WO1987001649A1 - Molding apparatus utilizing memory metal alloy springs - Google Patents

Molding apparatus utilizing memory metal alloy springs Download PDF

Info

Publication number
WO1987001649A1
WO1987001649A1 PCT/US1986/001938 US8601938W WO8701649A1 WO 1987001649 A1 WO1987001649 A1 WO 1987001649A1 US 8601938 W US8601938 W US 8601938W WO 8701649 A1 WO8701649 A1 WO 8701649A1
Authority
WO
WIPO (PCT)
Prior art keywords
die
springs
molding
spring
set forth
Prior art date
Application number
PCT/US1986/001938
Other languages
French (fr)
Inventor
Albert R. Mead
Original Assignee
Grumman Aerospace Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Grumman Aerospace Corporation filed Critical Grumman Aerospace Corporation
Publication of WO1987001649A1 publication Critical patent/WO1987001649A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/005—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by thermal expansion or evaporation

Definitions

  • the present invention relates to molding apparatus/ and more particularly/ to a memory metal spring assembly for exerting pressure between two confronting dies of a molding apparatus.
  • FIG. 1 shows a typical simplified schematic illustration of a molding apparatus for such a laminate.
  • the laminate 10 is built up from layers of composite fiber material/ such as preimpregna>ted graphite/epoxy/ or other resin-reinforced composite material of the type conventionally available from CIBA-GEIGY Corporation or Hercules Corporation.
  • the preimpregnated fabric layers are built up over a lower die 12/ and a bagging film 14 is positioned over the laminate and die 12.
  • an autoclave (not shown) exerts substantial pressure against the laminate/ via the bagging film/ and the laminate is simultaneously subjected to heat.
  • Vacuum ports 16 are provided in the die 12 to evacuate the volume beneath the bagging film 14 thereby allowing contraction of the bagging film and pressure transmission to the laminate 10. After a prescribed curing-bonding period/ the bagging film is removed to allow removal of a molded laminate 10 that has the shape of die 12.
  • the present invention is directed to a molding apparatus comprising a first die upon which a first surface of a moldable material" is placed and a second die for contacting an opposite surface of the material. At least one spring fabricated of a memory metal alloy is connected to one of the dies.
  • the apparatus also includes means for heating the spring thus expanding it and causing the second die to generate molding forces/ wherein de-energizing the heating means causes spring contraction and displacement of the second die for enabling removal of the material after it has been molded.
  • the invention also provides a method for molding material comprising the steps: positioning the material on a first die; positioning a second die in spaced relation to the first die for molding the material therebetween; mounting springs of memory metal alloy to the second die; applying heat to the springs for expanding them and forcing the second die into molding relation with the material; and cooling the springs for contracting them and consequently displacing the second die thus permitting removal of molded material.
  • the present invention eliminates the costly use of an autoclave by subjecting a molding laminate to pressure exerted by memory metal alloy springs.
  • These springs are fabricated from available memory metal alloys and are capable of expansion and contraction over a wider dimensional force range than typical spring metals. By using -a series of these springs to force two molding die members against a laminate being molded/ an inexpensive means for generating molding forces may be realized.
  • the curing temperatures necessary to form a completed laminate are obtained by heating one of the molding dies by means such as embedded heating .coils.
  • Figure 1 is a schematic representation of a molding apparatus utilized in connection with the prior art.
  • Figure 2 is a schematic representation of a molding apparatus including the memory metal alloy springs of the present invention.
  • a molding apparatus in accordance with the present invention indicates the disposition of a laminated structure 10/ as previously described/ between a top die 18 and a bottom die 13.
  • the bagging film of the prior art arrangement is replaced by top die 18.
  • Springs of the type used in the present invention are also available from Memory Metals/ Inc./ of Stamford, Connecticut.
  • a spring support .22 secures the upper ends of springs 20 and conventional tie-down straps (not shown) would normally be employed to position the springs in an initially biased condition.
  • Heater coils 24 are embedded within bottom die 13 and these coils may be of the electrical type. Heat generated by the coils performs two functions simultaneously. First, they cause expansion
  • the heat from the coils causes simultaneous curing of the bonding material/ such as resins, in laminate 10. After a sufficient curing/molding time has passed, the heater coils are de-energized and
  • top die 18 becomes
  • the present invention may be utilized for advanced composite laminate materials such as the graphite/ epoxy described heretofore/ or other resins/reinforced composites which now require autoclave processing.
  • the invention is also applicable to adhesively bonded structures utilizing metal-to-metal configurations or aircraft skin-to-honeycomb configurations.
  • the present invention offers an improved alternative to many laminate-producing processes which previously required the expensive and time-consuming use of an autoclave.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Springs (AREA)

Abstract

A number of distributed springs (20), fabricated from a memory metal alloy, are connected to a die (18) in a molding assembly. When heat is applied to the springs (20), they expand with sufficient force to mold a resin-impregnated composite material (10) over a contoured mold form (13). The heat may be simultaneously applied to the composite material (10) for achieving curing while molding occurs. Upon removal of the heat, the springs (20) contract thereby allowing removal of a finished molded product.

Description

MOLDING APPARATUS UTILIZING MEMORY METAL ALLOY SPRINGS
The present invention relates to molding apparatus/ and more particularly/ to a memory metal spring assembly for exerting pressure between two confronting dies of a molding apparatus.
In forming a wide variety of laminated structures/ significant pressure must be exerted upon individual layers or sheets of a laminate while heat is applied to cure the bonding material between iayers.
In the aircraft industry/ autoclaves are conventionally used to mold composite laminated structures such as graphite/epoxy fibers which are employed to form panels for the exterior skin of an aircraft. Figure 1 shows a typical simplified schematic illustration of a molding apparatus for such a laminate. The laminate 10 is built up from layers of composite fiber material/ such as preimpregna>ted graphite/epoxy/ or other resin-reinforced composite material of the type conventionally available from CIBA-GEIGY Corporation or Hercules Corporation. The preimpregnated fabric layers are built up over a lower die 12/ and a bagging film 14 is positioned over the laminate and die 12. In order to complete bonding between the layers of laminate 10/ an autoclave (not shown) exerts substantial pressure against the laminate/ via the bagging film/ and the laminate is simultaneously subjected to heat. Vacuum ports 16 are provided in the die 12 to evacuate the volume beneath the bagging film 14 thereby allowing contraction of the bagging film and pressure transmission to the laminate 10. After a prescribed curing-bonding period/ the bagging film is removed to allow removal of a molded laminate 10 that has the shape of die 12.
Although this prior art approach operates satisfactorily/ it requires the use of an autoclave which is an extremely expensive piece of equipment. As a result/ a manufactured laminate 10 is costly to manufacture. In addition/ a time-consuming process is required for removing the bagging film and cleaning up die 12.
The present invention is directed to a molding apparatus comprising a first die upon which a first surface of a moldable material" is placed and a second die for contacting an opposite surface of the material. At least one spring fabricated of a memory metal alloy is connected to one of the dies. The apparatus also includes means for heating the spring thus expanding it and causing the second die to generate molding forces/ wherein de-energizing the heating means causes spring contraction and displacement of the second die for enabling removal of the material after it has been molded.
Furthermore/ the invention also provides a method for molding material comprising the steps: positioning the material on a first die; positioning a second die in spaced relation to the first die for molding the material therebetween; mounting springs of memory metal alloy to the second die; applying heat to the springs for expanding them and forcing the second die into molding relation with the material; and cooling the springs for contracting them and consequently displacing the second die thus permitting removal of molded material.
The present invention eliminates the costly use of an autoclave by subjecting a molding laminate to pressure exerted by memory metal alloy springs. These springs are fabricated from available memory metal alloys and are capable of expansion and contraction over a wider dimensional force range than typical spring metals. By using -a series of these springs to force two molding die members against a laminate being molded/ an inexpensive means for generating molding forces may be realized. The curing temperatures necessary to form a completed laminate are obtained by heating one of the molding dies by means such as embedded heating .coils.
As a result of the present invention/ a significant reduction in manufacturing costs for molded laminates may be realized.
The above-mentioned advantages of the present invention will be more clearly understood when considered in conjunction with the accompanying drawings/ in which:
Figure 1 is a schematic representation of a molding apparatus utilized in connection with the prior art. Figure 2 is a schematic representation of a molding apparatus including the memory metal alloy springs of the present invention.
Referring to Figure 2, a molding apparatus in accordance with the present invention (shown in simplified form) indicates the disposition of a laminated structure 10/ as previously described/ between a top die 18 and a bottom die 13. The bagging film of the prior art arrangement is replaced by top die 18.
10
In order to exert downward pressure on top die 18, a plurality of spaced memory metal springs 20 is employed/ the spring being fabricated from memory metal alloys. The springs- themselves constitute prior art as evidenced by U.S. Patent No. 3/748/108 issued
15 to Rothwarf/ et al. on July 24/ 1973. Springs of the type used in the present invention are also available from Memory Metals/ Inc./ of Stamford, Connecticut. A spring support .22 secures the upper ends of springs 20 and conventional tie-down straps (not shown) would normally be employed to position the springs in an initially biased condition. Heater coils 24 are embedded within bottom die 13 and these coils may be of the electrical type. Heat generated by the coils performs two functions simultaneously. First, they cause expansion
25 of springs 20 to force top die 18 toward bottom die 13. Also, the heat from the coils causes simultaneous curing of the bonding material/ such as resins, in laminate 10. After a sufficient curing/molding time has passed, the heater coils are de-energized and
30 springs 20 contract. As a result, top die 18 becomes
35 raised allowing removal of a finished laminate 10.
The present invention may be utilized for advanced composite laminate materials such as the graphite/ epoxy described heretofore/ or other resins/reinforced composites which now require autoclave processing.
The invention is also applicable to adhesively bonded structures utilizing metal-to-metal configurations or aircraft skin-to-honeycomb configurations.
Further utilization of the invention is for creep-forming structural parts which now require vacuum/ mechanical or gravitational-generated loads in order to supply the necessary force to bring about required forming. —
By virtue of the foregoing discussion/ it will be appreciated that the present invention offers an improved alternative to many laminate-producing processes which previously required the expensive and time-consuming use of an autoclave.
It should be understood that the invention is not limited to the exact details of construction shown and described herein/ for obvious modifications will occur to persons skilled in the art.

Claims

WHAT IS CLAIMED IS:
1. A molding apparatus comrpising: a first die (13) upon which a first surface of a moldable material (10) is placed; a second die (18) for contacting an opposite surface of the material; at least one spring (20) fabricated of a memory metal alloy and connected to one of said dies; and. means for heating the spring (20) thus expanding it: nd causing the second die (18) to generate molding forces/ wherein de-energizing the heating means causes spring contraction and displacement of the second die (18) for enabling removal of the material after it has been molded.
2. The structure set forth in Claim 1/ wherein said moldable material (10) is laminate sheets and including means for applying heat to the laminate sheets and the spring (20) for simultaneously curing bonding material which impregnates the sheets and expands the spring (20) to generate molding forces between the dies.
3. The structure set forth in Claims 1 and 2 together with means (22) mounted in spaced relation / to the second die (18) for supporting the spring (20).
4. The structure set forth in any one of the preceding claims, wherein the heating means comprises heating coils (24) embedded within the first die.
5. The structure set forth in Claim 3/ wherein a plurality of evently spaced springs (20) are mounted between the supporting means (22) and the second die (18).
6. A method for molding material comprising the steps: positioning the material on a first die; positioning a second die in spaced relation to the first for molding the material therebetween; mounting springs of memory metal alloy to the second die; applying heat to the springs for expanding them and forcing the second die into molding relation with the material; and cooling the springs for contracting them and consequently displacing the second die thus permitting removal of the molded material.
7. The method set forth in Claim 6/ wherein the material is comprised of overlying sheets of resin impregnated fabric/ and further wherein application of heat simultaneously. cures the resin to form a molded composite laminate.
PCT/US1986/001938 1985-09-24 1986-09-17 Molding apparatus utilizing memory metal alloy springs WO1987001649A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US06/779,767 US4701293A (en) 1985-09-24 1985-09-24 Molding process and apparatus utilizing memory metal alloy springs
US779,767 1985-09-24

Publications (1)

Publication Number Publication Date
WO1987001649A1 true WO1987001649A1 (en) 1987-03-26

Family

ID=25117491

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1986/001938 WO1987001649A1 (en) 1985-09-24 1986-09-17 Molding apparatus utilizing memory metal alloy springs

Country Status (6)

Country Link
US (1) US4701293A (en)
EP (1) EP0238628A4 (en)
JP (1) JPS63501006A (en)
ES (1) ES2001315A6 (en)
IL (1) IL80132A0 (en)
WO (1) WO1987001649A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0304571A2 (en) * 1987-08-28 1989-03-01 Georg Fischer Aktiengesellschaft Method and apparatus for producing a welded joint of tubular thermoplastic elements
EP2631052A3 (en) * 2012-02-24 2014-04-30 Bell Helicopter Textron Inc. System and method of manufacturing a composite structure in a closed cavity mold

Families Citing this family (8)

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Publication number Priority date Publication date Assignee Title
EP0399489B1 (en) * 1989-05-25 1996-11-27 TOYO TIRE & RUBBER CO., LTD . A measuring diaphragm for gasmeter, a method of preparation thereof and a gasmeter utilizing it
US5071614A (en) * 1990-06-25 1991-12-10 Nifty Products, Inc. Method of molding a carpet having deep well areas
US5265456A (en) * 1992-06-29 1993-11-30 Grumman Aerospace Corporation Method of cold working holes using a shape memory alloy tool
ATE193465T1 (en) * 1994-01-06 2000-06-15 Johnson & Johnson Clin Diag DEVICE FOR HEATING A LIQUID-COURING CHAMBER OF A REACTION CUVETTE
US6705868B1 (en) * 1998-03-18 2004-03-16 Purdue Research Foundation Apparatus and methods for a shape memory spring actuator and display
DE19849472C2 (en) * 1998-10-21 2002-11-28 Demag Ergotech Gmbh Non-return valve for the plasticizing and injection screw in injection molding machines
JP2007196428A (en) * 2006-01-24 2007-08-09 Fujifilm Corp Mold and molding method
FR2959694B1 (en) * 2010-05-10 2012-08-03 Lorraine Construction Aeronautique DEVICE FOR MANUFACTURING A COMPOSITE PIECE BY RESIN INJECTION

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US2874751A (en) * 1956-03-13 1959-02-24 Thermel Inc Temperature controlled press
GB996687A (en) * 1963-04-15 1965-06-30 Us Rubber Co Pressing apparatus and process for exerting damping pressure thereon
US3657055A (en) * 1970-06-23 1972-04-18 Sauter Packaging Co Heat sealing station
US3779851A (en) * 1971-12-22 1973-12-18 Gen Dynamics Corp Method of fabricating thin graphite reinforced composites of uniform thickness
US4030962A (en) * 1976-02-26 1977-06-21 Fitzwater Engineering Company Heat transfer press
US4127378A (en) * 1977-01-17 1978-11-28 Peerless Machine & Tool Corporation Apparatus for cold-forming plastic sheet
US4143587A (en) * 1976-07-22 1979-03-13 Nissan Motor Company, Limited Apparatus for deforming corrugated fiberboard
US4184905A (en) * 1975-05-15 1980-01-22 Nissan Motor Company, Limited Heat and sound insulator of curved corrugated paperboard and method of shaping same
US4328067A (en) * 1978-06-28 1982-05-04 G.O.R. Applicazioni Speciall S.P.A. Laminating method and apparatus

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US2585818A (en) * 1946-09-23 1952-02-12 Moravec Josef Device for generation of high pressure
US2907937A (en) * 1957-12-26 1959-10-06 Ibm Digital servo system
US2990583A (en) * 1959-05-19 1961-07-04 Barbera Edmund Method of applying high pressure to a body
US3397429A (en) * 1965-05-27 1968-08-20 Gen Dynamics Corp Pressure-molding apparatus
US3748108A (en) * 1970-04-07 1973-07-24 Us Army Thermally activated spring with improved thermal properties
JPS6027838A (en) * 1983-07-26 1985-02-12 Fuji Electric Corp Res & Dev Ltd Test-piece manufacturing device
US4553393A (en) * 1983-08-26 1985-11-19 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Memory metal actuator

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Publication number Priority date Publication date Assignee Title
CA563422A (en) * 1958-09-16 American Viscose Corporation Method for molding shaped articles
US2874751A (en) * 1956-03-13 1959-02-24 Thermel Inc Temperature controlled press
GB996687A (en) * 1963-04-15 1965-06-30 Us Rubber Co Pressing apparatus and process for exerting damping pressure thereon
US3287486A (en) * 1963-04-15 1966-11-22 Us Rubber Co Molding apparatus and method employing thermal expansion and contraction
US3657055A (en) * 1970-06-23 1972-04-18 Sauter Packaging Co Heat sealing station
US3779851A (en) * 1971-12-22 1973-12-18 Gen Dynamics Corp Method of fabricating thin graphite reinforced composites of uniform thickness
US4184905A (en) * 1975-05-15 1980-01-22 Nissan Motor Company, Limited Heat and sound insulator of curved corrugated paperboard and method of shaping same
US4030962A (en) * 1976-02-26 1977-06-21 Fitzwater Engineering Company Heat transfer press
US4143587A (en) * 1976-07-22 1979-03-13 Nissan Motor Company, Limited Apparatus for deforming corrugated fiberboard
US4127378A (en) * 1977-01-17 1978-11-28 Peerless Machine & Tool Corporation Apparatus for cold-forming plastic sheet
US4328067A (en) * 1978-06-28 1982-05-04 G.O.R. Applicazioni Speciall S.P.A. Laminating method and apparatus

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0304571A2 (en) * 1987-08-28 1989-03-01 Georg Fischer Aktiengesellschaft Method and apparatus for producing a welded joint of tubular thermoplastic elements
EP0304571A3 (en) * 1987-08-28 1991-10-09 Georg Fischer Aktiengesellschaft Method and apparatus for producing a welded joint of tubular thermoplastic elements
EP2631052A3 (en) * 2012-02-24 2014-04-30 Bell Helicopter Textron Inc. System and method of manufacturing a composite structure in a closed cavity mold
US9381679B2 (en) 2012-02-24 2016-07-05 Textron Innovations Inc. System and method of manufacturing a composite structure in a closed cavity mold
US9539772B2 (en) 2012-02-24 2017-01-10 Textron Innovations Inc. System and method of manufacturing a composite structure in a closed cavity mold

Also Published As

Publication number Publication date
JPS63501006A (en) 1988-04-14
US4701293A (en) 1987-10-20
EP0238628A4 (en) 1988-12-08
IL80132A0 (en) 1986-12-31
ES2001315A6 (en) 1988-05-01
EP0238628A1 (en) 1987-09-30

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