USRE38415E1 - Use of N-(aminoalkyl) pyrrolidines as catalysts for the polyisocyanate polyaddition process - Google Patents
Use of N-(aminoalkyl) pyrrolidines as catalysts for the polyisocyanate polyaddition process Download PDFInfo
- Publication number
- USRE38415E1 USRE38415E1 US10/267,119 US26711902A USRE38415E US RE38415 E1 USRE38415 E1 US RE38415E1 US 26711902 A US26711902 A US 26711902A US RE38415 E USRE38415 E US RE38415E
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- US
- United States
- Prior art keywords
- catalysts
- pyrrolidine
- isocyanate
- aminoalkyl
- compounds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 52
- 229920001228 polyisocyanate Polymers 0.000 title claims abstract description 11
- 239000005056 polyisocyanate Substances 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims description 17
- 150000003235 pyrrolidines Chemical class 0.000 title description 5
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 claims abstract description 22
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 10
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 7
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims abstract description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 5
- 239000001257 hydrogen Substances 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 239000000654 additive Substances 0.000 claims abstract description 4
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 3
- 150000002605 large molecules Chemical class 0.000 claims abstract description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 claims abstract description 3
- 125000004430 oxygen atom Chemical group O* 0.000 claims abstract description 3
- VPBWZBGZWHDNKL-UHFFFAOYSA-N 3-pyrrolidin-1-ylpropan-1-amine Chemical group NCCCN1CCCC1 VPBWZBGZWHDNKL-UHFFFAOYSA-N 0.000 claims description 6
- -1 1,3-propylene group Chemical group 0.000 claims description 4
- PBKBNZLWSVHLAG-UHFFFAOYSA-N n-methyl-3-pyrrolidin-1-ylpropan-1-amine Chemical compound CNCCCN1CCCC1 PBKBNZLWSVHLAG-UHFFFAOYSA-N 0.000 claims description 3
- 230000001413 cellular effect Effects 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 description 18
- 239000004814 polyurethane Substances 0.000 description 14
- 229920002635 polyurethane Polymers 0.000 description 14
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 235000019645 odor Nutrition 0.000 description 6
- 0 C*N1CCCC1 Chemical compound C*N1CCCC1 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 4
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- LSDGFGPIFBOTJI-UHFFFAOYSA-N 2-(aziridin-1-yl)ethanamine Chemical compound NCCN1CC1 LSDGFGPIFBOTJI-UHFFFAOYSA-N 0.000 description 2
- GTEXIOINCJRBIO-UHFFFAOYSA-N 2-[2-(dimethylamino)ethoxy]-n,n-dimethylethanamine Chemical compound CN(C)CCOCCN(C)C GTEXIOINCJRBIO-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 229920002396 Polyurea Polymers 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 2
- 239000013065 commercial product Substances 0.000 description 2
- 239000012973 diazabicyclooctane Substances 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- QBXOEDRXHFFODI-UHFFFAOYSA-N n-ethyl-3-pyrrolidin-1-ylpropan-1-amine Chemical compound CCNCCCN1CCCC1 QBXOEDRXHFFODI-UHFFFAOYSA-N 0.000 description 2
- VXFMMYSHCTWMSF-UHFFFAOYSA-N n-propyl-3-pyrrolidin-1-ylpropan-1-amine Chemical compound CCCNCCCN1CCCC1 VXFMMYSHCTWMSF-UHFFFAOYSA-N 0.000 description 2
- 150000002902 organometallic compounds Chemical class 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 239000011496 polyurethane foam Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- QVCUKHQDEZNNOC-UHFFFAOYSA-N 1,2-diazabicyclo[2.2.2]octane Chemical compound C1CC2CCN1NC2 QVCUKHQDEZNNOC-UHFFFAOYSA-N 0.000 description 1
- UOJULWGNCNKVHI-UHFFFAOYSA-N 2-methyl-3-pyrrolidin-1-ylpropan-1-amine Chemical compound NCC(C)CN1CCCC1 UOJULWGNCNKVHI-UHFFFAOYSA-N 0.000 description 1
- WRXNJTBODVGDRY-UHFFFAOYSA-N 2-pyrrolidin-1-ylethanamine Chemical compound NCCN1CCCC1 WRXNJTBODVGDRY-UHFFFAOYSA-N 0.000 description 1
- RGUABPVONIGVAT-UHFFFAOYSA-N 3-(4-methylpiperazin-1-yl)propan-1-amine Chemical compound CN1CCN(CCCN)CC1 RGUABPVONIGVAT-UHFFFAOYSA-N 0.000 description 1
- 229940105325 3-dimethylaminopropylamine Drugs 0.000 description 1
- JMUCXULQKPWSTJ-UHFFFAOYSA-N 3-piperidin-1-ylpropan-1-amine Chemical compound NCCCN1CCCCC1 JMUCXULQKPWSTJ-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 description 1
- LSDYCEIPEBJKPT-UHFFFAOYSA-N 4-pyrrolidin-1-ylbutan-1-amine Chemical compound NCCCCN1CCCC1 LSDYCEIPEBJKPT-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- DCHRTOXNFVNTFZ-UHFFFAOYSA-N CN(C)CCCN.CN1CCN(CCCN)CC1.CNCCCN1CCCC1.NCCCN1CCCC1.NCCCN1CCCCC1 Chemical compound CN(C)CCCN.CN1CCN(CCCN)CC1.CNCCCN1CCCC1.NCCCN1CCCC1.NCCCN1CCCCC1 DCHRTOXNFVNTFZ-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- 239000002879 Lewis base Substances 0.000 description 1
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 1
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 150000001260 acyclic compounds Chemical class 0.000 description 1
- 125000002015 acyclic group Chemical group 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 150000001923 cyclic compounds Chemical class 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- JQZRVMZHTADUSY-UHFFFAOYSA-L di(octanoyloxy)tin Chemical compound [Sn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O JQZRVMZHTADUSY-UHFFFAOYSA-L 0.000 description 1
- IUNMPGNGSSIWFP-UHFFFAOYSA-N dimethylaminopropylamine Chemical compound CN(C)CCCN IUNMPGNGSSIWFP-UHFFFAOYSA-N 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 150000007527 lewis bases Chemical class 0.000 description 1
- PMTHKDSKDLHJQY-UHFFFAOYSA-N n,2-dimethyl-3-pyrrolidin-1-ylpropan-1-amine Chemical compound CNCC(C)CN1CCCC1 PMTHKDSKDLHJQY-UHFFFAOYSA-N 0.000 description 1
- GYGYDOOXVKDZCF-UHFFFAOYSA-N n-methyl-2-pyrrolidin-1-ylethanamine Chemical compound CNCCN1CCCC1 GYGYDOOXVKDZCF-UHFFFAOYSA-N 0.000 description 1
- 239000012011 nucleophilic catalyst Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000002311 subsequent effect Effects 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 231100000041 toxicology testing Toxicity 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/18—Catalysts containing secondary or tertiary amines or salts thereof
- C08G18/20—Heterocyclic amines; Salts thereof
- C08G18/2009—Heterocyclic amines; Salts thereof containing one heterocyclic ring
- C08G18/2018—Heterocyclic amines; Salts thereof containing one heterocyclic ring having one nitrogen atom in the ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0008—Foam properties flexible
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2290/00—Compositions for creating anti-fogging
Definitions
- This invention relates to the use of N-(aminoalkyl)pyrrolidines as catalysts for the preparation of products by the polyisocyanate addition process. These catalysts may be used as a replacement for or in combination with known urethane catalysts, such as 1,4-diazabicyclo[2.2.2]octane (DABCO), for the preparation of rigid or flexible polyurethane foams and other polyurethane products.
- urethane products is intended to encompass all reaction products of polyisocyanates with compounds containing at least two isocyanate-reactive hydrogen atoms. That is, the term “polyurethane” is understood to encompass, for example, pure polyurethanes, polyurethane polyureas, or pure polyureas.
- the rate of the reaction between isocyanate groups and compounds containing NCO-reactive hydrogen atoms is determined not only by the temperature of the starting products and their structure but particularly by the use of suitable catalysts.
- bases for example, tertiary amines such as triethylamine
- organometallic compounds for example, tin carboxylates such as tin(II) octoate
- electrophilic catalysts for example, electrophilic catalysts.
- the prior art processes are based on the joint use of Lewis acids and Lewis bases, which is normally characterized by synergistic effects.
- amines are exclusively used as catalysts in a number of applications.
- R is a C 2-12 alkylene group (optionally containing O or N atoms but not isocyanate-reactive groups) and
- R′ is hydrogen or a C 1-4 alkyl group
- the polyisocyanate reaction products prepared according to the present invention are preferably cellular plastics.
- the catalysts used according to the invention are known compounds.
- the preferred catalysts are prepared, for example, by addition of pyrrolidine onto acrylonitrile, followed by reduction and, optionally, subsequent alkylation by known methods.
- the catalysts according to the invention are colorless to pale yellowish compounds, the preferred types being liquid, and are soluble in organic solvents and soluble or dispersible in water.
- the quantity of the catalysts is generally from about 0.01 to about 5% by weight, based on the isocyanate-reactive compound. Although more than the above-mentioned quantity may be used, no advantage is gained.
- Preferred compounds are catalysts corresponding to general formula (I) in which R is a 1,3-propylene group and R′ is hydrogen or C 1-4 alkyl.
- Suitable catalysts according to the invention include, for example, N-(2-aminoethyl)pyrrolidine, N-(2-(methylamino)ethyl)pyrrolidine, N-(3-aminopropyl)-pyrrolidine, N-(3-methylamino)propyl)pyrrolidine, N-(3-(ethylamino)propyl)pyrrolidine, N-(3-(propylamino)propyl)pyrrolidine, N-(4-aminobutyl)pyrrolidine, N-(3-amino-2-methylpropyl)-pyrrolidine, and N-(3-methylamino-2-methylpropyl)pyrrolidine.
- Preferred catalysts include N-(3-aminopropyl)pyrrolidine, N-(3-methylamino)propyl)prrolidine, N-(3-(ethylamino)propyl)-pyrrolidine, and N-(3-(propylamino)propyl)pyrrolidine, with N-(3-aminopropyl)pyrrolidine and N-(3-(methylamino)propyl)-pyrrolidine being particularly preferred.
- the isocyanate-reactive compounds which are used as component (b) in the process accordin9 to the invention are those used in previously known processes for the preparation of polyurethanes and are described, for example, in Kunststoffhandbuch, Vol. VII, Polyurethane, Hansen-Verlag, Kunststoff (1963) or in Houben-Weyl, Makromolekulare Stoffe Vol. E 20.
- the isocyanate reactive compounds have a molecular weight M n of 3000-10000, preferably 3000-6000, e.g. polyether-polyols such as Bayfit®3973 or Bayfit®3963 (commercial product Bayer AG).
- the compounds containing NCO groups used as component (a) in the process of the invention are the same compounds used in previously known processes and are described, for example, in Kunststoffhandbuch, Vol. VII, Polyurethane, Hansen-Verlag, Kunststoff (1983) or in Houben-Weyl, Makromolekulare Stoffe, Vol. E20.
- the substituted pyrrolidines are used in the same way as the previously known catalysts.
- the catalyst may be used in its liquid form or may be dissolved in a polyol or a suitable solvent.
- the catalyst may be used at any temperature - or under other conditions - either alone or in combination with other known catalysts that are suitable for the preparation of polyurethanes.
- Suitable other catalysts include organic or inorganic tin compounds or other organometallic compounds; tertiary amines, alkanolamines, cyclic amines, polyamines, and the like; alkali metal compounds; and other co-catalysts.
- the catalysts according to the invention are preferably used in a quantity of at least 50% by weight, based on the total quantity of catalyst used.
- the process according to the invention is suitable for conventional production methods, including, for example, one-shot or prepolymer processes for the preparation of polyurethane foams, polyurethane elastomers, polyurethane coatings, and the like, and for the crosslinking reaction which is often desirable after the direct polyaddition.
- the above-mentioned catalysts of the invention accelerate the polyaddition reaction to a considerable extent so that the quantity of catalyst required is very small. Because the catalyst compounds according to the invention have only a faint odor and because they represent substantially nonvolatile liquids and incorporable compounds, the polyurethane products obtained are free from unwanted odors.
- Catalyst 1 N-(3-aminopropyl)piperidine
- Catalyst 2 N-(3-aminopropyl)-N′-methylpiperazine
- Catalyst 5 N-(3-(methylamino)propyl)pyrrolidine
- the catalysts have the following formulas:
- Catalysts 4 and 5 correspond to the invention, with the other catalysts being comparison catalysts.
- Component A 37.10 parts mixture of 80% 2,4-toluene diisocyanate and 2,6-toluene diisocyanate (in a ratio of 80:20) and 20% 4,4′-diisocyanatodiphenylmethane with polymeric components (NCO content 44.5 ⁇ 0.5% by weight) (Desmodur ® VT 06, a commercial product of Bayer AG)
- Component B 100.00 parts polyether polyol (OH value 28 ⁇ 2 mg KOH/g) prepared by reaction of trimethylolpropane (TMP) with propylene oxide (PO) and sub- sequent reaction with ethylene oxide (EO) in a PO:EO ratio of 82:18 3.00 parts water 0.05 part 70% solution of bis(2-dimethylaminoethyl) ether in dipropylene glycol (DPG) 0.25 part 33% solution of diazabicyclo[2.2.2]octane (DABCO) in DPG 0.20 part foam stabilizer B4617
- Component A is combined with component B and the mixture is thoroughly mixed for 6 seconds using a high-speed stirrer. The reaction mixture is then foamed in an open mold at room temperature.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
The present invention relates to a process for preparing polyisocyanate polyaddition products by reacting
(a) polyisocyanates with
(b) relatively high molecular weight compounds containing at least two isocyanate-reactive hydrogen atoms and
(c) chain-extending agents, in the presence of
in which
R is a C2-12 alkylene group (optionally containing O or N atoms but not isocyanate-reactive groups) and
R′ is hydrogen or a C1-4 alkyl group,
(e) optionally, other known catalysts, and
(f) other known additives.
Description
This invention relates to the use of N-(aminoalkyl)pyrrolidines as catalysts for the preparation of products by the polyisocyanate addition process. These catalysts may be used as a replacement for or in combination with known urethane catalysts, such as 1,4-diazabicyclo[2.2.2]octane (DABCO), for the preparation of rigid or flexible polyurethane foams and other polyurethane products. In the context of the present invention, the term “polyurethane products” is intended to encompass all reaction products of polyisocyanates with compounds containing at least two isocyanate-reactive hydrogen atoms. That is, the term “polyurethane” is understood to encompass, for example, pure polyurethanes, polyurethane polyureas, or pure polyureas.
The rate of the reaction between isocyanate groups and compounds containing NCO-reactive hydrogen atoms is determined not only by the temperature of the starting products and their structure but particularly by the use of suitable catalysts. In practice, bases (for example, tertiary amines such as triethylamine) are used mainly as nucleophilic catalysts, whereas organometallic compounds (for example, tin carboxylates such as tin(II) octoate) are used mainly as electrophilic catalysts. The prior art processes are based on the joint use of Lewis acids and Lewis bases, which is normally characterized by synergistic effects. However, it is also known that amines are exclusively used as catalysts in a number of applications. However, only a few of the large number of known amine catalysts (cf. Ullmann, 4th Edition, and Kunststoffhandbuch, Vol. VII, Polyurethane, Hanser-Verlag, Munich (1983)) have hitherto been adopted for use on a wide scale, with 1,4-diazabicyclo[2.2.2]octane (DABCO), bis(2-dimethylaminoethyl) ether, triethylamine, dimethyl cyclohexylamine, dimethylethanolamine, dimethylbenzylamine, methylmorpholine, and ethylmorpholine being the most important. More particularly, of course, catalysts distinguished by high activity, economic production, and a broad range of applications are used. Another increasingly important consideration is the toxicological evaluation of the catalysts with regard to processing safety and odor emission. Many of the amine catalysts in use today, such as DABCO or triethylamine, may be regarded as unsatisfactory in this respect because of their high volatility and the relatively intensive amine odor that is carried over into the end product produced with such catalysts.
Amine catalysts containing an additional, isocyanate reactive group corresponding to the general formula
are described in German Offenlegungsschrift 2,116,535, which also mentions, inter alia, compounds in which the two substituents R are attached to each other to form 3- to 6-membered rings. The use of one representative member of this special class of compounds, namely N-(2-aminoethyl)aziridine, is illustrated by Examples 10 and 16-18 of the German patent. In the Examples mentioned, this compound proved to be distinctly poorer than the corresponding acyclic compounds with regard to the density, strength, and elasticity of the foams prepared (Example 10) and particularly with regard to activity (Examples 16 to 18).
It has now surprisingly been found that certain pyrrolidine derivatives may be used advantageously as catalysts for the preparation of polyurethanes. Compared with the above-mentioned N-(2-aminoethyl)aziridine and cyclic compounds other than those having 5-membered rings, the compounds used in accordance with the invention have considerably greater activity that even surpasses that of the acyclic members disclosed in the above-cited German patent specification. Another advantage is the faint odor and low volatility of compounds in which the isocyanate-reactive groups are bound in the polymer, which leads to distinctly reduced odor emission in the preparation of polyurethane products. In addition, other advantages have been observed, including, for example, ease of handling (because the pyrrolidines preferably used are liquid), good curing behavior, and, not least, the very simple preparation of the compounds.
According to the present invention relates to a process for preparing polyisocyanate polyaddition products comprising reacting
(a) polyisocyanates with
(b) relatively high molecular weight compounds containing at least two isocyanate-reactive hydrogen atoms and
(c) chain-extending agents, in the presence of
in which
R is a C2-12 alkylene group (optionally containing O or N atoms but not isocyanate-reactive groups) and
R′ is hydrogen or a C1-4 alkyl group,
(e) optionally, other known catalysts, and
(f) other known additives.
The polyisocyanate reaction products prepared according to the present invention are preferably cellular plastics.
The catalysts used according to the invention are known compounds. The preferred catalysts are prepared, for example, by addition of pyrrolidine onto acrylonitrile, followed by reduction and, optionally, subsequent alkylation by known methods. The catalysts according to the invention are colorless to pale yellowish compounds, the preferred types being liquid, and are soluble in organic solvents and soluble or dispersible in water. The quantity of the catalysts is generally from about 0.01 to about 5% by weight, based on the isocyanate-reactive compound. Although more than the above-mentioned quantity may be used, no advantage is gained.
Preferred compounds are catalysts corresponding to general formula (I) in which R is a 1,3-propylene group and R′ is hydrogen or C1-4 alkyl. Suitable catalysts according to the invention include, for example, N-(2-aminoethyl)pyrrolidine, N-(2-(methylamino)ethyl)pyrrolidine, N-(3-aminopropyl)-pyrrolidine, N-(3-methylamino)propyl)pyrrolidine, N-(3-(ethylamino)propyl)pyrrolidine, N-(3-(propylamino)propyl)pyrrolidine, N-(4-aminobutyl)pyrrolidine, N-(3-amino-2-methylpropyl)-pyrrolidine, and N-(3-methylamino-2-methylpropyl)pyrrolidine. Preferred catalysts include N-(3-aminopropyl)pyrrolidine, N-(3-methylamino)propyl)prrolidine, N-(3-(ethylamino)propyl)-pyrrolidine, and N-(3-(propylamino)propyl)pyrrolidine, with N-(3-aminopropyl)pyrrolidine and N-(3-(methylamino)propyl)-pyrrolidine being particularly preferred.
The isocyanate-reactive compounds which are used as component (b) in the process accordin9 to the invention are those used in previously known processes for the preparation of polyurethanes and are described, for example, in Kunststoffhandbuch, Vol. VII, Polyurethane, Hansen-Verlag, Munich (1963) or in Houben-Weyl, Makromolekulare Stoffe Vol. E 20. The isocyanate reactive compounds have a molecular weight Mn of 3000-10000, preferably 3000-6000, e.g. polyether-polyols such as Bayfit®3973 or Bayfit®3963 (commercial product Bayer AG).
The compounds containing NCO groups used as component (a) in the process of the invention are the same compounds used in previously known processes and are described, for example, in Kunststoffhandbuch, Vol. VII, Polyurethane, Hansen-Verlag, Munich (1983) or in Houben-Weyl, Makromolekulare Stoffe, Vol. E20.
When carrying out the process according to the invention, the substituted pyrrolidines are used in the same way as the previously known catalysts. For example, the catalyst may be used in its liquid form or may be dissolved in a polyol or a suitable solvent. The catalyst may be used at any temperature - or under other conditions - either alone or in combination with other known catalysts that are suitable for the preparation of polyurethanes. Suitable other catalysts include organic or inorganic tin compounds or other organometallic compounds; tertiary amines, alkanolamines, cyclic amines, polyamines, and the like; alkali metal compounds; and other co-catalysts.
The catalysts according to the invention are preferably used in a quantity of at least 50% by weight, based on the total quantity of catalyst used.
The process according to the invention is suitable for conventional production methods, including, for example, one-shot or prepolymer processes for the preparation of polyurethane foams, polyurethane elastomers, polyurethane coatings, and the like, and for the crosslinking reaction which is often desirable after the direct polyaddition.
All other conditions are the same as those used in conventional urethane polyaddition processes. In each case, other known additives may be used, including chain-extending agents, blowing agents, foam stabilizers, emulsifiers, dyes, pigments, and fillers.
The above-mentioned catalysts of the invention accelerate the polyaddition reaction to a considerable extent so that the quantity of catalyst required is very small. Because the catalyst compounds according to the invention have only a faint odor and because they represent substantially nonvolatile liquids and incorporable compounds, the polyurethane products obtained are free from unwanted odors.
The following examples further illustrate details for the process of this invention. The invention, which is set forth in the foregoing disclosure, is not to be limited either in spirit or scope by these examples. Those skilled in the art will readily understand that known variations of the conditions of the following procedures can be used. Unless otherwise noted, all temperatures are degrees Celsius and all parts and percentages are parts by weight and percentages by weight, respectively.
These Examples demonstrate the high catalytic activity of N-(3-aminopropyl)pyrrolidine and N-(3-methylamino)propyl)pyrrolidine in comparison with analogous catalysts which do not contain a pyrrolidine ring in a polyurethane cold-cure flexible foam system.
The following catalysts were used:
Catalyst 1: N-(3-aminopropyl)piperidine
Catalyst 2: N-(3-aminopropyl)-N′-methylpiperazine
Catalyst 3: 3-dimethylaminopropylamine
Catalyst 4: N-(3-aminopropyl)pyrrolidine
Catalyst 5: N-(3-(methylamino)propyl)pyrrolidine
Catalysts 4 and 5 correspond to the invention, with the other catalysts being comparison catalysts.
| Component A: | |||
| 37.10 parts | mixture of 80% 2,4-toluene diisocyanate and | ||
| 2,6-toluene diisocyanate (in a ratio of 80:20) and | |||
| 20% 4,4′-diisocyanatodiphenylmethane with | |||
| polymeric components (NCO content | |||
| 44.5 ± 0.5% by weight) | |||
| (Desmodur ® VT 06, a commercial product of | |||
| Bayer AG) | |||
| Component B: | |||
| 100.00 parts | polyether polyol (OH value 28 ± 2 mg KOH/g) | ||
| prepared by reaction of trimethylolpropane | |||
| (TMP) with propylene oxide (PO) and sub- | |||
| sequent reaction with ethylene oxide | |||
| (EO) in a PO:EO ratio of 82:18 | |||
| 3.00 parts | water | ||
| 0.05 part | 70% solution of bis(2-dimethylaminoethyl) ether | ||
| in dipropylene glycol (DPG) | |||
| 0.25 part | 33% solution of diazabicyclo[2.2.2]octane | ||
| (DABCO) in DPG | |||
| 0.20 part | foam stabilizer B4617 (Goldschmidt AG) | ||
| 0.80 part | polyether polysiloxane as stabilizer | ||
| (Stabilisator IS 50, a product of Bayer AG) | |||
| 0.6 part | catalyst 1 to 5 | ||
Component A is combined with component B and the mixture is thoroughly mixed for 6 seconds using a high-speed stirrer. The reaction mixture is then foamed in an open mold at room temperature.
The results obtained with the various catalysts are set out in Table 1.
| TABLE I | ||||||
| Cream time | Gel time | Rise time | ||||
| Example | Catalyst | (sec) | (sec) | (sec) | ||
| 1 | None | 9 | 108 | 213 | ||
| 2 | 1 | 9 | 105 | 210 | ||
| 3 | 2 | 8 | 75 | 150 | ||
| 4 | 3 | 7 | 52 | 115 | ||
| 5* | 4 | 6-7 | 48 | 100 | ||
| 6* | 5 | 4-5 | 46 | 93 | ||
| *Examples according to the invention | ||||||
Foams having a satisfactory foam structure were obtained.
Claims (4)
1. A process for preparing a polyisocyanate polyaddition product comprising reacting
(a) a polyisocyanate with
(b) a relatively high molecular weight compound containing at least two isocyanate-reactive hydrogen atoms and
(c) a chain-extending agent, in the presence of
in which
R is a C2-12 alkylene group (optionally containing O or N atoms but not isocyanate-reactive groups) and
R′ is hydrogen or a C1-4 alkyl group,
(e) optionally, other known catalysts, and
(f) other known additives.
2. A process according to claim 1 wherein R is a 1,3-propylene group and R′ is hydrogen or C1-4 alkyl group.
3. A process according to claim 1 wherein the N-(aminoalkyl)pyrrolidine catalyst is N-(3-aminopropyl)pyrrolidine and N-(3-(methylamino)propyl)pyrrolidine.
4. A process according to claim 1 wherein the polyisocyanate polyaddition product is a cellular plastic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/267,119 USRE38415E1 (en) | 1991-01-12 | 2002-10-07 | Use of N-(aminoalkyl) pyrrolidines as catalysts for the polyisocyanate polyaddition process |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4100811A DE4100811A1 (en) | 1991-01-12 | 1991-01-12 | USE OF N- (AMINOALKYL) PYRROLIDINES AS A CATALYST FOR THE POLYISOCYANATE POLYADDITIONAL METHOD AND METHOD FOR THE PRODUCTION OF POLYURETHANE (UREA) |
| DE4100811 | 1991-01-12 | ||
| US07/817,240 US5134217A (en) | 1991-01-12 | 1992-01-06 | Use of n-(aminoalkyl) pyrrolidines as catalysts for the polyisocyanate polyaddition process |
| US10/267,119 USRE38415E1 (en) | 1991-01-12 | 2002-10-07 | Use of N-(aminoalkyl) pyrrolidines as catalysts for the polyisocyanate polyaddition process |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/817,240 Reissue US5134217A (en) | 1991-01-12 | 1992-01-06 | Use of n-(aminoalkyl) pyrrolidines as catalysts for the polyisocyanate polyaddition process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| USRE38415E1 true USRE38415E1 (en) | 2004-02-03 |
Family
ID=30448779
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/267,119 Expired - Lifetime USRE38415E1 (en) | 1991-01-12 | 2002-10-07 | Use of N-(aminoalkyl) pyrrolidines as catalysts for the polyisocyanate polyaddition process |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | USRE38415E1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170101501A1 (en) * | 2014-06-27 | 2017-04-13 | Huntsman Petrochemical Llc | Pyrrolidine-based catalysts for use in polyurethane materials |
| US10457769B2 (en) | 2014-08-05 | 2019-10-29 | Evonik Degussa Gmbh | Nitrogen-containing compounds suitable for use in the production of polyurethanes |
| US10703851B2 (en) | 2014-08-05 | 2020-07-07 | Evonik Operations Gmbh | Nitrogen-containing compounds suitable for use in the production of polyurethanes |
| US10793662B2 (en) | 2014-08-05 | 2020-10-06 | Evonik Operations Gmbh | Nitrogen-containing compounds suitable for use in the production of polyurethanes |
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|---|---|---|---|---|
| GB1338275A (en) * | 1970-04-09 | 1973-11-21 | Dow Chemical Co | Process for making a polyurethane foam |
| US3888831A (en) * | 1973-10-01 | 1975-06-10 | Du Pont | Curing with complexes of selected diamines and alkali metal salts |
| US3963680A (en) * | 1975-03-17 | 1976-06-15 | Minnesota Mining And Manufacturing Company | One-part, room-temperature latent, curable isocyanate compositions |
| US4251637A (en) * | 1979-09-13 | 1981-02-17 | Texaco Development Corporation | Tertiary amino substituted oxazolidines as polyisocyanurate catalysts |
| US4292411A (en) * | 1979-03-09 | 1981-09-29 | S.A. Prb | Process for preparing integral skin polyurethane and polyurethane so obtained |
| US4379861A (en) * | 1980-12-12 | 1983-04-12 | Bayer Aktiengesellschaft | Process for the production of polyurethanes using morpholine compounds as catalysts |
-
2002
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1338275A (en) * | 1970-04-09 | 1973-11-21 | Dow Chemical Co | Process for making a polyurethane foam |
| US3888831A (en) * | 1973-10-01 | 1975-06-10 | Du Pont | Curing with complexes of selected diamines and alkali metal salts |
| US3963680A (en) * | 1975-03-17 | 1976-06-15 | Minnesota Mining And Manufacturing Company | One-part, room-temperature latent, curable isocyanate compositions |
| US4292411A (en) * | 1979-03-09 | 1981-09-29 | S.A. Prb | Process for preparing integral skin polyurethane and polyurethane so obtained |
| US4251637A (en) * | 1979-09-13 | 1981-02-17 | Texaco Development Corporation | Tertiary amino substituted oxazolidines as polyisocyanurate catalysts |
| US4379861A (en) * | 1980-12-12 | 1983-04-12 | Bayer Aktiengesellschaft | Process for the production of polyurethanes using morpholine compounds as catalysts |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170101501A1 (en) * | 2014-06-27 | 2017-04-13 | Huntsman Petrochemical Llc | Pyrrolidine-based catalysts for use in polyurethane materials |
| US9988483B2 (en) * | 2014-06-27 | 2018-06-05 | Huntsman Petrochemical Llc | Pyrrolidine-based catalysts for use in polyurethane materials |
| US10457769B2 (en) | 2014-08-05 | 2019-10-29 | Evonik Degussa Gmbh | Nitrogen-containing compounds suitable for use in the production of polyurethanes |
| US10703851B2 (en) | 2014-08-05 | 2020-07-07 | Evonik Operations Gmbh | Nitrogen-containing compounds suitable for use in the production of polyurethanes |
| US10793662B2 (en) | 2014-08-05 | 2020-10-06 | Evonik Operations Gmbh | Nitrogen-containing compounds suitable for use in the production of polyurethanes |
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