1.67 mM 2,2' -azinobis(3-ethylbenzothiazol- ine-6-sulfonate) , 0.1 M phosphate buffer, pH 7.0, incubation at 30°C; the reaction is monitored photometrically at 418 nm.
Oxidizing agents
The enzyme(s) and oxidizing agent(s) used in the process of the invention should clearly be matched to one another, and it is clearly preferable that the oxidizing agent (s) in question participate(s) only in the oxidative reaction involved in the binding process, and does/do not otherwise exert any deleter- ious effect on the substances/materials involved in the process. Oxidases, e.g. laccases, are, among other reasons, well suited in the context of the invention since they catalyze oxidation by molecular oxygen. Thus, reactions taking place in vessels open to the atmosphere and involving an oxidase as enzyme will be able to utilize atmospheric oxygen as oxidant; it may, however, be desirable to forcibly aerate the reaction medium during the reaction to ensure an adequate supply of oxygen.
In the case of peroxidases, hydrogen peroxide is a preferred peroxide in the context of the invention and is suitably employed in a concentration (in the reaction medium) in the range of 0.01-100 mM.
pH in the reaction medium
Depending, inter alia, on the characteristics of the enzyme(s) employed, the pH in the aqueous medium (reaction medium) in which the process of the invention takes place will be in the range of 3-10, preferably in the range 4-9.
The present invention also relates to a lignocellulose-based product obtainable by a process according to the invention as disclosed herein.
EXAMPLES
The ferulylated arabinoxylan used in the examples (often referred to below simply as arabinoxylan) below was obtained from GB Gels Ltd, Swansea, Wales, UK. The laccase employed was Trametes villosa laccase, produced by Novo Nordisk A/S, Bagsvaerd, Denmark.
EXAMPLE 1
Hard boards (1000 kg/m2) of birch NSSC pulp were formed in a PFI sheet mould. The wet board was pressed at room temperature to a dry matter content of 50%. After pressing, the boards were placed on a net and immersed in different solutions. In all cases, the boards were immersed for 90 seconds. The temperature of the solutions was 20°C.
The different treatments were as follows:
Arabinoxylan: immersed in a solution of ferulylated arabinoxylan (0.6% w/w) .
Arabinoxylan + laccase: immersed in a freshly made solution of ferulylated arabinoxylan (0.6% w/w) and laccase (1 LACU/ml) .
After immersion, the boards were left at room temperature for 5 minutes and then pressed at room temperature to a dry matter content of around 50%. The wet boards were pressed in a hot press for 5 minutes at 180°C to form a hard board. All the boards were pressed to a thickness of 3 mm.
The boards were tested for bending strength [MOE (modulus of elasticity) and MOR (modulus of rupture) ] according to the European Standard EN 310:1993. The results are listed in the table below. The values are the average of results obtained for the two sides of the boards produced by the wet fibreboard process.
MOE MOR
(GPa) (MPa)
Arabinoxy1an 3.64 42.7
Arabinoxylan + laccase 4.16 59.0
It is seen that the MOE and MOR values for the board produced according to the invention are much higher than the values obtained when adding only ferulylated arabinoxylan to the fibres. EXAMPLE 2
Handsheets of pine TMP pulp (160 g/m2) were made in a PFI sheet mould. The sheets were then pressed in a sheet press for 5 minutes at a pressure of 400 kPa. After pressing, the wet sheets were placed on a net and immersed in different solu¬ tions. In all cases the sheets were immersed for 90 seconds, and the temperature of the solutions was 20°C.
The different treatments were as follows:
Control: immersed in water
Laccase: immersed in a solution of laccase
(0.1 LACU/ml) .
Arabinoxylan: immersed in a solution of ferulylated arabinoxylan (0.6% w/w) .
Arabinoxylan + laccase: immersed in a freshly made solution of ferulylated arabinoxylan (0.6% w/w) and laccase (0.1 LACU/ml) .
After immersion, the sheets were left at room temperature for 5 minutes and then pressed in the sheet press for 5 minutes at a pressure of 400 kPa. After pressing, the sheets were dried in a sheet dryer. The drying lasted 5 minutes.
Thickness and tensile index were measured for the sheets according to the SCAN standards SCAN-P7 and SCAN-P16. the results are given below. It is clearly seen that the sheets treated according to the invention are much stronger than the control and the sheets treated with only one of the components.
The results of the thickness measurement indicate that the treatment according to the invention also prevent "springback" of the sheet when the pressure is released after the final pressing. It is observed that the thickness of the sheets treated according to the invention is only half that of the control and reference sheets.
Tensile index Thickness (Nm/g) (μm)
Control 8.106 694
Arabinoxylan 7.309 639
Laccase 5.257 682 Arabinoxylan + Laccase 46.95 350
A qualitative test of the wet strength demonstrated that the sheets produced according to the invention have significantly higher tensile strength than the controls after immersion in tap water for 3 hours.
EXAMPLE 3
Two pieces of birch wood were uniformly coated with a solution containing ferulylated arabinoxylan (2% w/w) and laccase (0.25 LACU/ml) on the sides to be bonded. The two pieces were pressed together at a pressure of 400 KPa at room temperature for 30 minutes.
Two sets of control experiments were made: one with only laccase in the solution and one with only the arabinoxylan in the solution. The pieces were treated as described above.
After drying/hardening, the bonding strength was measured according to the DIN standard.
Bond strength
Only laccase added The pieces did not adhere
Only arabinoxylan added 0.4 MPa Arabinoxylan + laccase added 1.6 MPa It is clearly seen that the process according to the invention gives a much better adhesive effect than obtained when adding only one of the two active components (i.e. the laccase and the ferulylated arabinoxylan) .

Claims

1. A process for the manufacture of a lignocellulose-based product from a lignocellulosic material, the process comprising treating said lignocellulosic material and a phenolic polysac-
5 charide having substituents containing a phenolic hydroxy group with an enzyme capable of catalyzing the oxidation of phenolic groups in the presence of an oxidizing agent.
2. The process according to claim 1, wherein said lignocel¬ lulose-based product is selected from the group consisting of ιo fibre board, particle board, flakeboard, plywood and moulded composites.
3. The process according to claim 1, wherein said lignocel¬ lulose-based product is selected from the group consisting of paper and paperboard.
154. The process according to claim 1, wherein said lignocellu¬ losic material is selected from the group consisting of vegetable fibre, wood fibre, wood chips, wood flakes and wood veneer.
5. The process according to any one of the preceding claims, 20 wherein the phenolic substituent of said phenolic polysac¬ charide is a substituent derived from a phenolic compound occurring in at least one of the following plant-biosynthetic pathways: from p-coumaric acid to p-coumaryl alcohol, from p- coumaric acid to coniferyl alcohol and from p-coumaric acid to
25 sinapyl alcohol.
6. The process according to any one of claims 1-4, wherein the phenolic substituent of said phenolic polysaccharide is a substituent derived from a member of the group of compounds consisting of p-coumaric acid, p-coumaryl alcohol, coniferyl
30 alcohol, sinapyl alcohol, ferulic acid and p-hydroxybenzoic acid.
7. The process according to any one of the preceding claims, wherein the polysaccharide part of the phenolic polysaccharide is selected from the group consisting of modified and un¬ modified starches, modified and unmodified cellulose, and
5 modified and unmodified hemicelluloses.
8. The process according to any one of the preceding claims, wherein said phenolic polysaccharide is selected from the group consisting of ferulylated arabinoxylans and ferulylated pectins.
109. The process according to any one of the preceding claims, wherein the reaction medium containing said lignocellulosic material, said phenolic polysaccharide and said enzyme is incubated in the presence of said oxidizing agent for a period of at least 1 minute, such as a period of from 1 minute to 10
15 hours, preferably from 1 minute to 2 hours.
10. The process according to any one of the preceding claims, wherein said enzyme is selected from the group consisting of oxidases and peroxidases.
11. The process according to any one of the preceding claims, 20 wherein said enzyme is an oxidase, preferably an oxidase selected from the group consisting of laccases (EC 1.10.3.2), catechol oxidases (EC 1.10.3.1) and bilirubin oxidases (EC 1.3.3.5), and said oxidizing agent is oxygen.
12. The process according to any one of the preceding claims, 25 wherein said enzyme is a laccase obtainable from a fungus selected from the group consisting of Botrytis species, Myceliophthora species and Trametes species, including Trametes versicolor and Trametes villosa.
13. The process according to any one of claims 10-12, wherein 30 said enzyme is a laccase and is used in an amount in the range of 0.02-2000 LACU per g of dry lignocellulosic material.
14. The process according to any one of claims 11-13, wherein the reaction medium is aerated during the process.
15. The process according to any one of the claims 1-10, wherein said enzyme is a peroxidase and said oxidizing agent is hydrogen peroxide.
16. The process according to claim 15, wherein said peroxidase is used in an amount in the range of 0.02-2000 PODU per g of dry lignocellulosic material, and the initial concentration of hydrogen peroxide in the medium is in the range of 0.01-100 mM.
17. The process according to any one of the preceding claims, wherein the amount of lignocellulosic material employed corresponds to 0.1-90% by weight of the reaction medium, calculated as dry lignocellulosic material.
18. The process according to any one of the preceding claims, wherein the temperature of the reaction medium is in the range of 10-120°C, preferably in the range of 15-90°C.
19. The process according to any one of the preceding claims, wherein an amount of phenolic polysaccharide in the range of 0.1-10% by weight, based on dry lignocellulosic material, is employed.
20. The process according to any one of the preceding claims, wherein the pH in the reaction medium is in the range of 3-10, preferably 4-9.
21. A lignocellulose-based product obtainable by the process according to any one of claims 1-20.
PCT/DK1995/000318 1994-07-26 1995-07-26 Process for preparing a lignocellulose-based product, and product obtainable by the process WO1996003546A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
DE69521048T DE69521048T2 (en) 1994-07-26 1995-07-26 METHOD FOR PRODUCING A PRODUCT PRODUCED FROM LIGNOCELLULOSE, AND PRODUCT PRODUCABLE BY THIS METHOD
AT95926379T ATE201463T1 (en) 1994-07-26 1995-07-26 METHOD FOR PRODUCING A PRODUCT MADE FROM LIGNOCELLULOSE, AND PRODUCT THAT CAN BE PRODUCED BY THIS METHOD
AU30746/95A AU3074695A (en) 1994-07-26 1995-07-26 Process for preparing a lignocellulose-based product, and product obtainable by the process
JP50537696A JP3810794B2 (en) 1994-07-26 1995-07-26 Process for producing lignocellulose base product and product obtainable by said process
EP95926379A EP0772717B1 (en) 1994-07-26 1995-07-26 Process for preparing a lignocellulose-based product, and product obtainable by the process
US08/750,185 US5846788A (en) 1994-07-26 1995-07-26 Process for preparing a lignocellulose-based product, and product obtainable by the process

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DK88394 1994-07-26
DK0883/94 1994-07-26

Publications (1)

Publication Number Publication Date
WO1996003546A1 true WO1996003546A1 (en) 1996-02-08

Family

ID=8098600

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/DK1995/000318 WO1996003546A1 (en) 1994-07-26 1995-07-26 Process for preparing a lignocellulose-based product, and product obtainable by the process

Country Status (9)

Country Link
US (1) US5846788A (en)
EP (1) EP0772717B1 (en)
JP (1) JP3810794B2 (en)
AT (1) ATE201463T1 (en)
AU (1) AU3074695A (en)
DE (1) DE69521048T2 (en)
ES (1) ES2158951T3 (en)
PT (1) PT772717E (en)
WO (1) WO1996003546A1 (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997017492A1 (en) * 1995-11-08 1997-05-15 Novo Nordisk A/S Process for preparing a lignocellulose-based product, and product obtainable by the process
WO1999036465A1 (en) * 1998-01-16 1999-07-22 Hercules Incorporated Adhesives and resins, and processes for their production
US6045865A (en) * 1996-10-11 2000-04-04 Novo Nordisk A/S Process for impregnating solid wood and product obtainable by the process
US6187136B1 (en) 1996-02-08 2001-02-13 Novo Nordisk A/S Process for increasing the charge on a lignocellulosic material
US6245269B1 (en) 1997-01-14 2001-06-12 Neste Chemicals Oy Process for preparing fiber boards
US6287708B1 (en) 1997-01-14 2001-09-11 Neste Chemicals Oy Adhesive for fiber boards
WO2002002288A1 (en) * 2000-07-05 2002-01-10 Dynea Chemicals Oy Method of manufacturing fiberboards
US6541038B1 (en) 1997-11-26 2003-04-01 Sds Biotech K.K. Method for treating wood with a metal-containing treating agent and wood treated thereby
WO2003047826A1 (en) * 2001-12-03 2003-06-12 Dynea Chemicals Oy Method of producing compressed layered structures
WO2005063057A1 (en) * 2003-12-23 2005-07-14 Unilever N.V. Process for preparing an edible barrier
WO2007131874A1 (en) * 2006-05-12 2007-11-22 Ciba Holding Inc Process for making paper and paperboard
US7396974B2 (en) 2002-02-08 2008-07-08 University Of Maine Oxidation using a non-enzymatic free radical system mediated by redox cycling chelators
CN103866628A (en) * 2014-02-25 2014-06-18 苏州恒康新材料有限公司 Enhancer for papermaking and preparation method thereof

Families Citing this family (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3320307B2 (en) 1996-06-06 2002-09-03 株式会社エス・ディー・エス バイオテック Method for polymerizing phenolic compounds and its use
DE19700907A1 (en) * 1997-01-14 1998-07-16 Neste Oy Intermediate product for the production of lignin polymers and its use for the production of wood-based materials
US6083623A (en) * 1997-09-19 2000-07-04 Carbocol Systems Inc. Bonding of solid lignocellulosic materials
JP2003533173A (en) * 1999-11-08 2003-11-11 シービーデイ テクノロジーズ リミテッド Methods and compositions for preparing lignocellulosic products and products obtained by the methods
DE10043662A1 (en) * 2000-08-30 2001-02-22 Saechsisches Inst Fuer Angewan Production of lignocellulosic fiber products, e.g. fiberboard, comprises treating the fibers with hydrolytic enzymes during or after disintegration to improve adhesion
US20050156348A1 (en) * 2000-10-06 2005-07-21 Randall James W. Method and apparatus for making building panels having low edge thickness swelling
EP1308556A1 (en) * 2001-11-01 2003-05-07 Akzo Nobel N.V. Lignocellulose product
US7494566B2 (en) * 2002-09-13 2009-02-24 University Of Pittsburgh - Of The Commonwealth System Of Higher Education Composition for increasing cellulosic product strength and method of increasing cellulosic product strength
US7090745B2 (en) * 2002-09-13 2006-08-15 University Of Pittsburgh Method for increasing the strength of a cellulosic product
US20040209320A1 (en) * 2003-04-15 2004-10-21 Newcomb Jeremiah L. Humate production
FI122175B (en) 2003-12-23 2011-09-30 Teknologian Tutkimuskeskus Vtt Process for making a fiber product
FI121892B (en) * 2003-12-23 2011-05-31 Teknologian Tutkimuskeskus Vtt A process for making composite fiber products
BRPI0508227A (en) * 2004-02-27 2007-07-17 Univ Pittsburgh interconnected polymer gels and use of such polymer gels in hydrocarbon recovery
KR100597682B1 (en) * 2004-12-09 2006-07-07 한국화학연구원 Polymerization of phenolic compound using Coprinus cinereus peroxidase
CA2607827C (en) * 2005-05-04 2013-11-19 Novozymes North America, Inc. Chlorine dioxide treatment compositions and processes
JP5411846B2 (en) * 2007-04-19 2014-02-12 マスコマ コーポレイション Combined thermochemical pretreatment and refining of lignocellulose biomass
MX2011001174A (en) * 2008-07-29 2011-04-05 Dsm Ip Assets Bv Method for modifying non-starch carbohydrate material using peroxidase enzyme.
DE102008038398A1 (en) * 2008-08-19 2010-02-25 Georg-August-Universität Göttingen Stiftung Öffentlichen Rechts Use of mediators in the manufacture of fiberboard
CA2798157C (en) * 2009-05-05 2015-12-22 American Process, Inc. A system and process for separating pure chemicals from biomass extract
EP2679690A1 (en) 2009-06-23 2014-01-01 American Process, Inc. Process for producing alcohol and other bioproducts from biomass used in thermal conversion to energy and stepwise enzymatic hydrolysis process for cellulosic fiber
CN103270052B (en) * 2010-11-23 2017-09-19 艾克海丽克斯有限责任公司 A method for increasing the molecular weight of xylomannans and xylans comprising aromatic moieties
KR102334748B1 (en) * 2013-12-20 2021-12-02 뉴질랜드포레스트리서치인스티튜트리미티드 Adhesive
EP3561177A1 (en) 2018-04-26 2019-10-30 Sca Forest Products AB Method of producing hydrophobic paper

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4432921A (en) * 1980-10-08 1984-02-21 Gesellschaft Fur Biotechnologische Forschung Process for producing a binder for wood materials
EP0433258A1 (en) * 1989-12-12 1991-06-19 Enso-Gutzeit Oy Procedure for the production of pulp
WO1993023606A1 (en) * 1992-05-18 1993-11-25 Novo Nordisk A/S Process for producing paper or paperboard with increased strength from mechanical pulp

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2485587A (en) * 1945-12-22 1949-10-25 Us Sheetwood Company Sheet lumber
US3093607A (en) * 1960-06-30 1963-06-11 Agrashell Inc Plywood adhesive solutions and extender compositions therefor
US5424382A (en) * 1991-11-08 1995-06-13 Meister; John J. Biodegradable plastics and composites from wood
GB2261671B (en) * 1991-11-16 1996-07-03 Gb Biotech Gel production from plant matter
CA2093581C (en) * 1992-04-09 2004-06-22 Alireza Kharazipour Process for conglutinating wood particles into formed bodies

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4432921A (en) * 1980-10-08 1984-02-21 Gesellschaft Fur Biotechnologische Forschung Process for producing a binder for wood materials
EP0433258A1 (en) * 1989-12-12 1991-06-19 Enso-Gutzeit Oy Procedure for the production of pulp
WO1993023606A1 (en) * 1992-05-18 1993-11-25 Novo Nordisk A/S Process for producing paper or paperboard with increased strength from mechanical pulp

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997017492A1 (en) * 1995-11-08 1997-05-15 Novo Nordisk A/S Process for preparing a lignocellulose-based product, and product obtainable by the process
US6187136B1 (en) 1996-02-08 2001-02-13 Novo Nordisk A/S Process for increasing the charge on a lignocellulosic material
US6045865A (en) * 1996-10-11 2000-04-04 Novo Nordisk A/S Process for impregnating solid wood and product obtainable by the process
US6287708B1 (en) 1997-01-14 2001-09-11 Neste Chemicals Oy Adhesive for fiber boards
US6245269B1 (en) 1997-01-14 2001-06-12 Neste Chemicals Oy Process for preparing fiber boards
US6541038B1 (en) 1997-11-26 2003-04-01 Sds Biotech K.K. Method for treating wood with a metal-containing treating agent and wood treated thereby
AU744250B2 (en) * 1998-01-16 2002-02-21 Hercules Incorporated Adhesives and resins, and processes for their production
US6146497A (en) * 1998-01-16 2000-11-14 Hercules Incorporated Adhesives and resins, and processes for their production
WO1999036465A1 (en) * 1998-01-16 1999-07-22 Hercules Incorporated Adhesives and resins, and processes for their production
WO2002002288A1 (en) * 2000-07-05 2002-01-10 Dynea Chemicals Oy Method of manufacturing fiberboards
WO2003047826A1 (en) * 2001-12-03 2003-06-12 Dynea Chemicals Oy Method of producing compressed layered structures
US7396974B2 (en) 2002-02-08 2008-07-08 University Of Maine Oxidation using a non-enzymatic free radical system mediated by redox cycling chelators
WO2005063057A1 (en) * 2003-12-23 2005-07-14 Unilever N.V. Process for preparing an edible barrier
WO2007131874A1 (en) * 2006-05-12 2007-11-22 Ciba Holding Inc Process for making paper and paperboard
CN103866628A (en) * 2014-02-25 2014-06-18 苏州恒康新材料有限公司 Enhancer for papermaking and preparation method thereof
CN103866628B (en) * 2014-02-25 2016-04-06 苏州恒康新材料有限公司 A kind of reinforcing agent for papermaking and preparation method thereof

Also Published As

Publication number Publication date
EP0772717B1 (en) 2001-05-23
PT772717E (en) 2001-11-30
US5846788A (en) 1998-12-08
JPH10506438A (en) 1998-06-23
DE69521048T2 (en) 2002-01-24
DE69521048D1 (en) 2001-06-28
JP3810794B2 (en) 2006-08-16
AU3074695A (en) 1996-02-22
ES2158951T3 (en) 2001-09-16
EP0772717A1 (en) 1997-05-14
ATE201463T1 (en) 2001-06-15

Similar Documents

Publication Publication Date Title
US5846788A (en) Process for preparing a lignocellulose-based product, and product obtainable by the process
Kharazipour et al. Enzymatic activation of wood fibres as a means for the production of wood composites
Widsten et al. Laccase applications in the forest products industry: a review
AU731726B2 (en) A new adhesive for fiber boards
US5665573A (en) Polymerization of lignin at alkaline pH
US5603804A (en) Process for production of linerboard and corrugated medium
AU723714B2 (en) Process for preparing fiber boards
JP2007515570A (en) Method for reducing color reversion of mechanical pulp and high yield chemical pulp
EP0879318B1 (en) Process for increasing the negative charge on a lignocellulosic material and a modified lignocellulosic material with increased charge density
US5618482A (en) Method of producing fibreboard
SK94199A3 (en) Lignin-based adhesives for particle board manufacture
AU665436B2 (en) Process for producing paper or paperboard with increased strength from mechanical pulp
SK94399A3 (en) Particle boards, fiber boards, flake boards and similar wood-based products, and the preparation process thereof
WO1997017492A1 (en) Process for preparing a lignocellulose-based product, and product obtainable by the process
WO2016007309A1 (en) Use of prehydrolysate liquor in engineered wood
SEARCHHIGH Action of laccase on mechanical softwood pulps

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AM AT AU BB BG BR BY CA CH CN CZ DE DK EE ES FI GB GE HU IS JP KE KG KP KR KZ LK LR LT LU LV MD MG MN MW MX NO NZ PL PT RO RU SD SE SG SI SK TJ TM TT UA UG US UZ VN

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): KE MW SD SZ UG AT BE CH DE DK ES FR GB GR IE IT LU MC NL PT SE BF BJ CF CG CI CM GA GN ML MR NE SN TD TG

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
121 Ep: the epo has been informed by wipo that ep was designated in this application
WWE Wipo information: entry into national phase

Ref document number: 1995926379

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 08750185

Country of ref document: US

WWP Wipo information: published in national office

Ref document number: 1995926379

Country of ref document: EP

REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

WWG Wipo information: grant in national office

Ref document number: 1995926379

Country of ref document: EP