USRE48354E1 - Process for producing taurine from alkali taurinates - Google Patents
Process for producing taurine from alkali taurinates Download PDFInfo
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- USRE48354E1 USRE48354E1 US16/854,395 US202016854395A USRE48354E US RE48354 E1 USRE48354 E1 US RE48354E1 US 202016854395 A US202016854395 A US 202016854395A US RE48354 E USRE48354 E US RE48354E
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- alkali
- sodium
- tritaurinate
- taurine
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- DRDBZRBFIXCBTR-UHFFFAOYSA-K C.C.C.C.ClCCN(CCCl)CCCl.ClCCNCCCl.O=S(=O)(O)CCN(CCS(=O)(=O)O[Na])CCS(=O)(=O)O[Na].O=S(=O)(O)CCNCCS(=O)(=O)O[Na].O=S(=O)([Na])O[Na].O=S(=O)([Na])O[Na].OCCN(CCO)CCO.OCCNCCO Chemical compound C.C.C.C.ClCCN(CCCl)CCCl.ClCCNCCCl.O=S(=O)(O)CCN(CCS(=O)(=O)O[Na])CCS(=O)(=O)O[Na].O=S(=O)(O)CCNCCS(=O)(=O)O[Na].O=S(=O)([Na])O[Na].O=S(=O)([Na])O[Na].OCCN(CCO)CCO.OCCNCCO DRDBZRBFIXCBTR-UHFFFAOYSA-K 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/32—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/02—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/42—Separation; Purification; Stabilisation; Use of additives
- C07C303/44—Separation; Purification
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C309/00—Sulfonic acids; Halides, esters, or anhydrides thereof
- C07C309/01—Sulfonic acids
- C07C309/02—Sulfonic acids having sulfo groups bound to acyclic carbon atoms
- C07C309/03—Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
- C07C309/13—Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton containing nitrogen atoms, not being part of nitro or nitroso groups, bound to the carbon skeleton
- C07C309/14—Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton containing nitrogen atoms, not being part of nitro or nitroso groups, bound to the carbon skeleton containing amino groups bound to the carbon skeleton
Definitions
- the present invention relates to a cyclic process for the production of taurine from alkali isethionate and from alkali vinyl sulfonate in a high overall yield, i.e., greater than 90%, in particular, greater than 95%, by continuously converting the byproducts of the ammonolysis reaction, alkali ditaurinate and alkali tritaurinate, to alkali taurinate.
- Taurine can be referred to as 2-aminoethanesulfonic acid and is one of the amino sulfonic acids found in the tissues of many animals. Taurine is an extremely useful compound because it has such pharmacological effects as detoxification effect, fatigue-relieving effect and nourishing and tonifying effect. As a result, taurine finds wide applications as an essential ingredient for human and animal nutrition.
- Taurine is currently produced in an amount of over 50,000 tons per year from ethylene oxide and monoethanolamine. At present time, most of the taurine is produced from ethylene oxide, following a three-step process: (1) the addition reaction of ethylene oxide with sodium bisulfite to yield sodium isethionate; (2) the ammonolysis of sodium isethionate to yield sodium taurinate; (3) the neutralization with an acid, i.e, hydrochloric acid and, preferably, sulfuric acid, to generate taurine and inorganic salts.
- an acid i.e, hydrochloric acid and, preferably, sulfuric acid
- the ethylene oxide process is well established and widely practiced in commercial production, the overall yield is not very high, less than 80%. Moreover, the process generates a large amount of waste stream that is increasingly difficult to dispose of.
- the first stage of the ethylene oxide process the addition reaction of ethylene oxide with sodium bisulfate, is known to yield sodium isethionate in high yield, practically quantitative, as disclosed in U.S. Pat. No. 2,820,818 under specified conditions.
- U.S. Pat. No. 1,932,907 discloses that sodium taurinate is obtained in a yield of 80%, when sodium isethionate undergoes ammonolysis reaction in a molar ratio of 1:6.8 for 2 hrs at 240 to 250° C.
- U.S. Pat. No. 1,999,614 describes the use of catalysts, i.e., sodium sulfate, sodium sulfite, and sodium carbonate, in the ammonolysis reaction.
- a mixture of sodium taurinate and sodium ditaurinate is obtained in a yield as high as 97%. However, the percentage for sodium taurinate and sodium ditaurinate in the mixture is not specified.
- DD 219 023 describes detailed results on the product distribution of the ammonolysis reaction of sodium isethionate.
- sodium isethionate undergoes the ammonolysis reaction with 25% aqueous ammonia in a molar ratio of 1:9 at about 280° C. for 45 minutes in the presence of sodium sulfate and sodium hydroxide as catalyst, the reaction products comprise 71% of sodium taurinate and 29% of sodium di- and tri-taurinate.
- WO 01/77071 is directed to a process for the preparation of ditaurine by heating an aqueous solution of sodium taurinate at a temperature of 210° C. in the presence of a reaction medium. A mixture of sodium taurinate and sodium ditaurinate is obtained.
- ammonolysis of sodium isethionate invariably yields a mixture of sodium taurinate, sodium ditaurinate, and sodium tritaurinate.
- the percentage yield of sodium taurinate has not been more than 80%.
- U.S. Pat. No. 2,693,488 discloses a method of using ion exchange resins, first strongly acid ion exchange resin in hydrogen form, then an anion exchange resin in basic form. This process is complicated and requires the use of large quantity of acid and base to regenerate the ion exchange resins in each production cycle.
- CN101508657, CN101508658, CN101508659, and CN101486669 describe a method of using sulfuric acid to neutralize sodium taurinate to obtain a solution of taurine and sodium sulfate. Crude taurine is easily obtained by filtration from a crystalline suspension of taurine after cooling. However, the waste mother liquor still contains taurine, sodium sulfate, and other unspecified organic impurities. It is desirable to have available a process for further separation of these components to achieve an economical process and to reduce the disposal of waste stream.
- an object of the present invention to disclose a cyclic process for the production of taurine from alkali isethionate and from alkali vinyl sulfonate in a high overall yield, i.e., greater than 90%, in particular, greater than 95%.
- sodium ditaurinate and sodium tritaurinate, byproducts from the ammonolysis of sodium isethionate or sodium vinyl sulfonate are continuously converted to sodium taurinate in the ammonolysis stage.
- sodium ditaurinate and sodium tritaurinate are reacted with aqueous ammonia under ammonolysis reaction conditions, a mixture of similar compositions of sodium taurinate, ditaurinate, and tritaurinate is formed in an equilibrium state. This novel finding renders the cyclic process possible.
- the residual taurine and sodium sulfate are separated from sodium ditaurinate and sodium tritaurinate by a process of co-crystallization of taurine and Glauber's salt at a temperature from 0 to 20° C.
- the crystalline mixture of taurine and sodium sulfate is then separated from each other, while the mother liquor, consisting of taurine, monosodium ditaurinate, and monosodium tritauriante, is suitable for recycling to the ammonolysis step to prepare sodium taurinate.
- FIG. 1 Schematic flowchart for the cyclic production of taurine from sodium isethionate and sodium vinyl sulfate.
- FIG. 2 Solubility curves for taurine and sodium sulfate in water.
- the present invention relates to a cyclic process for the production of taurine from alkali isethionate, which is a key intermediate for the ethylene oxide, ethanol, and ethylene processes.
- This cyclic process is also applied to the production of taurine from alkali vinyl sulfonate, another intermediate for the ethanol and ethylene processes.
- sodium isethionate and sodium vinyl sulfonate are preferably used, but other alkali metals, i.e., lithium, potassium, and cesium, are equally suitable.
- alkali metals i.e., lithium, potassium, and cesium.
- only sodium is used in replace of alkali metals to describe the process.
- the present invention discloses a novel finding and process for converting sodium ditaurinate and sodium tritaurinate, byproducts of the ammonolysis of sodium isethionate, to sodium taurinate under the ammonolysis conditions.
- sodium isethionate and sodium vinyl sulfonate are converted to sodium taurinate in a practically quantitative yield.
- a complete separation of taurine with sodium sulfate according to the process in the present invention ensures that taurine is obtained in high yield, i.e., greater than 90%, in particular greater than 95% on the basis of sodium isethionate or sodium vinyl sulfonate.
- the present invention describes a method for the preparation of pure sodium ditaurinate and pure sodium tritaurinate from diethanolamine and triethanolamine, respectively.
- FIG. 1 describes the detailed unit operations for the cyclic process for the production and isolation of taurine from sodium isethionate.
- the cycle is equally applicable for the production of taurine from sodium vinyl sulfonate.
- catalysts are the alkaline salts of sodium, potassium and lithium.
- Such salts are sodium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, sodium sulfate, sodium sulfite, potassium sulfate, potassium sulfite. Any one or a combination of two or more these salts can be used as catalyst to influence the reaction.
- the strongly basic solution is neutralized with sulfuric acid to pH 5-7 to yield mainly taurine, sodium sulfate, sodium ditaurinate, and sodium tritaurinate.
- the content of taurine and sodium sulfate is in a molar ratio of 1:0.5 to 1:0.6, and nearly the same in terms of their weight.
- the initial solution is optionally concentrated, then cooled to 28 to 35° C., to crystallize taurine.
- the first batch of crude taurine is obtained by filtration, while sodium sulfate remains in solution. Lower temperature is to be avoided to prevent the crystallization of sodium sulfate.
- sodium sulfate has the maximum solubility at a temperature of 33° C. as shown in FIG. 2 .
- the solubility of sodium sulfate decreases slightly from 33 to 100° C., but drastically from 33 to 0° C.
- sodium sulfate crystallizes as anhydrous form above 40° C., but as Glauber's salt, i.e., sodium sulfate decahydrate at a temperature below 30° C.
- the mother liquor is now consisted of about 30% of sodium sulfate and about 10% of taurine, along with various percentages of sodium ditaurinate and sodium tritaurinate.
- This solution is concentrated to about one half to one third of its original volume in an evaporative crystallizer, at a temperature from 70 to 95° C., preferably 75 to 85° C., to yield a suspension of sodium sulfate, which is removed by filtration at the same temperature.
- the temperature is kept high enough to prevent the crystallization of taurine at this stage.
- the filtration mother liquor now saturated with sodium sulfate and rich in taurine, is cooled to 33-35° C. in the 1 st cooling crystallizer to crystallize the second crop of crude taurine.
- the cycle of evaporative crystallization at higher temperature, preferably from 75 to 85° C., to remove sodium sulfate, and the first cooling crystallization at lower temperature, preferably at 33-35° C., can be continued until the solid content of impurities, mainly sodium ditaurinate and sodium tritaurinate, accumulates to about 30% of the solid content in the mother liquor.
- the mother liquor from the first cooling crystallization stage can be returned to the ammonolysis step.
- the mother liquor is cooled to 10 to 15° C. in the 2 nd cooling crystallizer to co-crystallize taurine and sodium sulfate decahydrate, i.e., Glauber's salt.
- the co-crystalline mixture is removed from the mother liquor by centrifuge and returned to a dissolution and preheat unit for the evaporative crystallization step. It becomes apparent from FIG. 2 that lower temperature may be used, but excessive cooling is required to be economical. At higher temperature, removal of sodium sulfate is not complete.
- the mother liquor from the second cooling crystallization stage is usually comprised of 25-30% of sodium ditaurinate and tritaurinate, 5-7% of taurine, and 7-8% of sodium sulfate.
- Sodium hydroxide is then added in an amount sufficient to turn taurine to sodium taurinate, sodium ditaurinate to disodium ditaurinate, and disodium tritaurinate to trisodium tritaurinate.
- the molar amount of sodium hydroxide is equal to, or slightly more than, the molar amount of total taurinates in the solution.
- This solution is then saturated with ammonia to 15 to 28% and returned to the ammonolysis step.
- this solution may be combined with a new batch of sodium isethionate or sodium vinyl sulfonate for the ammonolysis step.
- the amount of purge solution in each cycle depends on the quality of starting materials, in particular, sodium isethionate and sodium vinyl sulfonate. If crude sodium isethionate in the ethylene oxide process is used, purge is required in about every five to eight cycles, because ethylene glycol, a byproduct from the reaction of ethylene oxide with water, starts to accumulate. If sodium isethionate is prepared from ethanol and ethylene, no purge is necessary at all.
- Crude taurine obtained in the cyclic process is recrystallized from deionized water one or more times to yield a product of pharmaceutical grade.
- the recrystallization mother liquor may be reused several times until it affects the quality of the product obtained.
- This mother liquor consisting of residual taurine, sodium sulfate, and impurities, is then sent to dissolution and preheat unit for the evaporative crystallization.
- the process according to the present invention can be carried out discontinuously, semi-continuously, and continuously.
- This example relates to the preparation of sodium ditaurinate and its reaction with aqueous ammonia under ammonolysis reaction conditions.
- the excess sodium sulfite is destroyed by addition of 40 mL of 30% hydrochloric acid, followed by careful adjustment of pH to 6-7 with sodium carbonate.
- the solution consists of practically pure sodium ditaurinate and sodium chloride. The solution may be used directly in the ammonolysis reaction.
- the aqueous solution is vacuum dried to give a white solid.
- 600 mL of anhydrous methanol is added 600 mL of anhydrous methanol, and the suspension is refluxed for 30 minutes to dissolve sodium ditaurinate in methanol. After filtration to remove sodium chloride, the methanol solution is cooled to room temperature to crystallize pure sodium ditaurinate, which is used as analytical standard.
- Crude sodium ditaurinate prepared from 0.30 mole of diethanolamine, is dissolved in 300 mL of water containing 26.0 g of sodium hydroxide. The solution is then mixed with 600 mL of 25% aqueous ammonia and heated in an autoclave at 220° C. for 2 hrs.
- HPLC analysis of the reaction solution shows the formation of sodium taurinate (74%), sodium ditaurinate (24%), and sodium tritaurinate (2%) on the molar basis.
- This example relates to the preparation of sodium tritaurinate and its reaction with aqueous ammonia under ammonolysis reaction conditions.
- the crude reaction solution is transferred to a 2 L autoclave, to which 26 g of sodium hydroxide and 600 mL of 25% aqueous ammonia are added.
- the autoclave is heated to 220° C. for 2 hrs to carry out the ammonolysis reaction.
- This example demonstrates the conversion of sodium ditaurinate and sodium tritaurinate in the recrystallization mother liquor to sodium taurinate.
- This example is directed to a process for the separation of taurine from sodium sulfate and from sodium ditaurinate and sodium tritaurinate.
- a starting solution is prepared by first boiling the solution from the ammonolysis reaction to remove excess ammonia, and then adding enough sulfuric acid to pH 5-7.
- the solution is consisted of 30% taurine, 26% sodium sulfate, and 7% sodium di- and tri-taurinates.
- the separated mother liquor weighed 1580 g, is boiled to evaporate to 900 g to form a slurry of sodium sulfate. This slurry is cooled to 80° C. and filtered to recover sodium sulfate, weighed 304 g.
- the mother liquor containing 202 g of taurine and 216 g of sodium sulfate, is cooled to 33° C. to form a second slurry of taurine. After filtration and washing with cold water, 124 g of taurine is obtained.
- the mother liquor from the previous step now containing 78 of taurine and 216 g of sodium sulfate, is cooled to 10° C. in 2 hrs to obtain slurry of taurine and Glauber's salt.
- the crystalline solid is obtained as a mixture of taurine and sodium sulfate decahydrate.
- This final mother liquor about 500 g, is consisted of sodium ditaurinate and tritaurinate (28%, 140 g), taurine (24 g, 4.8%), and sodium sulfate (35 g, 7%). This solution is used for the ammonolysis reaction.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/854,395 USRE48354E1 (en) | 2014-04-18 | 2020-04-21 | Process for producing taurine from alkali taurinates |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/120,046 US9428450B2 (en) | 2014-04-18 | 2014-04-18 | Process for producing taurine from alkali taurinates |
| US16/854,395 USRE48354E1 (en) | 2014-04-18 | 2020-04-21 | Process for producing taurine from alkali taurinates |
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| Application Number | Title | Priority Date | Filing Date |
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| US14/120,046 Reissue US9428450B2 (en) | 2014-04-18 | 2014-04-18 | Process for producing taurine from alkali taurinates |
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| USRE48354E1 true USRE48354E1 (en) | 2020-12-15 |
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| US14/120,046 Ceased US9428450B2 (en) | 2014-04-18 | 2014-04-18 | Process for producing taurine from alkali taurinates |
| US16/843,272 Active USRE48238E1 (en) | 2014-04-18 | 2020-04-08 | Process for producing taurine from alkali taurinates |
| US16/854,406 Active USRE48333E1 (en) | 2014-04-18 | 2020-04-21 | Process for producing taurine from alkali taurinates |
| US16/854,395 Active USRE48354E1 (en) | 2014-04-18 | 2020-04-21 | Process for producing taurine from alkali taurinates |
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| US14/120,046 Ceased US9428450B2 (en) | 2014-04-18 | 2014-04-18 | Process for producing taurine from alkali taurinates |
| US16/843,272 Active USRE48238E1 (en) | 2014-04-18 | 2020-04-08 | Process for producing taurine from alkali taurinates |
| US16/854,406 Active USRE48333E1 (en) | 2014-04-18 | 2020-04-21 | Process for producing taurine from alkali taurinates |
Country Status (9)
| Country | Link |
|---|---|
| US (4) | US9428450B2 (en) |
| EP (2) | EP3351529A1 (en) |
| JP (1) | JP6405035B2 (en) |
| CN (3) | CN108314633A (en) |
| CA (1) | CA2946181C (en) |
| DK (1) | DK3133060T3 (en) |
| ES (1) | ES2728247T3 (en) |
| MX (1) | MX382769B (en) |
| WO (1) | WO2015158157A1 (en) |
Cited By (1)
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| US9145359B2 (en) | 2013-12-30 | 2015-09-29 | Songzhou Hu | Cyclic process for the production of taurine from monoethanolamine |
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| US9428450B2 (en) | 2014-04-18 | 2016-08-30 | Songzhou Hu | Process for producing taurine from alkali taurinates |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116814971A (en) * | 2023-06-26 | 2023-09-29 | 光洋新材料科技(昆山)有限公司 | Novel adsorption material and low-content palladium waste liquid recovery method |
Also Published As
| Publication number | Publication date |
|---|---|
| USRE48238E1 (en) | 2020-10-06 |
| EP3351529A1 (en) | 2018-07-25 |
| CN108314633A (en) | 2018-07-24 |
| DK3133060T3 (en) | 2019-06-17 |
| JP2017533883A (en) | 2017-11-16 |
| CA2946181A1 (en) | 2015-10-22 |
| CA2946181C (en) | 2019-06-18 |
| CN105209431A (en) | 2015-12-30 |
| USRE48333E1 (en) | 2020-12-01 |
| US20150299113A1 (en) | 2015-10-22 |
| US9428450B2 (en) | 2016-08-30 |
| ES2728247T3 (en) | 2019-10-23 |
| MX2016013647A (en) | 2018-02-13 |
| WO2015158157A1 (en) | 2015-10-22 |
| EP3133060A1 (en) | 2017-02-22 |
| MX382769B (en) | 2025-03-13 |
| EP3133060A4 (en) | 2018-02-21 |
| CN108314634A (en) | 2018-07-24 |
| EP3133060B1 (en) | 2019-03-13 |
| JP6405035B2 (en) | 2018-10-17 |
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