WO1991006425A1 - Stainless steel-resin laminate product and process for manufacturing same - Google Patents

Stainless steel-resin laminate product and process for manufacturing same Download PDF

Info

Publication number
WO1991006425A1
WO1991006425A1 PCT/JP1989/001173 JP8901173W WO9106425A1 WO 1991006425 A1 WO1991006425 A1 WO 1991006425A1 JP 8901173 W JP8901173 W JP 8901173W WO 9106425 A1 WO9106425 A1 WO 9106425A1
Authority
WO
WIPO (PCT)
Prior art keywords
laminate sheet
sheet
resin
stainless steel
adhesive layer
Prior art date
Application number
PCT/JP1989/001173
Other languages
French (fr)
Japanese (ja)
Inventor
Masaki Izumi
Akihiko Kasahara
Original Assignee
Nippon Kinzoku Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP28695989A external-priority patent/JPH03147841A/en
Priority claimed from JP28696089A external-priority patent/JPH03147842A/en
Application filed by Nippon Kinzoku Co., Ltd. filed Critical Nippon Kinzoku Co., Ltd.
Priority to KR1019910700687A priority Critical patent/KR920700913A/en
Publication of WO1991006425A1 publication Critical patent/WO1991006425A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B7/00Wheel cover discs, rings, or the like, for ornamenting, protecting, venting, or obscuring, wholly or in part, the wheel body, rim, hub, or tyre sidewall, e.g. wheel cover discs, wheel cover discs with cooling fins
    • B60B7/02Wheel cover discs, rings, or the like, for ornamenting, protecting, venting, or obscuring, wholly or in part, the wheel body, rim, hub, or tyre sidewall, e.g. wheel cover discs, wheel cover discs with cooling fins made essentially in one part
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated

Definitions

  • the present invention relates to a stainless-resin laminate sheet in which a hot-melt adhesive layer for adhesion is adhered to the surface of a stainless steel thin plate, various products using the same, and methods for producing these.
  • a metal coating has been applied to the surface of a synthetic resin base.
  • a method of applying a metal coating to the surface of such a synthetic resin there has been a method of applying a metal coating to the surface of a resin base.
  • a method of applying a metal coating to the surface of a resin base has disadvantages such as a complicated plating process, high cost, and difficulty in application to a large substrate.
  • the adhesion between the metal and the synthetic resin adhesive layer has a relatively low adhesive strength and tends to cause problems such as peeling. For this reason, most of such materials generally use aluminum sheets that are easy to bond as metal. However, while this aluminum is easy to bond, it has a poor quality and is easily scratched.
  • stainless steel has the advantages of being hard and resistant to scratching, having extremely high corrosion resistance, having a high-grade metallic luster, and being easily colored.
  • Such a laminated sheet in which a thin sheet of stainless steel is coated with a layer of synthetic resin is disclosed in Japanese Patent Application No.
  • the present invention has been made based on the above circumstances, and It is an object of the present invention to provide a laminated sheet having a sheet of stainless steel and an adhesive layer firmly adhered to the sheet, various products utilizing the properties thereof, and a method for producing such a product.
  • the laminate sheet of the present invention covers at least one surface of the stainless steel sheet with a first hot melt adhesive layer, and further has a second adhesive layer on the first adhesive layer.
  • the coating layer is provided with two adhesive layers.
  • the first adhesive layer is a hot-melt adhesive containing a polyolefin-based polymer and a copolymer of an aliphatic unsaturated carboxylic acid or an anhydride thereof, and a second hot-melt adhesive.
  • the shape of the adhesive layer is selected from those having good adhesiveness to the substrate to be bonded, and those having practically sufficient adhesiveness to as many kinds of synthetic resin materials as possible.
  • the first adhesive layer that adheres to the stainless steel sheet is made of the above-mentioned material, which has a strong adhesive force to the stainless steel.
  • a second adhesive layer is coated on the first adhesive layer, and the second adhesive layer makes adhesion to the substrate simple and strong.
  • Such a laminate sheet can be easily and reliably bonded to a synthetic resin base.
  • This laminate sheet The laminated sheet can be set in advance in a mold to be molded, and thereafter, a resin material is injected into the mold and the substrate is injection-molded, and at the same time, the laminated sheet can be bonded to the molded substrate.
  • FIG. 1 is a sectional view of a stainless steel / resin laminate sheet
  • FIG. 2 is a schematic view showing a method and an apparatus for manufacturing the same.
  • 3 and 4 show the molding material
  • FIG. 3 is a perspective view
  • FIG. 4 is a cross-sectional view taken along the line IV--IV of FIG. 3
  • FIGS. 5 and 6 show this molding.
  • It is the schematic which shows the manufacturing method and apparatus of a material.
  • 7 and 8 show a bumper
  • FIG. 7 is a perspective view
  • FIG. 8 is a cross-sectional view taken along the line VI of FIG. 7
  • FIG. 9 is a schematic diagram showing a method of manufacturing the bumper.
  • Fig. 10 and Fig. 11 show wheels
  • Fig. 10 is a perspective view
  • FIG. 11 is a cross-sectional view taken along the line XI-XI of Fig. 10, and Figs. Figures 13 and 13 are schematic diagrams showing the method of manufacturing this wheel, Figures 14 and 15 show a foil cap, Figure 14 is a perspective view, and Figure 15 is a view.
  • Fig. 14 is a cross-sectional view taken along the line XV-XV, and Figs. 16 and 17 are schematic views showing a method of manufacturing the foil cap.
  • FIG. 4 is a cross-sectional view showing a method for manufacturing the same. [Best Mode for Carrying Out the Invention]
  • Fig. 1 shows an embodiment of a stainless steel resin laminate sheet.
  • the stainless-steel laminate sheet 11 has a first hot-menolet-type adhesive layer 12 adhered to one surface of a stainless steel sheet 12 made of a stainless steel thin plate.
  • a second hot-melt adhesive layer 13 is further adhered.
  • the stainless steel sheet 12 has a thickness of about 0.01 mm to 0.5 mm depending on the specification.
  • the surface is glossy, satin finish, hairline finish, and other surface finishes, and if necessary, for example, the thickness of the surface oxide film is adjusted to adjust the light. Coloring is done by interference.
  • the first adhesive layer 13 is for bonding to the stainless steel sheet 12 and is a graph of a polyolefin polymer and an aliphatic unsaturated carboxylic acid or its anhydride. It consists of a hot-melt adhesive resin consisting of a copolymer or a mixture of this dahlaf copolymer and a polyolefin-based polymer. This adhesive has an extremely strong adhesive force to a stainless steel material, so that practically sufficient adhesion to the stainless steel sheet 12 is achieved.
  • the content of the graft copolymer in the mixture is preferably 0.5% by weight or more.
  • the type of the aliphatic unsaturated carboxylic acid or its anhydride that is copolymerized with the polyolefin-based polymer is acrylic acid, methacrylic acid, or the like, in view of the easiness of the graft copolymerization. It is preferable to select from maleic acid, maleic anhydride, citraconic acid, citraconic anhydride, itaconic acid, itaconic anhydride and the like.
  • the graft ratio of the graft copolymer is selected according to the type of unsaturated carboxylic acid to be graft-copolymerized with the polyolefin-based polymer, but is usually from 0.01 to 5.0. A range of% is preferred.
  • the second adhesive layer 14 is for improving the adhesiveness to a substrate to which the laminated sheet is to be adhered. That is, the first adhesive layer 13 has the first purpose of adhesiveness to the stainless steel sheet 12 and has insufficient adhesiveness to the synthetic resin material. Therefore, the second adhesive layer 14 is formed on the first adhesive layer 13, and the second adhesive layer 14 has good adhesiveness with the synthetic resin material constituting the base. If this is the case, the bonding work between the laminate sheet 11 and the base will be extremely easy and reliable.
  • the kind of the adhesive constituting the second adhesive layer 14 is variously selected according to the kind of the synthetic resin material of the substrate to be bonded, the required bonding strength, and the like.
  • the adhesive constituting the second adhesive layer 14 is preferably one having sufficient adhesiveness and workability in common to various commonly used synthetic resin materials.
  • the adhesive used for the second adhesive layer 14 includes three types of thermoplastic copolyester resin, ethylene copolymer, and another type of thermoplastic resin.
  • An adhesive resin composition obtained by melting and mixing the components is preferable.
  • the above-mentioned thermoplastic polyester resin is composed of terephthalic acid as a dicarboxylic acid component at 4 ° to 100% by mole and other aromatic dicarboxylic acid at 0 to 60% by mole.
  • 1,4-butanediol 40- L 0 0 mol% and diethylene daricol or 1,6-hexanediol 0- 60 mol%, and further, the molecular weight 600- 6 0: Polytetramethylene glycol based on total dicarboxylic acid: 0-: L0 mol%, melting point 90-: L00. C, It is preferably a thermoplastic copolymer polyester resin having a reduced viscosity of 0 or more.
  • the component of the thermoplastic copolyester resin is 30 to 90%, and the above-mentioned ethylene copolymer is selected from epoxy groups, carboxylic acid groups or dicarboxylic anhydride groups.
  • One or more functional groups, and the total amount of the ethylene copolymer and the thermoplastic resin is 70 to 10% by weight. More preferably, the proportion of the component of the ethylene copolymer in the total amount with the plastic resin is 5 to 100% by weight.
  • thermoplastic resin examples include vinyl aromatic hydrocarbon polymers or copolymers, (meth) acrylic acid ester polymers or copolymers, ethylene polymers, and polyolefins. It is preferable that one or more of these types of elastomers are used.
  • Reference numeral 15 in FIG. 2 denotes a roll around which the stainless steel sheet 12 is wound.
  • the roll 15 supplies a belt-shaped stainless steel sheet 12.
  • the stainless sheet 12 is guided by a guide roller 19 and heated to a predetermined temperature by a heater 22 before being sent between a pair of thermocompression rollers 21.
  • Reference numeral 17 denotes a roller for supplying a resin material film 24 for forming the adhesive layers 13 and 14.
  • the film 24 is obtained by previously welding a resin material film forming the first adhesive layer 13 and a resin material film forming the second adhesive layer 14 to each other. in a thickness of 5 mm, it is, for example compression temperature 1 2 0 ⁇ 2 0 0 ° C , crimping pressure 0. 3 ⁇ 3.
  • the film 24 has a thickness of about 1 mm.
  • the film 24 is superimposed on the above stainless steel sheet 12 and fed between the thermocompression rollers 21. Then, the stainless steel sheet 12 and the film 24 are thermally welded to each other by the thermocompression bonding roller 21 to form an integrated laminated sheet 11. Then, the laminated sheet is further heated by the heater 23 and then wound up by the wind-up roll 16. In this case, the pressing pressure of the pressing roller 21 is 1.5 to 2. O kg Z cm 2 , and the pressing temperature is 130 to 150 ° C. 18 is another type of resin A roll for supplying the film 25, wherein the resin film 25 of any type is wound around the roll 18 and supplied, whereby the first and second adhesives are provided. A further resin layer can be applied on layers 13,14.
  • the laminate sheet 11 of such an embodiment has, for example, an adhesive strength between the stainless sheet 12 and the first adhesive layer 13 of not less than 6.0 kgcm, and Peeling is completely prevented. Further, such a laminated sheet 11 has sufficient adhesiveness to various synthetic resin materials in common. For example, by laminating this laminated sheet 11 on various synthetic resin materials and heating it at 190 ° (: 5 seconds), this laminated sheet can be bonded. Adhesion strength is 2.8 kg / cm for polycarbonate substrate, 3.4 kg Zcm for ABS, 1.0 kg Zcm for polyethylene, 2.6 kg / cm for rigid polyvinyl chloride, solid chloride For vinyl, it is 3.
  • O kg Z cm In addition, it can be bonded to other synthetic resin materials and metal materials by heating at, for example, 180 ° C for 5 minutes, and the bonding strength in this case is, for example, aluminum.
  • the bonding strength in this case is, for example, aluminum.
  • the laminated sheet 11 is not necessarily limited to the above, and can be changed in accordance with various specifications.
  • the adhesive layer is not limited to one side and may be applied to both sides.
  • the adhesive layer does not need to be applied to the entire surface of the stainless steel sheet, but may be applied to some surfaces.
  • the laminate sheet 11 since the laminate sheet 11 has the stainless sheet 12 and the adhesive layers 13 and 14 firmly integrated, the laminate sheet 11 can be easily cut, bent, Pressing or the like can be performed, and the laminate sheet can be easily and firmly bonded to the base. By utilizing such characteristics, various products using this laminated sheet can be provided.
  • FIGS. 3 and 4 show a molding material for an automobile, for example, a side molding 30 using the laminated sheet.
  • This side molding is provided with an elongated band-shaped molding body 31 made of, for example, a vinyl chloride resin material.
  • a laminated body obtained by cutting the laminate sheet 11 into an elongated band shape is provided on the surface of the molding body 31, a laminated body obtained by cutting the laminate sheet 11 into an elongated band shape is provided. Sheet 11 is heat welded. This is manufactured in a long form, cut into appropriate lengths, and attached to the side of the vehicle.
  • the stainless sheet of the laminated sheet 11 is cut. There will be no peeling of 1 2.
  • such a side molding 30 is a strip-shaped laminated sheet supplied from a roll 34 to a nozzle 33 of an extruder 32 for extruding the molding main body 31. Then, the laminate sheet 11 is extruded together with the resin, and the molding body 31 is molded. At the same time, the laminate sheet 11 is bonded to the molding body. Also, as shown in FIG. 6, the laminated sheet 11 supplied from the roll 34 onto the molding body 31 extruded from the extruder 32 These may be overlapped, and these may be pressed by a pressure roller 35 to be thermally welded.
  • these mall materials include food top malls, front wind malls, Norwegian drip malls, malls, door belt malls, and quarter wind malls.
  • the bumper 40 includes a bumper body 46.
  • the bumper body 46 is formed by integrating a surface member 41 made of a synthetic resin material and a shock absorbing member 42 made of a foamed synthetic resin material.
  • a band-like laminated sheet 11 is adhered horizontally across the entire width. Since the laminated sheet 11 is extremely firmly adhered to the bamba body 46 as described above, a thick stainless sheet of the laminated sheet 11 should be used. Can be. Therefore, even when an object collides somewhat strongly with the laminated sheet 11, the laminated sheet 11 is not deformed or peeled off, and a high-performance bamba can be provided.
  • FIG. 9 shows an apparatus and a method for manufacturing such a bumper 40.
  • this laminate sheet is cut and processed into a predetermined band shape, and a material whose edge is bent if necessary is prepared. Then, the strip-shaped laminate sheet 11 is cut into a predetermined length. You.
  • a groove 44 for fitting the laminated sheet 11 is formed at a predetermined position of a mold 43 for molding the surface member 41 of the pamper main body 46.
  • the band-shaped laminated sheet 11 is bent into a shape conforming to the shape of the entire surface of the bamba, and fitted into the groove 44 of the mold 43.
  • the laminated sheet 11 may be temporarily fixed in the mold 43 using a pressure-sensitive adhesive tape or the like.
  • the laminate sheet 11 can be bonded simultaneously with the injection molding of the 40 surface members 41, and the process is simplified.
  • the method of placing the laminate sheet 11 molded in a predetermined shape in this way in a mold and simultaneously performing resin injection molding and bonding to the laminate sheet is as follows. It is obvious that the present invention is not limited to the manufacture of the product, but can be applied to various products.
  • FIGS. 10 and 11 show a synthetic resin foil 50 of an automobile using the laminated sheet. This foil
  • a foil 50 is provided with a foil body 51 made of a fiber reinforced synthetic resin, and a press formed by pressing a laminated sheet 11 having a relatively thick stainless steel sheet on its outer side surface 52 into a predetermined shape. Molded sheet 1 1a is bonded.
  • a foil 50 includes a foil body 51 made of a fiber-reinforced synthetic resin, and is lightweight. However, this fiber-reinforced synthetic resin does not contain reinforcing fibers. Therefore, the appearance of the surface is poor, it is necessary to apply a surface finish painting, and if a stone etc. collides and scratches the surface, there is a possibility that cracks may occur from that part .
  • the relatively thick press-formed sheet 11a is integrally adhered to the outer surface of the foil 50 as described above, the appearance is good, and it is not necessary to apply a finish coating, etc.
  • the wheel body 51 is not damaged even if a stone or the like collides with the outer surface of the foil, and the reliability is high.
  • a method of manufacturing the foil 50 will be described with reference to FIGS. 12 and 13.
  • the above-mentioned laminated sheet 11 is press-formed into a shape corresponding to the outer surface of the foil main body 51 to form a press-formed sheet 11a as shown in FIG.
  • the stainless steel sheet 12 of the laminated sheet 11 and the adhesive layers 13 and 14 are integrally and firmly bonded, such press molding is performed. They do not peel off at all.
  • the second adhesive layer 14 acts as a lubricator between the press die and the lubricating material, the need for a lubricating material or the like is eliminated. There is no need to wash a, and the work becomes extremely simple.
  • the press-formed sheet 11 a formed in this way is set at a predetermined position of the mold 53.
  • another mold 55, 56 is abutted against this mold 53, and a resin containing a reinforcing fiber is injected into the cavity to form the foil body 51.
  • the press-formed sheet 11 a is simultaneously formed with the foil body 51. It is integrally adhered to the foil body 51. Therefore, the process is simple and the cost is reduced. Further, even when the shape of the press-formed sheet 11a is somewhat complicated, the press-formed sheet 11a and the resin material are firmly adhered to each other without any gap, and extremely strong bonding is performed.
  • the foil cap 60 includes a cap body 61 made of a synthetic resin material, and a laminate sheet 11 is adhered to an outer surface 62 of the cap body 61.
  • the outer surface 62 has a relatively simple shape. This is lightweight because the cap body 61 is made of a synthetic resin material, and has a laminated sheet on its outer surface. Since 11 is adhered, the appearance is good, and the stone is prevented from being scratched even when hit.
  • the laminated sheet 11 is punched into a predetermined shape corresponding to the outer shape.
  • the punched laminate sheet 11 is placed at a predetermined position on the outer surface forming surface portion 65 of the mold 63.
  • the upper mold 64 is joined to the mold 63, and the resin is injected into the cavity as shown in FIG.
  • this laminated sheet 11 It is pressed by the outer side surface forming surface portion 65, adheres to the outer side surface forming surface portion 65, and is formed into a shape corresponding to this shape.
  • the laminate sheet 11 is integrally bonded to the cap body 61 by the heat of the resin.
  • the laminated sheet 11 can be molded and bonded at the same time as the molding of the cap body 61, and the manufacturing process is extremely simplified. If the thickness of the stainless steel sheet of the laminated sheet 11 is reduced, the laminated sheet can be formed into a considerably complicated shape.
  • FIG. 18 shows a building material using the laminated sheet, for example, a wall material device.
  • reference numeral 71 denotes a wall of a building, and an attachment member 72 is attached to the wall 71 with a nail 74 or the like.
  • the mounting member 72 is made of, for example, a foamed synthetic resin material or the like, and is configured to be easily cut and bent.
  • the mounting member 72 has a plurality of adhesive projections 73 projecting at predetermined intervals.
  • lib is a decorative board, and the laminated sheet body 11 is cut into a predetermined size with its adhesive layer side as a back surface, and a part is bent as required, and It is one that has been subjected to various unevenness processing and coloring.
  • These decorative plates 11b are superimposed on the mounting member 72, and the back surface thereof is adhered to the adhesive projection 73.
  • the mounting bracket is not exposed and the appearance is good. Also, since the mounting member 72 is interposed between the decorative board lib and the wall 71 and a space is formed between the mounting member 72 and the wall 71, the heat insulating property is excellent. In this case, first, after attaching the mounting member 7 2 to the wall 71, a decorative board 1 lb is placed on the wall, and the decorative board 1 1 b is attached to the adhesive projection 7 of the mounting member 7 2 with a heater 5 or the like. By heating the part in contact with 3, this decorative board lib can be easily attached, and there is no trace left on this adhesive part.
  • This wall device can be installed not only on vertical walls, but also on ceilings, floors, and other interior and exterior surfaces of buildings, and the above wall devices include all of these. Shall mean.
  • a stainless steel * resin laminate product having a stainless steel sheet adhered to the surface can be manufactured extremely easily and reliably.
  • Various effects can be applied to this laminated sheet, and it can be applied to a very wide range of products.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

A stainless steel-resin laminate sheet (11) of the invention is composed of a thin sheet of stainless steel (12), a first hot-melt adhesive layer (13) applied on at least one side of said stainless steel sheet (12) and a second hot-melt adhesive layer (14) applied on said first adhesive layer (13), wherein said first adhesive layer (13) comprises a hot-melt adhesive containing a graft copolymer between a polyolefinic polymer and an aliphatic unsaturated carboxylic acid or its anhydride. A process for manufacturing a product from the laminate sheet of the invention comprises the step of forming a laminate sheet (11) by applying a first adhesive layer (13) comprising a hot-melt adhesive containing a graft copolymer between a polyolefinic polymer and an aliphatic unsaturated carboxylic acid or its anhydride on at least one side of a stainless steel sheet (12) and applying a second hot-melt adhesive layer (14) on the first adhesive layer (13), and the step of superposing this laminate sheet (11) on the surface of a base material (31, 41, 51 or 61) and heating the assembly to effect thermal fusion for integration.

Description

明 細 書 ステンレス ·樹脂積層体製品およびその製造方法  Description Stainless steel / resin laminate product and manufacturing method thereof
[利用分野] [Application]
本発明は、 ステンレス鋼の薄板の表面に接着用のホッ トメ ルト接着剤層を被着したステンレス ·樹脂積層体シー トおよ びこれを利用した各種の製品およびこれらを製造する方法に に関する。  The present invention relates to a stainless-resin laminate sheet in which a hot-melt adhesive layer for adhesion is adhered to the surface of a stainless steel thin plate, various products using the same, and methods for producing these.
[背景の技術] [Background technology]
従来から、 合成樹脂製の基体の表面に金属の被覆を施すこ とが行われている。 このような合成樹脂表面に金属被覆を施 す方法として、 樹脂の基体の表面に金属メ ツキを施すものが あった。 しかし、 このようなものは、 メ ツキ工程が複雑であ り、 コス トが高く、 また大形の基体には適用するのが困難で ある等の不具合があった。  BACKGROUND ART Conventionally, a metal coating has been applied to the surface of a synthetic resin base. As a method of applying a metal coating to the surface of such a synthetic resin, there has been a method of applying a metal coating to the surface of a resin base. However, such a method has disadvantages such as a complicated plating process, high cost, and difficulty in application to a large substrate.
—方、 合成樹脂製の基体の表面に金属の薄いシー トを接着 する方法もある。 このようなものは、 成形した樹脂製の基体 の表面に金属シー トを接着によって張り付けるだけでよく、 作業が簡単であるとともに、 大形の基体にも簡単に張り付け られるという特徵がある。 この場合、 金属の薄いシー トを直 接合成樹脂の基体に接着するのは工程が複雑で能率が低い。 このため、 金属の薄いシー トに予め合成樹脂接着剤層を被着 した積層体シー トを製造しておき、 この積層体シー トを合成 樹脂の基体に接着するものがある。 こ の よ う な積層体 シー ト と し て は、 特公昭 4 9 一— On the other hand, there is a method of bonding a thin metal sheet to the surface of a synthetic resin base. Such a material is characterized in that it is only necessary to attach a metal sheet to the surface of a molded resin substrate by bonding, and the work is simple, and the substrate can be easily attached to a large-sized substrate. In this case, directly attaching a thin metal sheet to a synthetic resin base is complicated and inefficient. For this reason, a laminated sheet in which a synthetic resin adhesive layer is previously applied to a thin metal sheet is manufactured, and the laminated sheet is bonded to a synthetic resin base. Such a laminate sheet is described in JP-B-49-91.
1 8 4 7 3号、 または特公昭 6 1— 2 2 6 2 4号に開示され ているようなものがある。 There are those disclosed in Japanese Patent No. 184733 or Japanese Patent Publication No. 61-26224.
しかし、 一般に金属と合成樹脂接着剤層との間の接着はそ の接着強度が比較的小さく、 剥離等の問題が生じやすい。 こ のため、 このようなものは一般的に金属として接着が容易な アルミニウムのシー トを使用するものがほとんどである。 し かしながら、 このアルミニウムは接着が容易である半面、 软 質であり、 容易に傷等がつく という不具合があった。  However, in general, the adhesion between the metal and the synthetic resin adhesive layer has a relatively low adhesive strength and tends to cause problems such as peeling. For this reason, most of such materials generally use aluminum sheets that are easy to bond as metal. However, while this aluminum is easy to bond, it has a poor quality and is easily scratched.
これに対して、 ステンレス鋼は、 硬質で傷が付きにく く、 また耐食性も極めて大きく、 さらに高級感のある金属光沢を 有し、 また着色等も容易であるという長所がある。 このよう な、 ステンレス鋼の薄いシー 卜に合成樹脂の層を被着した積 層体シー ト と しては、 本願出願人が出願した特願昭 6 1 一 On the other hand, stainless steel has the advantages of being hard and resistant to scratching, having extremely high corrosion resistance, having a high-grade metallic luster, and being easily colored. Such a laminated sheet in which a thin sheet of stainless steel is coated with a layer of synthetic resin is disclosed in Japanese Patent Application No.
2 2 6 1 4 8号 (特開昭 6 3— 8 2 7 4 0号) に開示されて いる。 しかし、 このステンレス鋼は表面に強固な酸化被膜が 形成されているために接着性が悪く、 このステンレス鋼のシ 一トを合成樹脂接着剤層との間の接着強度を十分に強くする ことは困難であった。 このため、 この積層体シー トを基体に 接着する前にこの基体に機械加工を施すと接着剤層が剥離す る等の不具合があり、 このような積層体シー 卜の応用範囲が 限定される不具合があつた。 [発明の開示] This is disclosed in Japanese Patent Application Laid-Open No. 226184 (Japanese Patent Application Laid-Open No. 63-82840). However, this stainless steel has a poor adhesion due to the formation of a strong oxide film on the surface, and it is not possible to sufficiently increase the bonding strength between the stainless steel sheet and the synthetic resin adhesive layer. It was difficult. For this reason, if this laminate sheet is subjected to machining before being bonded to the substrate, there is a problem that the adhesive layer is peeled off, and the application range of such a laminate sheet is limited. There was a problem. [Disclosure of the Invention]
本発明は以上の事情に基づいてなされたもので、 ステンレ ス鋼のシー トとこれに強固に接着された接着剤層とを有する 積層体シ一 トおよびその特性を利用した各種の製品、 および このような製品を製造する方法を提供するものである。 The present invention has been made based on the above circumstances, and It is an object of the present invention to provide a laminated sheet having a sheet of stainless steel and an adhesive layer firmly adhered to the sheet, various products utilizing the properties thereof, and a method for producing such a product.
本発明の積層体シー トは、 ステンレス網の薄板の少なく と も一面に第 1のホッ トメルト接着剤雇を被覆し、 さ らにこの 第 1の接着剤層の上にさらに第 2の接着剤層を被覆し、 2層 の接着剤層を備えたものである。 この第 1 の接着剤層は、 ポ リオレフイ ン系ポリマーと脂肪族不飽和カルボン酸またはそ の無水物との共重合体とを含むホッ トメルト形の接着剤であ り、 また第 2のホッ トメルト形の接着剤層は、 接着すべき基 体との接着性の良好なもの、 好ま しく はできるだけ多く の種 類の合成樹脂材料に対して実用上十分な接着性を有するもの が選択される。  The laminate sheet of the present invention covers at least one surface of the stainless steel sheet with a first hot melt adhesive layer, and further has a second adhesive layer on the first adhesive layer. The coating layer is provided with two adhesive layers. The first adhesive layer is a hot-melt adhesive containing a polyolefin-based polymer and a copolymer of an aliphatic unsaturated carboxylic acid or an anhydride thereof, and a second hot-melt adhesive. The shape of the adhesive layer is selected from those having good adhesiveness to the substrate to be bonded, and those having practically sufficient adhesiveness to as many kinds of synthetic resin materials as possible.
このような積層体シー トは、 ステンレス鋼の薄板と接着す る第 1の接着剤層に上記のような材質のものを使用しており、 このものはステンレス鋼に対して強力な接着力を有する。 ま た、 この第 1 の接着材層の上には第 2の接着剤層が被覆され ており、 この第 2の接着剤層によって基体との接着も簡単か つ強固となる。 このような積層体シー トは、 全体として強固 に一体化されており、 この積層体シー トを切断、 プレス加工 することも容易である。 さらに、 この接着剤層によって金型 との潤滑もなされるので、 プレス成形の際に潤滑剤を使用す る必要もなく、 作業が容易である。  In such a laminated sheet, the first adhesive layer that adheres to the stainless steel sheet is made of the above-mentioned material, which has a strong adhesive force to the stainless steel. Have. Further, a second adhesive layer is coated on the first adhesive layer, and the second adhesive layer makes adhesion to the substrate simple and strong. Such a laminate sheet is firmly integrated as a whole, and it is easy to cut and press this laminate sheet. Furthermore, since the adhesive layer also provides lubrication to the mold, there is no need to use a lubricant during press molding, and the work is easy.
このような積層体シ一 トは、 合成樹脂製の基体に簡単かつ 確実に接着することができる。 この積層体シー トは、 基体を 成形する金型内に予め設置しておき、 この後にこの金型内に 樹脂材料を射出し、 基体を射出成形すると同時にこの積層体 シー トをこの成形された基体に接着することができ、 きわめ て能率的にステンレス ·樹脂積層製品を製造することができ る o Such a laminate sheet can be easily and reliably bonded to a synthetic resin base. This laminate sheet The laminated sheet can be set in advance in a mold to be molded, and thereafter, a resin material is injected into the mold and the substrate is injection-molded, and at the same time, the laminated sheet can be bonded to the molded substrate. O Efficient production of stainless steel / resin laminate products o
[図面の簡単な説明] [Brief description of drawings]
第 1図はステンレス ·樹脂積層体シ一 卜の断面図、 第 2図 はその製造方法および装置を示す概略図である。 第 3図およ び第 4図はモール材を示し、 第 3図は斜視図、 第 4図は第 3 図の IV— IV線に沿う断面図、 また第 5図および第 6図はこの モール材の製造方法および装置を示す概略図である。 第 7図 および第 8図はバンパを示し、 第 7図は斜視図、 第 8図は第 7図の 一 "VI線に沿う断面図、 また第 9図はこのパンパの製 造方法を示す概略図である。 第 1 0図および第 1 1図はホイ ルを示し、 第 1 0図は斜視図、 第 1 1図は第 1 0図の X I— X I線に沿う断面図、 また第 1 2図および第 1 3図はこのホ ィルを製造する方法を示す概略図である。 第 1 4図および第 1 5図はホイルキャップを示し、 第 1 4図は斜視図、 第 1 5 図は第 1 4図の X V— X V線に沿う断面図、 また第 1 6図お よび第 1 7図はこのホイルキヤップを製造する方法を示す概 略図である。 また、 第 1 8図は壁材装置およびその製造方法 を示す断面図である。 [発明を実施するための最良の形態] FIG. 1 is a sectional view of a stainless steel / resin laminate sheet, and FIG. 2 is a schematic view showing a method and an apparatus for manufacturing the same. 3 and 4 show the molding material, FIG. 3 is a perspective view, FIG. 4 is a cross-sectional view taken along the line IV--IV of FIG. 3, and FIGS. 5 and 6 show this molding. It is the schematic which shows the manufacturing method and apparatus of a material. 7 and 8 show a bumper, FIG. 7 is a perspective view, FIG. 8 is a cross-sectional view taken along the line VI of FIG. 7, and FIG. 9 is a schematic diagram showing a method of manufacturing the bumper. Fig. 10 and Fig. 11 show wheels, Fig. 10 is a perspective view, Fig. 11 is a cross-sectional view taken along the line XI-XI of Fig. 10, and Figs. Figures 13 and 13 are schematic diagrams showing the method of manufacturing this wheel, Figures 14 and 15 show a foil cap, Figure 14 is a perspective view, and Figure 15 is a view. Fig. 14 is a cross-sectional view taken along the line XV-XV, and Figs. 16 and 17 are schematic views showing a method of manufacturing the foil cap. FIG. 4 is a cross-sectional view showing a method for manufacturing the same. [Best Mode for Carrying Out the Invention]
以下、 図を参照して本発明の実施例を説明する。 第 1図に はステンレス ♦樹脂積層体シー トの実施例を示す。 このステ ンレス ·樹脂積層体シー ト 1 1 は、 ステンレス網の薄板から なるステンレスシー ト 1 2の片面に、 第 1のホッ トメノレト形 の接着剤層 1 2が被着され、 またこの第 1の接着剤層 1 2の 上にはさらに第 2のホッ トメルト形の接着剤層 1 3が被着さ れている。  Hereinafter, embodiments of the present invention will be described with reference to the drawings. Fig. 1 shows an embodiment of a stainless steel resin laminate sheet. The stainless-steel laminate sheet 11 has a first hot-menolet-type adhesive layer 12 adhered to one surface of a stainless steel sheet 12 made of a stainless steel thin plate. On the adhesive layer 12, a second hot-melt adhesive layer 13 is further adhered.
こ のステ ン レス シー ト 1 2 は、 厚さが仕様に応 じて 0 . 0 1 m m〜 0 . 5 m m程度のものが使用される。 また、 仕様に対応して、 その表面は光沢面、 梨地、 ヘアライ ン仕上 げ、 その他の表面仕上げが施され、 さらには必要に応じてた とえば表面の酸化被膜の厚さを調整して光の干渉による着色 仕上げがなされる。  The stainless steel sheet 12 has a thickness of about 0.01 mm to 0.5 mm depending on the specification. In addition, according to the specifications, the surface is glossy, satin finish, hairline finish, and other surface finishes, and if necessary, for example, the thickness of the surface oxide film is adjusted to adjust the light. Coloring is done by interference.
また、 上記の第 1の接着剤層 1 3は、 このステンレスシー ト 1 2 との接着をなすためのもので、 ポリオレフィ ン系ポリ マーと脂肪族不飽和カルボン酸またはその無水物とのグラフ ト共重合体、 あるいはこのダラフ ト共重合体とポリオレフィ ン系ポリマーとの混合物からなるホッ トメルト形の接着剤樹 脂からなる。 この接着剤は、 ステンレス鋼材料に対して極め て強力な接着力を有するものであり、 これによつて、 このス テンレスシー ト 1 2と実用上十分な接着がなされる。  The first adhesive layer 13 is for bonding to the stainless steel sheet 12 and is a graph of a polyolefin polymer and an aliphatic unsaturated carboxylic acid or its anhydride. It consists of a hot-melt adhesive resin consisting of a copolymer or a mixture of this dahlaf copolymer and a polyolefin-based polymer. This adhesive has an extremely strong adhesive force to a stainless steel material, so that practically sufficient adhesion to the stainless steel sheet 12 is achieved.
なお、 このグラフ ト共重合体とポリオレフイ ン系ポリマー とを混合する場合には、 これらの混合物中におけるグラフ ト 共重合体の含有量が 0 . 5重量%以上であることが好ま しい, また、 このポリオレフイ ン系ポリマーとグラフ ト共重合する 脂肪族不飽和カルボン酸またはその無水物の種類は、 このグ ラフ ト共重合の容易さの点から、 ァク リル酸、 メ タク リル酸、 マレイ ン酸、 無水マレィ ン酸、 シ トラコン酸、 無水シ トラコ ン酸、 ィタコン酸、 無水ィタコン酸等から選択することが好 ま しい。 また、 このグラフ ト共重合体におけるグラフ ト率は、 ポリオレフィ ン系ポリマーにグラフ ト共重合する不飽和カル ボン酸の種類に対応して選択されるが、 通常は 0 . 0 1 〜 5 . 0 %の範囲が好ま しい。 When the graft copolymer and the polyolefin-based polymer are mixed, the content of the graft copolymer in the mixture is preferably 0.5% by weight or more. In addition, the type of the aliphatic unsaturated carboxylic acid or its anhydride that is copolymerized with the polyolefin-based polymer is acrylic acid, methacrylic acid, or the like, in view of the easiness of the graft copolymerization. It is preferable to select from maleic acid, maleic anhydride, citraconic acid, citraconic anhydride, itaconic acid, itaconic anhydride and the like. The graft ratio of the graft copolymer is selected according to the type of unsaturated carboxylic acid to be graft-copolymerized with the polyolefin-based polymer, but is usually from 0.01 to 5.0. A range of% is preferred.
また、 上記の第 2の接着剤層 1 4は、 この積層体シー トを 接着すべき基体との接着性を向上させるためのものである。 すなわち、 上記の第 1の接着剤層 1 3は、 ステンレスシー ト 1 2との接着性を第 1の目的としたものであり、 合成樹脂材 料との接着性は不十分である。 したがって、 この第 1の接着 材層 1 3の上にこの第 2の接着剤層 1 4を形成し、 この第 2 の接着剤層 1 4を基体を構成する合成樹脂材料との接着性の 良好なものとすれば、 この積層体シー ト 1 1 と基体との接着 作業が極めて容易かつ確実となる。 この第 2の接着剤層 1 4 を構成する接着剤の種類は、 接着すべき基体の合成樹脂材料 の種類、 要求される接着強度、 等にしたがって各種選択され る。 また、 この積層体シー トをプレス成形したり、 基体に熱 溶着したりする場合に要求される作業性にも対応して選択さ れる。 一般的には、 この第 2の接着剤層 1 4を構成する接着 剤は、.一般に使用される各種の合成樹脂材料に対して共通し て十分な接着性、 接着作業性を有するものが好ま しい。 これらの点を考慮した場合、 この第 2の接着剤層 1 4に使 用される接着剤としては、 熱可塑性共重合ポリエステル樹脂、 エチレン共重合体、 および別の種類の熱可塑性樹脂の 3つの 成分を溶融混合した接着性樹脂組成物が好ま しい。 上記の熱 可塑性共重合ポリエステル樹脂としては、 ジカルボン酸成分 としてテレフタル酸 4◦〜 1 0 0モル%、 およびその他の芳 香族ジカルボン酸 0〜 6 0モル%からなり、 低分子グリ コー ル成分と して 1, 4一ブ夕ジオール 4 0〜: L 0 0モル%およ びジエチレンダリ コールもしく は 1 , 6—へキサンジオール 0〜 6 0モル%からなり、 さらに分子量 6 0 0〜 6◦ 0 0の ポリテ トラメチレングリ コールが全ジカルボン酸に対して 0 〜 : L 0 モル%からなり、 融点 9 0〜: L 0 0。 C、 還元粘度 0 . 以上の熱可塑性共重合ポリエステル樹脂であることが 好ま しい。 Further, the second adhesive layer 14 is for improving the adhesiveness to a substrate to which the laminated sheet is to be adhered. That is, the first adhesive layer 13 has the first purpose of adhesiveness to the stainless steel sheet 12 and has insufficient adhesiveness to the synthetic resin material. Therefore, the second adhesive layer 14 is formed on the first adhesive layer 13, and the second adhesive layer 14 has good adhesiveness with the synthetic resin material constituting the base. If this is the case, the bonding work between the laminate sheet 11 and the base will be extremely easy and reliable. The kind of the adhesive constituting the second adhesive layer 14 is variously selected according to the kind of the synthetic resin material of the substrate to be bonded, the required bonding strength, and the like. In addition, the selection is made in accordance with the workability required when the laminate sheet is press-formed or thermally welded to a substrate. Generally, the adhesive constituting the second adhesive layer 14 is preferably one having sufficient adhesiveness and workability in common to various commonly used synthetic resin materials. New In consideration of these points, the adhesive used for the second adhesive layer 14 includes three types of thermoplastic copolyester resin, ethylene copolymer, and another type of thermoplastic resin. An adhesive resin composition obtained by melting and mixing the components is preferable. The above-mentioned thermoplastic polyester resin is composed of terephthalic acid as a dicarboxylic acid component at 4 ° to 100% by mole and other aromatic dicarboxylic acid at 0 to 60% by mole. Of 1,4-butanediol 40-: L 0 0 mol% and diethylene daricol or 1,6-hexanediol 0- 60 mol%, and further, the molecular weight 600- 6 0: Polytetramethylene glycol based on total dicarboxylic acid: 0-: L0 mol%, melting point 90-: L00. C, It is preferably a thermoplastic copolymer polyester resin having a reduced viscosity of 0 or more.
また、 この熱可塑性共重合ポリエステル樹脂の成分が 3 0 〜 9 0 %であり、 また上記のェチレン共重合体がエポキシ基、 カルボン酸基もしく はジカルボン酸無水物基の中から選ばれ た 1種もしく は 2種以上の官能基を含有し、 このエチレン共 重合体と上記の熱可塑性樹脂との成分の合計量が 7 0〜 1 0 重量%であり、 かっこのエチレン共重合体と熱可塑性樹脂と の合計量中におけるこのェチレン共重合体の成分の割合が 5 〜 1 0 0重量%であることがさらに好ま しい。  The component of the thermoplastic copolyester resin is 30 to 90%, and the above-mentioned ethylene copolymer is selected from epoxy groups, carboxylic acid groups or dicarboxylic anhydride groups. One or more functional groups, and the total amount of the ethylene copolymer and the thermoplastic resin is 70 to 10% by weight. More preferably, the proportion of the component of the ethylene copolymer in the total amount with the plastic resin is 5 to 100% by weight.
また、 上記の別の熱可塑性樹脂としては、 ビニル芳香族炭 化水素重合体または共重合体、 (メ タ) アク リル酸エステル 重合体または共重合体、 エチレン系重合体、 ポリオレフイ ン 系エラス トマ一、 のうちのいずれか 1種もしく は 2種以上の ものであることが好ま しい。 Examples of the other thermoplastic resin include vinyl aromatic hydrocarbon polymers or copolymers, (meth) acrylic acid ester polymers or copolymers, ethylene polymers, and polyolefins. It is preferable that one or more of these types of elastomers are used.
次に、 このような積層体シー ト 1 1を製造する方法および 装置を第 2図を参照して説明する。  Next, a method and an apparatus for manufacturing such a laminated sheet 11 will be described with reference to FIG.
第 2図中の 1 5はステンレスシ一 ト 1 2を巻回したロール であり、 このロール 1 5から帯状のステンレスシ一 ト 1 2が 供給される。 このステンレスシー ト 1 2は案内ローラ 1 9に 案内され、 加熱器 2 2によって所定の温度に加熱されてから 一対の熱圧着ローラ 2 1の間に送られる。 また、 1 7は接着 剤層 1 3, 1 4を形成する樹脂材料のフィルム 24を供給す るローラである。 このフィルム 24は、 第 1の接着剤層 1 3 を形成する榭脂材料のフィルムおよび第 2の接着剤層 14を 形成する樹脂材料のフィルムを予め互いに溶着したもので、 各フィルムは 0, 0 5 mmの厚さで、 これらはたとえば圧着 温度 1 2 0〜 2 0 0 ° C、 圧着圧力 0. 3〜 3. 0 k g / c m2 、 圧着時間 5〜 6 0秒で互いに溶着一体化され、 厚さ 〇 . 1 mmのフィルム 24となっている。 このフィルム 24 は上記のステン レスシー ト 1 2に重ねられ、 熱圧着ローラ 2 1の間に送られる。 そして、 これらステンレスシー ト 1 2 およびフィルム 24はこの熱圧着ローラ 2 1 によって互いに 熱溶着され、 一体化した積層体シー ト 1 1が形成される。 そ して、 この積層シ一 トは加熱器 23でさらに加熱された後、 卷取ロール 1 6に巻き取られる。 なお、 この場合の圧着ロー ラ 2 1の圧着圧力は 1. 5〜 2. O k g Z c m2 、 圧着温度 は 1 3 0〜 1 5 0 ° Cである。 なお、 1 8は別の種類の樹脂 フィルム 2 5をを供耠するロールであって、 このロール 1 8 に任意の種類の樹脂フィルム 2 5を巻回しておいてこれを供 給することによって、 前記の第 1および第 2の接着剤層 1 3, 14の上にさらに別の樹脂層を被着することができる。 Reference numeral 15 in FIG. 2 denotes a roll around which the stainless steel sheet 12 is wound. The roll 15 supplies a belt-shaped stainless steel sheet 12. The stainless sheet 12 is guided by a guide roller 19 and heated to a predetermined temperature by a heater 22 before being sent between a pair of thermocompression rollers 21. Reference numeral 17 denotes a roller for supplying a resin material film 24 for forming the adhesive layers 13 and 14. The film 24 is obtained by previously welding a resin material film forming the first adhesive layer 13 and a resin material film forming the second adhesive layer 14 to each other. in a thickness of 5 mm, it is, for example compression temperature 1 2 0~ 2 0 0 ° C , crimping pressure 0. 3~ 3. 0 kg / cm 2 , are integrally welded to each other at bonding time 5-6 0 seconds, The film 24 has a thickness of about 1 mm. The film 24 is superimposed on the above stainless steel sheet 12 and fed between the thermocompression rollers 21. Then, the stainless steel sheet 12 and the film 24 are thermally welded to each other by the thermocompression bonding roller 21 to form an integrated laminated sheet 11. Then, the laminated sheet is further heated by the heater 23 and then wound up by the wind-up roll 16. In this case, the pressing pressure of the pressing roller 21 is 1.5 to 2. O kg Z cm 2 , and the pressing temperature is 130 to 150 ° C. 18 is another type of resin A roll for supplying the film 25, wherein the resin film 25 of any type is wound around the roll 18 and supplied, whereby the first and second adhesives are provided. A further resin layer can be applied on layers 13,14.
このような実施例の積層体シー ト 1 1は、 たとえばステン レスシー ト 1 2と第 1の接着剤層 1 3 との間の接着強度が 6. 0 k gノ c m以上にも達し、 これらの間の剥離が完全に 防止される。 また、 このような積層体シー ト 1 1は、 各種の 合成樹脂材料に対して共通して十分な接着性を有している。 たとえば、 各種の合成樹脂材料に対してこの積層体シー ト 1 1を重ねて 1 9 0 ° (:、 5秒で加熱することにより、 この 積層体シー トを接着することができる。 この場合の接着強度 は、 基体がポリカーボネイ トでは 2. 8 k g / c m. A B S では 3. 4 k g Z c m、 ポリエチレンでは 1. 0 k g Z c m、 硬質塩化ビニルでは 2. 6 k g / c m、 软質塩化ビニルでは 3. O k g Z c mである。 さらに、 この他の合成樹脂材料や 金属材料にもたとえば 1 80 ° C、 5分の加熱によって接着 することができ、 この場合の接着強度はたとえばアルミニゥ ムでは 2. 3 k g Z c m、 鉄では 4. 5 k g Z c m、 ポリエ ステルでは 2. O k g / c mである。  The laminate sheet 11 of such an embodiment has, for example, an adhesive strength between the stainless sheet 12 and the first adhesive layer 13 of not less than 6.0 kgcm, and Peeling is completely prevented. Further, such a laminated sheet 11 has sufficient adhesiveness to various synthetic resin materials in common. For example, by laminating this laminated sheet 11 on various synthetic resin materials and heating it at 190 ° (: 5 seconds), this laminated sheet can be bonded. Adhesion strength is 2.8 kg / cm for polycarbonate substrate, 3.4 kg Zcm for ABS, 1.0 kg Zcm for polyethylene, 2.6 kg / cm for rigid polyvinyl chloride, solid chloride For vinyl, it is 3. O kg Z cm In addition, it can be bonded to other synthetic resin materials and metal materials by heating at, for example, 180 ° C for 5 minutes, and the bonding strength in this case is, for example, aluminum. 2.3 kg Z cm for iron, 4.5 kg Z cm for iron, and 2. O kg / cm for polyester.
なお、 この積層体シー ト 1 1は、 必ずしも上記のようなも のには限定されず、 各種の仕様に応じて変更することができ る。 たとえば、 接着剤層は片面に限らず、 両面に被着しても よい。 また、 この接着剤層はステンレスシー トの全面に被着 する必要はなく、 一部の面に被着してもよい。 上述の如く 、 この積層体シー ト 1 1 はステン レスシー ト 1 2と接着剤層 1 3 , 1 4が強固に一体化されているので、 この積層体シー ト 1 1を容易に切断、 曲げ、 プレス加工等す ることができ、 またこの積層体シ一 トを基体に簡単かつ強固 に接着できる。 このような特性を利用して、 この積層体シー トを利用した各種の製品が提供できる。 It should be noted that the laminated sheet 11 is not necessarily limited to the above, and can be changed in accordance with various specifications. For example, the adhesive layer is not limited to one side and may be applied to both sides. The adhesive layer does not need to be applied to the entire surface of the stainless steel sheet, but may be applied to some surfaces. As described above, since the laminate sheet 11 has the stainless sheet 12 and the adhesive layers 13 and 14 firmly integrated, the laminate sheet 11 can be easily cut, bent, Pressing or the like can be performed, and the laminate sheet can be easily and firmly bonded to the base. By utilizing such characteristics, various products using this laminated sheet can be provided.
たとえば、 第 3図および第 4図にはこの積層体シー トを利 用した自動車のモール材たとえばサイ ドモール 3 0を示す。 このサイ ドモールは、 たとえば塩化ビニル系の樹脂材料から なる細長帯状のモール本体 3 1を備え、 このモール本体 3 1 の表面には前記の積層体シー ト 1 1を細長帯状に切断した積 層体シー ト 1 1が熱溶着されている。 このものは、 長尺のも のが製造され、 これを適当な長さに切断して車体の側面に取 り付けられる。 この場合、 上記の積層体シー ト 1 1は強固に モール本体 3 1 に接着されているので、 このサイ ドモール 3 1を切断、 曲げ加工してもこの積層体シ一 ト 1 1のステン レスシー ト 1 2が剥離するようなことはない。  For example, FIGS. 3 and 4 show a molding material for an automobile, for example, a side molding 30 using the laminated sheet. This side molding is provided with an elongated band-shaped molding body 31 made of, for example, a vinyl chloride resin material. On the surface of the molding body 31, a laminated body obtained by cutting the laminate sheet 11 into an elongated band shape is provided. Sheet 11 is heat welded. This is manufactured in a long form, cut into appropriate lengths, and attached to the side of the vehicle. In this case, since the above-mentioned laminated sheet 11 is firmly adhered to the molding body 31, even if this side molding 31 is cut or bent, the stainless sheet of the laminated sheet 11 is cut. There will be no peeling of 1 2.
なお、 このようなサイ ドモール 3 0は、 たとえば第 5図に 示すように、 モール本体 3 1を押し出し成形する押出成形機 3 2のノズル 3 3にロール 3 4から供給された帯状の積層体 シー ト 1 1を供給し、 この積層体シー ト 1 1を樹脂とともに 押し出し、 モール本体 3 1を成形すると同時にこのモール本 体にこの積層体シー ト 1 1を接着して製造される。 また、 第 6図に示すように、 押出成形機 3 2から押し出されたモール 本体 3 1の上にロール 3 4から供給された積層体シー ト 1 1 を重ね、 圧着ローラ 3 5によってこれらを挟圧して熱溶着す るようにしてもよい。 As shown in FIG. 5, for example, such a side molding 30 is a strip-shaped laminated sheet supplied from a roll 34 to a nozzle 33 of an extruder 32 for extruding the molding main body 31. Then, the laminate sheet 11 is extruded together with the resin, and the molding body 31 is molded. At the same time, the laminate sheet 11 is bonded to the molding body. Also, as shown in FIG. 6, the laminated sheet 11 supplied from the roll 34 onto the molding body 31 extruded from the extruder 32 These may be overlapped, and these may be pressed by a pressure roller 35 to be thermally welded.
なお、 このモール材と しては、 上記のサイ ドモールの他に、 フー ドト ップ♦ モール、 フロン トウィ ン ド · モール、 ノレーフ ドリ ップ ♦ モール、 ドアベル ト · モール、 クォータ一ウィ ン ド ♦ モーノレ、 ノくッ クウイ ン ド · モーノレ、 ラ ヅゲージ ♦ モ一ノレ、 ホイールアーチ · モール、 ステップ · モール、 等があり、 こ れらについてもその構成、 製造方法等は上記のサイ ドモール の場合と略同様である。  In addition to the above-mentioned side malls, these mall materials include food top malls, front wind malls, Norwegian drip malls, malls, door belt malls, and quarter wind malls. MONOLAE, NOCKWIND MONOLAY, LAGAGE ♦ MONOLAY, wheel arches, moldings, step moldings, etc.The construction, manufacturing method, etc. of these are the same as those of the above side moldings. It is almost the same.
また、 第 7図および第 8図にはこの積層体シー トを利用し た自動車のバンバ 4 0を示す。 このバンバ 4 0は、 バンパ本 体 4 6を備え、 このバンバ本体 4 6は、 合成樹脂材料からな る表面部材 4 1 と、 発泡合成樹脂材料からなる衝撃吸収部材 4 2とを一体化したもので、 その前面には幅方向一杯に水平 に帯状の積層体シー ト 1 1が接着されている。 この積層体シ 一ト 1 1は、 上述のように極めて強固にこのバンバ本体 4 6 に接着されるので、 この積層体シー ト 1 1のステンレスシ一 トを扳厚の厚いものを使用することができる。 したがって、 この積層体シー ト 1 1の部分に多少強く物が衝突してもこの 積層体シー ト 1 1が変形したり剥離したりすることがなく、 性能の良いバンバが提供できる。  7 and 8 show a bumper 40 of an automobile using the laminated sheet. The bumper 40 includes a bumper body 46. The bumper body 46 is formed by integrating a surface member 41 made of a synthetic resin material and a shock absorbing member 42 made of a foamed synthetic resin material. On the front surface, a band-like laminated sheet 11 is adhered horizontally across the entire width. Since the laminated sheet 11 is extremely firmly adhered to the bamba body 46 as described above, a thick stainless sheet of the laminated sheet 11 should be used. Can be. Therefore, even when an object collides somewhat strongly with the laminated sheet 11, the laminated sheet 11 is not deformed or peeled off, and a high-performance bamba can be provided.
第 9図には、 このようなバンバ 4 0を製造する装置および 方法を示す。 まず、 この積層体シー トを所定の帯状に切断加 ェし、.必要に応じてその縁部を曲げ加工したものを用意する。 そして、 この帯状の積層体シー ト 1 1を所定の長さに切断す る。 一方、 このパンパ本体 4 6の表面部材 4 1を成形する金 型 4 3の所定位置には、 この積層体シー ト 1 1が嵌合するた めの溝部 4 4が形成されている。 そして、 この帯状の積層体 シ一 ト 1 1を、 このバンバの全面の形状に沿うような形状に 屈曲させ、 これを上記の金型 4 3の溝部 4 4内に嵌合させる。 なお、 この場合に、 感圧接着テープ等を使用して、 この積層 体シー ト 1 1をこの金型 4 3内に仮固定してもよい。 そして、 この金型 4 3に上金型 4 5を衝合させ、 キヤビティ内に樹脂 を射出し、 表面部材 4 1を成形する。 この際に、 溶融した樹 脂の熱によって、 この積層体シー ト 1 1はこの表面部材 4 1 に強固に接着される。 このような方法によれば、 このバンバFIG. 9 shows an apparatus and a method for manufacturing such a bumper 40. First, this laminate sheet is cut and processed into a predetermined band shape, and a material whose edge is bent if necessary is prepared. Then, the strip-shaped laminate sheet 11 is cut into a predetermined length. You. On the other hand, at a predetermined position of a mold 43 for molding the surface member 41 of the pamper main body 46, a groove 44 for fitting the laminated sheet 11 is formed. Then, the band-shaped laminated sheet 11 is bent into a shape conforming to the shape of the entire surface of the bamba, and fitted into the groove 44 of the mold 43. In this case, the laminated sheet 11 may be temporarily fixed in the mold 43 using a pressure-sensitive adhesive tape or the like. Then, the upper mold 45 is brought into contact with the mold 43, and a resin is injected into the cavity to form the surface member 41. At this time, the laminated sheet 11 is firmly bonded to the surface member 41 by the heat of the molten resin. According to this method, this Bamba
4 0の表面部材 4 1の射出成形と同時にこの積層体シー ト 1 1を接着することができ、 工程が簡略化される。 なお、 こ のように所定の形状に成形した積層体シー ト 1 1を金型内に 載置し、 樹脂の射出成形と積層体シー トとの接着を同時に行 う方法は、 このようなバンバの製造に限定されず、 各種の製 品にも適用できることは明らかである。 The laminate sheet 11 can be bonded simultaneously with the injection molding of the 40 surface members 41, and the process is simplified. The method of placing the laminate sheet 11 molded in a predetermined shape in this way in a mold and simultaneously performing resin injection molding and bonding to the laminate sheet is as follows. It is obvious that the present invention is not limited to the manufacture of the product, but can be applied to various products.
また、 第 1 0図および第 1 1図には、 この積層体シー トを 利用した自動車の合成樹脂製ホイル 5 0を示す。 このホイル FIGS. 10 and 11 show a synthetic resin foil 50 of an automobile using the laminated sheet. This foil
5 0は、 繊維強化合成樹脂製のホイル本体 5 1を備え、 その 外側の側面 5 2には比較的厚いステンレスシー トを備えた積 層体シー ト 1 1を所定の形状にプレス成形したプレス成形シ — ト 1 1 aが接着されている。 このようなホイル 5 0は、 繊 維強化合成樹脂製のホイル本体 5 1を備えており、 軽量であ る。 しかし、 この繊維強化合成樹脂は、 強化繊維を含んでい るため、 表面の体裁が悪く、 表面仕上げ塗装を施す必要があ り、 また石等が衝突して表面に傷が生じるとその部分からク ラッ クが発生する可能性がある等の不具合がある。 しかし、 上記したようなホイル 5 0では、 その外側面に比較的厚いプ レス成形シー ト 1 1 aが一体的に接着されているので、 外観 が良好で仕上げ塗装等を施す必要がなく、 製造が容易である とともに、 石等がこのホイルの外側面に衝突してもこのホイ ル本体 5 1に傷が付く ことがなく、 信頼性が高い。 50 is provided with a foil body 51 made of a fiber reinforced synthetic resin, and a press formed by pressing a laminated sheet 11 having a relatively thick stainless steel sheet on its outer side surface 52 into a predetermined shape. Molded sheet 1 1a is bonded. Such a foil 50 includes a foil body 51 made of a fiber-reinforced synthetic resin, and is lightweight. However, this fiber-reinforced synthetic resin does not contain reinforcing fibers. Therefore, the appearance of the surface is poor, it is necessary to apply a surface finish painting, and if a stone etc. collides and scratches the surface, there is a possibility that cracks may occur from that part . However, since the relatively thick press-formed sheet 11a is integrally adhered to the outer surface of the foil 50 as described above, the appearance is good, and it is not necessary to apply a finish coating, etc. In addition, the wheel body 51 is not damaged even if a stone or the like collides with the outer surface of the foil, and the reliability is high.
また、 第 1 2図および第 1 3図を参照してこのホイル 5 0 を製造する方法を説明する。 まず、 前記した積層体シー ト 1 1をこのホイル本体 5 1の外側面に対応した形状にプレス 成形し、 第 1 2図に示すようなプレス成形シー ト 1 1 aを形 成する。 この場合、 前述したように、 この積層体シー ト 1 1 のステンレスシー ト 1 2と接着剤層 1 3 , 1 4とは一体的に 強固に接着されているので、 このようなプレス成形を行って もこれらが剥離することはない。 また、 第 2の接着剤層 1 4 がプレス金型との間の潤滑の作用をなすので、 潤滑材等が不 要となり、 プレス成形後に後の接着のためにこ Γプレス成形 シー ト 1 1 aを洗浄する必要がなく なり、 作業が極めて簡単 となる。 そして、 このようにしてプレス成形したプレス成形 シー ト 1 1 aを金型 5 3の所定位置に設置する。 そして、 こ の金型 5 3に他の金型 5 5, 5 6を衝合し、 キヤビティ内に 強化繊維を含んだ樹脂を射出し、 このホイル本体 5 1を成形 する。 この場合、 樹脂の射出の際の熱によって、 このホイル 本体 5 1の成形と同時にこのプレス成形シー ト 1 1 aがこの ホイル本体 5 1 と一体的に接着される。 したがって、 工程が 簡単であり、 コス トが低減する。 また、 このプレス成形シー ト 1 1 aの形状が多少複雑な場合でも、 このプレス成形シー ト 1 1 a と樹脂材料とが隙間なく確実に密着して接着され、 極めて強固な接着がなされる。 A method of manufacturing the foil 50 will be described with reference to FIGS. 12 and 13. First, the above-mentioned laminated sheet 11 is press-formed into a shape corresponding to the outer surface of the foil main body 51 to form a press-formed sheet 11a as shown in FIG. In this case, as described above, since the stainless steel sheet 12 of the laminated sheet 11 and the adhesive layers 13 and 14 are integrally and firmly bonded, such press molding is performed. They do not peel off at all. In addition, since the second adhesive layer 14 acts as a lubricator between the press die and the lubricating material, the need for a lubricating material or the like is eliminated. There is no need to wash a, and the work becomes extremely simple. Then, the press-formed sheet 11 a formed in this way is set at a predetermined position of the mold 53. Then, another mold 55, 56 is abutted against this mold 53, and a resin containing a reinforcing fiber is injected into the cavity to form the foil body 51. In this case, due to the heat generated during the injection of the resin, the press-formed sheet 11 a is simultaneously formed with the foil body 51. It is integrally adhered to the foil body 51. Therefore, the process is simple and the cost is reduced. Further, even when the shape of the press-formed sheet 11a is somewhat complicated, the press-formed sheet 11a and the resin material are firmly adhered to each other without any gap, and extremely strong bonding is performed.
なお、 この方法は、 上記のようなホイルを製造する場合だ けでなく、 その他の製品の製造にも適用できることはもちろ んであ 。  Note that this method can be applied not only to the production of the foil as described above, but also to the production of other products.
また、 第 1 4図および第 1 5図には、 この積層シー ト 1 1 を利用した自動車のホィルキャップ 6 0を示す。 このホイル キャップ 6 0は、 合成樹脂材料からなるキヤップ本体 6 1を 備え、 その外側面 6 2には積層体シー ト 1 1が接着されてい る。 なお、 この外側面 6 2は比較的単純な形状をなしている, このものは、 キャップ本体 6 1が合成樹脂材料で形成されて いるので軽量であるとともに、 その外側面には積層体シー ト 1 1が接着されているので、 外観が良好であるとともに、 石 等が当たつても傷が付く ことが防止される。  14 and 15 show a wheel cap 60 of an automobile using the laminated sheet 11. The foil cap 60 includes a cap body 61 made of a synthetic resin material, and a laminate sheet 11 is adhered to an outer surface 62 of the cap body 61. The outer surface 62 has a relatively simple shape. This is lightweight because the cap body 61 is made of a synthetic resin material, and has a laminated sheet on its outer surface. Since 11 is adhered, the appearance is good, and the stone is prevented from being scratched even when hit.
また、 第 1 6図および第 1 7図を参照して、 上記のホイル キヤップを製造する方法を示す。 まず、 積層体シー ト 1 1を その外形形状に対応した所定の形状に打ち抜く。 次に、 第 1 6図に示すように、 この打ち抜いた積層体シー ト 1 1を金 型 6 3の外側面形成面部 6 5の上の所定の位置に載置する。 そして、 この金型 6 3に上金型 6 4を街合し、 第 1 7図に示 すようにキヤビティ内に樹脂を射出する。 この場合、 この樹 脂の射出圧力によって、 この積層体シー ト 1 1は金型 6 3の 外側面形成面部 6 5に押圧され、 この外側面形成面部 6 5に 密着し、 この形状に対応した形状に成形される。 また、 これ ど同時に、 この積層体シー ト 1 1は、 樹脂の熱によりキヤッ プ本体 6 1 と一体的に接着される。 Further, a method of manufacturing the above-mentioned foil cap will be described with reference to FIGS. 16 and 17. First, the laminated sheet 11 is punched into a predetermined shape corresponding to the outer shape. Next, as shown in FIG. 16, the punched laminate sheet 11 is placed at a predetermined position on the outer surface forming surface portion 65 of the mold 63. Then, the upper mold 64 is joined to the mold 63, and the resin is injected into the cavity as shown in FIG. In this case, due to the injection pressure of this resin, this laminated sheet 11 It is pressed by the outer side surface forming surface portion 65, adheres to the outer side surface forming surface portion 65, and is formed into a shape corresponding to this shape. At the same time, the laminate sheet 11 is integrally bonded to the cap body 61 by the heat of the resin.
このような方法によれば、 このキャップ本体 6 1の成形と 同時に、 この積層体シー ト 1 1の成形、 および接着を行う こ とができ、 製造工程が極めて簡単となる。 また、 この積層体 シー ト 1 1 のステンレスシー 卜の厚さを薄くすれば、 この積 層体シー トをかなり複雑な形状に成形することもできる。  According to such a method, the laminated sheet 11 can be molded and bonded at the same time as the molding of the cap body 61, and the manufacturing process is extremely simplified. If the thickness of the stainless steel sheet of the laminated sheet 11 is reduced, the laminated sheet can be formed into a considerably complicated shape.
なお、 この方法は、 上記のようなホイールキャップの製造 に限定されず、 その他の製品の製造にも適用できることはも ちろんである。  It should be noted that this method is not limited to the manufacture of the wheel cap as described above, but can be applied to the manufacture of other products.
さらに、 第 1 8図には、 この積層体シー トを利用した建材、 たとえば壁材装置を示す。 図中の 7 1は建物の壁であって、 この壁 7 1には取付部材 7 2が釘 7 4等によって取り付けら れている。 この取付部材 7 2は、 たとえば発泡合成樹脂材料 等で形成され、 容易に切断、 曲げ加工できるように構成され ている。 そ して、 この取付部材 7 2には、 複数の接着凸部 7 3が所定の間隔で突設されている。 また、 l i bは化粧板 であって、 前記の積層シ一 ト体 1 1をその接着剤層側を裏面 にして所定の大きさに切断し、 必要に応じて緣部を曲げ加工 し、 また必要な凹凸加工や着色を施したものである。 そして、 これらの化粧板 1 1 bは、 上記の取付部材 7 2の上に重ねら れ、 その裏面が接着凸部 7 3に接着されている。  Further, FIG. 18 shows a building material using the laminated sheet, for example, a wall material device. In the figure, reference numeral 71 denotes a wall of a building, and an attachment member 72 is attached to the wall 71 with a nail 74 or the like. The mounting member 72 is made of, for example, a foamed synthetic resin material or the like, and is configured to be easily cut and bent. The mounting member 72 has a plurality of adhesive projections 73 projecting at predetermined intervals. Further, lib is a decorative board, and the laminated sheet body 11 is cut into a predetermined size with its adhesive layer side as a back surface, and a part is bent as required, and It is one that has been subjected to various unevenness processing and coloring. These decorative plates 11b are superimposed on the mounting member 72, and the back surface thereof is adhered to the adhesive projection 73.
このものは、 化粧扳 1 1 bの表面に釘、 螺子、 その他の取 り付け金具が露出せず、 外観が良好である。 また、 この化粧 板 l i b と壁 7 1 との間には取付部材 7 2が介在され、 かつ この間には空間が形成されているので、 断熱性に優れている, また、 この壁装置を施工する場合には、 まず取付部材 7 2を 壁 7 1に取り付けた後、 化粧板 1 l bをその上に重ね、 ヒー 夕 Ί 5等でこの化粧板 1 1 bが取付部材 7 2の接着凸部 7 3 に当接した部分を加熱することによって、 この化粧板 l i b を簡単に取付ることができ、 しかもこの接着部分にはまつた く跡が残らない。 This can be done with nails, screws, or other The mounting bracket is not exposed and the appearance is good. Also, since the mounting member 72 is interposed between the decorative board lib and the wall 71 and a space is formed between the mounting member 72 and the wall 71, the heat insulating property is excellent. In this case, first, after attaching the mounting member 7 2 to the wall 71, a decorative board 1 lb is placed on the wall, and the decorative board 1 1 b is attached to the adhesive projection 7 of the mounting member 7 2 with a heater 5 or the like. By heating the part in contact with 3, this decorative board lib can be easily attached, and there is no trace left on this adhesive part.
なお、 この壁装置は、 垂直な壁だけでなく、 天井や床、 そ の他建物の内装、 外装の表面の壁についても施工することが でき、 上記の壁装置とはこれらを全て含めたものを意味する ものとする。  This wall device can be installed not only on vertical walls, but also on ceilings, floors, and other interior and exterior surfaces of buildings, and the above wall devices include all of these. Shall mean.
[産業上の利用分野] [Industrial applications]
上述の如く本発明によれば、 表面にステンレスの薄板を接 着したステンレス *樹脂積層体製品を極めて簡単かつ確実に 製造することができ、 またこの積層体シー トを基体に接着す る際にこの積層シー トに各種の加工を施すことができ、 きわ めて広い範囲の製品に適用できる等、 の効果がある。  As described above, according to the present invention, a stainless steel * resin laminate product having a stainless steel sheet adhered to the surface can be manufactured extremely easily and reliably. Various effects can be applied to this laminated sheet, and it can be applied to a very wide range of products.

Claims

請求の範囲 The scope of the claims
( 1 ) ステン レス鐦の薄板と、 この薄板の少なく とも一面 に被着された第 1の接着剤層と、 この第 1の接着剤層の上に されに被着された第 2のホッ トメルト形の接着剤層とを備え. 上記の第 1の接着剤層はポリオレフィ ン系ポリマーと脂肪族 不飽和カルボン酸またはその無水物とのグラフ ト共重合体を 含むホッ トメルト形接着剤から形成されていることを特徴と するステン レス ·樹脂積層体シー ト。 (1) A thin sheet of stainless steel, a first adhesive layer applied on at least one side of the thin sheet, and a second hot melt applied on the first adhesive layer. The first adhesive layer is formed from a hot melt type adhesive containing a graft copolymer of a polyolefin-based polymer and an aliphatic unsaturated carboxylic acid or an anhydride thereof. A stainless steel / resin laminate sheet characterized in that:
( 2 ) 前記請求項 1に記載のステン レス ·樹脂積層体シー トの前記第 2の接着剤層を合成樹脂製の基体の表面に熱接着 したことを特徴とするステンレス ·樹脂積層体シー トを利用 した製 (2) A stainless steel / resin laminate sheet wherein the second adhesive layer of the stainless steel / resin laminate sheet according to claim 1 is thermally bonded to a surface of a synthetic resin base. Made using
( 3 ) 細長状の可撓性を有する合成樹脂製のモール本体と. このモール本体の表面にその長手方向に沿って接着された細 長帯状の前記請求項 1 に記載のステン レス ·樹脂積層体シー トとを具備したことを特徵とする車両のモール材。 (3) an elongated flexible synthetic resin molding body; and a strip-shaped stainless resin laminate according to claim 1, which is adhered to a surface of the molding body along a longitudinal direction thereof. A molding material for a vehicle, comprising a body sheet.
( 4 ) 合成樹脂製のバンバ本体と、 このバンバ本体の表面 に接着されこのバンバ本体の表面に沿って湾曲された細長帯 状の前記請求項 1に記載のステン レス ·樹脂積層体シー トと を具備したことを特徴とする車両のバンバ。 (4) The bamba body made of synthetic resin, and the stainless-steel resin laminate sheet according to claim 1, which is adhered to the surface of the bamba body and has an elongated band shape curved along the surface of the bamba body. A bamba for a vehicle, comprising:
( 5 ) 合成樹脂製のホイル本体と、 このホイル本体の少な く とも外側面の表面形状と同じ形状にプレス成形されこのホ ィル本体の外側面に接着された前記請求項 1 に記載のステン レス ♦樹脂積層体シー 卜とを具鐳したことを特徵とする車両 のホイル。 (5) A foil body made of a synthetic resin, and a stainless steel sheet according to claim 1, wherein the foil body is press-formed into at least the same shape as the outer surface of the foil body and bonded to the outer surface of the wheel body. Less ♦ Vehicle foil featuring a resin laminate sheet.
( 6 ) 前記のホイル本体は繊維強化合成樹脂で形成されて いることを特徴とする前記請求項 5に記載の車両のホイル。 (6) The vehicle foil according to the above (5), wherein the foil main body is formed of a fiber-reinforced synthetic resin.
( 7 ) 合成樹脂製のホイルキャップ本体と、 このホイルキ ャップ本体の少なく とも外側面に接着された前記請求項 1に 記載のステンレス ·樹脂積層体シー トとを具備したことを特 徵とする車両のホイルキヤップ。 (7) A vehicle comprising: a foil cap body made of a synthetic resin; and the stainless steel / resin laminate sheet according to claim 1 bonded to at least an outer surface of the foil cap body. Foil cap.
( 8 ) 前記請求項 1に記載のステンレス ♦樹脂積層体シー トから形成され前記の接着剤層を裏面側にして所定の形状に 成形された化粧板と、 壁面に取付可能であるとともに合成樹 脂製の接着用凸部が突設された取付け部材とを具備したこと を特徴とする壁材装置。 (8) A decorative plate formed from the stainless steel resin laminate sheet according to claim 1 and formed into a predetermined shape with the adhesive layer on the back side, and a synthetic resin that can be attached to a wall surface and is a synthetic resin. A wall material device, comprising: a mounting member having a protruding portion made of an oily bonding protrusion.
( 9 ) ステンレス鋼の薄板の少なく とも一面に、 ポリオレ フィ ン系ポリマ一と脂肪族不飽和カルボン酸またはその無水 物とのグラフ ト共重合体を含むホッ トメルト形接着剤からな る第 1の接着剤層と、 この第 1の接着剤層の上にさらに被着 された第 2のホッ トメルト形の接着剤層とを被着して積層体 シー トを形成する工程と、 この積層体シー トを基体の表面に 重ねて加熱しこの基体と一体的に接着する工程とを具備した ことを特徴とするステンレス ·樹脂積層体製品の製造方法。 (9) At least one surface of a stainless steel sheet is made of a hot-melt adhesive containing a graft copolymer of a polyolefin-based polymer and an aliphatic unsaturated carboxylic acid or an anhydride thereof. An adhesive layer and a second hot-melt adhesive layer further applied on the first adhesive layer to form a laminate A method for producing a stainless steel / resin laminate product, comprising: a step of forming a sheet; and a step of superposing the laminate sheet on a surface of a substrate, heating and integrally bonding the laminate sheet with the substrate.
( 1 0 ) 前記積層体シー トを形成する工程は、 前記第 1 の 接着剤層を構成する樹脂材料からなる第 1のフィルムと前記 第 2の接着剤層を構成する樹脂材料からなるフィルムとを互 いに熱接着して 1枚のフィルムを形成する工程と、 この熱接 着された 1枚のフィルムを前記のステンレス鋼の薄板に熱接 着する工程とを備えていることを特徴とする前記請求項 9に 記載のステンレス ·樹脂積層体製品の製造方法。 (10) The step of forming the laminate sheet includes a first film made of a resin material constituting the first adhesive layer and a film made of a resin material constituting the second adhesive layer. Forming a single film by thermally bonding the two to each other, and thermally bonding the single thermally bonded film to the stainless steel thin plate. The method for producing a stainless steel / resin laminate product according to claim 9, wherein
( 1 1 ) 前記の積層体シー トと基体とを熱接着する工程は. 帯状の積層体シー トを押出成形機のノズルから樹脂材料とと もに押出し、 前記基体を押出し成形すると同時にこの押出成 形された基体の表面に積層体シー トを熱接着するものである ことを特徴とする前記請求項 9に記載のステンレス ·樹脂積 層体製品の製造方法。 (11) The step of heat-bonding the laminate sheet and the base is performed by extruding a strip-shaped laminate sheet together with a resin material from a nozzle of an extruder, and extruding the base at the same time as the extrusion. 10. The method for producing a stainless steel / resin laminate product according to claim 9, wherein the laminate sheet is thermally bonded to a surface of the formed base.
( 1 2 ) 前記の積層体シ一 トと基体とを熱接着する工程は 前記積層体シー トを前記基体を成形する金型の内面に沿って 配置する工程と、 この金型内に樹脂材料を射出して基体を射 出成形すると同時にこの成形された基体の表面に積層体シー トを熱接着する工程とを備えていることを特徴とする前記請 求項 9に記載のステンレス ♦樹脂積層体製品の製造方法。 ( 1 3 ) 前記の積層体シー トと基体とを熱接着する工程は 前記積層体シ一 トを帯状に切断する工程と、 この帯状に切断 された積層体シー 卜を屈曲させて前記の基体を成形する金型 の内面に沿って配置する工程と、 この金型内に樹脂材料を射 出して基体を射出成形すると同時にこの射出成形された基体 の表面に上記の積層体シー トを熱接着する工程とを備えてい ることを特徴とする前記請求項 9に記載のステンレス ·樹脂 積層体製品の製造方法。 (12) The step of heat-bonding the laminate sheet and the substrate includes a step of disposing the laminate sheet along an inner surface of a mold for molding the substrate, and a step of forming a resin material in the mold. 10. The stainless steel resin laminate according to claim 9, further comprising: a step of subjecting the substrate to injection molding and a step of thermally bonding a laminate sheet to the surface of the molded substrate. How to make body products. (13) The step of heat-bonding the laminate sheet and the base is a step of cutting the laminate sheet into a band, and a step of bending the laminate sheet cut into a band to form the base. Placing the resin sheet along the inner surface of the mold to be molded, and injecting the resin material into the mold to injection mold the substrate, and simultaneously thermally bonding the laminate sheet to the surface of the injection molded substrate. 10. The method for producing a stainless steel / resin laminate product according to claim 9, further comprising the step of:
( 1 4 ) 前記の積層体シ一 トと基体とを熱接着する工程は. 帯状の積層体シー トを所定の形状にプレス成形する工程と、 このプレス成形された積層体シー トを前記の基体を成形する 金型の内面に沿って配置する工程と、 この金型内に樹脂材料 を射出して基体を射出成形すると同時にこの成形された基体 の表面に上記の積層体シー トを熱接着する工程とを備えてい ることを特徵とする前記請求項 9に記載のステンレス ·樹脂 積層体製品の製造方法。 (14) The step of thermally bonding the laminate sheet and the base body includes: a step of press-molding a band-like laminate sheet into a predetermined shape; and a step of applying the press-molded laminate sheet to the laminate sheet. Forming the base A step of disposing the resin along the inner surface of the mold, and injecting a resin material into the mold to injection-mold the base, and simultaneously heat-bonding the laminate sheet to the surface of the formed base 10. The method for producing a stainless steel / resin laminate product according to claim 9, wherein the method comprises the steps of:
( 1 5 ) 前記の積層体シ一 トと基体とを熱接着する工程は. 帯状の積層体シー トを所定の形状に切断する工程と、 この切 断した積層体シー トを前記の基体を成形する金型の内面に沿 つて配置する工程と、 この金型内に樹脂材料を射出して基体 を射出成形すると同時にこの射出成形の圧力によってこの積 層体シー トを金型の内面に押圧してこの金型の内面に対応し た形状に成形するとともにこの射出成形された基体の表面に この成形された積層体シー トを熱接着する工程とを備えてい ることを特徴とする前記請求項 9に記載のステン レス ·樹脂 積層体製品の製造方法。 (15) The step of heat-bonding the laminate sheet and the base is a step of cutting a strip-shaped laminate sheet into a predetermined shape, and attaching the cut laminate sheet to the base. A step of disposing along the inner surface of the mold to be molded, and injecting a resin material into the mold to injection-mold the base, and simultaneously pressing the laminated sheet against the inner surface of the mold by the pressure of the injection molding. Then, it is molded into a shape corresponding to the inner surface of the mold, and the surface of the injection-molded substrate is formed. 10. The method for producing a stainless steel / resin laminate product according to claim 9, further comprising a step of thermally bonding the molded laminate sheet.
( 1 6 ) 前記の積層体シー トと基体とを熱接着する工程は. この積層体シー トをその接着剤層を裏面側にして所定の形状 に成形する工程と、 接着凸部を有する基体を形成する工程と. この基体を別の部材に取り付ける工程と、 この別の部材に取 り付けられた基体の上記接着凸部の先端部に上記の成形され た積層体シー トの裏面を重ねる工程と、 この接着凸部の先端 に重ねられた積層体シー トの部分を加熱してこの積層体シー トと接着凸部とを熱接着する工程とを備えていることを特徴 とする前記請求項 9に記載のステン レス ♦樹脂積層製品の製 造方法。 (16) The step of heat-bonding the laminate sheet and the base is: forming the laminate sheet into a predetermined shape with its adhesive layer on the back side; and a base having an adhesive projection. A step of attaching the base to another member; and superimposing the back surface of the molded laminate sheet on the tip of the adhesive projection of the base attached to the another member. And a step of heating a portion of the laminate sheet superimposed on the tip of the bonding protrusion to thermally bond the laminate sheet to the bonding protrusion. Item 9. Stainless steel ♦ Method for manufacturing laminated resin products.
PCT/JP1989/001173 1989-11-03 1989-11-17 Stainless steel-resin laminate product and process for manufacturing same WO1991006425A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1019910700687A KR920700913A (en) 1989-11-03 1989-11-17 Stainless resin laminate product and its manufacturing method

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP28695989A JPH03147841A (en) 1989-11-03 1989-11-03 Stainless steel-resin laminate sheet and product utilizing it
JP28696089A JPH03147842A (en) 1989-11-03 1989-11-03 Manufacture of stainless steel-resin laminate product
JP1/286960 1989-11-03
JP1/286959 1989-11-03

Publications (1)

Publication Number Publication Date
WO1991006425A1 true WO1991006425A1 (en) 1991-05-16

Family

ID=26556536

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP1989/001173 WO1991006425A1 (en) 1989-11-03 1989-11-17 Stainless steel-resin laminate product and process for manufacturing same

Country Status (3)

Country Link
KR (1) KR920700913A (en)
CA (1) CA2006913A1 (en)
WO (1) WO1991006425A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2686593A1 (en) * 2007-06-25 2008-12-31 Henkel Ag & Co. Kgaa Method of attaching wheel overlays

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5231420A (en) * 1975-09-04 1977-03-09 Katayama Kogyo Kk Producing method of molding material for automobile having adhesive fi lm of hot-melt type rust-proof
JPS5249266A (en) * 1975-10-17 1977-04-20 Mitsui Petrochemical Ind Method of coating polyolefin on metallic substrate
JPS57176143A (en) * 1981-04-24 1982-10-29 Idemitsu Kosan Co Ltd Preparation of metallic bond polyolefin resin extrusion moldings
JPS598355B2 (en) * 1978-02-28 1984-02-24 株式会社フジクラ Laminated tape and laminated sheet cable

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5231420A (en) * 1975-09-04 1977-03-09 Katayama Kogyo Kk Producing method of molding material for automobile having adhesive fi lm of hot-melt type rust-proof
JPS5249266A (en) * 1975-10-17 1977-04-20 Mitsui Petrochemical Ind Method of coating polyolefin on metallic substrate
JPS598355B2 (en) * 1978-02-28 1984-02-24 株式会社フジクラ Laminated tape and laminated sheet cable
JPS57176143A (en) * 1981-04-24 1982-10-29 Idemitsu Kosan Co Ltd Preparation of metallic bond polyolefin resin extrusion moldings

Also Published As

Publication number Publication date
KR920700913A (en) 1992-08-10
CA2006913A1 (en) 1991-05-03

Similar Documents

Publication Publication Date Title
US5564249A (en) Automotive trim piece
CN111246998B (en) Method for manufacturing metal member, resin member, and exterior member
EP0134958A2 (en) Formable metal-plastic-metal structural laminates
CA2074086A1 (en) Bilaminate polymer coated metal strip and method for manufacture thereof
CA1064781A (en) Method of heat lamination and laminate product
US6805927B2 (en) Composite laminate structures especially useful for automotive trim components, and methods and tie layers employed to make the same
US6696117B2 (en) Composite laminate structures especially useful for automotive trim components, and methods and tie layers employed to make the same
US20030017329A1 (en) Tie-layer formulation and method of manufacture
JP6640638B2 (en) Chemical treatment metal plate
WO1991006425A1 (en) Stainless steel-resin laminate product and process for manufacturing same
JPH03147842A (en) Manufacture of stainless steel-resin laminate product
US6849339B2 (en) Composite laminate structures especially useful for automotive trim components, and methods and tie layers employed to make the same
JPH03147841A (en) Stainless steel-resin laminate sheet and product utilizing it
JPS6156085B2 (en)
JPS6132142B2 (en)
US20010025407A1 (en) Process for the production of a double-layer metal sheet and a more particularly stove enamelled shaped constructional member shaped therefrom, and also a deep-drawable double-layer metal sheet
JP3739563B2 (en) Multilayer hot melt film
EP1109978B1 (en) Insulating roofing element
JP2971515B2 (en) Stainless steel / resin laminate sheet and products using it
JP2971516B2 (en) Stainless steel / resin laminate sheet and products using it
JP3798088B2 (en) Laminated sheet for panel reinforcement
EP0881113B1 (en) Method of manufacturing panel with frame
KR101158923B1 (en) A laminate sheet material and a process for its production
JP4460697B2 (en) Manufacturing method of decorative moldings
JP2673332B2 (en) Edge material for covering the mouth

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): KR US