WO1987002253A1

WO1987002253A1 - In situ preparation and delivery of liposomes

Info

Publication number: WO1987002253A1
Application number: PCT/US1986/002128
Authority: WO
Inventors: Mircea C. Popescu
Original assignee: The Liposome Company, Inc.
Priority date: 1985-10-21
Filing date: 1986-10-08
Publication date: 1987-04-23
Also published as: JPS63501134A; EP0244456A4; EP0244456B1; ATE71540T1; EP0244456A1; CA1292183C; DE3683487D1

Abstract

In situ preparation, storage, and hydration of liposomes in small volume receptacles. Lipids in solvent are dried to form a uniform film on the receptacles' inner surface, and following sealing of such receptacles in an inert atmosphere are stored until hydrated with aqueous buffer immediately prior to use. The aqueous buffer may additionally contain a hydrophilic drug or bioactive agent. The invention also encompasses a syringe for delivering an amphipathic compound composition comprising: a barrel, the inner surface of which is coated with a film comprising an amphipatic compound; a moveable plunger inserted in the barrel thus providing a seal for the contents at the end of the syringe; and a seal at the delivery end of the syringe.

Description

IN SITU PREPARATION AND DELIVERY OF LIPOSOMES

BACKGROUND OF THE INVENTION

The present invention relates to the preparation, storage, and hydration of a lipid film in a receptacle. More particularly, it is concerned with coatinq lipids on the inner surface of the receptacle and hydrating the lipid films immediately prior to use.

Liposo es are completely closed structures composed of lipid bilayer membranes containing an encapsulated aqueous volume. Liposomes may contain many concentric lipid bilayers separated by aqueous phase (multilamellar vesicles or MLVs) , or may be composed of a single membrane bilayer (unilamellar vesicles) .

Liposome preparation has typically been achieved by the process of Bangham et.al., (1965 J. Mol. Biol., 13: 238-252) whereby lipids suspended in organic solvent are evaporated under reduced pressure to a dry film in a reaction vessel. An appropriate amount of aqueous phase is then added to the vessel and the mixture agitated, then allowed to sit undisturbed for a period of time, forming MLVs. The aqueous phase entrapped within the liposomes may comprise bioactive agents including drugs, hormones, proteins, dyes, vitamins, or imaging agents.

The liposome preparation method of the present invention allows one receptacle to serve as the reaction, storage, and delivery vessel. The procedure therefore reduces the steps necessary for formation and delivery of liposomes when compared to standard formation procedures which employ large volume flasks and comprise the steps of: (a) drying the lipid under vacuum rotoevaporation with later hydration of the film in the flask; (b) storing the formed liposomes in suitably small receptacles; and (c) transferring the liposomes to a tube or syringe for use. This invention enables decreased manipulation and transfer of the preparation while simultaneously addressing the problem of lipid stability, as lipid films rather than hydrated liposomes are the stored entity.

SUMMARY OF THE INVENTION

The present invention describes a method for _in situ preparation of liposomes comprising the steps of: (a) removing solvent from a solvent-lipid mixture in a tube or syringe to obtain a lipid film; (b) sealing the receptacle so that the lipid film is in a non-oxidizing atmosphere; and (c) hydrating the lipid film with aqueous buffer to form liposomes which are ready for immediate use. Both lipophilic and hydrophilic substances may be encapsulated in the liposomes by the steps of (1) drying the lipophilic drug or bioactive agent onto receptacle sides with the lipid film; or (2) employing aqueous buffer that additionally contains a hydrophilic drug or bioactive agent. Lipids are dried to a film in a small receptacle such as a tube or syringe, then stored and hydrated in the same receptacle. This procedure reduces handling, as well as storage volume necessary to maintain liposome preparations.

DETAILED DESCRIPTION OF THE INVENTION

The present invention describes a preparation and storage procedure for amphipathic compounds which are hydrated to form liposomes. Amphipathic compounds are those which contain both hydrophobic and hydrophilic groups. A phiphathic compounds which may be employed in the present invention include glycolipids, phospholipids, sphingomyelin, and sterols such as cholesterol which may be combined with the phospholipids. These lipids are deposited on the sides of a receptacle by removal of the suspending solvent. Should the lipid be suspended in a toxic solvent such as chloroform, diethyl ether, methanol or methylene chloride, the solvent may be removed under reduced pressure and the lipid resuspended in a pharmaceutically accepted solvent (i.e., one that is non-toxic) such as ethanol. In the preferred embodiment, the lipid is dried from its suspending solvent and re-solubilized to about 100 mg/ml in absolute ethanol. Lipids suspended in such a solvent are placed into an appropriate receptacle and dried to a thin film by use of a rotoevaporator under reduced pressure, fully coating the receptacle sides with the lipid suspension. If the material to be entrapped is lipophilic, it can be dried down onto the receptacle inner surface with the lipid.

The lipids and amounts thereof employed depend on the nature of the bioactive agent(s) added to the preparation, and the preferred characteristics of the resulting liposomes. The bioactive agent to be encapsulated may be soluble in organic solvent, and therefore suspended in the organic solvent-lipid mixture prior to evaporation.

Alternatively, the bioactive agent may be soluble in aqueous phase, and is therefore introduced to the dried lipid film upon hydration. Thirdly, a bioactive agent partially soluble in organic solvent may be suspended in aqueous solvent and then mixed with the organic solvent prior to evaporation.

Following the formation of a uniform lipid film on the receptacle, the receptacle is sealed in an inert environment (one substantially free of oxygen and water to prevent oxidation and partial hydration) . Preferred inert environments include nitrogen, argon, or vacuum. Where the receptacle is a syringe, the syringe plunger is inserted into the barrel and fully compressed, thus depositing the lipids at the delivery end of the syringe, and effectively sealing the head end of the syringe. The delivery end of the syringe may be sealed by any suitable method known in the art, as may other receptacles.

Hydrating the lipid film is accomplished by exposing the film to an aqueous medium such as distilled water or aqueous buffer; for example, phosphate buffered saline (PBS), tris(hydroxymethyl) aminomethane (Tris) , or (N-2-hydroxyethyl piperazine-N'-2-ethane sulfonic acid) (HEPES) at pH between about 7.0-7.5, more preferably at pH about 7.2. If the material to be entrapped is hydrophilic it can be dissolved in the aqueous medium. Where the receptacle is a syringe, an aliquot of aqueous medium is drawn into the syringe and mixed with the lipid film. Generally, 2 to 3 plunges of the syringe piston, brief agitation, and undisturbed standing for several minutes will result in liposome formation. The resulting liposomes can be administered parenterally to a subject including mammals such as humans.

EXAMPLE 1

Twenty milligrams of egg phosphatidylcholine (EPC) (Sigma Chemical Co., St. Louis, MO) was dissolved in absolute ethanol to form a solution at a concentration of 100 mg/ l. This solution was combined with 0.8 ml of 100% ethanol, and 20 μ 1 of a 7% aqueous solution of Arsenazo III (Sigma Chemical Co., St. Louis, MO) in both 13 X 100 mm borosilicate glass and polystyrene tubes. The tubes were attached to a rotoevaporator by an adapter system consisting of two stoppers of appropriate size through which holes have been bored to accommodate a connecting tube. The stoppers are inserted into the appropriate vessel; receptacle and rotoevaporator. The mixtures were dried in a horizontal position by vacuum rotoevaporation at 0.1 millitorr, at 37 C, and at 22 rpm followed by 154 rpm until a uniformly thin lipid/Arsenazo III film was deposited on the sides of the tube. EXAMPLE 2

The procedures and materials of Example 1 were employed omitting the Arsenazo III from the preparation. A white lipid film was uniformly deposited on the walls of both the glass and plastic tubes.

EXAMPLE 3

The procedures in Example 1 were employed with the materials listed in Table 1. Both lOcc and 20cc polypropylene syringes were employed.

Table 1

EPC Ethanol PBS (pH 7.2) Arsenazo III

50 mg 1.0 ml - 20μl

50 mg 1.0 ml 50μl 20μl

100 mg 0.5 ml - 20μl

100 mg 0.5 ml 50μl 20μl

Following rotoevaporation of the lipid to a film, the plunger was inserted into the syringe barrel and the lipid removed to the bottom of the syringe.

Liposomes were formed by drawing PBS buffer at pH 7.2 into the syringe to a volume of 5% of the total syrinqe capacity, agitating the syringe, and allowing several minutes for liposome formation.

Entrapment was visually observed by centrifuginq the syringe-prepared liposomes to a pellet, and noting Arsenazo III color intensity. Color intensity was compared to that of centrifuged MLVs and SPLVs prepared by standard technique. Liposomes prepared by syringe technique demonstrated equal or greater color intensity and therefore entrapment.

EXAMPLE 4

The procedures and materials of Example 1 are employed with the additional step of sealing the tube. A rubber septum is inserted into the mouth of the tube. Two needles are inserted through the diaphragm of the septum, serving as inlet and outlet ports. The needle serving as the inlet port is attached to a pressurized nitrogen cylinder by way of a connecting hose. The nitrogen valve is turned on allowing a steady stream of nitrogen to flow through the sample tube for 5 minutes, purging the air. After this time, the outlet needle is removed, followed by the inlet needle, leaving a slight positive nitrogen pressure in the tube.

Claims

1. A syringe for delivering an amphipathic compound composition comprising:

(a) a barrel, the inner surface of which is coated with a film comprising an amphipathic compound;

(b) a moveable plunger inserted in the barrel thus providing a seal for the contents at the head end of the syringe; and

(c) a seal at the delivery end of the syringe.

2. The syringe according to Claim 1 wherein the amphipathic compound comprises a lipid.

3. The syringe according to claim 2 wherein the lipid comprises phospholipid.

4. The syringe of Claim 1 wherein the film additionally comprises a bioactive agent.

5. A method for in situ preparation of liposomes in the syringe of claim 1 comprising the steps of:

(a) removing solvent from a solvent-amphipathiσ compound mixture in a syringe to obtain a film;

(b) sealing the syringe, so that the film is in an inert atmosphere; and

(c) hydrating the film to form liposomes.

6. The method according to Claim 5 comprising the additional step of fully compressing the syrinqe plunger, thereby depositing the amphipathic compound at the syringe base.

7. The method according to Claim 5 comprising the additional step of hydrating the lipid film by drawing aqueous buffer into the syringe.

8. The method according to Claim 5 wherein the hydrating step employs aqueous buffer.

9. The method according to Claim 5 wherein the aqueous buffer additionally comprises a bioactive agent.

10. A method for Jj situ preparation of liposomes comprising the steps of:

(a) removing solvent from a solvent-amphipathiσ compound mixture in a receptacle to obtain a film;

(b) sealing the receptacle so that the film is in an inert atmosphere; and

(c) hydrating the film to form liposomes.