WO1989004696A1

WO1989004696A1 - Stair climbing exercise apparatus

Info

Publication number: WO1989004696A1
Application number: PCT/US1987/003058
Authority: WO
Inventors: Lanny L. Potts
Original assignee: Tri-Tech, Inc.
Priority date: 1986-08-04
Filing date: 1987-11-20
Publication date: 1989-06-01
Also published as: EP0401206B1; US4708338A; DE3789318T2; JPH0581155B2; AU1189088A; EP0401206A1; JPH03500849A; ATE102494T1; DE3789318D1; EP0401206A4

Abstract

An exercise apparatus (10) that simulates stair-climbing, which includes a frame (14) having a base (16, 18 and 20) and a plate (26) on the frame perpendicular to the base. A right pedal (40) and an independently operated left pedal (42) are on opposite sides of the plate (26). A drive system assembly (78) on the plate has a right sprocket (76) or left sprocket (94) turn the drive sprocket (108) in one direction only and the right and left sprockets are free to overrun in the opposite direction. A speed increasing transmission (132) has an input (130) and an output (134). A continuous chain (126) drivingly engages the drive sprocket (108) and the transmission input (130). A continuous belt (148) engages the transmission output (134) and an alternator (138) which acts as a dynamic brake. A load resistor connected to the alternator (138) is capable of absorbing the electrical energy output of the alternator (138). An alternator control and monitor (152) is provided.

Description

STAIR CLIMBING EXERCISE APPARATUS

Background of the Invention

1. Field of the Invention

The present invention relates to an exercise apparatus that simulates

- 5 stair climbing. More particularly, the present invention relates to an exercise apparatus having independently oscillating pedals wherein the speed may be controlled and monitored by the operator or may be preselected and controlled and monitored by computer control programs.

2. Prior Art 0 Stair climbing exercisers are generally known in the art. Treadmill exercisers, such as Parsons ' (U.S. Patent No. 3,592,466) and Harrison et al. (U.S. Patent No. 3,497,215) are typical and are necessarily much larger and bulkier than the present design which eliminates the treads and risers. Additionally, in the known treadmill designs, the size of the stairs is fixed and 5 cannot be adjusted to accomodate the user.

Likewise, ladder climbing devices are known in the art. Gulland (No. 3,381,958) discloses such a device. While ladder climbing does provide exercise for the user, it does not simulate the forward-stepping action found in stair climbing. 0 Previous attempts at simulating stair-climbing, such as Champoux (U.S.

Patent No. 3,747,924) and McFee (U.S. Patent No. 3,970,302), feature pedals that reciprocate with each other as a critical element. This symmetrical range of motion is neither necessary nor desirable. By way of example, in a rehabilitation or medical situation, a user, due to injury, may not be capable of 5 equal work on the right and left pedals. The present invention, with its asymmetrical range of motion, allows the user to vary the size of steps between the left and right pedals to accomodate the needs of the user.

Rotary motion pedal exercisers, while known, are not as desirable as stair-climbing for several reasons. - Rotary exercisers are normally operated 0 from the sitting position. Additionally, an even force is not required to operate the rotary pedals. The maximum force is required when the pedals are near the vertical position and less force is required as the pedals depart from that point.

It is, therefore, a principal object and purpose of the present invention to 5 provide an exercise apparatus that accurately simulates stair-climbing and is of a lightweight and simple design.

It is a further object and purpose of the present invention to provide an exercise apparatus that simulates stair-climbing wherein the pedals of the exerciser may oscillate independently of each other and wherein the height of the step is chosen by the user.

It is an additional object and purpose of the invention to provide an exercise apparatus that is less stressful on the user's body ligaments than running, aerobic dancing or other aerobic exercises since it eliminates jarring of the body.

It is an additional object and purpose of the present invention to provide an exercise apparatus that may be controlled and monitored by a computer control.

A patentability search was conducted on the present invention and the following U.S. patents were uncovered in the search:

Monteiro (U.S. Patent No. 4,555,108) discloses a rotatable drum with extending ears for stairs having a gear drive connected to a hydraulic system. The steps do not operate independently of each other. In Monteiro and in reciprocating pedal systems, it is possible for the user to shift his or her weight from left to right. The user must consciously decide to work at the exercise, as opposed to the present invention where an even force is required to operate the independent pedals.

McFee (U.S. Patent No. 3,970,302), in its alternate embodiment, and

Champoux (U.S. Patent No. 3,747,924) disclose pedal exercisers having pivotally mounted arms connected to pedals. The pedals reciprocate with each other and do not operate independently. McFee and Champoux, thus, suffer from the same problems mentioned in Monteiro. The desired asymmetrical range of motion is also missing. Additionally, dismounting the McFee device would be difficult since removing weight from one pedal will cause the other pedal to quickly fall. As will be appreciated, in the present invention, when the user stops climbing, both pedals slowly drift to the floor.

DeCloux (U.S. Patent No. 4,519,603) and Putsch (U.S. Patent No.

4,112,928) are rotary motion pedal devices suffering from the problems previously mentioned of all rotary motion pedal devices. Putsch discloses rotary motion pedals connected to a direct current generator and load control resistance means. DeCloux discloses a brake and release system to give the user a stepping-up effect.

Hampl (U.S. Patent No. 3,765,245) discloses an alternator having a permanent magnet, as opposed to the electromagnet in the present invention, and having a load resistor. The present invention eliminates the need for the heavy duty transistor required in Hampl as a controllable variable resistance device.

The remaining references are of interest only.

Summary of the Invention The present invention relates to a stair-climbing exercise apparatus operated by a user.

A tubular frame for the apparatus includes a pair of spaced tubular members parallel to each other and a base tubular member extending between the spaced members and perpendicular thereto. Tubular members extend upwardly from the spaced members to form a framework for a plate perpendicular to the spaced members. Inclined tubular sections extend upwardly from one of the spaced members and join to form a handrail.

A right pedal and a left pedal on opposite sides of the plate include pads parallel to the floor. A right pedal arm is pivotally mounted at one end to the right pedal and pivotally mounted at the other end to the base tubular member. A left pedal arm is pivotally mounted at one end to the left pedal and pivotally mounted at the other end to the base tubular member.

A right support arm is pivotally attached at one end to the right pedal and pivotally attached at the other end to the plate. A left support arm is pivotally attached at one end to the left pedal and pivotally attached at the other end to the plate. The support arms are parallel to and equal in length to their respective pedal arms.

One end of a right chain is attached to a winglet that extends from the right pedal arm. The chain is made to pass over and drivingly engage the teeth of a right sprocket which is part of a drive system assembly. The right chain is connected at its other end to a right spring by a eonnector. The spring travels over a guide sheave or pulley wheel rotatably mounted on the plate and terminates at a hanger secured to the plate.

When the user steps on the pedal, the spring will stretch to allow the chain to move over the sprocket and allow the pedal to move toward the floor. When the user's foot is lifted and brought forward, the spring will cause the pedal to return to the upright position.

The operation of the left pedal is similar to the operation of the right pedal. One end of a left chain is attached to a winglet that extends from the left pedal arm. The left chain is made to pass over and drivingly engage the teeth of a left sprocket on the drive system assembly. The left chain is connected at its other end to a left spring by a connector. The spring travels over a guide sheave or pulley wheel rotatably mounted on the plate and terminates at a hanger secured to the plate. The drive system assembly includes a central shaft having a drive sprocket welded thereto. The left and right pedal sprockets operate in conjunction with clutch bearings surrounding the shaft. When either the right or left sprocket is moved in the drive direction (when either pedal is depressed), its respective clutch bearing positively locks to turn the shaft, which occurs each time either pedal is depressed. When either the right or left sprocket is turned in the opposite direction (when either pedal is returning to position at rest) the sprocket and its respective clutch bearing will overrun so that the shaft will not be turned ^~ opposite to the desired direction of movement. The drive system assembly has a hub secured to the plate with bolts. A snap ring is on the end of the shaft opposite the drive sprocket. A separator series, consisting of a thrust washer, a thrust bearing and a thrust washer, separates the snap ring from the left sprocket, the left sprocket from the hub, the hub from the right sprocket, and the right sprocket from the drive sprocket.

The continuous chain is engaged with the teeth of the drive sprocket and is engaged with the teeth of a transmission sprocket. The transmission sprocket rotates an input shaft of a transmission which acts as a speed increaser. An output shaft extends from the transmission and terminates at a transmission tooth pulley. An alternator, secured to the plate, includes an alternator shaft and an alternator tooth pulley. The transmission tooth pulley and the alternator tooth pulley are connected by a continuous belt. The alternator, which acts as a dynamic brake, is connected to a load resistor. The alternator is controlled and monitored by a computer control panel. Brief Description of the Drawings

Figure 1 is a perspective view of an exercise apparatus constructed in accordance with the present invention;

Figure 2 is a top view, on an enlarged scale, of the pedals of the exercise apparatus shown in Figure 1; Figure 3 is a right side eleVation view of the present invention shown in

Figure 1, with the right side cover removed;

Figure 4 is a right side elevation view similar to Figure 3 with the right pedal shown in the depressed position;

Figure 5 is a left side elevation view of the invention shown in Figure 1 with the left cover removed;

Figure 6 is a sectional view of the drive system assembly of the present invention taken along section line 6-6 of Figure 4; and

Figure 7 is a front elevation view of the control panel of the invention shown in Figure 1. Detailed Description of the Preferred Embodiments

Referring to the drawings in detail, Figure 1 shows a stair-climbing exercise apparatus 10 operated by an exerciser 12. A tubular frame 14 acts as the supporting structure for the apparatus. The frame 14 includes a pair of spaced tubular members 16 and 18 parallel to each other, which rest on the floor and provide lateral stability for the apparatus. Extending between the spaced members 16 and 18 is a base tubular member 20. Extending upwardly from spaced member 16 is a tubular member 22. Extending upwardly from spaced member 18 is a tubular member 24 which joins member 22 to form the framework for plate 26. Tubular members 20, 22 and 24 may be of a single- piece construction as in the present embodiment. The edges of plate 26 are secured to tubular members 20 and 22. As will be described, many of the various components are mounted on the plate. The central location of the components, between the legs of the user, provides stability to the apparatus and allows for a lightweight and simple design. The exercise apparatus includes a right cover 28 and a left cover (not shown) to protect and shield from view the components. A vent 30 is provided on the right cover.

Inclined tubular sections 32 and 34 extend upward from member 16 and join to form handrails. Tubular member 24 extends upward to meet inclined tubular sections 32 and 34. The handrails may include grips 36 and 38 for the user. A right pedal 40 and a left pedal 42 (not shown in Figure 1) are on opposite sides of the plate 26. The juxtaposition of the pedals is best seen in

Figure 2. The right pedal is shown in the depressed position in Figure 2 and the left pedal is shown in position at rest. Pedals 40 and 42 include pads 44 and 46, respectively. The pads function as the tread portion of a staircase and are parallel to the floor. A right pedal arm 48 is pivotally mounted to pedal 40 at 50 and is pivotally mounted to base tubular member 20 at shaft 52. A left pedal arm 54 is pivotally mounted to the left pedal 42 at 56 and is pivotally mounted to base tubular member 20 at shaft 58. A right support arm 60, pivotallyattached to the right pedal 40 at 62, is pivotally mounted to the plate at shaft 64. A left support arm 66, pivotally attached to the left pedal 42 at 68, is pivotally mounted to the plate at shaft 70. Support arm 60 is parallel to right pedal arm 48 and support arm 66 is parallel to left pedal arm 54. The length of the right pedal arm 48 is equal to the length of the right support arm 60. Given that the pedal arm and support arm are parallel and equal to each other, the pad 44 will remain parallel to the floor whether in the depressed position or at rest. Similarly, the left pedal arm 54 is parallel and equal to the length of the left support arm 66, and the pad 46 will remain parallel to the floor at all times. This arrangement is advantageous since it produces stable platforms for the user to stand on during the exercise.

Figure 3 shows the right pedal in position at rest; Figure 4 shows the right pedal in the depressed position lowered by the weight of the user (not shown). The right pedal moves in an arc where the endpoints of the arc are illustrated in Figures 3 and 4. The cover 28 is removed in both Figures 3 and 4.

One end of a right chain 72 is attached to a winglet 74 that extends from the right pedal arm 48. The chain 72 is made to pass over and drivingly engage the teeth of a right sprocket 76 which is part of a drive system assembly 78, best seen in cross-section in Figure t>.

Returning to a consideration of Figures 3 and 4, the right chain 72 is connected at its other end to a right spring 80 by a connector 82. The spring travels over a guide sheave or pulley wheel 84 rotatably mounted on the plate and terminates at a hanger 86 secured to the plate 26. The spring 80, attached to the chain 72 and, in turn, attached to the pedal arm 48, is of sufficient tension to keep the pedal in the upright position when not in use. The pedal, pedal arm and support arm will be raised until the winglet 74 rests against a stop 88 welded to the plate 26.

When the user steps on the pedal, the spring will stretch to allow the chain to move over the right sprocket and allow the pedal to move downward and rearward toward the floor. When the user's foot is lifted and brought forward, the spring will cause the pedal to return to the upright position. The weight of the exerciser, thus, activates the pedal.

As best seen in Figure 5, the operation of the left pedal 42 is similar to the operation of the right pedal just described. One end of a left chain 90 is attached to a winglet 92 that extends from the left pedal arm 54. The left chain 90 is made to pass over and drivingly engage the teeth of a left sprocket

94 on the drive system assembly 78. The left chain 90 is connected at its other end to a left spring 96 by a connector 98. The spring travels over a guide sheave or pulley wheel 100 rotatably mounted on the plate and terminates at a hanger 102 secured to the plate. The spring 96, attached to the chain 90, and, in turn, attached to the pedal arm 54, is of sufficient tension to keep the pedal in the upright position. The pedal, pedal arm and support arm will be raised until the winglet 92 rests against a stop 104 welded to the plate.

The drive system assembly 78, seen in detail in Figure 6, includes a central driveshaft 106 having a drive sprocket 108 welded thereto. Sur¬ rounding the shaft are the left sprocket 94, and the right sprocket 76. The left and right sprockets operate in conjunction with clutch bearings 110 and 112, respectively. As viewed in Figures 3 and 4, when the right sprocket turns counterclockwise, the sprocket 76 and clutch bearing 112 positively lock with the shaft 106 to turn the shaft counterclockwise. This occurs when the right pedal is being depressed. Thus, when the shaft 106 is rotated counter¬ clockwise, the drive sprocket 108 will likewise be rotated counterclockwise. When the right sprocket is turned clockwise (when ,the right pedal is returning to position at rest), the right sprocket and clutch bearing will overrun so that the shaft 106 and the drive sprocket 108 remain stationary. Thus, torque is transmitted to the shaft and drive sprocket in one direction only.

As viewed in Figure 5, when the left sprocket 96 is turned clockwise (when the left pedal is being depressed), the sprocket 94 and clutch bearing 110 positively lock with the shaft 106 to rotate it clockwise. When the left sprocket is turned counterclockwise (when the left pedal is returning to position at rest), the left sprocket and clutch bearing will overrun so that the shaft 106 remains in motion in the clockwise direction. Returning to a consideration of Figure 6, the drive system assembly 78 is secured by a hub 114 to the plate 26 with bolts 116. Pin bearings 118 separate the hub from the shaft. A snap ring 120 is on the end of the shaft opposite the drive sprocket 108. A separator series 122 comprising a thrust washer 123, thrust bearing 124 and thrust washer 125 surrounds the shaft. A separator series 122 separates the snap ring 120 from the left sprocket 94, the left sprocket from the hub 114, the hub from the right sprocket 76, and the right sprocket from the drive sprocket 108.

It is important to note that left and right sprockets 94 and 76 operate independently of each other, resulting in independent operation of the left and right pedals. The asymmetrical range of motion of the pedals is desirable, particularly in rehabilitation and medical applications.

Figures 3 and 4 illustrate the drive system assembly operation. When either the left or right pedal is depressed, the driveshaft 106 will be rotated counterclockwise. Continuous chain 126 is engaged with the teeth of the drive sprocket 108 and engaged with the teeth of a transmission sprocket 128.

The transmission sprocket 128 rotates an input shaft 130 of a trans¬ mission 132 secured on side to the plate 26. The transmission contains a series of gears (not shown) which act as a speed increaser. As seen in Figure 5, an output shaft 134 extends from the transmission on the opposite side from the input shaft 130 and terminates in a transmission tooth pulley 136. By way of example and not by way of limitation, the output shaft 134 will rotate at twenty times the speed of the input shaft 130.

An alternator 138 is secured on one side to the plate 26 by means of bolt 140. The alternator is also slidably secured to bar 142. The alternator is of the known variety— being a generator with an electromagnet therein. The alternator includes an alternator shaft 144 and an alternator tooth pulley 146. The transmission wheel 136 and alternator tooth pulley 146 are connected by continuous belt 148. As can be seen from the foregoing, the user provides the energy to operate the alternator 138. The alternator is connected byleads 149 to a load resistor 150 secured to tubular member 24. The load resistor is capable of absorbing the electrical energy output of the alternator. When the alternator 138 reaches a certain speed, the voltage is transferred to the load resistor. The work of the user is, thus, dissipated in the form of heat. The alternator is also wired to a computer control panel 152, the face of which is shown in Figure 7. The computer control panel 152 is positioned for easy viewing by the user. As seen in Figure 1, the control panel 152 is attached to a console adapter 154 secured to the top of handrails 32 and 34. One of a series of computer programs (not shown) incorporated in the control panel may be selected or the user may set his or her own speed. The computer control panel is powered by household electric service connected to a direct current voltage transformer (not shown).

The computer control panel 152 acts to control and monitor the alternator as follows. The wave signal coming off of the alternator 138 at the stator terminal (not shown) is connected to the control panel and used as a tachometer. As long as the alternator speed is less than the predetermined control speed, the work of the user continues to produce increased speed. Up until the alternator reaches the predetermined control speed, only a tiny amount of voltage is produced and there is little resistance to acceleration. When the alternator's speed is greater than the predetermined speed, the voltage generated is directed to the load resistor, thereby dynamically braking the alternator. In actual operation, the alternator is turned on and off several hundred times per second and the net effect is a fluid motion.

In order to operate the exercise apparatus 10, the user will grasp the handrails 32 and 34 and step up onto both pedals 40 and 42. Under the weight of the user, the pedals will move downward and rearward to their lowermost position near the floor. The user will then press the start button 156 on the face of the computer control panel 152. The user will enter his or her weight into the computer by using the keyboard 158. The user will then begin the stair-climbing exercise, adjusting the length of his or her stride to a comfortable one. The work of the user is monitored in mets and displayed on the computer control panel screen 160. One met is 3.5 ml of oxygen per kilogram of body weight of the user per minute.

The user must continue to walk fast enough to stay up with the speed of the machine. The control panel has a timer (not shown) so that if the user stops climbing for a period of time, the computer panel will switch off.

Whereas, the present invention has been described in relation to the drawings attached hereto, it should be understood that other and further modifications, apart from those shown or suggested herein, may be made within the spirit and scope of this invention.

Claims

What is claimed is:

1. An exercise apparatus that simulates stair-climbing for a user which comprises:

(a) a frame having a base;

(b) a plate on said frame perpendicular to said base; (c) a right pedal and a left pedal, said pedals being on opposite sides of said plate;

(d) drive system assembly means mounted on said plate in order to sum reciprocating motion into continuous and fluid rotary motion, said drive system assembly means having a right pedal sprocket, a left pedal sprocket and a drive sprocket, wherein said drive sprocket is driven by either said right sprocket or said left sprocket in one direction only and said right and left sprockets are free to overrun in the opposite direction;

(e) independently operating right pedal means and left pedal means being on opposite sides of said plate, wherein said right pedal means oscillates said right pedal between an upper position at rest and a lower, rearward position under the weight of the user and drivingly engages said right pedal sprocket, and wherein said left pedal means oscillates said left pedal between an upper position at rest and a lower, rearward position under the weight of the user and drivingly engages said left pedal sprocket; (f) speed increasing transmission means mounted on said Dlate having an input and an output;

(g) a continuous chain drivingly engaging said drive sprocket and said transmission input;

(h) dynamic brake means mounted on said plate; (i) a continuous belt engaging said transmission output and said dynamic brake means; and

(j) dynamic brake control and monitor means mounted on said plate whereby the speed of said transmission means, said drive system assembly means and said pedal means are controlled and monitored.

2. An exercise apparatus as set forth in Claim 1 wherein said independently operating right pedal means and left pedal means comprises:

(a) a right pedal arm and a left pedal arm, said right pedal arm pivotally attached at one end to said right pedal and pivotally attached at the other end thereof to said plate, and said left pedal arm pivotally attached at one end to said left pedal and pivotally attached at the other end thereof to the opposite side of said plate;

(b) a right support arm and a left support arm, said right support arm parallel to said right pedal arm and pivotally attached at one end to said right pedal and pivotally attached at the other end thereof to said plate, and said left support arm parallel to said left pedal arm and pivotally attached at one end to said left pedal and pivotally attached at the other end thereof to said plate; (c) a right pulley wheel and a left pulley wheel, said pulleys rotatably mounted on opposite sides of said plate;

(d) a right pedal chain and a left pedal chain, said right pedal chain attached at one end to said right support arm and made to engage said right pedal sprocket and said left pedal chain attached at one end to said left support arm and made to engage said left pedal sprocket; and

(e) right spring means and left spring means, said right spring means attached at one end to the other end of said right pedal chain and attached at the other end to said plate, and said left spring means attached at one end to the other end of said left pedal chain and attached at the other end to said plate.

3. An exercise apparatus as set forth in Claim 2 including a right cover and a left cover for said plate.

4. An exercise apparatus as set forth in Claim 1 wherein said dynamic brake means includes alternator means and load resistor means connected to said alternator means and capable of absorbing the electrical energy output of the alternator.

5. An exercise apparatus as set forth in Claim 1 wherein said dynamic brake control and monitor means includes a plurality of computer control programs and allows the user to control the speed of the apparatus or allows a selected computer program to control the speed of the apparatus.

6. An exercise apparatus as set forth in Claim 1 wherein said base includes a pair of parallel tubular spaced members, a connecting tubular member perpendicular to said spaced members, and said frame includes upwardly extending tubular members extending from said parallel tubular spaced members.