USRE35778E - Structure for resurfacing bowling lanes - Google Patents
Structure for resurfacing bowling lanes Download PDFInfo
- Publication number
- USRE35778E USRE35778E US08/190,799 US19079994A USRE35778E US RE35778 E USRE35778 E US RE35778E US 19079994 A US19079994 A US 19079994A US RE35778 E USRE35778 E US RE35778E
- Authority
- US
- United States
- Prior art keywords
- sheet
- iaddend
- iadd
- homogeneous
- defining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63D—BOWLING GAMES, e.g. SKITTLES, BOCCE OR BOWLS; INSTALLATIONS THEREFOR; BAGATELLE OR SIMILAR GAMES; BILLIARDS
- A63D1/00—Installations for bowling games, e.g. bowling-alleys or bocce courts
- A63D1/04—Form or material of the surface; Pin-stands integral with the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/20—Patched hole or depression
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/22—Nonparticulate element embedded or inlaid in substrate and visible
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24008—Structurally defined web or sheet [e.g., overall dimension, etc.] including fastener for attaching to external surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
- Y10T428/24331—Composite web or sheet including nonapertured component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
Definitions
- This invention generally relates to the art of bowling lanes and, particularly, to a synthetic overlay structure for resurfacing a lane.
- a conventional bowling lane is fabricated of wood construction, of different species of wood depending upon the lane location.
- the lane is structured as a laminate with laminated strips of wood of substantial thickness extending lengthwise of the lane.
- the surface of the wood lane becomes worn and irregular.
- wood lanes were resurfaced by sanding to restore the flat surface of the lane and refinishing. This procedure is time consuming and quite expensive and, because of the sanding procedure, an entire facility may have to be shut down when any one lane is resurfaced.
- various attempts have been made to resurface a bowling lane by covering the lane with an overlay structure, usually a continuous homogeneous surface sheet extending the width of the lane.
- This invention is directed to solving the above problems and satisfying the need for an improved covering for a bowling lane.
- An object, therefore, of the invention is to provide a new and improved overlay structure for resurfacing a bowling lane.
- the invention contemplates the use of a relatively thick, homogeneous laminate sheet.
- a plurality of mechanical fastening means are spaced about the perimeter of the sheet in respective recesses in the upper surface of the sheet and extending through the sheet for securement to the lane.
- Plug means fill the recesses flush with the upper surface of the sheet to hide the fastening means.
- the laminate sheet should be greater than 3/16 inch thick and, preferably, approximately 7/16 inch thick.
- a fastener such as a screw
- the recesses can be countersunk for receiving the heads of the screws.
- the filler plugs are forced into the recesses above the screw heads.
- the filler plugs are fabricated of the same material as the laminate sheet and effectively hide the fastening means.
- the fastening means are spaced less than forty inches apart and, preferably, on the order of 10-20 inches apart.
- the invention contemplates drilling the countersunk recesses and including a set of filler plugs having varying dimensions from which a plug for any given recess can be chosen. This compensates for any tolerances to insure a tight press fit for the filler plugs.
- the laminate sheet includes a print layer to simulate the appearance of a wood bowling lane. At least one clear wear layer is provided over the print layer.
- the filler plugs are fabricated of similar material, also with a matching print layer.
- FIG. 1 is a top plan view of the layout of a conventional bowling lane having been resurfaced with an overlay structure according to the invention
- FIG. 2 is a fragmented section, on an enlarged scale, taken generally along line 2--2 of FIG. 1, through one of the mechanical fastening means of the invention;
- FIG. 3 is a perspective view, on a further enlarged scale, showing in greater detail the fastening means and overlay structure of the invention
- FIG. 4 is a top plan view of the "approach" laminate section of the bowling lane, illustrating the spacing of the fastening means;
- FIG. 5 is a view similar to that of FIG. 4, illustrating the spacing of the fastening means on the "head" laminate section of the bowling lane.
- each lane generally designated 10 includes an "approach” section 12, a "foul line” section 14, a "head” section 16, four successive "pine face” sections 18 and a "pin deck” section 20.
- Each pair of lanes 10 is divided by a “division” section 22, and the lanes of each pair have a "return” section 24 therebetween.
- approach sections 12, foul line sections 14, head sections 16, pin deck section 20, division sections 22 and return sections 24 all are fabricated of maple wood. Of course, this is to provide a hard surface in the area of considerable wear.
- the pine face sections 18 are fabricated of pine wood. Consequently, when describing the print layer for the laminate sheets explained hereinafter, the print would correspond to these species of wood for an original bowling lane.
- the invention contemplates the use of an overlay structure, generally designated 26, for covering, i.e. resurfacing, an existing bowling lane 28, and including the use of a plurality of mechanical fastening means, generally designated 30.
- covering 26 is fabricated of a relatively thick, homogeneous laminate sheet 32 (FIG. 3)
- a print layer 34 covers sheet 32 to simulate the appearance of a wood bowling lane, depending upon the species of wood as described above.
- Print layer 34 then is covered by at least one clear wear layer which is not numbered in the drawings because of its thin and clear nature.
- laminate sheet 32 is fabricated of a homogeneous material constructed with layers of phenol-formaldehyde impregnated Kraft paper 0.007 inch thickness per sheet.
- Sheet 32 should be greater than 3/16 inch thick and, preferably, on the order of 7/16 inch thick for accommodating mechanical fastening means 30 as described hereinafter. In relation to the screw fasteners described hereinafter, the sheet is on the order of three times the height of the head of one of the screws.
- the orientation of the Kraft paper or plies should be "lengthwise" of the sheets or parallel to the direction of the bowling lane.
- the fibers which comprise the sheet should be oriented in a downlane direction.
- Print layer 34 has been fabricated by a melamineformaldehyde impregnated alpha-cellulose 65# basis weight paper with cured thickness on the order of 0.006-0.008 inch.
- the print layer paper is pre-dried and tension-controlled during impregnation to minimize any sheet width variation.
- the top clear wear layer or layers are provided for long wearing characteristics.
- the laminates which make up the "maple" sections would include a plurality of clear wear layers.
- one layer of a 22 lb. low wear (non-aluminum oxide) melamineformaldehyde impregnated alpha-cellulose plus two layers of 22 lb. high wear (aluminum oxide impregnated) melamineformaldehyde impregnated alpha-cellulose have proven effective.
- the "pine” sections, such as "pine face” sections 18, may include two layers of 22 lb. high wear (aluminum oxide impregnated) melamine-formaldehyde impregnated alpha-cellulose.
- Laminate sheet 32 is fabricated by a laminating process using extremely high pressures and temperatures to fuse or homogenize the multiple, resin saturated, layers together.
- the interior phenolic Kraft paper layers, print layer 34 and the wear layer(s) all are fused in a single process. All the layers (on the order of 60 in total) are individually resin soaked by running the sheets through a resin bath, and then dried before processing. They then are stacked to yield the desired final laminate thickness.
- the print layer is stacked on top of the Kraft paper layers, with the wear layer(s) on top of the print layer. Presses are loaded with multiple stacks, separated by mirror-like, polished platens to produce smooth finishes.
- High pressure e.g. 1,000 psi
- high temperature e.g.
- the finished laminate sheet is truly a one piece homogeneous structure.
- the phenolic and melamine resins are compatible resins for this process; i.e. they cure at similar temperature and pressure.
- a bottom melamine layer 36 (FIG. 3) preferably is used for dimensional stability, in combination with melamine print layer 34.
- the covering 26 is thus a one piece homogeneous plastic covering layer laminate sheet which consists of a top clear melamine wear layer, a melamine print layer 34, a phenolic laminate sheet 32 and a bottom melamine layer 36.
- Mechanical fastening means 30 are in the form of screws 38 extending through covering 26 for securement to lane 28, as shown.
- the screws extend through drilled holes 40, the holes being countersunk, as at 42, to accommodate the heads 44 of the screws in recesses 46 in the upper surface of the sheet.
- a plurality of disc-shaped plugs 48 are inserted by a press fit into recesses 46 sufficient to be substantially flush with the upper surface of sheet 26.
- the plugs are fabricated similar to the laminate sheet, including a print layer to match the print layer of the sheet, but simply of a thinner construction.
- the plugs provide an appearance which heretofore made mechanical fastening means unacceptable in the industry.
- the plugs allow the use of as many fasteners as desired to force the laminate to follow the contour of the existing lane and prevent the laminate from moving independently of the lane.
- the laminate also is prevented from moving independent of an adjoining laminate sheet.
- the use of numerous fasteners improves the sound affect of a bowling ball or pins impacting the lane, and adjoining sheets can be secured at very flush seams. In practice, 330 screw fasteners have been used on a single lane.
- the invention contemplates providing a "set" of plugs for use during installation.
- the recesses may be formed with a 0.438 size drill.
- a set of plugs may include plugs having 0.445, 0.450 and 0.455 inch diameters.
- the depth of the countersunk portion 42 of each recess should be greater than the thickness of the plugs. This allows a plug to be pressed flush with the surface of the laminate sheet as opposed to bottoming out on a screw head or on the bottom ledge of the countersunk portion of the recess. This avoids the need for precision depths of the recess portions and precision thickness of the plugs. Therefore, if one plug is too small or too large for any given recess, this range or variation in plug sizes has proven in practice to afford a tight press fit for the plugs during most any installation procedure.
- FIGS. 4 and 5 show approach section 12 and head section 16, respectively, in enlarged illustrations to illustrate the spacing and location of the fastening means.
- approach section 12 may be on the order of 143.75 inches long.
- Head section 16 may be on the order of 126.50 inches long.
- the fastening means are positioned approximately 3/4 inch inwardly from the peripheries of the sheet panels.
- the fastening means are spaced approximately 20 inches apart from the foul line to the pin deck of the lane, and approximately 10 inches apart from the foul line to the approach of the lane.
- approach section 12 shown in FIG. 4 has fastening means 30 spaced 11 inches apart as illustrated by the numerical dimensions shown along the bottom edge of the sheet. The width of the sheet is divided accordingly, and it can be seen that the fastening means 30 along the left end of the sheet, again, are spaced approximately 10 inches apart. The same holds true for the dimensions illustrated in FIG. 5 for head section 16, wherein it can be seen that the fastening means 30 along the lengthwise edge of the sheet are spaced approximately 20 inches apart.
- the sheets for the respective lane sections are divided into equal spacings so that the distance between adjacent fastening means approach the 10 inch and 20 inch parameters.
- the fastening means at the ends of head section 16 are approximately 10 inches apart for uniformity of spacing for adjacent sheets running the entire length of the bowling lane.
Abstract
Description
Claims (20)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/190,799 USRE35778E (en) | 1988-12-07 | 1994-01-28 | Structure for resurfacing bowling lanes |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28094788A | 1988-12-07 | 1988-12-07 | |
US07/610,468 US5084318A (en) | 1988-12-07 | 1990-11-08 | Structure for resurfacing bowling lanes |
US08/190,799 USRE35778E (en) | 1988-12-07 | 1994-01-28 | Structure for resurfacing bowling lanes |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US28094788A Continuation | 1988-12-07 | 1988-12-07 | |
US07/610,468 Reissue US5084318A (en) | 1988-12-07 | 1990-11-08 | Structure for resurfacing bowling lanes |
Publications (1)
Publication Number | Publication Date |
---|---|
USRE35778E true USRE35778E (en) | 1998-04-28 |
Family
ID=26960624
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/610,468 Ceased US5084318A (en) | 1988-12-07 | 1990-11-08 | Structure for resurfacing bowling lanes |
US08/190,799 Expired - Lifetime USRE35778E (en) | 1988-12-07 | 1994-01-28 | Structure for resurfacing bowling lanes |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/610,468 Ceased US5084318A (en) | 1988-12-07 | 1990-11-08 | Structure for resurfacing bowling lanes |
Country Status (1)
Country | Link |
---|---|
US (2) | US5084318A (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6450892B1 (en) | 1998-04-15 | 2002-09-17 | Brunswick Bowling & Billiards Corporation | Bowling lane restoration and shielding sheet and method of assembly |
US6645082B1 (en) | 2002-08-21 | 2003-11-11 | Panolem Industries International Incorporated | Bowling lane apparatus |
US20040240080A1 (en) * | 2003-05-27 | 2004-12-02 | Konica Minolta Opto, Inc. | Small imaging lens and imaging apparatus |
US20050020368A1 (en) * | 1998-04-15 | 2005-01-27 | Burkholder Roy A. | Bowling lane advertising and method |
US20050037853A1 (en) * | 1998-04-15 | 2005-02-17 | Brim Ted A. | Bowling center display and method |
US20060019762A1 (en) * | 2004-07-26 | 2006-01-26 | Amf Bowling Products, Inc. | Panel structure for a bowling lane |
US7030736B2 (en) | 2004-06-03 | 2006-04-18 | Brunswick Bowling & Billiards Corporation | Radio frequency identification (RFID) pin detection system |
EP2335788A1 (en) | 2009-02-03 | 2011-06-22 | Brunswick Bowling And Billiards Corporation | Bowling lane with mural image |
US8563122B1 (en) | 2006-12-01 | 2013-10-22 | Design Imaging, Llc | Thermoplastic architectural composite laminate materials and associated methods of manufacture |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5183262A (en) * | 1991-04-05 | 1993-02-02 | Will Heddon | Bowling lane and refinishing method |
US5549516A (en) * | 1993-07-29 | 1996-08-27 | Heddon; Will | Bowling lane constructions and methods employing compressible foam |
US6610358B1 (en) * | 1999-03-12 | 2003-08-26 | Premark Rwp Holdings, Inc. | System and method for two sided sheet treating |
DE69931972T2 (en) * | 1999-04-06 | 2007-02-15 | Brunswick Bowling & Billiards Corp., Muskegon | Bowling alley covered with a colored topcoat |
US8734263B2 (en) * | 2004-04-01 | 2014-05-27 | Qubicaamf Worldwide Llc | Flooring system for bowling alley |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2039580A (en) * | 1935-03-06 | 1936-05-05 | Borders Bee | Bowling alley and method of repairing same |
US4205843A (en) * | 1978-06-27 | 1980-06-03 | Murrey Gordon W Sr | Laminated pin deck and method of installation |
US4205842A (en) * | 1978-06-26 | 1980-06-03 | Murrey Gordon W Sr | Laminated bowling alley with barrier interface |
-
1990
- 1990-11-08 US US07/610,468 patent/US5084318A/en not_active Ceased
-
1994
- 1994-01-28 US US08/190,799 patent/USRE35778E/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2039580A (en) * | 1935-03-06 | 1936-05-05 | Borders Bee | Bowling alley and method of repairing same |
US4205842A (en) * | 1978-06-26 | 1980-06-03 | Murrey Gordon W Sr | Laminated bowling alley with barrier interface |
US4205843A (en) * | 1978-06-27 | 1980-06-03 | Murrey Gordon W Sr | Laminated pin deck and method of installation |
Non-Patent Citations (4)
Title |
---|
"Bowling Breakthrough," Plastics Design Forum, Mar. 1987, p. 42. |
Bowling Breakthrough, Plastics Design Forum, Mar. 1987, p. 42. * |
H. Gooden and N. Ricci, "Composite Replaces Wood in Bowling Lanes," Aug. 1987, pp. 80, 82, 96. |
H. Gooden and N. Ricci, Composite Replaces Wood in Bowling Lanes, Aug. 1987, pp. 80, 82, 96. * |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7022024B2 (en) * | 1998-04-15 | 2006-04-04 | Brunswick Bowling & Billiards Corporation | Bowling center display and method |
US20050020368A1 (en) * | 1998-04-15 | 2005-01-27 | Burkholder Roy A. | Bowling lane advertising and method |
US20050037853A1 (en) * | 1998-04-15 | 2005-02-17 | Brim Ted A. | Bowling center display and method |
US6450892B1 (en) | 1998-04-15 | 2002-09-17 | Brunswick Bowling & Billiards Corporation | Bowling lane restoration and shielding sheet and method of assembly |
US6645082B1 (en) | 2002-08-21 | 2003-11-11 | Panolem Industries International Incorporated | Bowling lane apparatus |
US20040240080A1 (en) * | 2003-05-27 | 2004-12-02 | Konica Minolta Opto, Inc. | Small imaging lens and imaging apparatus |
US7030736B2 (en) | 2004-06-03 | 2006-04-18 | Brunswick Bowling & Billiards Corporation | Radio frequency identification (RFID) pin detection system |
WO2006020135A2 (en) * | 2004-07-26 | 2006-02-23 | Amf Bowling Products, Inc. | Panel structure for bowling lane |
US20060019762A1 (en) * | 2004-07-26 | 2006-01-26 | Amf Bowling Products, Inc. | Panel structure for a bowling lane |
WO2006020135A3 (en) * | 2004-07-26 | 2007-03-08 | Amf Bowling Products Inc | Panel structure for bowling lane |
US8563122B1 (en) | 2006-12-01 | 2013-10-22 | Design Imaging, Llc | Thermoplastic architectural composite laminate materials and associated methods of manufacture |
EP2335788A1 (en) | 2009-02-03 | 2011-06-22 | Brunswick Bowling And Billiards Corporation | Bowling lane with mural image |
US8435128B2 (en) | 2009-02-03 | 2013-05-07 | Brunswick Bowling & Billards Corporation | Bowling lane with mural image |
US8636602B2 (en) | 2009-02-03 | 2014-01-28 | Brunswick Bowling & Billiards Corporation | Bowling lane with mural image |
EP2764897A2 (en) | 2009-02-03 | 2014-08-13 | Brunswick Bowling And Billiards Corporation | Bowling lane with mural image |
Also Published As
Publication number | Publication date |
---|---|
US5084318A (en) | 1992-01-28 |
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