USRE34626E - Isomerization of bisphenols - Google Patents
Isomerization of bisphenols Download PDFInfo
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- USRE34626E USRE34626E US08/027,734 US2773493A USRE34626E US RE34626 E USRE34626 E US RE34626E US 2773493 A US2773493 A US 2773493A US RE34626 E USRE34626 E US RE34626E
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- United States
- Prior art keywords
- carbon atoms
- bisphenol
- bisphenols
- acid
- phenol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229930185605 Bisphenol Natural products 0.000 title claims abstract description 31
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 238000006317 isomerization reaction Methods 0.000 title claims abstract description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000002253 acid Substances 0.000 claims abstract description 14
- 150000002989 phenols Chemical class 0.000 claims abstract description 13
- 239000003054 catalyst Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims abstract description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000003456 ion exchange resin Substances 0.000 claims description 8
- 229920003303 ion-exchange polymer Polymers 0.000 claims description 8
- 150000007513 acids Chemical class 0.000 claims description 5
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000002841 Lewis acid Substances 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 239000007795 chemical reaction product Substances 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 150000007517 lewis acids Chemical class 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims 7
- 125000000217 alkyl group Chemical group 0.000 claims 2
- 125000003580 L-valyl group Chemical group [H]N([H])[C@]([H])(C(=O)[*])C(C([H])([H])[H])(C([H])([H])[H])[H] 0.000 claims 1
- 101150108015 STR6 gene Proteins 0.000 claims 1
- 125000003545 alkoxy group Chemical group 0.000 claims 1
- 125000001118 alkylidene group Chemical group 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 8
- 239000004417 polycarbonate Substances 0.000 description 10
- 229920000515 polycarbonate Polymers 0.000 description 10
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 8
- 150000002500 ions Chemical class 0.000 description 6
- -1 tetramethyl bisphenol Chemical compound 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- QSZUAEZQQMHJOL-UHFFFAOYSA-N 3-(4-hydroxy-3,5-dimethylphenyl)-1,1,3,4,6-pentamethyl-2h-inden-5-ol Chemical compound CC1=C(O)C(C)=CC(C(C2)(C)C)=C1C2(C)C1=CC(C)=C(O)C(C)=C1 QSZUAEZQQMHJOL-UHFFFAOYSA-N 0.000 description 4
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 3
- 125000006539 C12 alkyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- HMNKTRSOROOSPP-UHFFFAOYSA-N 3-Ethylphenol Chemical compound CCC1=CC=CC(O)=C1 HMNKTRSOROOSPP-UHFFFAOYSA-N 0.000 description 2
- HXDOZKJGKXYMEW-UHFFFAOYSA-N 4-ethylphenol Chemical compound CCC1=CC=C(O)C=C1 HXDOZKJGKXYMEW-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 239000001117 sulphuric acid Substances 0.000 description 2
- 235000011149 sulphuric acid Nutrition 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- ZQXCQTAELHSNAT-UHFFFAOYSA-N 1-chloro-3-nitro-5-(trifluoromethyl)benzene Chemical compound [O-][N+](=O)C1=CC(Cl)=CC(C(F)(F)F)=C1 ZQXCQTAELHSNAT-UHFFFAOYSA-N 0.000 description 1
- QWBBPBRQALCEIZ-UHFFFAOYSA-N 2,3-dimethylphenol Chemical compound CC1=CC=CC(O)=C1C QWBBPBRQALCEIZ-UHFFFAOYSA-N 0.000 description 1
- HOLHYSJJBXSLMV-UHFFFAOYSA-N 2,6-dichlorophenol Chemical compound OC1=C(Cl)C=CC=C1Cl HOLHYSJJBXSLMV-UHFFFAOYSA-N 0.000 description 1
- IXQGCWUGDFDQMF-UHFFFAOYSA-N 2-Ethylphenol Chemical compound CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 description 1
- VADKRMSMGWJZCF-UHFFFAOYSA-N 2-bromophenol Chemical compound OC1=CC=CC=C1Br VADKRMSMGWJZCF-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- MNOJRWOWILAHAV-UHFFFAOYSA-N 3-bromophenol Chemical compound OC1=CC=CC(Br)=C1 MNOJRWOWILAHAV-UHFFFAOYSA-N 0.000 description 1
- HORNXRXVQWOLPJ-UHFFFAOYSA-N 3-chlorophenol Chemical compound OC1=CC=CC(Cl)=C1 HORNXRXVQWOLPJ-UHFFFAOYSA-N 0.000 description 1
- GZFGOTFRPZRKDS-UHFFFAOYSA-N 4-bromophenol Chemical compound OC1=CC=C(Br)C=C1 GZFGOTFRPZRKDS-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 description 1
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- KYPYTERUKNKOLP-UHFFFAOYSA-N Tetrachlorobisphenol A Chemical group C=1C(Cl)=C(O)C(Cl)=CC=1C(C)(C)C1=CC(Cl)=C(O)C(Cl)=C1 KYPYTERUKNKOLP-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000010533 azeotropic distillation Methods 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical class CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- XTHPWXDJESJLNJ-UHFFFAOYSA-N sulfurochloridic acid Chemical compound OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 1
- 150000003549 thiazolines Chemical class 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/48—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by exchange of hydrocarbon groups, which may be substituted, from the same of other compounds, e.g. transalkylation
Definitions
- This invention relates to a process for the preparation of bisphenols and bisphenol mixtures by the isomerization of bisphenols on acid or alkaline catalysts in the presence of the corresponding phenols.
- Bisphenols are important raw materials for chemical products such as epoxide resins and polycarbonates based e.g. on bisphenol A.
- the properties of the polycarbonate may be modified for certain applications by adding other polycarbonates to these polymers, e.g. polycarbonates based on other bisphenols, e.g. for the purpose of increasing the flame resIstance of polycarbonates based on tetrachloro or tetrabromobisphenol A. etc., for increasing the heat distortion temPerature of polycarbonates based on tetramethyl bisphenol, etc . . .
- Bisphenol A and alkyl phenols may be converted into 3,5-dimethyl-4,4'-dihydroxydiphenyl-2,2-propane and/or 3,3',5,5'-tetramethyl-4,4-dihydroxydiphenyl-2,2-propane and/or 1,1,3,4,6-pentamethyl-3-(3,5-dimethyl-4-hydroxyphenyl)-indan-5-ol.
- the present invention therefore relates to a process for the isomerization of bisphenols, characterized in that bisphenols are reacted with phenols in the presence of catalysts.
- bisphenol A for example, can readily be isomerized into the following bisphenols in the presence of 2,6-dimethyl phenol and in the presence of a suitable catalyst:
- Bisphenol A for example, will give rise to other bisphenols in the presence of suitable catalysts and in the presence of other phenols.
- Suitable other phenols have at least one unsubstituted position on the aromatic ring.
- Multinuclear phenols may also be used according to the invention.
- R 1 to R 8 may be identical or different and denote. independently of one another, hydrogen or C 1 to C 12 alkyl and X denotes a C 1 to C 12 alkylidene or C 3 to C 12 cycloalkylidene group in the ortho or para position to the OH group
- bisphenols corresponding to formula (IV): 2,2-bis-(4-hydroxyphenol)-propane (bisphenol A), 2,2-bis-(4-hydroxyphenyl)-butane, 2,2-bis-(4-hydroxyphenyl)-2-methylbutane and 1,1-bis-(4-hydroxyphenyl)-cyclohexane.
- Bisphenol A is preferred.
- the phenols may be compounds corresponding to formula (V) ##STR5## wherein
- R 1 , R 2 , R 3 and R 4 denote, independently of one another, hydrogen, C 1 to C 12 alkyl, halogen (e.g. Cl, Br), C 6 to C 24 aryl, C 1 to C 12 alkoxy or C 5 to C 30 cycloalkyl, C 1 to C 12 alkyl being preferred.
- the catalysts used according to the invention may be acids or bases, preferably acids for example protonic acids such as hydrohalic acids, e.g. hydrochloric acid; sulphuric acid, perchloric acid, benzene sulphonic acid, lewis acids such as borone trifluoride, acid ion exchange resins, etc . . . Acid ion exchange resins are preferred.
- hydrohalic acids e.g. hydrochloric acid
- sulphuric acid perchloric acid
- benzene sulphonic acid lewis acids
- acids such as borone trifluoride, acid ion exchange resins, etc . . .
- Acid ion exchange resins are preferred.
- the catalysts may be used e.g. with the addition of sulphurcontaining compounds such as those commonly used e.g. for the preparation of bisphenol A from phenol and acetone.
- the ion exchange resins may be partly or completely neutralized with mercapto amines or thiazolines (e.g. U.S. Pat. No. 3,394,089).
- Suitable acid ion exchangers include the commercially available reaction products of styrene-divinyl benzene copolymers with conventional sulphonating agents such as sulphuric acid, chlorosulphonic acid, etc . . . They may be available e.g. in a spherical form, (particle sizes from 0.3 to 1.5 mm in diameter). They may have a normal or a monodisperse diameter distribution.
- Their total capacity of acid functions in a water-moist form with a water content of about 75 to 85% by weight ranges from 0.7 to 2.1 mval/ml of ion exchanger, preferably from 3.5 to 5 mval, based on 1 g of dry substance of ion exchanger.
- the reaction according to the invention is carried out at the temperatures normally employed for the preparation of bisphenol. Temperatures from 20° to 150° C., especially from 40° to 80° C. have proved to be suitable.
- the reaction may be carried out at pressures below or above normal pressure, e.g. at 10 -3 to 10 -5 bar. Normal pressure is preferred.
- the water moist ion exchangers may be dried before their use according to the invention by means of heat (20° to 150° C.), optionally under vacuum (up to 10 -5 bar) or optionally by washing with hydrophilic organic liquids such as alcohols (e.g. methanol, ethanol or propanols) or phenols or by azeotropic distillation with organic liquids such as toluene, xylene, methylene chloride, etc . . .
- hydrophilic organic liquids such as alcohols (e.g. methanol, ethanol or propanols) or phenols
- organic liquids such as toluene, xylene, methylene chloride, etc . . .
- the ion exchange resin is then rinsed with the phenol required for the preparation of the bisphenol and the bisphenol which is to be converted is dissolved in this medium at temperatures above the melting point of the phenol.
- the reaction mixture obtained after the reaction of bisphenol and phenol may be worked up by the usual methods such as distillation, crystallization, etc . . .
- the process may be carried out continuously or batch wise.
- the bisphenol or mixture of bisphenols prepared by this process may be used for known applications and is suitable in particular for the preparation of polycarbonates and of polymer alloys obtainable from the polycarbonates.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
Abstract
This invention relates to a process for the preparation of bisphenols and bisphenol mixtures by the isomerization of bisphenols on acid or alkaline catalysts in the presence of the corresponding phenols.
Description
This invention relates to a process for the preparation of bisphenols and bisphenol mixtures by the isomerization of bisphenols on acid or alkaline catalysts in the presence of the corresponding phenols.
Bisphenols are important raw materials for chemical products such as epoxide resins and polycarbonates based e.g. on bisphenol A. The properties of the polycarbonate may be modified for certain applications by adding other polycarbonates to these polymers, e.g. polycarbonates based on other bisphenols, e.g. for the purpose of increasing the flame resIstance of polycarbonates based on tetrachloro or tetrabromobisphenol A. etc., for increasing the heat distortion temPerature of polycarbonates based on tetramethyl bisphenol, etc . . .
These processes are very complicated. They require not only a polycarbonate based on bisphenol A but in addition the preparation of a sufficient quantity of another bisphenol and of the corresponding polycarbonate. There are only a few bisphenols on the market apart from bisphenol A so that the preparation of other bisphenols generally requires development of a new process. Moreover, mixing of the polymers requires an additional step, e.g. of extrusion.
It has now been found that bisphenols isomerize in the presence of a certain phenol, e.g. 2,6-dimethyl phenol, in the presence of a suitable catalyst.
Bisphenol A and alkyl phenols, for example, may be converted into 3,5-dimethyl-4,4'-dihydroxydiphenyl-2,2-propane and/or 3,3',5,5'-tetramethyl-4,4-dihydroxydiphenyl-2,2-propane and/or 1,1,3,4,6-pentamethyl-3-(3,5-dimethyl-4-hydroxyphenyl)-indan-5-ol.
The present invention therefore relates to a process for the isomerization of bisphenols, characterized in that bisphenols are reacted with phenols in the presence of catalysts.
According to the invention, bisphenol A, for example, can readily be isomerized into the following bisphenols in the presence of 2,6-dimethyl phenol and in the presence of a suitable catalyst:
3,5-dimethyl-4,4'-dihydroxydiphenyl-2,2-propane (I) ##STR1##
3,3',5,5'-tetramethyl-4,4'-dihydroxydiphenyl-2,2-propane (II) ##STR2##
1,1,3,4,6-pentamethyl-3-(3,5-dimethyl-4-hydroxyphenyl)-indan-5-ol (III) ##STR3##
Bisphenol A, for example, will give rise to other bisphenols in the presence of suitable catalysts and in the presence of other phenols. Suitable other phenols have at least one unsubstituted position on the aromatic ring. The following are examples: mono- to tetra-C1 -C12 -alkyl-substituted phenols such as o-, m- and p-methyl phenol, o-, m-, and p-ethyl phenol, etc.; 2,6-dimethyl phenol etc.; mono or multi halogenated phenols (e.g. with Cl or Br) such as o-, m- and p-chlorophenol, o-, m- and p-bromophenol, 2,6-dichlorophenol, 2,6-dibormophenol, etc.; mono- or multi- C1 -C10 -alkoxy-substituted phenols and mono- or multi- C6 -C24 -aryl or C5 -C30 -cycloalkyl-substituted phenols, etc. Multinuclear phenols may also be used according to the invention.
Bisphenols corresponding to formula (IV) ##STR4## wherein R1 to R8 may be identical or different and denote. independently of one another, hydrogen or C1 to C12 alkyl and X denotes a C1 to C12 alkylidene or C3 to C12 cycloalkylidene group in the ortho or para position to the OH group
may also be used according to the invention.
The following are examples of bisphenols corresponding to formula (IV): 2,2-bis-(4-hydroxyphenol)-propane (bisphenol A), 2,2-bis-(4-hydroxyphenyl)-butane, 2,2-bis-(4-hydroxyphenyl)-2-methylbutane and 1,1-bis-(4-hydroxyphenyl)-cyclohexane. Bisphenol A is preferred.
The phenols may be compounds corresponding to formula (V) ##STR5## wherein
R1, R2, R3 and R4 denote, independently of one another, hydrogen, C1 to C12 alkyl, halogen (e.g. Cl, Br), C6 to C24 aryl, C1 to C12 alkoxy or C5 to C30 cycloalkyl, C1 to C12 alkyl being preferred.
The catalysts used according to the invention may be acids or bases, preferably acids for example protonic acids such as hydrohalic acids, e.g. hydrochloric acid; sulphuric acid, perchloric acid, benzene sulphonic acid, lewis acids such as borone trifluoride, acid ion exchange resins, etc . . . Acid ion exchange resins are preferred.
The catalysts may be used e.g. with the addition of sulphurcontaining compounds such as those commonly used e.g. for the preparation of bisphenol A from phenol and acetone. U.S. Pat. Nos. .Badd.2,468,982 and 2,623,908, for example, disclose the use of e.g. thioglycolic acid and 3-mercaptopropionic acid; the addition of thiophenols is known from U.S. Pat. No. 2,359,242, the addition of alkyl mercaptans is known from U.S. Pat. No. 2,775,620 and the addition of hydrogen sulphide is known from Chemical Abstracts 58, 1403e. The ion exchange resins may be partly or completely neutralized with mercapto amines or thiazolines (e.g. U.S. Pat. No. 3,394,089).
Examples of suitable acid ion exchangers include the commercially available reaction products of styrene-divinyl benzene copolymers with conventional sulphonating agents such as sulphuric acid, chlorosulphonic acid, etc . . . They may be available e.g. in a spherical form, (particle sizes from 0.3 to 1.5 mm in diameter). They may have a normal or a monodisperse diameter distribution. Their total capacity of acid functions in a water-moist form with a water content of about 75 to 85% by weight ranges from 0.7 to 2.1 mval/ml of ion exchanger, preferably from 3.5 to 5 mval, based on 1 g of dry substance of ion exchanger.
The reaction according to the invention is carried out at the temperatures normally employed for the preparation of bisphenol. Temperatures from 20° to 150° C., especially from 40° to 80° C. have proved to be suitable. The reaction may be carried out at pressures below or above normal pressure, e.g. at 10-3 to 10-5 bar. Normal pressure is preferred.
The water moist ion exchangers may be dried before their use according to the invention by means of heat (20° to 150° C.), optionally under vacuum (up to 10-5 bar) or optionally by washing with hydrophilic organic liquids such as alcohols (e.g. methanol, ethanol or propanols) or phenols or by azeotropic distillation with organic liquids such as toluene, xylene, methylene chloride, etc . . .
The ion exchange resin is then rinsed with the phenol required for the preparation of the bisphenol and the bisphenol which is to be converted is dissolved in this medium at temperatures above the melting point of the phenol. The reaction mixture obtained after the reaction of bisphenol and phenol may be worked up by the usual methods such as distillation, crystallization, etc . . .
The process may be carried out continuously or batch wise.
The bisphenol or mixture of bisphenols prepared by this process may be used for known applications and is suitable in particular for the preparation of polycarbonates and of polymer alloys obtainable from the polycarbonates.
228 g of bisphenol A (1 mol), 1464 g of 2,6-dimethyl phenol (12 mol), about 250 g of ion exchange resin Lewatit (manufacturers Bayer AG) moist with dimethyl phenol and 0.68 g of β-mercaptopropionic acid are stirred together in a conventional laboratory apparatus at about 60° C. and the progress of conversion is monitored gas chromatographically. By the end of 6 hours, about 25% of 3,5-dimethyl-4,4'-dihydroxydiphenyl-2,2-propane, about 10% of 3,3'-5,5'-tetramethyl-4,4'-dihydroxydiphenyl-2,2-propane and about 5% of 1,1,3,4,6-pentamethyl-3-(3,5-dimethyl-4-hydroxyphenyl)-indan-5-ol have formed from the bisphenol A. White crystals of the bisphenol mixture described above are obtained after removal of the ion exchanger by filtration and distillation of the phenol.
228 g of bisphenol A (1 mol), 1296 g of o-cresol (12 mol), about 250 g of o-cresol-moist ion exchange resin Lewatit SC 102® (manufacturer Bayer AG) and 0.68 g of β-mercaptopropionic acid are stirred together in a conventional laboratory apparatus at about 60° C. and the progress of conversion is monitored gas chromatographically. By the end of 5 hours, about 25% of the bisphenol A has been converted into 3-methyl-4,4'-dihydroxydiphenyl-2,2-propane, 20% has been converted into 3,3'-dimethyl-4,4'-dihydroxydiphenyl-2,2-propane and about 5% has been converted into indans. White crystals of the bisphenol mixture described above are obtained after the ion exchanger has been filtered off and the phenol distilled off.
Claims (3)
1. In the process for isomerization of bisphenols in the presence of phenols and catalyst, the improvement comprises contacting a bisphenol of the formula ##STR6## with a phenol of the formula ##STR7## and a catalyst selected from the group consisting of protonic acids, Lewis acids and acid ion exchange resins,
wherein
R1 to R8 are the same or different and each is, independent of the others, hydrogen or alkyl having 1-12 carbon atoms,
X is alkylidene having 1-12 carbon atoms or cycloalkylidene having 3-12 carbon atoms, with X in the ortho or para position to the --OH,
R11 to R14 are the same or different and each is, independent of the others, .Iadd.hydrogen, .Iaddend.alkyl having 1-12 carbon atoms, halogen, aryl having 6-24 carbon atoms, alkoxy having 1-12 carbon atoms or cycloalkyl having 5-30 carbon atoms.
2. The process according to claim 1 wherein the catalyst is an acid ion exchange resin, which is the reaction product of styrene/divinyl benzene copolymers with a sulfonating agent, having particle sizes of 0.3 to 1.5 mm in diameter and having a total capacity of acid functions in a water-moist form with a water content of about 75-85% by weight ranging from 0.7 to 2.1 m val/ml of ion exchanger based on one gram of dry exchanger.
3. Bisphenol mixtures obtained by the process according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/027,734 USRE34626E (en) | 1988-08-16 | 1993-02-01 | Isomerization of bisphenols |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3827643A DE3827643A1 (en) | 1988-08-16 | 1988-08-16 | ISOMERIZATION OF BISPHENOLS |
| DE3827643 | 1988-08-16 | ||
| US07/389,354 US5015784A (en) | 1988-08-16 | 1989-08-03 | Isomerization of bisphenols |
| US08/027,734 USRE34626E (en) | 1988-08-16 | 1993-02-01 | Isomerization of bisphenols |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/389,354 Reissue US5015784A (en) | 1988-08-16 | 1989-08-03 | Isomerization of bisphenols |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| USRE34626E true USRE34626E (en) | 1994-05-31 |
Family
ID=6360878
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/389,354 Ceased US5015784A (en) | 1988-08-16 | 1989-08-03 | Isomerization of bisphenols |
| US08/027,734 Expired - Lifetime USRE34626E (en) | 1988-08-16 | 1993-02-01 | Isomerization of bisphenols |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/389,354 Ceased US5015784A (en) | 1988-08-16 | 1989-08-03 | Isomerization of bisphenols |
Country Status (4)
| Country | Link |
|---|---|
| US (2) | US5015784A (en) |
| EP (1) | EP0355513B1 (en) |
| JP (1) | JP2723625B2 (en) |
| DE (2) | DE3827643A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015107467A1 (en) | 2014-01-14 | 2015-07-23 | Sabic Global Technologies B.V. | Methods of manufacture of 2-hydrocarbyl-3,3-bis(hydroxyaryl)phthalimidines |
Families Citing this family (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3827643A1 (en) * | 1988-08-16 | 1990-02-22 | Bayer Ag | ISOMERIZATION OF BISPHENOLS |
| EP0782978B1 (en) * | 1996-01-05 | 2000-04-05 | General Electric Company | Method for preparing and purifying 1,1,1-tris(4-hydroxyphenyl)ethane |
| US5874644A (en) * | 1996-04-12 | 1999-02-23 | Gammill; Ben | Method and system for bisphenol a production using controlled turbulence |
| US5959158A (en) * | 1996-04-12 | 1999-09-28 | Gammill; Ben | Method and system for bisphenol a production using water |
| US5763686A (en) * | 1996-12-16 | 1998-06-09 | General Electric Company | Method for preparing 1,1,1-tris(4-hydroxyphenyl)ethane |
| US6433236B1 (en) * | 2000-03-21 | 2002-08-13 | Arteva North America S.A.R.L. | Acid catalyzed isomerization of substituted diaryls |
| US6960697B2 (en) * | 2002-03-13 | 2005-11-01 | Mitsubishi Chemical Corporation | System and method of producing bisphenol-A (BPA) |
| US20050075520A1 (en) * | 2002-03-13 | 2005-04-07 | O'young Drow Lionel | System and method of producing bisphenol-A (BPA) using two stage crystallization |
| US8735634B2 (en) | 2011-05-02 | 2014-05-27 | Sabic Innovative Plastics Ip B.V. | Promoter catalyst system with solvent purification |
| US9290618B2 (en) | 2011-08-05 | 2016-03-22 | Sabic Global Technologies B.V. | Polycarbonate compositions having enhanced optical properties, methods of making and articles comprising the polycarbonate compositions |
| US9490405B2 (en) | 2012-02-03 | 2016-11-08 | Sabic Innovative Plastics Ip B.V. | Light emitting diode device and method for production thereof containing conversion material chemistry |
| US9287471B2 (en) | 2012-02-29 | 2016-03-15 | Sabic Global Technologies B.V. | Polycarbonate compositions containing conversion material chemistry and having enhanced optical properties, methods of making and articles comprising the same |
| WO2013130606A2 (en) | 2012-02-29 | 2013-09-06 | Sabic Innovative Plastics Ip B.V. | Polycarbonate made from low sulfur bisphenol a and containing converions material chemistry, and articles made therefrom |
| US9346949B2 (en) | 2013-02-12 | 2016-05-24 | Sabic Global Technologies B.V. | High reflectance polycarbonate |
| WO2014066784A1 (en) | 2012-10-25 | 2014-05-01 | Sabic Innovative Plastics Ip B.V. | Light emitting diode devices, method of manufacture, uses thereof |
| US9553244B2 (en) | 2013-05-16 | 2017-01-24 | Sabic Global Technologies B.V. | Branched polycarbonate compositions having conversion material chemistry and articles thereof |
| CN105492519B (en) | 2013-05-29 | 2018-03-09 | 沙特基础全球技术有限公司 | The lighting apparatus of thermoplasticity optical transport product with colour stable |
| CN113574090A (en) * | 2019-03-14 | 2021-10-29 | 三菱化学株式会社 | Bisphenol composition and polycarbonate resin |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1066137A (en) * | 1964-07-24 | 1967-04-19 | Shawinigan Chem Ltd | Reduction of isomeric impurity in diphenylol propane |
| GB1474168A (en) * | 1973-07-03 | 1977-05-18 | Shell Int Research | Isomerization of bisphenol |
| US4156790A (en) * | 1978-04-10 | 1979-05-29 | General Electric Company | Isomerization of dihydroxydiphenyl compounds |
| JPS5798229A (en) * | 1980-12-10 | 1982-06-18 | Mitsubishi Chem Ind Ltd | Recovering method of bisphenol a |
| JPS57114540A (en) * | 1981-01-06 | 1982-07-16 | Mitsubishi Chem Ind Ltd | Isomerization of bisphenols |
| JPS59122434A (en) * | 1982-12-28 | 1984-07-14 | Cosmo Co Ltd | Preparation of p-p bisphenolmethane or ethane |
| JPS61118335A (en) * | 1984-11-12 | 1986-06-05 | Mitsubishi Petrochem Co Ltd | Method for producing 2,2-bis(4-hydroxyaryl)propanes |
| JPS6229543A (en) * | 1985-08-01 | 1987-02-07 | Mitsui Toatsu Chem Inc | Production of beta,gamma-unsaturated alkenyl group-substituted phenol |
| JPS62201833A (en) * | 1986-02-28 | 1987-09-05 | Mitsui Toatsu Chem Inc | Isomerization of bisphenol compound |
| US4814520A (en) * | 1986-09-02 | 1989-03-21 | Idemitsu Petrochemical Company Limited | Process for producing 2,2-bis(4'hydroxyphenyl) propanes |
| US4822923A (en) * | 1987-10-19 | 1989-04-18 | Shell Oil Company | Isomerization of by-products of bis-phenol synthesis |
| US4825010A (en) * | 1987-10-19 | 1989-04-25 | Shell Oil Company | Isomerization of by-products of bi-phenol synthesis |
| US5015784A (en) * | 1988-08-16 | 1991-05-14 | Bayer Aktiengesellschaft | Isomerization of bisphenols |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01118335A (en) * | 1987-10-30 | 1989-05-10 | Jidosha Imono Kk | Manufacture of mold |
| DE68901666T2 (en) * | 1988-03-15 | 1993-02-11 | Aleados Del Cobres S A Alecosa | HEAT CONTAINER FOR LIQUIDS, FAT PRODUCTS, GELS AND SIMILAR. |
| JPH02201833A (en) * | 1989-01-31 | 1990-08-10 | Meidensha Corp | Magnetic driving type electrode for vacuum interrupter |
-
1988
- 1988-08-16 DE DE3827643A patent/DE3827643A1/en not_active Withdrawn
-
1989
- 1989-08-03 US US07/389,354 patent/US5015784A/en not_active Ceased
- 1989-08-03 EP EP89114312A patent/EP0355513B1/en not_active Expired - Lifetime
- 1989-08-03 DE DE58908398T patent/DE58908398D1/en not_active Expired - Fee Related
- 1989-08-10 JP JP1205840A patent/JP2723625B2/en not_active Expired - Fee Related
-
1993
- 1993-02-01 US US08/027,734 patent/USRE34626E/en not_active Expired - Lifetime
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1066137A (en) * | 1964-07-24 | 1967-04-19 | Shawinigan Chem Ltd | Reduction of isomeric impurity in diphenylol propane |
| GB1474168A (en) * | 1973-07-03 | 1977-05-18 | Shell Int Research | Isomerization of bisphenol |
| US4156790A (en) * | 1978-04-10 | 1979-05-29 | General Electric Company | Isomerization of dihydroxydiphenyl compounds |
| JPS5798229A (en) * | 1980-12-10 | 1982-06-18 | Mitsubishi Chem Ind Ltd | Recovering method of bisphenol a |
| JPS57114540A (en) * | 1981-01-06 | 1982-07-16 | Mitsubishi Chem Ind Ltd | Isomerization of bisphenols |
| JPS59122434A (en) * | 1982-12-28 | 1984-07-14 | Cosmo Co Ltd | Preparation of p-p bisphenolmethane or ethane |
| JPS61118335A (en) * | 1984-11-12 | 1986-06-05 | Mitsubishi Petrochem Co Ltd | Method for producing 2,2-bis(4-hydroxyaryl)propanes |
| JPS6229543A (en) * | 1985-08-01 | 1987-02-07 | Mitsui Toatsu Chem Inc | Production of beta,gamma-unsaturated alkenyl group-substituted phenol |
| JPS62201833A (en) * | 1986-02-28 | 1987-09-05 | Mitsui Toatsu Chem Inc | Isomerization of bisphenol compound |
| US4814520A (en) * | 1986-09-02 | 1989-03-21 | Idemitsu Petrochemical Company Limited | Process for producing 2,2-bis(4'hydroxyphenyl) propanes |
| US4822923A (en) * | 1987-10-19 | 1989-04-18 | Shell Oil Company | Isomerization of by-products of bis-phenol synthesis |
| US4825010A (en) * | 1987-10-19 | 1989-04-25 | Shell Oil Company | Isomerization of by-products of bi-phenol synthesis |
| US5015784A (en) * | 1988-08-16 | 1991-05-14 | Bayer Aktiengesellschaft | Isomerization of bisphenols |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015107467A1 (en) | 2014-01-14 | 2015-07-23 | Sabic Global Technologies B.V. | Methods of manufacture of 2-hydrocarbyl-3,3-bis(hydroxyaryl)phthalimidines |
Also Published As
| Publication number | Publication date |
|---|---|
| US5015784A (en) | 1991-05-14 |
| EP0355513B1 (en) | 1994-09-21 |
| DE3827643A1 (en) | 1990-02-22 |
| DE58908398D1 (en) | 1994-10-27 |
| EP0355513A3 (en) | 1990-12-27 |
| JPH0283345A (en) | 1990-03-23 |
| JP2723625B2 (en) | 1998-03-09 |
| EP0355513A2 (en) | 1990-02-28 |
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