USRE34819E - Gold-nickel-titanium brazing alloy - Google Patents
Gold-nickel-titanium brazing alloy Download PDFInfo
- Publication number
- USRE34819E USRE34819E US07/907,171 US90717192A USRE34819E US RE34819 E USRE34819 E US RE34819E US 90717192 A US90717192 A US 90717192A US RE34819 E USRE34819 E US RE34819E
- Authority
- US
- United States
- Prior art keywords
- nickel
- gold
- titanium
- alloy
- brazing alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/02—Alloys based on gold
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3013—Au as the principal constituent
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12431—Foil or filament smaller than 6 mils
Definitions
- This invention concerns a brazing alloy containing gold, nickel, titanium and, optionally, palladium.
- the alloy is particularly suitable for brazing silicon nitride ceramic to Incolloy 909 alloy for automotive use, say, in internal combustion engines.
- the dissimilarity in thermal expansion coefficients (3 ⁇ 10 -6 /°C. for silicon nitride, 8 ⁇ 10 -6 /°C. for Incolloy 909) requires that the brazing alloy be ductile and plastically flow during controlled post-braze cooling. If, in some cases, the room temperature residual stress is still too high, a lower thermal expansion metal such as molybdenum (6 ⁇ 10 -6 /°C.) can be used between the Incolloy 909 and the silicon nitride.
- An additional problem that can occur when joining dissimilar materials is that the brazing filler alloy compositions can change during brazing, thereby increasing the hardness, which limits plastic flow, and can result in a high stress joint on cooling to room temperature.
- the alloy is also required to resist oxidation at temperatures up to 650° C. to resist chemical corrosion at that temperature to the chemicals found in typical fuels used in internal combustion engines.
- Brazing alloys containing gold, nickel, titanium are shown in U.S. Pat. Nos. 4,606,978, 4,604,328, 4,678,636 and 4,690,876.
- the amount of copper present, 5% or more reduces the melting point too much, as does the presence of 15-70% copper or nickel in '636, and also reduces resistance to oxidation and chemical corrosion.
- U.S. Pat. No. 4,606,981 discloses 0.1 to 4% titanium, balance gold
- U.S. Pat. No. 4,486,386 discloses up to 4% titanium, balance gold and palladium.
- a small controlled amount of nickel is required to improve wetting of ceramic.
- U.S. Pat. No. 4,591,535 discloses 1 to 3% titanium, 16 to 20% nickel, balance gold. The nickel content is too high; it reduces melting point and increases alloy hardness.
- a brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99% gold, 0.5 to 7% nickel; 0.10 to 2% titanium.
- the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.
- An alloy as per this invention has high ductility. In some embodiments, it can be reduced in thickness more than 99% without an intermediate anneal.
- the alloy is soft with Knoop hardness from 90-200. It shows excellent oxidation resistance at 650° C. and has no visible reaction to acid and alkali treatment. It wets alumina, silicon nitride, zirconia, graphite.
- An alloy consisting of 96% gold, 3% nickel and 1% titanium was prepared by melting a 20 gram button on a water cooled copper hearth using tungsten electrode, and argon gas atmosphere. The alloy was found to have a liquidus of 1030° C. and solidus of 995° C. The hardness of this alloy was found to be 168 Knoop hardness using 100 gram load.
- a 2 mil foil of this alloy was placed between a 0.75" diameter by 1" long right cylinder made from SNW-2000 silicon nitride, and ductile cast iron 1" ⁇ 1" ⁇ 0.1", and brazed at 1040° C. by 5 minutes under 10 -5 torr vacuum and slowly cooled.
- the silicon nitride showed a crack nearly parallel to the cast iron substrate.
- a repeat test was made using a molybdenum interlayer 1" ⁇ 1" ⁇ 0.60" thick between silicon nitride cylinder and ductile cast iron. As above, the parts were brazed using 1" ⁇ 1" ⁇ 0.002" thick brazing filler metal between silicon nitride and molybdenum, and between molybdenum and ductile iron. This assembly brazed intact with fillet between molybdenum and silicon nitride ceramic.
- An alloy of 99% gold, 1% titanium was prepared and a 1/4" diameter by 1/2" long 410 stainless steel right cylinder was placed on SNW-2000 substrate with 1/2" ⁇ 1/2" ⁇ 2 mil alloy foil therebetween.
- Example 1 alloy with liquidus of 1080° C. and solidus of 1050° C. was brazed at 1100° C. under 10 -5 torr vacuum showed no fillet. Similar test was made with Example 1 alloy at 1040° C., showed full fillet between the stainless steel right cylinder and silicon nitride substrate.
- Example 2 As in Example 1, an alloy of 91.5 gold, 5% palladium. 2% nickel and 1.50% titanium was prepared and rolled into 2 mil foil.
- the assembly was brazed at 1150+ C. by 10 minutes under 10 -5 torr vacuum.
- An excellent intact braze with full fillet formed between silicon nitride and molybdenum substrate.
- Table 1 shows alloy compositions within this invention. The compositions are in weight percent.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Ceramic Products (AREA)
Abstract
A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99 gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.
Description
The Government of the United States of America has rights in this invention pursuant to Subcontract No. 86X-SB047C awarded by or for the U.S. Department of Energy.
This invention concerns a brazing alloy containing gold, nickel, titanium and, optionally, palladium. The alloy is particularly suitable for brazing silicon nitride ceramic to Incolloy 909 alloy for automotive use, say, in internal combustion engines. The dissimilarity in thermal expansion coefficients (3×10-6 /°C. for silicon nitride, 8×10-6 /°C. for Incolloy 909) requires that the brazing alloy be ductile and plastically flow during controlled post-braze cooling. If, in some cases, the room temperature residual stress is still too high, a lower thermal expansion metal such as molybdenum (6×10-6 /°C.) can be used between the Incolloy 909 and the silicon nitride. An additional problem that can occur when joining dissimilar materials is that the brazing filler alloy compositions can change during brazing, thereby increasing the hardness, which limits plastic flow, and can result in a high stress joint on cooling to room temperature.
The alloy is also required to resist oxidation at temperatures up to 650° C. to resist chemical corrosion at that temperature to the chemicals found in typical fuels used in internal combustion engines.
Brazing alloys containing gold, nickel, titanium are shown in U.S. Pat. Nos. 4,606,978, 4,604,328, 4,678,636 and 4,690,876. In '978, '328 and '876, the amount of copper present, 5% or more, reduces the melting point too much, as does the presence of 15-70% copper or nickel in '636, and also reduces resistance to oxidation and chemical corrosion. U.S. Pat. No. 4,606,981 discloses 0.1 to 4% titanium, balance gold, and U.S. Pat. No. 4,486,386 discloses up to 4% titanium, balance gold and palladium. However, in the instant invention, a small controlled amount of nickel is required to improve wetting of ceramic. U.S. Pat. No. 4,591,535 discloses 1 to 3% titanium, 16 to 20% nickel, balance gold. The nickel content is too high; it reduces melting point and increases alloy hardness.
A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99% gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.
An alloy as per this invention has high ductility. In some embodiments, it can be reduced in thickness more than 99% without an intermediate anneal. The alloy is soft with Knoop hardness from 90-200. It shows excellent oxidation resistance at 650° C. and has no visible reaction to acid and alkali treatment. It wets alumina, silicon nitride, zirconia, graphite.
An alloy consisting of 96% gold, 3% nickel and 1% titanium was prepared by melting a 20 gram button on a water cooled copper hearth using tungsten electrode, and argon gas atmosphere. The alloy was found to have a liquidus of 1030° C. and solidus of 995° C. The hardness of this alloy was found to be 168 Knoop hardness using 100 gram load.
A 2 mil foil of this alloy was placed between a 0.75" diameter by 1" long right cylinder made from SNW-2000 silicon nitride, and ductile cast iron 1"×1"×0.1", and brazed at 1040° C. by 5 minutes under 10-5 torr vacuum and slowly cooled. The silicon nitride showed a crack nearly parallel to the cast iron substrate.
A repeat test was made using a molybdenum interlayer 1"×1"×0.60" thick between silicon nitride cylinder and ductile cast iron. As above, the parts were brazed using 1"×1"×0.002" thick brazing filler metal between silicon nitride and molybdenum, and between molybdenum and ductile iron. This assembly brazed intact with fillet between molybdenum and silicon nitride ceramic.
An alloy of 99% gold, 1% titanium was prepared and a 1/4" diameter by 1/2" long 410 stainless steel right cylinder was placed on SNW-2000 substrate with 1/2"×1/2"×2 mil alloy foil therebetween.
This alloy with liquidus of 1080° C. and solidus of 1050° C. was brazed at 1100° C. under 10-5 torr vacuum showed no fillet. Similar test was made with Example 1 alloy at 1040° C., showed full fillet between the stainless steel right cylinder and silicon nitride substrate.
As in Example 1, an alloy of 91.5 gold, 5% palladium. 2% nickel and 1.50% titanium was prepared and rolled into 2 mil foil.
An assembly of 0.75" diameter×1" long SNW-2000 silicon nitride right cylinder, was placed over 0.060"×1"×1" molybdenum substrate, over 0.060"×1"×1" ductile iron, with 4 mil foil (two layers of 2 mil foil) of brazing alloy between silicon nitride and molybdenum, and between molybdenum and ductile iron.
The assembly was brazed at 1150+ C. by 10 minutes under 10-5 torr vacuum. An excellent intact braze with full fillet formed between silicon nitride and molybdenum substrate.
Table 1 shows alloy compositions within this invention. The compositions are in weight percent.
TABLE 1 ______________________________________ Alloy Palla- Tita- Liqui- Solidus # Gold dium Nickel nium dus °C. °C. KHN ______________________________________ 1 96.4 3.0 0.6 1024 1007 140 2 97.5 2.0 0.5 1031 1018 91 3 96.0 3.0 1.0 1030 995 168 4 94.0 5 1.0 1006 987 199 5 91.5 5.0 2.0 1.5 1133 1077 170 6 92.5 5.0 2.0 0.5 1128 1084 117 7 92.0 5.0 2.0 1.0 1114 1084 163 8 91.5 5.0 3.0 0.5 1113 1058 111 ______________________________________
All the alloys in Table 1 maintained brightness after an oxidation test of 48 hours at 650° C. in stagnant air. There was no visible reaction when the alloys were immersed in the following concentrated acids at their boiling point at atmospheric pressure: sulfuric, phosphoric, nitric, hydrochloric.
Claims (12)
1. A brazing alloy for brazing ceramics having the following composition, in weight percent: 91 to 99% gold; 0.5 to 7% nickel; 0.10 to 2% titanium.
2. The brazing alloy of claim 1 having the following composition: 96% gold; 3% nickel; 1% titanium.
3. The brazing alloy of claim 1 having the following composition: 96.4% gold; 3.0% nickel; 0.6% titanium.
4. The brazing alloy of claim 1 having the following composition: 97.5 gold; 2.0% nickel; 0.5% titanium.
5. The brazing alloy of claim 1 having the following composition: 94.0% gold; 5.0% nickel; 1.0% titanium.
6. A brazing alloy for brazing ceramics having the following composition, in weight percent: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.
7. The brazing alloy of claim 6 having the following composition: 91.5% gold; 5.0% palladium; 2% nickel; 1.5% titanium.
8. The brazing alloy of claim 6 having the following composition: 92.5% gold; 5.0% palladium; 2% nickel; 0.5% titanium.
9. The brazing alloy of claim 6 having the following composition: 92.0% gold; 5.0% palladium; 2% nickel; 1.0% titanium.
10. The brazing alloy of claim 6 having the following composition: 91.5% gold; 5.0% palladium; 3% nickel; 0.5% titanium. .Iadd.
11. A braze joint comprising a first material, a second material, and a ductile brazing material disposed between said first and second materials having a composition consisting essentially of, in weight percent, 91-99 Au, 0.5-7 Ni, 0.10-2 Ti. .Iaddend. .Iadd.
12. A braze joint comprising a first material, a second material, and a ductile brazing material disposed between said first and second materials having a composition consisting essentially of, in weight percent, 83-96 Au, 3-10 Pd, 0.5-5 Ni, 0.10-2 Ti. .Iaddend.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/907,171 USRE34819E (en) | 1989-06-23 | 1992-07-01 | Gold-nickel-titanium brazing alloy |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/370,490 US4938922A (en) | 1989-06-23 | 1989-06-23 | Gold-nickel-titanium brazing alloy |
US07/907,171 USRE34819E (en) | 1989-06-23 | 1992-07-01 | Gold-nickel-titanium brazing alloy |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/370,490 Reissue US4938922A (en) | 1989-06-23 | 1989-06-23 | Gold-nickel-titanium brazing alloy |
Publications (1)
Publication Number | Publication Date |
---|---|
USRE34819E true USRE34819E (en) | 1995-01-03 |
Family
ID=23459892
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/370,490 Ceased US4938922A (en) | 1989-06-23 | 1989-06-23 | Gold-nickel-titanium brazing alloy |
US07/907,171 Expired - Lifetime USRE34819E (en) | 1989-06-23 | 1992-07-01 | Gold-nickel-titanium brazing alloy |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/370,490 Ceased US4938922A (en) | 1989-06-23 | 1989-06-23 | Gold-nickel-titanium brazing alloy |
Country Status (1)
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US (2) | US4938922A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5922479A (en) * | 1994-10-26 | 1999-07-13 | Ngk Spark Plug Co., Ltd. | Brazing alloy and composite assembly joined by using the same |
US6607843B2 (en) * | 2000-02-02 | 2003-08-19 | Quallion Llc | Brazed ceramic seal for batteries with titanium-titanium-6A1-4V cases |
US20030203279A1 (en) * | 2000-02-02 | 2003-10-30 | Quallion Llc | Brazed ceramic seal for batteries |
US7041413B2 (en) | 2000-02-02 | 2006-05-09 | Quallion Llc | Bipolar electronics package |
US7285355B2 (en) | 2000-04-26 | 2007-10-23 | Quallion Llc | Battery |
US20090103684A1 (en) * | 2004-10-26 | 2009-04-23 | Koninklijke Philips Electronics, N.V. | Molybdenum-molybdenum brazing and rotary-anode x-ray tube comprising such a brazing |
US20140079881A1 (en) * | 2012-09-20 | 2014-03-20 | Pessach Seidel | Corrosion resistant compositions for titanium brazing and coating applications and methods of application |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5108025A (en) * | 1991-05-20 | 1992-04-28 | Gte Laboratories Incorporated | Ceramic-metal composite article and joining method |
US5273832A (en) * | 1992-08-04 | 1993-12-28 | The Morgan Crubicle Company Plc | Gold-nickel-vanadium braze joint |
US5385791A (en) * | 1992-08-04 | 1995-01-31 | The Morgan Crucible Company Plc | Gold-nickel-vanadium-molybdenum brazing materials |
WO1994003305A1 (en) * | 1992-08-04 | 1994-02-17 | The Morgan Crucible Company Plc | Gold-nickel-vanadium brazing materials |
US5569958A (en) * | 1994-05-26 | 1996-10-29 | Cts Corporation | Electrically conductive, hermetic vias and their use in high temperature chip packages |
US5695861A (en) * | 1995-10-18 | 1997-12-09 | Cts Corporation | Solder active braze |
US7328832B2 (en) * | 2005-09-28 | 2008-02-12 | General Electric Company | Gold/nickel/copper brazing alloys for brazing WC-Co to titanium alloys |
US7434720B2 (en) * | 2005-10-13 | 2008-10-14 | General Electric Company | Gold/nickel/copper/titanium brazing alloys for brazing WC-Co to titanium alloys |
US7461772B2 (en) * | 2005-10-28 | 2008-12-09 | General Electric Company | Silver/aluminum/copper/titanium/nickel brazing alloys for brazing WC-Co to titanium alloys |
US7293688B2 (en) * | 2005-11-14 | 2007-11-13 | General Electric Company | Gold/nickel/copper/aluminum/silver brazing alloys for brazing WC-Co to titanium alloys |
US9943628B2 (en) | 2014-07-30 | 2018-04-17 | Medtronic Vascular Inc. | Welded stent with radiopaque material localized at the welds and methods |
US9659679B2 (en) | 2014-10-21 | 2017-05-23 | Medtronic, Inc. | Composite filar for implantable medical device |
Citations (4)
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JPS575833A (en) * | 1980-06-11 | 1982-01-12 | Ishifuku Kinzoku Kogyo Kk | Gold permanent magnet alloy |
US4486386A (en) * | 1982-09-24 | 1984-12-04 | Gte Products Corporation | Reactive metal-palladium-gold brazing alloys |
US4678636A (en) * | 1982-09-24 | 1987-07-07 | Gte Products Corporation | Ductile brazing alloy containing reactive metals and precious metals |
US5064482A (en) * | 1990-11-08 | 1991-11-12 | Scm Metal Products, Inc. | No-clean solder paste vehicle |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5833A (en) * | 1981-06-25 | 1983-01-05 | Matsushita Electric Ind Co Ltd | Hot-water supplier combined with room heating apparatus |
-
1989
- 1989-06-23 US US07/370,490 patent/US4938922A/en not_active Ceased
-
1992
- 1992-07-01 US US07/907,171 patent/USRE34819E/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS575833A (en) * | 1980-06-11 | 1982-01-12 | Ishifuku Kinzoku Kogyo Kk | Gold permanent magnet alloy |
US4486386A (en) * | 1982-09-24 | 1984-12-04 | Gte Products Corporation | Reactive metal-palladium-gold brazing alloys |
US4678636A (en) * | 1982-09-24 | 1987-07-07 | Gte Products Corporation | Ductile brazing alloy containing reactive metals and precious metals |
US5064482A (en) * | 1990-11-08 | 1991-11-12 | Scm Metal Products, Inc. | No-clean solder paste vehicle |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5922479A (en) * | 1994-10-26 | 1999-07-13 | Ngk Spark Plug Co., Ltd. | Brazing alloy and composite assembly joined by using the same |
US6607843B2 (en) * | 2000-02-02 | 2003-08-19 | Quallion Llc | Brazed ceramic seal for batteries with titanium-titanium-6A1-4V cases |
US20030203279A1 (en) * | 2000-02-02 | 2003-10-30 | Quallion Llc | Brazed ceramic seal for batteries |
US20030211386A1 (en) * | 2000-02-02 | 2003-11-13 | Ruth Douglas Alan | Sealed battery and case therefor |
US7041413B2 (en) | 2000-02-02 | 2006-05-09 | Quallion Llc | Bipolar electronics package |
US20060156538A1 (en) * | 2000-02-02 | 2006-07-20 | Hisashi Tsukamoto | Bipolar electronics package |
US7166388B2 (en) | 2000-02-02 | 2007-01-23 | Quallion Llc | Brazed ceramic seal for batteries |
US7175938B2 (en) | 2000-02-02 | 2007-02-13 | Quallion Llc | Battery case employing ring sandwich |
US7410512B2 (en) | 2000-02-02 | 2008-08-12 | Quallion Llc | Bipolar electronics package |
US7285355B2 (en) | 2000-04-26 | 2007-10-23 | Quallion Llc | Battery |
US20090103684A1 (en) * | 2004-10-26 | 2009-04-23 | Koninklijke Philips Electronics, N.V. | Molybdenum-molybdenum brazing and rotary-anode x-ray tube comprising such a brazing |
US20140079881A1 (en) * | 2012-09-20 | 2014-03-20 | Pessach Seidel | Corrosion resistant compositions for titanium brazing and coating applications and methods of application |
Also Published As
Publication number | Publication date |
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US4938922A (en) | 1990-07-03 |
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