WO1989011899A1 - Systeme de recolte de produit de culture cellulaire a fibre creuse en tandem - Google Patents
Systeme de recolte de produit de culture cellulaire a fibre creuse en tandem Download PDFInfo
- Publication number
- WO1989011899A1 WO1989011899A1 PCT/US1989/002490 US8902490W WO8911899A1 WO 1989011899 A1 WO1989011899 A1 WO 1989011899A1 US 8902490 W US8902490 W US 8902490W WO 8911899 A1 WO8911899 A1 WO 8911899A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- barrier
- retentate
- permeate
- cross
- separation means
- Prior art date
Links
- 239000012510 hollow fiber Substances 0.000 title claims description 13
- 238000004113 cell culture Methods 0.000 title abstract description 15
- 238000003306 harvesting Methods 0.000 title description 17
- 230000004888 barrier function Effects 0.000 claims abstract description 62
- 238000000926 separation method Methods 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 33
- 239000012466 permeate Substances 0.000 claims description 35
- 239000006185 dispersion Substances 0.000 claims description 33
- 239000012465 retentate Substances 0.000 claims description 33
- 239000012530 fluid Substances 0.000 claims description 30
- 239000000835 fiber Substances 0.000 claims description 25
- 239000006285 cell suspension Substances 0.000 claims description 7
- 239000012737 fresh medium Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 abstract description 8
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 239000000047 product Substances 0.000 description 25
- 239000002609 medium Substances 0.000 description 17
- 210000004027 cell Anatomy 0.000 description 13
- 239000012528 membrane Substances 0.000 description 12
- 239000000725 suspension Substances 0.000 description 11
- 239000002245 particle Substances 0.000 description 10
- 238000013459 approach Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 230000000717 retained effect Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000004962 mammalian cell Anatomy 0.000 description 3
- 230000003213 activating effect Effects 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 238000009295 crossflow filtration Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 230000008384 membrane barrier Effects 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 238000012832 cell culture technique Methods 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 210000004408 hybridoma Anatomy 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- KRTSDMXIXPKRQR-AATRIKPKSA-N monocrotophos Chemical group CNC(=O)\C=C(/C)OP(=O)(OC)OC KRTSDMXIXPKRQR-AATRIKPKSA-N 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- HCTVWSOKIJULET-LQDWTQKMSA-M phenoxymethylpenicillin potassium Chemical compound [K+].N([C@H]1[C@H]2SC([C@@H](N2C1=O)C([O-])=O)(C)C)C(=O)COC1=CC=CC=C1 HCTVWSOKIJULET-LQDWTQKMSA-M 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- -1 polypropylenes Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012460 protein solution Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 238000005067 remediation Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 239000013076 target substance Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 210000005239 tubule Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/14—Ultrafiltration; Microfiltration
- B01D61/147—Microfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/12—Devices for taking out of action one or more units of multi- unit filters, e.g. for regeneration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D65/00—Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
- B01D65/02—Membrane cleaning or sterilisation ; Membrane regeneration
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
- C12M47/10—Separation or concentration of fermentation products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2321/00—Details relating to membrane cleaning, regeneration, sterilization or to the prevention of fouling
- B01D2321/04—Backflushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2321/00—Details relating to membrane cleaning, regeneration, sterilization or to the prevention of fouling
- B01D2321/20—By influencing the flow
- B01D2321/2083—By reversing the flow
Definitions
- the invention relates to large scale fermenta ⁇ tion and cell culture methods.
- it relates to methods of continuous cell culture and product harvest using a hollow fiber harvest system.
- cross-flow separations involve passiner the dilute cell culture past a membrane (which may include—a planar, tubular or fiber membrane) wherein the product of the cell culture is able to transit the membrane but the particulates remain confined on one side of the membrane barrier.
- the "filtrate" which is capable of transiting the barrier is recovered and the cell suspension, which is confined on the side of the membrane, where it has been introduced, is rediluted with medium and returned to the culture vessel. While this continuous approach greatly enhances the productivity of the cell culture, it is not without its own problems. The process can be continued only for a fairly brief period of time before the membrane becomes clogged because of intermedi ⁇ ate size particles present in the suspension. In order to continue the process, the membrane must either be replaced (which is expensive) or clarified by backflushing with the filtrate. Either approach introduces an inherent dis- continuity in the culture system.
- the cartridge is disconnected from the culture vessel and the permeate is used to flow in the opposite direction from the outside of the membrane into the liwe and the backflushed material is discarded.
- the backflushing medium has to be of "permeate quality", and backflushing of a portion of the permeate is suggested. It is clear that this approach creates a discontinuity as the entire cartridge is dis ⁇ connected from the culture vessel while cleaning takes place.
- the invention disclosed herein is universally applicable to systems of cross-flow separations and effectively assures a continuous stream of product without waste of permeate for cleansing purposes.
- the invention provides a tandem system whereby cell cultures can be maintained under conditions which provide for their healthy maintenance and product- producing capacity and which permit the continuous harvest of product.
- the invention method accomplishes this by provia ⁇ ng * - at least two cross-flow filtration systems in tande ⁇ r,-thus permitting the maintenance in a functional condition of at least one cross filtration system continuously.
- the use of the invention method prevents a disconnect of product harvest, and thus provides a constant product harvest which not only maintains cellular vigor, but also prevents decomposition of the product.
- the invention is directed to a method to provide continuous cross-flow separation from an untreated dispersion of components of differing sizes, such as a cell culture suspension, which method comprises passing the untreated dispersion alternately through one of at least a first and second cross-flow separation means, and regenerating the other of said first or second means by reverse flow of a barrier-clearing fluid.
- the dispersion to be treated is passed through the retentate side of the first cross-flow separation means to obtain a permeate and a retentate.
- the permeate is withdrawn from the permeate side of the barrier, and the retentate returned to the source of the untreated dispersion.
- the barrier-clear- ing fluid is passed from the permeate side of the barrier in the second cross-flow separation means, to be recovered from the retentate side.
- the cycle is then repeated by activating the switching protocol so that the first cross-flow separation means is employed in the recovery of retentate and harvest of product, while the second separation means is subjected to backflow with bar ⁇ rier clearing fluid.
- the cycles are repeated for an arbitrary number of times, thus maintaining a continuous procesTaring of the dispersion.
- the invention is directed to apparatus suitable for conducting the method of the inven ⁇ tion.
- Figure 1 shows a system for cross-flow filtra ⁇ tion and for its maintenance by discontinuous cleaning processes.
- Figure 2 shows a diagram of a typical apparatus useful in the method of the invention.
- cross-flow separation means refers to an apparatus or material into which is introduced a nonhomogeneous fluid mixture containing at least one component which is capable of transiting a bar- rier past which it is flowing and at least one other component which is retained on the same side of the bar ⁇ rier as that of its passage.
- This initial mixture containing these inhomogeneous components will be referred to herein as the "untreated dispersion” .
- the side of the barrier past which the untreated dispersion flows is designated the “retentate side of the barrier”; the other side is the “permeate side of the barrier”.
- the cross-flow separation means comprises at least a barrier which effects the separation of the untreated dispersion into a "permeate" which has transited the barrier and a "retentate" which has not.
- a barrier which effects the separation of the untreated dispersion into a "permeate" which has transited the barrier and a "retentate" which has not.
- substantially all of the component incapable of transiting the barrier will be included in the retentate; depending on the efficiency of the separation, some of the components, including the fluid itself, which are capable of transiting the barrier may in fact be included in the retentate.
- the permeate contains substantially only the components capable of barrier transition as well as the supporting fluid.
- the barrier may vary both in composition and in physical form. Exemplified and preferred herein is a series of hollow fibers wherein the walls of the fibers constitute the barrier. It is preferred that the untreated dispersion be introduced into the lumen of the fibers so that the retentate remains in the interior of the fibers while the permeate passes through the fiber walls to the exterior. It is not impossible, although relatively impractical, to introduce the untreated disper ⁇ sion to the exterior of fibers contained in a cartridge and to harvest the permeate from their interior; the practicality of this approach increases as the diameter of the fiber approaches that of a tubule.
- Other physical configurations include a series of flat panels wherein the interstitial spaces between the panels are not in physical communication. Other means for providing volumes separated by these semipermeable membrane barriers can also be—envisioned.
- the material of the barrier must be such that it is, in regard to the components of the untreated disper ⁇ sion, a semipermeable membrane -- i.e., the pore size or other means of transit must be such that some components are capable of passing through the membrane while others are not.
- the compositional nature of the barrier will therefore vary with the nature of the untreated disper ⁇ sion.
- materials disclosed by the Brown et al reference cited above may be suggested. These materials include acrylic polymers, borosilicate glass, cellulose esters, polysulfones, sintered metals , polypropylenes, porcelains, cellulose acetates and nitrates.
- the discrimination size can be varied.
- materials generally employed for dialysis separation are useful. These include cellophane, polyvinylidene difluoride, microporous Teflon, polysulfones, cellulose derivatives and polyether sulfone.
- the method and apparatus of the invention are applicable to a wide variety of untreated dispersions/barrier combinations.
- Suitable untreated dispersions include not only cells suspended in media, but also a variety of dispersions encountered in various contexts such as sewage treatment, food processing, pharmaceutical and chemical manufacturing, isolation and purification of natural products, paper manufacture, recycling operations, and many others.
- the method and apparatus of the invention are applicable to any process or protocol which involves, or advantageously could involve, cross-flow separation of the components in a liquid mixture based on size.
- barrier-clearing fluid refers to a fluid which contains only components which are capable c-f readily transiting the barrier. If the untreated " dispersion is a cell culture suspension, a suit ⁇ able barrier-clearing fluid is fresh medium.
- the apparatus of the invention comprises at least two interconnected compartments capable of effecting cross-flow separation of the components of the untreated dispersion.
- the untreated dispersion is passed alternately through one or more of these compartments in a manner so as to effect cross-flow separation so that the larger components are retained on the retentate side of a barrier and the smaller ones pass through to the permeate side.
- the barrier clearing fluid is passed from the permeate side of the barrier to be recovered from the retentate side. If the barrier- clearing fluid is heated prior to use, it may be advantageous to include a gas bleed connection on the permeate side of the barrier to prevent gas build up due to change in gas solubility of the fluid.
- the roles of the various compartments are then repeatedly reversed.
- the reversal cycles can be set up to be timed on an arbitrary schedule, which is preferably adjusted to effect the reversal as clogging begins to occur in the "separation" compartments, or can be triggered by the onset of the clogging. Both types of timing can be automated, the first simply using a timer; the second a sensor and response means. At each reversal, the "separation" compartment(s) become “barrier clearing" compartments, and vice versa.
- the system illustrated in Figure 2 is designed for application of the invention process to a cell suspen ⁇ sion from a reactor.
- the nature of the reactor is not critical to the method of the invention, and can be a simple shaker, stirred reactor, or static maintenance re ⁇ actor as described in U.S. patent 4,537,860 or may itself be a hollow fiber reactor as described in U.S. 4,201,845.
- the barrier composition will differ between that in the product harvest apparatus shown in the figure and that in the reactor itself.
- the configuration in Figure 2 is, of course, applicable to other untreated dispersions such as high MW protein solutions, particle size separations and the like, as set forth above.
- the tandem separation units A and B are cartridges containing packages of hollow fibers whose walls are of appropriate pore size to permit the passage of product, but not of cells.
- the inlet ports 1A and IB and outlet " ports 2A and 2B are in communication with the lumen of each of the packaged fibers.
- the inlet ports 3A and 3B and the outlet ports 4A and 4B ere in communication with the surroundings and exterior surfaces of the fibers.
- the system is controlled by a series of on/off valves labeled C1-C6.
- the tandem separations and cleaning operations employ fluids from two sources: the untreated dispersion is pumped from the reactor by the pump PI as shown; the barrier-clearing fluid, which in this embodiment is identical with replacement medium is supplied by a second pump P2 as shown.
- a third pump, P3, is employed to remove the permeate from the appropriate hollow fiber cartridge.
- the series of valves C1-C6 provide a switching means to permit either A or B in one phase of a cycle to be provided with the untreated dispersion and the other to be in the barrier clearing phase.
- An additional valve, C7 is common to both phases of each cycle and remains closed through normal operations. It permits the supply of additional medium to the reactor.
- the switching means is configured as shown for condition 1 in the figure. Valves Cl, C4 and C5 will be open; valves C2, C3, C6 and C7 will be closed. Under this condition, the cell suspension will be pumped by PI through valve Cl into the inlet 1A for cartridge A and the retentate will continue through the lumen of the fibers through the outlet means 2A and through the attached conduit IT and then into the common conduit 3T for return to the reactor. Backflow through the medium-bearing conduit 4T is prevented because valve C7 is closed. The product which exits cartridge A throuqh the outlet 4A is permitted to pass by open valve C5 anri- is * pumped out of the system by the pump P3. Closed valve C2- " prevents flow through cartridge B.
- cartridge B is sub ⁇ jected to barrier clearance using fresh medium using the medium pump P2.
- Open valve C4 permits flow into cartridge B at inlet 3B which is in communication with the exterior of the fibers, closed valve C3 prevents flow into cartridge A.
- valve C6 is closed, the medium is forced into the lumen of the fibers, carrying with it any "inter ⁇ mediate" size components which have lodged in the pores and the fluid exits through the outlet in communication with the fiber lumen, 2B, through the conduit 2T to merge with the retentate from cartridge A in conduit 3T for return to the reactor.
- the incoming medium serves not only to clear the carrier in cartridge B, but also to replenish medium lost in the cross-flow separation in cartridge A.
- the valve C7 can be opened if needed to provide additional replacement medium.
- the apparatus is converted to condition 2 wherein the fibers of cartridge A will be cleared and those of cartridge B employed for product harvest. Under this condition, valves Cl, C4, C5 and C7 are closed, but valves C2, C3 and C6 are open. The functions of cartridges A and B are thereby reversed, and the second phase of the cycle is entered.
- the cycle can, of course, be effected at arbitrary intervals and can be preset and automated. Suitable intervals for the duration of each phase of the cycle will vary with the untreated dispersion, the nature of the barrier, and the physical parameters of the apparatus. Suitable intervals for harvest of product from cell culture will vary from a few (e.g., 1-2) minutes to a few (e.g., 1-8) hours, to a few (e.g., 1-4) days for each phase.. These intervals can, of course, be set using a timer. —Intervals determined by condition of the barrier can also be automated by employing sensors and response means thereto.
- the medium must therefore enter the lumen of the fibers carrying along with it the inter ⁇ mediate components embedded in the barrier, these particles are carried along with the clearing fluid through outlet 2A into conduit IT.
- the fluid containing both intermediate particles and replacement medium then is combined with the effluent from the lumen of cartridge B in conduit 3T for return to the reactor.
- the cycle can then be repeated an indeterminate number of times alternating cartridges A and B from separation phase to barrier clearing phase. At all times, the untreated cell suspension is subjected to uniform conditions of product harvest and media replacement.
- FIG. 2 shows only one unit or cartridge for separation and one for barrier clearance, but, of course, cartridges A and B can be replaced by a multiplicity of units — two, three, several or dozens if needed. While it is preferred that the number of "A" units equal the number of "B" units, this is not a neces ⁇ sary csndition for practice of the invention. While the invention has been illustrated to show a preferred embodiment and to explain the manner of its operation, the invention is not limited thereby, but rather is defined by the following claims.
Abstract
On a mis au point un procédé d'extraction en continu de produit provenant d'une culture cellulaire ou d'exécution en continu d'autres séparations par courant transversal, permettant l'évacuation simultanée de la barrière de séparation. On emploie des séparateur (A, B) à courant transversal en tandem pour rétablir la barrière dans des processus cycliques, afin de conserver une efficacité continue de séparation.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US20417488A | 1988-06-08 | 1988-06-08 | |
US204,174 | 1988-06-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1989011899A1 true WO1989011899A1 (fr) | 1989-12-14 |
Family
ID=22756932
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1989/002490 WO1989011899A1 (fr) | 1988-06-08 | 1989-06-07 | Systeme de recolte de produit de culture cellulaire a fibre creuse en tandem |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU3868889A (fr) |
WO (1) | WO1989011899A1 (fr) |
Cited By (38)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0427376A2 (fr) * | 1989-11-08 | 1991-05-15 | Koch Membrane Systems, Inc | Système de séparation à membrane et procédé de fonctionnement |
US5066402A (en) * | 1990-08-31 | 1991-11-19 | Lyonnaise Des Eaux-Dumez | Method of changing operating modes in automatic water filtering apparatus using tubular membranes |
EP1354941A1 (fr) * | 2002-04-19 | 2003-10-22 | Computer Cell Culture Center S.A. | Dispositif et procédé de culture de cellules dans un bioréacteur à concentrations cellulaires élevées |
EP2113557A3 (fr) * | 2008-04-29 | 2011-11-02 | Chmiel, Prof. Dr.-Ing. habil., Horst | Nettoyage in situ de membranes intégrées dans un bioréacteur |
CN103189129A (zh) * | 2010-10-27 | 2013-07-03 | 东丽株式会社 | 中空纤维膜过滤装置及中空纤维膜组件的清洗方法 |
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US10975368B2 (en) | 2014-01-08 | 2021-04-13 | Flodesign Sonics, Inc. | Acoustophoresis device with dual acoustophoretic chamber |
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US11085035B2 (en) | 2016-05-03 | 2021-08-10 | Flodesign Sonics, Inc. | Therapeutic cell washing, concentration, and separation utilizing acoustophoresis |
WO2021198678A1 (fr) * | 2020-03-31 | 2021-10-07 | Quanta Dialysis Technologies Ltd | Optimisation de la performance d'un appareil de dialyse |
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