WO1990012229A1 - Sealing apparatus - Google Patents

Sealing apparatus Download PDF

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Publication number
WO1990012229A1
WO1990012229A1 PCT/GB1990/000511 GB9000511W WO9012229A1 WO 1990012229 A1 WO1990012229 A1 WO 1990012229A1 GB 9000511 W GB9000511 W GB 9000511W WO 9012229 A1 WO9012229 A1 WO 9012229A1
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WO
WIPO (PCT)
Prior art keywords
seal
pressure
fluid
sealing
ring
Prior art date
Application number
PCT/GB1990/000511
Other languages
French (fr)
Inventor
Norman Kenneth Bowers
Original Assignee
Vickers Plc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vickers Plc filed Critical Vickers Plc
Publication of WO1990012229A1 publication Critical patent/WO1990012229A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/002Sealings comprising at least two sealings in succession
    • F16J15/006Sealings comprising at least two sealings in succession with division of the pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/46Sealings with packing ring expanded or pressed into place by fluid pressure, e.g. inflatable packings

Definitions

  • SEALING APPARATUS This invention relates to apparatus for sealing a rotary member to a relatively stationary member.
  • a problem with which the invention is concerned is how to seal a continuously rotating shaft against a high external or internal pressure where the shaft has a plurality of sealing rings axially spaced from one another.
  • a shaft seal having axially spaced sealing rings is described in EP-B-0125896 and is believed to be used primarily for sealing between casings and shafts of pumps and turbines.
  • GB-A-1533062 illustrates a gate valve and a multi-element seal for sealing the spindle of the valve.
  • apparatus for sealing a rotary member to a relatively stationary member comprises a number of seal assemblies mounted about and axially spaced along the member, each seal assembly being substantially identical and including a sealing member, and a housing including a fluid inlet and a fluid outlet, wherein the sealing member undergoes a sealing action in response to the supply of fluid under pressure to the fluid inlet, and wherein the fluid outlets and inlets of successive assemblies are coupled together to permit fluid to pass therebetween, the arrangement being such that either fluid passes out of the fluid outlet when the pressure difference across the sealing member exceeds a threshold, or such that there is a simultaneous distribution of the pressure drop effected across the seal assemblies at all applied total pressure drops.
  • the invention solves the problems mentioned above by enabling not only the total pressure drop to be shared between the seal assemblies which are in fluid communication so limiting the local temperatures at any one seal but also the housing materials to be chosen to promote heat conduction.
  • the member to which the rotary member is sealed is only stated to be stationary relative to the rotary member.
  • the number of seals that may be spaced axially along the shaft and connected in series at their high pressure sides will depend on the expected load. For example, in a practical form of the apparatus designed to resist pressures of the order of 40 bar, there may be three such seals connected in series, the pressure across each seal being up to about 10 to 13 bar. To cater for greater pressure, the number of series-connected seals may be increased as required.
  • more seals may be provided if it is desired to reduce the working pressure across each seal to e.g. 5 bar.
  • the problem with the intermediate or low-pressure side seals is that there may in use be only a minimal flow of pressure fluid between the seal and shaft, such flow being relatively independent of the pressure at which the seal is operated.
  • the intermediate and low-pressure seals, and also advantageously the high pressure seal may be housed in retaining rings of relatively high thermal conductivity such as gunmetal.
  • a seal may be provided on the low-pressure side that is not series-connected to the preceding seals.
  • that further seal may have a high pressure side connected to a drain passage so that abnormal flow through that drain passage indicates failure of the preceding seals on the shaft.
  • the seal at the low-pressure side may be housed in a retaining ring of lower thermal conductivity but higher mechanical strength than the high thermal conductivity seal housings e.g. of aluminium bronze.
  • each seal assembly may include a reducing valve or orifice, preferably each seal -assembly includes pressure relief means actuable to pass fluid through the fluid outlet when the pressure difference across the " sealing member exceeds the threshold.
  • the pressure relief means may comprise a pressure relief valve.
  • the seal assemblies are mounted to a support whereby the assemblies may be dismounted separately in series while the remaining assemblies remain substantially supported.
  • the support may comprise an elongate shank on which the seal assembly housings are threaded, but not screw-threaded.
  • Patent Specification No EP-B-0125896 shows a seal for a rotary shaft having a flexible sleeve of ela ⁇ tomeric material that in the relaxed state has a diameter greater than that of the shaft so that a positive clearance exists between the shaft and the sleeve.
  • a problem with a seal of this construction is that it is extremely difficult to maintain the proposed small positive clearance in practice.
  • the lapped joint has a gap ( Figure 3 and 4 below) so that the sleeve can accommodate expansion and contraction of the shaft with temperature and also expansion and contraction of the sleeve itself due to temperature changes and water absorption.
  • the invention provides a seal assembly for sealing a rotary member to a relatively stationary member, the assembly comprising a housing, a sealing member including a sealing ring, contained in the seal assembly housing, and a fluid inlet to enable fluid pressure to be supplied to the seal assembly so as to apply radially inward pressure to the sealing ring, wherein the sealing ring has at least one split and in its relaxed state has a curvature greater than that of the rotary member.
  • Figure 1 is a fragmentary section of a shaft having a seal according to the invention fixed thereto;
  • Figure 2 is a detail showing in section a pressure relief valve fitted to the seal assembly of Figure 1.
  • Figures 3 and 4 are side views of alternative forms of a lap joint between segments of a sleeve for forming part of the seal of Figure 1 and 2;
  • Figure 5 is a transverse section of the sleeve; and Figure 6 shows diagrammatically a preferred relationship between the curvature of the sleeve and the shaft.
  • the high pressure side of the seal is to the left as viewed in Figure 1, and pressure fluid which it is desired to seal against is generally indicated by the arrow 14. Typically this may be water.
  • a shaft 44 about 0.7 metre in diameter has a larger diameter region defined by a wear-resistent metallic sleeve 50 which may be of hardened Inconel or hardened Inconel-coated steel.
  • a wear-resistent metallic sleeve 50 which may be of hardened Inconel or hardened Inconel-coated steel.
  • an inner sleeve 46 of electrically insulating material fits between the sleeve 50 and the shaft 44.
  • the sleeve 50 is retained at one end by a split retaining ring 48 of electrically insulating material to which the sleeve 50 is attached by bolts 54.
  • a seal 52 of rubber at the other end of sleeve 50 prevents water ingress under the sleeve 50.
  • a bearing and seal carrier assembly 60 fits onto the shaft 44. It has a bearing carrier part generally indicated by the reference numeral 62 and a seal ring assembly generally indicated by the reference numeral 64.
  • the bearing carrier part 62 includes a bearing housing 66 which is generally tubular.
  • a water-lubricated journal bearing 90 which runs on the outer sleeve 50 is defined by a pair of abutting half-sleeves of material which will run on metal with water lubrication such as a rubber material or a phenolic plastics material.
  • the half-sleeves of the bearing 90 fit into a split bearing ring 92 each half of which is attached by bolts 94 to the shaft follower housing 66.
  • the outer surface of the bearing ring 92 is formed with grooves 96 for ease of dismantling.
  • Water is fed through cooling liquid feed port 98 under pressure to a feed annulus 100 defined by a recess in the outer surface of the bearing ring 92.
  • Distribution passages 102 lead from the feed annulus 100 to a first sealing ring assembly generally indicated by the reference numeral 103.
  • water is pumped by a pump into the feed port 98 at a higher pressure than the pressure of water indicated by arrow 14. Water flows from feed port 98 through annulus 100 and distribution passages 102 to the high pressure side of the first sealing ring assembly 103.
  • the sealing ring assembly 103 comprises an annular sleeve 110 of a suitable plastics bearing material (e.g. a polyester reinforced phenolic resin) formed in two halves that fit together with non-abbutting lapped ends into an elastomeric ring 104 of U-profile (e.g. of nitrile rubber) that holds the split annular sleeve 110 onto the hardened Inconel outer sleeve 50 in the manner of a piston ring.
  • a single split ring may be used instead of two half-rings, in which case the ends of the split ring are also lapped but do not abut.
  • the elastomeric ring 104 surrounds the sleeve 110, water pressure applied between the housing 112 and the ring 104 acting to transmit radial pressure to the sleeve 110.
  • the ring 104 is in sealing engagement with an axial face of housing 112 on the low pressure side of ring 104 so that fluid can flow from the high pressure side of housing 112 to a space 121 between the elastomeric ring 104 and an inner wall of the housing that is spaced radially from the wall 104.
  • Distribution passages 102 open directly into the space 121 and grooves 101 at the high pressure end face of elastomeric ring 104 allow water to flow from the space 121 past the end of bearing ring 92 and to return in the direction of flange 68 to the bearing 90. Water flows from bearing 90 into a cavity 91 defined between the end face of outer sleeve 50 and the adjacent face of flange 68. The possible axial travel of shaft 44 relative to bearing housing 66 is indicated by the axial length 89 of cavity 91.
  • the seal of the invention may be used to hold back fluid pressures amounting to several tens of atmospheres, typically pressures of 13 bar or above.
  • several seal assemblies 103, 105 and 107 are arranged at axial spacings along the shaft and at least at high applied pressures are simultaneously energised to divide the pressure difference between them.
  • Means such as pressure relief valves or reducing valves are connected between the high pressure sides of the seals to provide for sharing of the pressure of fluid 14 between them.
  • a back-up seal assembly 109 is preferably provided behind the seal assembly 107. It is normally not energised, but may be energised to act independently if the seal assemblies 103, 105 and 107 should fail.
  • the maximum desirable working pressure across a water-lubricated shaft seal consisting of a sleeve of polyester-reinforced phenolic resin or the like in an elastomeric retaining ring is about 15 bar when the shaft that it is running on is of a poor thermal conductivity material such as Inconel.
  • a shaft seal having a greater working pressure than about 15 bar it is desirable to provide a number of such seals located adjacent one 10 another and spaced at intervals axially of the shaft, and to provide means such that the seals are simultaneously or sequentially energised and the pressure difference is shared amongst the energised seals.
  • the seal assemblies 103, 105 and 107 are simultaneously engerised by fluid pressure, seal assembly 103 working from high to intermediate pressure, seal assembly 105 working from intermediate to low pressure and seal assembly 107 working from low positive pressure to ambient pressure and the fluid pressure difference is shared amongst the energised seals. It may be preferred, however, that the pressure across the seals should be regulated by pressure relief valves, in which case the seals become energised sequentially as the pressure across the apparatus is increased, and do so in the inverse order of their leakage rates and not necessarily in the sequence 103, 105, 107. If at the expected working pressure only some seals are energised, the remainder are subject to little or no significant wear. An additional back-up seal assembly 109 is provided which may be brought into use should the seal assemblies 103, 105 and 107 fail.
  • the first seal assembly 103 is housed in a recess 122 of a first seal retaining ring or housing 112 of thermally conductive material such as gun metal.
  • the recess 122 defines the internal space 121 which is fed with water from distribution passages 102 at a pressure somewhat above the pressure of fluid 14 prevailing on the high pressure side of the assemblies.
  • Seal housing 112 is attached by bolts (not shown) to the bearing housing 66, and the fluid tightness of the space 121 is assured by an intermediate 0-ring seal 120.
  • the first seal housing 112 is formed with flow passages 130, 132 communicating the high and low pressure sides thereof.
  • Flow through passages 130, 132 is controlled by means of a pressure relief valve 134 set by a control spring 136 to open at a differential pressure less than the safe working pressure of the first seal assembly 103 (e.g. a differential pressure of about 13 bar).
  • a differential pressure less than the safe working pressure of the first seal assembly 103 (e.g. a differential pressure of about 13 bar).
  • the valve member 134 works in a radial bore 138 of the first seal housing 112, in which the valve member is retained by a bolt 140.
  • Pressure across the seal assembly 103 in excess of 13 bar is communicated via passages 130, 132 to the high pressure side of the second seal assembly 105 which is again retained by an intermediate pressure seal housing 114 of gun metal or other heat conductive material.
  • the housing 114 is attached to the first housing 112 by means of bolts 115 and contains an elastomeric ring 104 with grooves 101 on its high pressure end face and an annular sleeve 110 of polyester reinforced phenolic resin as described above.
  • the action of the passages 101 on the high pressure side of the ring 104 is to lead leakage and by-pass water from the first seal assembly 103 to the internal space 121 of the second seal assembly 105.
  • the seal housing 114 likewise has one or more pressure relief valves as shown in Figure 2 leading from its high pressure side 121 to the high pressure side 121 of the third seal assembly 107. Again the effect of a pressure difference greater than about 13 bar across the second seal assembly 105 is to transmit the excess pressure to the third seal assembly 107.
  • a third annular seal housing 116 also of gun metal or other heat conductive material and containing a ring 104 and sleeve 110 is bolted to the seal housing 14.
  • the action of the passages 101 on the high pressure side of ring 104 is again to lead leakage and by-pass water from the second seal assembly 105 to the internal space 121 of the third seal assembly 107.
  • housings 112, 114 and 116 are preferably made of a conductive material such as gunmetal is in order to remove heat effectively from between the polyester-reinforced phenolic sealing rings 110 and the shaft 50 which is generated by friction on rotation of the shaft 44.
  • a back-up seal assembly 109 On the low-pressure side of the seal assembly 107 there is provided a back-up seal assembly 109 in a back-up seal housing 118.
  • the seal housing 116 contains a ring 104 and a sleeve 110 but does not contain a relief valve communicating the high pressure sides of seal assemblies 107, 109. Instead, back-up seal housing 118 has a valved leak-off passage 126 that is normally open, but may be closed off in the event of failure of the other seal assemblies 103, 105 and 107 to permit the shaft 44 to continue to run.
  • the non-energised sealing ring assembly 109 is subject to negligible wear.
  • the seal assemblies 103, 105, 107 and 109 are lubricated by the flow of water through feed port 98 or, if flow into the port 98 is discontinued, by the natural inflow of water 14.
  • a small through-flow of water leaks between the sleeve 50 and the seal assembly 103, and that overflow water, together with any bypass flow through the pressure relief valve 134 ( Figure 2) passes to the high pressure side of the second seal 105. Again, there is a small water leakage past the seal 105, and that leakage flow together with any bypass flow through the pressure relief valve or valves passes in turn to the high pressure side of the seal assembly 107.
  • the seal housing 118 is made from a strong metallic material such as aluminium bronze, and is bolted by retaining bolts 124 through the high intermediate and low pressure seal housings 112, 114 and 116 and directly into the shaft follower housing 66.
  • the back-up ring housing 118 has the mechanical strength to transmit the load from retaining nuts 119 at the ends of studs 124 to the high intermediate and low pressure seal housings 112, 114 and 116.
  • the high pressure seal ring 112 is independently bolted to the shaft follower housing 66
  • the intermediate pressure seal retaining ring 114 is bolted to the ring 112
  • the ring 116 is independently bolted to the ring 114.
  • the seal ring assembly 64 may therefore be dismantled in stages without total loss of the sealing function.
  • each seal housing 112, 114 Preferably two pressure relief valves 134 as illustrated in Figure 2 are provided in each seal housing 112, 114.
  • the valves are relatively small and typically have 4mm bores. Each is preset as described previously to lift at about 13 bar to assure that the pressure drop across each ring cannot exceed 10 to 12 bar even when the total pressure drop across the seal is in excess of e.g. 40 bar.
  • the water leakage through the relief valve is expected to be very small, typically of the order of 2 - 5 litres per hour, since the pressure relief valves only have to handle the differences between the leakage rates past each sealing ring assembly, 103, 105 and 107, all of which are made to the same size and from the same material.
  • the pressure relief valves across the first and second seal ring assemblies could be replaced by pressure reducing valves or by a set of fixed orifices.
  • the fluid used to energise seal assemblies 103, 105, 107 need not be the same, or of the same composition, as the fluid 14 being sealed against. Thus it would be possible to feed filtered or fresh water or other clean fluid to between the seal assemblies 103, 105 at pressure sufficient that there is a positive flow of filtered or fresh water to all of the seal assemblies 103, 105, 107, 109. Fresh or distilled water feed may be desirable where it is desired to minimise corrosion of the shaft 44 or sleeve 50.
  • Figure 3 shows part of the sealing ring 110 which is a narrow annular sleeve formed in two halves 110a and 110b. It is typically 20 mm wide and has a thickness typically 1% of the shaft diameter (e.g. 6 mm in the case of a shaft of diameter 600 mm).
  • the ends of the half rings are lapped with a gap 140a, 140b between each pair of adjoining end faces.
  • the gaps 140a, 140b are present to allow the ring halves 110a, 110b to expand or contract as wear takes place and they are usually about 1% of the shaft diameter.
  • the dimensions of the gaps 110a, 110b is about 5 to 6 mm.
  • a problem associated with the simple lap joint of Figure 3 is that the half sleeves 110a, 110b are free to move radially so that the gaps 140a, 140b at one junction close together leaving e.g. only 1 mm therebetween whilst the gaps 140a, 140b at the other junction have a gap of 10 mm. Development of such large gaps could allow fluid pressure behind the elastomeric ring 104 to force that ring into contact with the rotary shaft sleeve 50.
  • the sealing ring 110 can be formed in one piece with a single split. However, a hooked joint as shown in
  • Figure 4 is preferably still provided between the ends of the ring so as to minimise leakage, particularly under low pressure conditions.
  • a cross section of the sealing ring 110 appears in Figure 5 and it will be noted that the sides of the ring are slightly tapered. Provision of this taper stabilises the ring and minimises any tendency for the ring to rock against the face of the slot in which it sits.
  • the ring 110 for large shafts from a low flexibility material such as a reinforced phenolic resin.
  • Elastomeric materials such as reinforced nitrile or fluorocarbon rubber may also be used and conform more closely to the shaft at low applied pressures so that they have a lower initial leakage rate.
  • a gap of about 2 mm is desirably provided between the seal housings 112 to 118 and the sleeve 50 and elastomeric materials are liable to extrude through that gap when high pressures appear across the seal.
  • the half sleeves 110a, 110b or a single split ring are therefore desirably manufactured in a relatively inflexible material and so that the joints are in close contact with the shaft surface when the sleeves or ring are initially fitted. If this is not done, the joints will tend to spring open and leakage can occur at the joints until there is sufficient pressure across the ring to close the joints down onto the shaft.
  • half sleeves 110a, 110b are manufactured with a curvature before pushing into the shaft 44 slightly greater than that of the sleeve 50 onto which they fit (see Figure 6).

Abstract

A seal assembly for sealing a space between a rotary shaft (44) and a stationary member (10) includes a housing (66) having a bearing (90) that maintains the housing (66) true on the shaft (44). Seal assemblies (103, 105 and 107) axially spaced along the shaft (44) are connected via pressure relief valves (134) (Fig. 2) so that e.g. pressure above a predetermined limit across a first ring (103) passes to a second ring (105) and when the threshold at ring (105) is exceeded, pressure passes to third ring (107). In this way, at high pressures all three seal assemblies (103, 105 and 107) are active. A normally inactive back-up seal (109) may be provided. The seal assembly may be water lubricated. A split lap-jointed structure for a sleeve (110) forming part of the seal assemblies (103 to 109) and the curvature of the sleeve (110) relative to shaft diameter are also described.

Description

SEALING APPARATUS This invention relates to apparatus for sealing a rotary member to a relatively stationary member. A problem with which the invention is concerned is how to seal a continuously rotating shaft against a high external or internal pressure where the shaft has a plurality of sealing rings axially spaced from one another. A shaft seal having axially spaced sealing rings is described in EP-B-0125896 and is believed to be used primarily for sealing between casings and shafts of pumps and turbines.
Another shaft seal is described in US-A-3544118 but this is not concerned with a rotary shaft but with a reciprocable shaft and thus does not assist, in solving the problems to which the invention is addressed.
GB-A-1533062 illustrates a gate valve and a multi-element seal for sealing the spindle of the valve.
Once again this is not particularly relevent since the gate valve spindle only undergoes limited rotational movement.
One problem with these prior proposals arises when the seal is to be used in a marine environment. Due to the corrosiveneεs of seawater only certain materials can be used. The surface of the shaft liner or shaft may need to be of a hard wearing material and such materials suitable for use in seawater tend to be poor heat conductors. Significant heat is generated where there is continuous rotation of the shaft. An example of a wear-resistant and non corrodable material is Inconel (an iron-chromium-nickel alloy) which may be coated with a hard layer such as tungsten and/or chromium carbide e.g. Union Carbide L 5 material, and may be attached to the shaft by electrically insulating connectors to avoid cathodic attack. Another problem with the known multi-seal designs is that the total pressure drop is not always shared between the seals with the result a seal assembly can experience a higher pressure drop than it can carry continuously without significant wear or degradation due to high localised temperatures.
In accordance with one aspect of the present invention, apparatus for sealing a rotary member to a relatively stationary member comprises a number of seal assemblies mounted about and axially spaced along the member, each seal assembly being substantially identical and including a sealing member, and a housing including a fluid inlet and a fluid outlet, wherein the sealing member undergoes a sealing action in response to the supply of fluid under pressure to the fluid inlet, and wherein the fluid outlets and inlets of successive assemblies are coupled together to permit fluid to pass therebetween, the arrangement being such that either fluid passes out of the fluid outlet when the pressure difference across the sealing member exceeds a threshold, or such that there is a simultaneous distribution of the pressure drop effected across the seal assemblies at all applied total pressure drops.
The invention solves the problems mentioned above by enabling not only the total pressure drop to be shared between the seal assemblies which are in fluid communication so limiting the local temperatures at any one seal but also the housing materials to be chosen to promote heat conduction. It should be understood that the member to which the rotary member is sealed is only stated to be stationary relative to the rotary member. The number of seals that may be spaced axially along the shaft and connected in series at their high pressure sides will depend on the expected load. For example, in a practical form of the apparatus designed to resist pressures of the order of 40 bar, there may be three such seals connected in series, the pressure across each seal being up to about 10 to 13 bar. To cater for greater pressure, the number of series-connected seals may be increased as required. Alternatively, more seals may be provided if it is desired to reduce the working pressure across each seal to e.g. 5 bar. The problem with the intermediate or low-pressure side seals is that there may in use be only a minimal flow of pressure fluid between the seal and shaft, such flow being relatively independent of the pressure at which the seal is operated. To maximise heat removal, the intermediate and low-pressure seals, and also advantageously the high pressure seal, may be housed in retaining rings of relatively high thermal conductivity such as gunmetal.
As a precaution against seal failure, a seal may be provided on the low-pressure side that is not series-connected to the preceding seals. In that case, that further seal may have a high pressure side connected to a drain passage so that abnormal flow through that drain passage indicates failure of the preceding seals on the shaft. The seal at the low-pressure side may be housed in a retaining ring of lower thermal conductivity but higher mechanical strength than the high thermal conductivity seal housings e.g. of aluminium bronze.
The seal on the low-pressure side can also be series-connected to the preceding seals and yet still be provided with a connection to a drain passage to indicate failure of the preceding seals. This is acceptable where the set working pressure across the seals other than the outermost seals total more than the maximum working pressure. The drain connection to the outer seal may be then fitted into a shut-off valve so that this seal may be brought into use when required. Although each seal assembly may include a reducing valve or orifice, preferably each seal -assembly includes pressure relief means actuable to pass fluid through the fluid outlet when the pressure difference across the " sealing member exceeds the threshold. The pressure relief means may comprise a pressure relief valve.
It has been found surprisingly that the different seals operate in a random manner even when attempts have been made to construct the seal assemblies substantially identically. This is because the rate of leakage across each seal member varies, particularly where pressure relief valves are provided.
Another problem which arises with the multi-element seals shown in US-A-3544118 is that of disassembly. In the known arrangement a housing member must be completely removed before any of the seal assemblies can be dismounted. This leaves the seal assemblies unsupported.
Preferably, therefore, the seal assemblies are mounted to a support whereby the assemblies may be dismounted separately in series while the remaining assemblies remain substantially supported. For example, the support may comprise an elongate shank on which the seal assembly housings are threaded, but not screw-threaded. "Patent Specification No EP-B-0125896 shows a seal for a rotary shaft having a flexible sleeve of elaεtomeric material that in the relaxed state has a diameter greater than that of the shaft so that a positive clearance exists between the shaft and the sleeve. A problem with a seal of this construction is that it is extremely difficult to maintain the proposed small positive clearance in practice. To do this would mean butting the ends of the flexible sleeve very precisely, making due allowance for the compressibility of the sleeve. Even if this could be achieved initially, the clearance will subsequently be affected by temperature changes and by water absorption into the sleeve material.
It is preferable therefore to have a lapped joint similar to a conventional piston ring joint, so that even in the relaxed state the flexible sleeve is always in contact with the shaft. The lapped joint has a gap (Figure 3 and 4 below) so that the sleeve can accommodate expansion and contraction of the shaft with temperature and also expansion and contraction of the sleeve itself due to temperature changes and water absorption.
In a further aspect the invention provides a seal assembly for sealing a rotary member to a relatively stationary member, the assembly comprising a housing, a sealing member including a sealing ring, contained in the seal assembly housing, and a fluid inlet to enable fluid pressure to be supplied to the seal assembly so as to apply radially inward pressure to the sealing ring, wherein the sealing ring has at least one split and in its relaxed state has a curvature greater than that of the rotary member.
Various forms of the invention will now be described, by way of illustration only, with reference to the accompanying drawings in which: Figure 1 is a fragmentary section of a shaft having a seal according to the invention fixed thereto;
Figure 2 is a detail showing in section a pressure relief valve fitted to the seal assembly of Figure 1.
Figures 3 and 4 are side views of alternative forms of a lap joint between segments of a sleeve for forming part of the seal of Figure 1 and 2;
Figure 5 is a transverse section of the sleeve; and Figure 6 shows diagrammatically a preferred relationship between the curvature of the sleeve and the shaft. In the drawings the high pressure side of the seal is to the left as viewed in Figure 1, and pressure fluid which it is desired to seal against is generally indicated by the arrow 14. Typically this may be water.
A shaft 44 about 0.7 metre in diameter has a larger diameter region defined by a wear-resistent metallic sleeve 50 which may be of hardened Inconel or hardened Inconel-coated steel. To prevent electrolytic action between the sleeve 50 and the shaft 44, an inner sleeve 46 of electrically insulating material fits between the sleeve 50 and the shaft 44. The sleeve 50 is retained at one end by a split retaining ring 48 of electrically insulating material to which the sleeve 50 is attached by bolts 54. A seal 52 of rubber at the other end of sleeve 50 prevents water ingress under the sleeve 50.
A bearing and seal carrier assembly 60 fits onto the shaft 44. It has a bearing carrier part generally indicated by the reference numeral 62 and a seal ring assembly generally indicated by the reference numeral 64. The bearing carrier part 62 includes a bearing housing 66 which is generally tubular. A water-lubricated journal bearing 90 which runs on the outer sleeve 50 is defined by a pair of abutting half-sleeves of material which will run on metal with water lubrication such as a rubber material or a phenolic plastics material. The half-sleeves of the bearing 90 fit into a split bearing ring 92 each half of which is attached by bolts 94 to the shaft follower housing 66. The outer surface of the bearing ring 92 is formed with grooves 96 for ease of dismantling. Water is fed through cooling liquid feed port 98 under pressure to a feed annulus 100 defined by a recess in the outer surface of the bearing ring 92. Distribution passages 102 lead from the feed annulus 100 to a first sealing ring assembly generally indicated by the reference numeral 103. In use, water is pumped by a pump into the feed port 98 at a higher pressure than the pressure of water indicated by arrow 14. Water flows from feed port 98 through annulus 100 and distribution passages 102 to the high pressure side of the first sealing ring assembly 103.
The sealing ring assembly 103 comprises an annular sleeve 110 of a suitable plastics bearing material (e.g. a polyester reinforced phenolic resin) formed in two halves that fit together with non-abbutting lapped ends into an elastomeric ring 104 of U-profile (e.g. of nitrile rubber) that holds the split annular sleeve 110 onto the hardened Inconel outer sleeve 50 in the manner of a piston ring. A single split ring may be used instead of two half-rings, in which case the ends of the split ring are also lapped but do not abut. The elastomeric ring 104 surrounds the sleeve 110, water pressure applied between the housing 112 and the ring 104 acting to transmit radial pressure to the sleeve 110. The ring 104 is in sealing engagement with an axial face of housing 112 on the low pressure side of ring 104 so that fluid can flow from the high pressure side of housing 112 to a space 121 between the elastomeric ring 104 and an inner wall of the housing that is spaced radially from the wall 104. Distribution passages 102 open directly into the space 121 and grooves 101 at the high pressure end face of elastomeric ring 104 allow water to flow from the space 121 past the end of bearing ring 92 and to return in the direction of flange 68 to the bearing 90. Water flows from bearing 90 into a cavity 91 defined between the end face of outer sleeve 50 and the adjacent face of flange 68. The possible axial travel of shaft 44 relative to bearing housing 66 is indicated by the axial length 89 of cavity 91.
The seal of the invention may be used to hold back fluid pressures amounting to several tens of atmospheres, typically pressures of 13 bar or above. For that purpose, several seal assemblies 103, 105 and 107 are arranged at axial spacings along the shaft and at least at high applied pressures are simultaneously energised to divide the pressure difference between them. Means such as pressure relief valves or reducing valves are connected between the high pressure sides of the seals to provide for sharing of the pressure of fluid 14 between them. A back-up seal assembly 109 is preferably provided behind the seal assembly 107. It is normally not energised, but may be energised to act independently if the seal assemblies 103, 105 and 107 should fail.
We have determined that from the standpoints of reliability and seal life, the maximum desirable working pressure across a water-lubricated shaft seal consisting of a sleeve of polyester-reinforced phenolic resin or the like in an elastomeric retaining ring is about 15 bar when the shaft that it is running on is of a poor thermal conductivity material such as Inconel. To provide a shaft seal having a greater working pressure than about 15 bar, it is desirable to provide a number of such seals located adjacent one 10 another and spaced at intervals axially of the shaft, and to provide means such that the seals are simultaneously or sequentially energised and the pressure difference is shared amongst the energised seals. If reducing valves or orifices are used in Figure 1, the seal assemblies 103, 105 and 107 are simultaneously engerised by fluid pressure, seal assembly 103 working from high to intermediate pressure, seal assembly 105 working from intermediate to low pressure and seal assembly 107 working from low positive pressure to ambient pressure and the fluid pressure difference is shared amongst the energised seals. It may be preferred, however, that the pressure across the seals should be regulated by pressure relief valves, in which case the seals become energised sequentially as the pressure across the apparatus is increased, and do so in the inverse order of their leakage rates and not necessarily in the sequence 103, 105, 107. If at the expected working pressure only some seals are energised, the remainder are subject to little or no significant wear. An additional back-up seal assembly 109 is provided which may be brought into use should the seal assemblies 103, 105 and 107 fail.
The first seal assembly 103 is housed in a recess 122 of a first seal retaining ring or housing 112 of thermally conductive material such as gun metal. The recess 122 defines the internal space 121 which is fed with water from distribution passages 102 at a pressure somewhat above the pressure of fluid 14 prevailing on the high pressure side of the assemblies. Seal housing 112 is attached by bolts (not shown) to the bearing housing 66, and the fluid tightness of the space 121 is assured by an intermediate 0-ring seal 120. As is apparent from Figure 2, the first seal housing 112 is formed with flow passages 130, 132 communicating the high and low pressure sides thereof. Flow through passages 130, 132 is controlled by means of a pressure relief valve 134 set by a control spring 136 to open at a differential pressure less than the safe working pressure of the first seal assembly 103 (e.g. a differential pressure of about 13 bar). For convenience of access and adjustment the valve member 134 works in a radial bore 138 of the first seal housing 112, in which the valve member is retained by a bolt 140. Pressure across the seal assembly 103 in excess of 13 bar is communicated via passages 130, 132 to the high pressure side of the second seal assembly 105 which is again retained by an intermediate pressure seal housing 114 of gun metal or other heat conductive material.
The housing 114 is attached to the first housing 112 by means of bolts 115 and contains an elastomeric ring 104 with grooves 101 on its high pressure end face and an annular sleeve 110 of polyester reinforced phenolic resin as described above. In the case of the seal in housing 114, the action of the passages 101 on the high pressure side of the ring 104 is to lead leakage and by-pass water from the first seal assembly 103 to the internal space 121 of the second seal assembly 105. The seal housing 114 likewise has one or more pressure relief valves as shown in Figure 2 leading from its high pressure side 121 to the high pressure side 121 of the third seal assembly 107. Again the effect of a pressure difference greater than about 13 bar across the second seal assembly 105 is to transmit the excess pressure to the third seal assembly 107.
A third annular seal housing 116 also of gun metal or other heat conductive material and containing a ring 104 and sleeve 110 is bolted to the seal housing 14. The action of the passages 101 on the high pressure side of ring 104 is again to lead leakage and by-pass water from the second seal assembly 105 to the internal space 121 of the third seal assembly 107. The reason why housings 112, 114 and 116 are preferably made of a conductive material such as gunmetal is in order to remove heat effectively from between the polyester-reinforced phenolic sealing rings 110 and the shaft 50 which is generated by friction on rotation of the shaft 44.
On the low-pressure side of the seal assembly 107 there is provided a back-up seal assembly 109 in a back-up seal housing 118. The seal housing 116 contains a ring 104 and a sleeve 110 but does not contain a relief valve communicating the high pressure sides of seal assemblies 107, 109. Instead, back-up seal housing 118 has a valved leak-off passage 126 that is normally open, but may be closed off in the event of failure of the other seal assemblies 103, 105 and 107 to permit the shaft 44 to continue to run. The non-energised sealing ring assembly 109 is subject to negligible wear.
The seal assemblies 103, 105, 107 and 109, like the bearing 120 are lubricated by the flow of water through feed port 98 or, if flow into the port 98 is discontinued, by the natural inflow of water 14. A small through-flow of water leaks between the sleeve 50 and the seal assembly 103, and that overflow water, together with any bypass flow through the pressure relief valve 134 (Figure 2) passes to the high pressure side of the second seal 105. Again, there is a small water leakage past the seal 105, and that leakage flow together with any bypass flow through the pressure relief valve or valves passes in turn to the high pressure side of the seal assembly 107. At low pressures across the apparatus, only one of the seal assemblies 103, 105, 107 is energised, and which one it is is determined by natural leakage rates as described above. At pressures above the opening pressure of one of the relief valves, two seal assemblies out of the three are energised and the pressure drop is shared between them. At the highest working pressures across the apparatus, both pressure relief valves are opened and all three seal assemblies 103, 105 and 107 share the pressure drop. An advantage of bringing seal assemblies 103, 105, 107 into use sequentially rather than simultaneously e.g. by the use of pressure relief valves is that wear of the seal assemblies which are not energised is minimal. It will be of most benefit where the highest pressures requiring simultaneous energisation of all the seals occupy only a minor proportion of the duty time of the apparatus. In the back-up seal housing 118, effective heat removal from the seal assembly 109 by thermal conduction is not so difficult to bring about because the seal housing 118 has a large surface area exposed to the air. The seal housing 118 is made from a strong metallic material such as aluminium bronze, and is bolted by retaining bolts 124 through the high intermediate and low pressure seal housings 112, 114 and 116 and directly into the shaft follower housing 66. Thus the back-up ring housing 118 has the mechanical strength to transmit the load from retaining nuts 119 at the ends of studs 124 to the high intermediate and low pressure seal housings 112, 114 and 116. In addition the high pressure seal ring 112 is independently bolted to the shaft follower housing 66, the intermediate pressure seal retaining ring 114 is bolted to the ring 112, and the ring 116 is independently bolted to the ring 114. The seal ring assembly 64 may therefore be dismantled in stages without total loss of the sealing function.
In use, effective sealing can be provided against ingress of fluid at the high pressure face of the assembly at up to about 13 bar per ring, the two pressure relief valves associated with high pressure seal assembly 103 and intermediate pressure seal I6
assembly 105 causing the pressure to be shared substantially equally amongst the three energised series-connected seals 103, 105, 107. Concentricity of the seal assemblies 103, 105, 107, 109 and the shaft 44 is assured by the bearing 90. The leakage rate across the seal assembly 103, 105, 107 is substantially constant and is little affected by the pressure difference across the seal.
Preferably two pressure relief valves 134 as illustrated in Figure 2 are provided in each seal housing 112, 114. The valves are relatively small and typically have 4mm bores. Each is preset as described previously to lift at about 13 bar to assure that the pressure drop across each ring cannot exceed 10 to 12 bar even when the total pressure drop across the seal is in excess of e.g. 40 bar. The water leakage through the relief valve is expected to be very small, typically of the order of 2 - 5 litres per hour, since the pressure relief valves only have to handle the differences between the leakage rates past each sealing ring assembly, 103, 105 and 107, all of which are made to the same size and from the same material.
It will be appreciated that various modifications may be made to the embodiment described above without departing from the invention, the scope of which is defined in the appended claims. The pressure relief valves across the first and second seal ring assemblies could be replaced by pressure reducing valves or by a set of fixed orifices. The fluid used to energise seal assemblies 103, 105, 107 need not be the same, or of the same composition, as the fluid 14 being sealed against. Thus it would be possible to feed filtered or fresh water or other clean fluid to between the seal assemblies 103, 105 at pressure sufficient that there is a positive flow of filtered or fresh water to all of the seal assemblies 103, 105, 107, 109. Fresh or distilled water feed may be desirable where it is desired to minimise corrosion of the shaft 44 or sleeve 50.
Figure 3 shows part of the sealing ring 110 which is a narrow annular sleeve formed in two halves 110a and 110b. It is typically 20 mm wide and has a thickness typically 1% of the shaft diameter (e.g. 6 mm in the case of a shaft of diameter 600 mm). The ends of the half rings are lapped with a gap 140a, 140b between each pair of adjoining end faces. The gaps 140a, 140b are present to allow the ring halves 110a, 110b to expand or contract as wear takes place and they are usually about 1% of the shaft diameter. Thus for a 600 mm shaft the dimensions of the gaps 110a, 110b is about 5 to 6 mm.
A problem associated with the simple lap joint of Figure 3 is that the half sleeves 110a, 110b are free to move radially so that the gaps 140a, 140b at one junction close together leaving e.g. only 1 mm therebetween whilst the gaps 140a, 140b at the other junction have a gap of 10 mm. Development of such large gaps could allow fluid pressure behind the elastomeric ring 104 to force that ring into contact with the rotary shaft sleeve 50. This problem is minimised in the structure shown in Figure 4, where the lapped ends 142a, 142b of the half sleeves are formed with oppositely facing axially directed tongues 144a, 144b that interfit to define hooked joints that limit expansion of the gaps 140a and 140b and enable the half sleeves to be fitted initially with the gaps 140a, 140b at the diametrically opposed joints the same.
Instead of having two half sleeves 110a, 110b, the sealing ring 110 can be formed in one piece with a single split. However, a hooked joint as shown in
Figure 4 is preferably still provided between the ends of the ring so as to minimise leakage, particularly under low pressure conditions.
A cross section of the sealing ring 110 appears in Figure 5 and it will be noted that the sides of the ring are slightly tapered. Provision of this taper stabilises the ring and minimises any tendency for the ring to rock against the face of the slot in which it sits.
It is preferred to make the ring 110 for large shafts from a low flexibility material such as a reinforced phenolic resin. Elastomeric materials such as reinforced nitrile or fluorocarbon rubber may also be used and conform more closely to the shaft at low applied pressures so that they have a lower initial leakage rate. However, for large diameter shafts a gap of about 2 mm is desirably provided between the seal housings 112 to 118 and the sleeve 50 and elastomeric materials are liable to extrude through that gap when high pressures appear across the seal.
The half sleeves 110a, 110b or a single split ring are therefore desirably manufactured in a relatively inflexible material and so that the joints are in close contact with the shaft surface when the sleeves or ring are initially fitted. If this is not done, the joints will tend to spring open and leakage can occur at the joints until there is sufficient pressure across the ring to close the joints down onto the shaft. For that purpose half sleeves 110a, 110b are manufactured with a curvature before pushing into the shaft 44 slightly greater than that of the sleeve 50 onto which they fit (see Figure 6).

Claims

1. Apparatus for sealing a rotary member to a relatively stationary member, the apparatus comprising a number of seal assemblies mounted about and axially spaced along the member, each seal assembly being substantially identical and including a sealing member, and a housing including a fluid inlet and a fluid outlet, wherein the sealing member undergoes a sealing action in response to the supply of fluid under pressure to the fluid inlet, and wherein the fluid outlets and inlets of successive assemblies are coupled together to permit fluid to pass therebetween, the arrangement being such that either fluid passes out of the fluid outlet when the pressure difference across the sealing member exceeds a threshold, or such that: there is a simultaneous distribution of the pressure drop effected across the seal assemblies at all applied total pressure drops.
2. Apparatus according to claim 1, wherein each seal assembly includes at least one reducing valve or orifice connected across the sealing member.
3. Apparatus according to claim 1, wherein each seal assembly includes pressure relief means actuable to pass fluid through the fluid outlet when the pressure difference across the sealing member exceeds the threshold.
4. Apparatus according to claim 3, wherein the pressure relief means comprises a pressure relief valve.
5. Apparatus according to any of the preceding claims, wherein the leakage rates for each sealing assembly are not identical so that the seal assemblies operate in a substantially random manner.
6. Apparatus according to any of the preceding claims wherein the seal assemblies are separately dismountable.
7. Apparatus according to claim 6, wherein the seal assemblies are mounted to a support whereby the assemblies may be dismounted separately in series while the remaining assemblies remain substantially supported.
8. Apparatus according to claim 7, wherein the support comprises an elongate shank on which the seal assembly" housings are threaded.
9. Apparatus according to any of the preceding claims, wherein the seal assembly housings are made of materials having different thermal conductivities.
10. Apparatus according to any of the preceding claims, wherein there are at least three seal assemblies connected in series.
12. Apparatus according to any of the preceding claims, further comprising a further seal assembly on the low-pressure side that is not series-connected to the preceding assemblies.
13. Apparatus according to claim 12, wherein the further seal assembly is connected at its high-pressure side to a drain passage so that abnormal flow through the drain passage indicates failure of preceding seal assemblies. 14. Apparatus according to claim 12 or claim 13, when dependent on claim 7, wherein the further seal assembly housing has a lower thermal conductivity but higher mechanical strength than those of the other seal assembly housings. 15. Apparatus according to claim 14, wherein the further seal assembly housing comprises aluminium bronze. 16. A seal assembly for sealing a rotary member to a relatively stationary member, the assembly comprising a housing, a sealing member including a sealing ring contained in the seal assembly housing, and a fluid inlet to enable fluid pressure to be supplied to the seal assembly so as to apply radially inward pressure to the sealing ring, wherein the sealing ring has at least one split and in its relaxed state has a curvature greater than that of the rotary member.- 17. An assembly according to claim 16, wherein the split in the sealing ring is defined by a lapped joint.
18. An assembly according to claim 17, wherein the lapped portions of the or each joint are formed with inter-fitting hooks.
19. An assembly according to any of claims 16 to 18, wherein the sealing ring is in a single part.
20. An assembly according to any of claims 16 to 18, wherein the sealing ring is in two or more radial segments.
21. An assembly according to any of claims 16 to 20, wherein * the sealing ring is formed of a reinforced phenolic plastics material.
22. An assembly according to any of claims 16 to 21, wherein the fluid pressure applied to the sealing ring is derived from the pressure of the fluid being sealed.
23. Apparatus according to any of claims 16 to 22, wherein the seal member further comprises an elastomeric ring surrounding the sealing ring, the fluid pressure being applied between the housing and the elastomeric ring in use and the elastomeric ring acting to transmit the radial pressure to the sealing ring.
24. An assembly according to claim 23, wherein the sealing ring is formed of a material of low flexibility compared with the material of the elastomeric ring.
25. An assembly according to claim 23 or claim 24, wherein the sealing ring is contained in an annular space of the seal assembly housing and in sealing engagement with an axial face of the housing on the low-pressure side of the sealing ring so that fluid can flow from a high-pressure side of the seal assembly housing to a space between the elastomeric ring and a wall of the seal assembly housing spaced radially from the elastomeric ring, thereby to apply fluid pressure to the elastomeric ring. 26. An assembly according to claim 25, wherein the elastomeric ring fits between two axially spaced walls of the seal assembly housing and is formed on its high pressure side with channels from which fluid can flow from the high pressure side of the sealing ring to the space between the elastomeric ring and the outer wall of the housing.
27. Apparatus for sealing a rotary member to a relatively stationary housing according to any of claims 1 to 15, wherein the seal assembly is constructed in accordance with any of claims 16 to 26.
28. A method of operating apparatus according to any of claims 1 to 15 or 27 wherein the fluid is water.
PCT/GB1990/000511 1989-04-05 1990-04-05 Sealing apparatus WO1990012229A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8907627.7 1989-04-05
GB8907627A GB2230063A (en) 1989-04-05 1989-04-05 Multi-element shaft seal

Publications (1)

Publication Number Publication Date
WO1990012229A1 true WO1990012229A1 (en) 1990-10-18

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AU (1) AU5416290A (en)
GB (2) GB2230063A (en)
WO (1) WO1990012229A1 (en)

Cited By (2)

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WO1997034070A1 (en) * 1996-03-13 1997-09-18 Wirth Maschinen- und Bohrgeräte-Fabrik GmbH Device for drilling a bore hole in the ground
FR2985763A1 (en) * 2012-01-16 2013-07-19 Snecma Sealing device for sealing e.g. high pressure shaft of turboshaft engine, has fixing units arranged at free ends of segment, where units cooperate with each other and maintain segment in pre-maintenance position by elastic recoil

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Publication number Priority date Publication date Assignee Title
DE8912585U1 (en) * 1989-10-24 1990-01-04 Minnesota Mining & Mfg. Co., Saint Paul, Minn., Us
DE4210804A1 (en) * 1992-04-01 1993-10-07 Mtu Muenchen Gmbh Device for sealing a gap between angularly offset and fixed or movably arranged wall elements

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GB2151721A (en) * 1983-12-16 1985-07-24 Ford Motor Co Sealing ring relatively rotating machine parts

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US2175868A (en) * 1936-10-30 1939-10-10 B F Sturtevant Co Packing
US3334906A (en) * 1965-02-18 1967-08-08 Koppers Co Inc Shaft seal
EP0125896A1 (en) * 1983-05-17 1984-11-21 JAMES WALKER & COMPANY LIMITED Shaft seals

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997034070A1 (en) * 1996-03-13 1997-09-18 Wirth Maschinen- und Bohrgeräte-Fabrik GmbH Device for drilling a bore hole in the ground
EP0928876A1 (en) * 1996-03-13 1999-07-14 Wirth Maschinen- und Bohrgeräte-Fabrik GmbH Device for drilling a bore hole in the ground
AU722803B2 (en) * 1996-03-13 2000-08-10 Wirth Maschinen- Und Bohrgerate-Fabrik Gmbh Device for drilling a bore hole in the ground
US6102139A (en) * 1996-03-13 2000-08-15 Wirth Maschinen- Und Bohrgerate-Fabrik Gmbh Device for drilling a bore hole in the ground
CN1079877C (en) * 1996-03-13 2002-02-27 维尔特机器和钻孔工具制造厂有限公司 Device for drilling bore hole in the ground
FR2985763A1 (en) * 2012-01-16 2013-07-19 Snecma Sealing device for sealing e.g. high pressure shaft of turboshaft engine, has fixing units arranged at free ends of segment, where units cooperate with each other and maintain segment in pre-maintenance position by elastic recoil

Also Published As

Publication number Publication date
GB2230063A (en) 1990-10-10
GB2250067A (en) 1992-05-27
AU5416290A (en) 1990-11-05
GB8907627D0 (en) 1989-09-13
GB9119877D0 (en) 1991-11-27
GB2250067B (en) 1993-04-21

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