USRE33997E - Biologically stabilized compositions comprising collagen as the minor component with ethylenically unsaturated compounds used as contact lenses - Google Patents
Biologically stabilized compositions comprising collagen as the minor component with ethylenically unsaturated compounds used as contact lenses Download PDFInfo
- Publication number
- USRE33997E USRE33997E US07/323,361 US32336189A USRE33997E US RE33997 E USRE33997 E US RE33997E US 32336189 A US32336189 A US 32336189A US RE33997 E USRE33997 E US RE33997E
- Authority
- US
- United States
- Prior art keywords
- carbon atoms
- ethylenically unsaturated
- hydrogel
- alkyl
- weight percent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 108010035532 Collagen Proteins 0.000 title claims abstract description 79
- 102000008186 Collagen Human genes 0.000 title claims abstract description 79
- 229920001436 collagen Polymers 0.000 title claims abstract description 79
- 239000000203 mixture Substances 0.000 title claims description 27
- 150000001875 compounds Chemical class 0.000 title claims description 12
- 239000000017 hydrogel Substances 0.000 claims abstract description 82
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 75
- 239000000178 monomer Substances 0.000 claims abstract description 38
- 239000000376 reactant Substances 0.000 claims abstract description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 24
- 239000001301 oxygen Substances 0.000 claims abstract description 24
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 claims abstract description 22
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 claims abstract description 21
- 230000035699 permeability Effects 0.000 claims abstract description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims description 38
- 239000000243 solution Substances 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 30
- 125000000217 alkyl group Chemical group 0.000 claims description 21
- 239000007864 aqueous solution Substances 0.000 claims description 17
- 238000006116 polymerization reaction Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 17
- 239000003607 modifier Substances 0.000 claims description 15
- 125000003545 alkoxy group Chemical group 0.000 claims description 14
- 238000004132 cross linking Methods 0.000 claims description 14
- 239000003431 cross linking reagent Substances 0.000 claims description 14
- 239000001257 hydrogen Substances 0.000 claims description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- 125000001424 substituent group Chemical group 0.000 claims description 5
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 4
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 4
- 125000004985 dialkyl amino alkyl group Chemical group 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 abstract description 8
- JQCWCBBBJXQKDE-UHFFFAOYSA-N 2-[2-(2-hydroxyethoxy)ethoxy]-1-methoxyethanol;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.COC(O)COCCOCCO JQCWCBBBJXQKDE-UHFFFAOYSA-N 0.000 abstract description 3
- 239000002537 cosmetic Substances 0.000 abstract description 3
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 abstract description 2
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 abstract 1
- 239000012431 aqueous reaction media Substances 0.000 abstract 1
- 101150035983 str1 gene Proteins 0.000 abstract 1
- -1 i.e. Substances 0.000 description 40
- 108010045569 atelocollagen Proteins 0.000 description 36
- 239000000047 product Substances 0.000 description 20
- 229920003023 plastic Polymers 0.000 description 17
- 239000004033 plastic Substances 0.000 description 17
- 239000012153 distilled water Substances 0.000 description 16
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 13
- 239000000499 gel Substances 0.000 description 13
- 238000002329 infrared spectrum Methods 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 11
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 229920002338 polyhydroxyethylmethacrylate Polymers 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 150000001408 amides Chemical class 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 230000005855 radiation Effects 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 229920002939 poly(N,N-dimethylacrylamides) Polymers 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 150000002431 hydrogen Chemical class 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- QNILTEGFHQSKFF-UHFFFAOYSA-N n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C=C QNILTEGFHQSKFF-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 239000004971 Cross linker Substances 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 4
- 229920002683 Glycosaminoglycan Polymers 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 239000008103 glucose Substances 0.000 description 4
- 239000002609 medium Substances 0.000 description 4
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 239000012429 reaction media Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 3
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 108010010803 Gelatin Proteins 0.000 description 3
- 102000057297 Pepsin A Human genes 0.000 description 3
- 108090000284 Pepsin A Proteins 0.000 description 3
- 108091005804 Peptidases Proteins 0.000 description 3
- 102000035195 Peptidases Human genes 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 3
- 239000008273 gelatin Substances 0.000 description 3
- 229920000159 gelatin Polymers 0.000 description 3
- 235000019322 gelatine Nutrition 0.000 description 3
- 235000011852 gelatine desserts Nutrition 0.000 description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 3
- 229920005615 natural polymer Polymers 0.000 description 3
- 229940111202 pepsin Drugs 0.000 description 3
- 229920000058 polyacrylate Polymers 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- FBWNMEQMRUMQSO-UHFFFAOYSA-N tergitol NP-9 Chemical compound CCCCCCCCCC1=CC=C(OCCOCCOCCOCCOCCOCCOCCOCCOCCO)C=C1 FBWNMEQMRUMQSO-UHFFFAOYSA-N 0.000 description 3
- 210000001519 tissue Anatomy 0.000 description 3
- OLQFXOWPTQTLDP-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCO OLQFXOWPTQTLDP-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- SQDAZGGFXASXDW-UHFFFAOYSA-N 5-bromo-2-(trifluoromethoxy)pyridine Chemical compound FC(F)(F)OC1=CC=C(Br)C=N1 SQDAZGGFXASXDW-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- 229920001287 Chondroitin sulfate Polymers 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 229920001616 Polymacon Polymers 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 239000012620 biological material Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 244000309466 calf Species 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010382 chemical cross-linking Methods 0.000 description 2
- 229940059329 chondroitin sulfate Drugs 0.000 description 2
- 239000000512 collagen gel Substances 0.000 description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 229920000578 graft copolymer Polymers 0.000 description 2
- WFKDPJRCBCBQNT-UHFFFAOYSA-N n,2-dimethylprop-2-enamide Chemical compound CNC(=O)C(C)=C WFKDPJRCBCBQNT-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 2
- 229940024999 proteolytic enzymes for treatment of wounds and ulcers Drugs 0.000 description 2
- 238000012552 review Methods 0.000 description 2
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- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- TXHUHDDZTWDOAJ-QPJJXVBHSA-N (e)-n,n-diethylbut-2-enamide Chemical compound CCN(CC)C(=O)\C=C\C TXHUHDDZTWDOAJ-QPJJXVBHSA-N 0.000 description 1
- VPFXWMDVXYAJGV-SNAWJCMRSA-N (e)-n,n-dimethylbut-2-enamide Chemical compound C\C=C\C(=O)N(C)C VPFXWMDVXYAJGV-SNAWJCMRSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 description 1
- JWYVGKFDLWWQJX-UHFFFAOYSA-N 1-ethenylazepan-2-one Chemical compound C=CN1CCCCCC1=O JWYVGKFDLWWQJX-UHFFFAOYSA-N 0.000 description 1
- ZDTLUUIYCAMIMQ-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-methoxyethanol;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.COC(O)COCCO ZDTLUUIYCAMIMQ-UHFFFAOYSA-N 0.000 description 1
- CMCLUJRFBZBVSW-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-methoxyethanol;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(O)COCCO CMCLUJRFBZBVSW-UHFFFAOYSA-N 0.000 description 1
- RWXMAAYKJDQVTF-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl prop-2-enoate Chemical compound OCCOCCOC(=O)C=C RWXMAAYKJDQVTF-UHFFFAOYSA-N 0.000 description 1
- IQBYLUFIXYLQBN-UHFFFAOYSA-N 2-(2-hydroxypropoxy)ethyl 2-methylprop-2-enoate Chemical compound CC(O)COCCOC(=O)C(C)=C IQBYLUFIXYLQBN-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- IEXIIPOUMNDEEJ-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(CC)COC(=O)C(C)=C IEXIIPOUMNDEEJ-UHFFFAOYSA-N 0.000 description 1
- JJBFVQSGPLGDNX-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)COC(=O)C(C)=C JJBFVQSGPLGDNX-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- SJIXRGNQPBQWMK-UHFFFAOYSA-N 2-(diethylamino)ethyl 2-methylprop-2-enoate Chemical compound CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 description 1
- OBMRSUNAEQGDLK-UHFFFAOYSA-N 2-(dipropylamino)ethyl 2-methylprop-2-enoate Chemical compound CCCN(CCC)CCOC(=O)C(C)=C OBMRSUNAEQGDLK-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- UBYWYEGPDNYPHZ-NSCUHMNNSA-N 2-hydroxyethyl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OCCO UBYWYEGPDNYPHZ-NSCUHMNNSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
- G02B1/043—Contact lenses
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/50—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates
- A61K47/69—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the conjugate being characterised by physical or galenical forms, e.g. emulsion, particle, inclusion complex, stent or kit
- A61K47/6903—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the conjugate being characterised by physical or galenical forms, e.g. emulsion, particle, inclusion complex, stent or kit the form being semi-solid, e.g. an ointment, a gel, a hydrogel or a solidifying gel
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L26/00—Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form
- A61L26/0009—Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form containing macromolecular materials
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L26/00—Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form
- A61L26/0009—Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form containing macromolecular materials
- A61L26/0028—Polypeptides; Proteins; Degradation products thereof
- A61L26/0033—Collagen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F289/00—Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds not provided for in groups C08F251/00 - C08F287/00
Definitions
- This invention relates to the preparation of high water content synthetic hydrogels modified with minor amounts of natural polymers and to processes for producing the same.
- the invention relates to shaped articles fabricated from such hydrogels which are useful for medical and cosmetic purposes, e.g., soft contact lenses, therapeutic eye bandages, etc.
- Hydrogels i.e., gels which contain water
- They can be formed of various natural substances such as gelatin and the polysaccharides as well as various synthetic polymers such as crosslinked acrylamide polymers, polyelectrolyte complexes, and polymers of hydroxyalkyl acrylic esters.
- synthetic hydrogels of acrylic polymers or of unsaturated amide polymers, with living tissue have made them particularly useful in alloplastic and prosthetic applications.
- properties such as transparency, good optics, shape stability, inertness to chemicals and bacteria, etc., have made such hydrogels of acrylic polymers the material of choice in the production of daily wear soft contact lenses.
- Synthetic hydrogels can be prepared having a wide variation in certain properties such as water uptake, mechanical properties, gas permeability, optical characteristics, etc.
- certain properties are desired which are actually in conflict with each other.
- extended-wear soft contact lenses i.e., lenses which can be worn for days without removal from the eye as opposed to conventional or daily wear contact lenses which are removed from the eye on a daily basis
- desirably should be characterized by high water uptake to achieve good diffusion properties and simultaneously, by good mechanical strength.
- U.S. Pat. No. 3,926,869 discloses the hardening of gelatin for use in photographic emulsion layers by incorporating into the gelatin an acrylic acid-acrylamide copolymer. The layers produced are said to be highly water-swellable.
- U.S. Pat. No. 4,060,081 discloses a multilayer membrane useful as a synthetic skin, having a first layer which is a cross-linked composite of collagen and a mucopolysaccharide, to which is adhered a flexible film of polyacrylate or polymethacrylate ester or their copolymers which is flexible and which protects the cross-linked collagen layer from moisture.
- the collagen-mucopolysaccharide layer is typically produced by dispersing small amounts of collagen, for example, 0.3% by weight, in a dilute acetic acid solution and agitating the solution as the polysaccharide is slowly added dropwise into the collagen dispersion.
- U.S. Pat. No. 4,161,948 discloses synthetic membranes for closing wounds, wherein it is disclosed that it is preferable that the ⁇ -amino acid polymers employed be cross-linked with a diol, such as polyoxyethylene glycol, in order to have properties resembling those of natural human collagen.
- a diol such as polyoxyethylene glycol
- novel shape retaining hydrogels of high water content of upwards to about 95 weight percent water, based on the weight of the hydrogel, possessing good mechanical properties can be prepared by the practice of the invention described herein.
- Such hydrogels have been observed to possess additional desirable characteristics which make them highly useful in the cosmetic and medical areas.
- These novel hydrogels exhibit high transparency, good diffusion, good oxygen permeability, high optics, inertness to bacteria, chemicals, biocompatibility with living tissue, and other desirable properties.
- the present invention also provides a novel process which comprises reacting an aqueous mixture comprising an ethylenically unsaturated compound and collagen both defined hereinafter under polymerization and/or crosslinking conditions for a period of time sufficient to produce the aforesaid novel shape-retaining hydrogels.
- the present invention further provides a novel process for the preparation of novel hydrophilic plastic soft contact lenses, particularly those which can be worn on the eye for extended periods of time, e.g., upwards to several weeks if so desired, and to the novel contact lenses per se.
- novel hydrogels can be formed by various techniques known in the polymerization art.
- a liquid mixture desirably an aqueous dispersion or solution, comprising at least one ethylenically unsaturated compound, collagen, and optionally, a modifier.
- the ethylenically unsaturated compound is characterized by a polymerizable carbon-to-carbon double bond, i.e., ##STR2## and is composed of (i) carbon, hydrogen, oxygen and nitrogen in the form of ##STR3## and optionally oxygen in the form of carbonyl ##STR4## as exemplified by N,N-dimethylacrylamide and N-(1,1-dimethyl-3-oxobutyl)acrylamide, (ii) carbon, hydrogen, and oxygen in the form of carbonyloxy ##STR5## and hydroxyl (--OH), and optionally oxygen in the form of etheric oxygen (--O--), e.g., 2-hydroxyethyl methacrylate and diethylene glycol monomethacrylate, (iii) carbon, hydrogen, carbonyloxy oxygen and etheric oxygen, e.g., methoxytriethylene glycol methacrylate, (iv) carbon, hydrogen, carbonyloxy oxygen, and oxygen in the form of
- the ethylenically unsaturated compound(s) which can be employed in the preparation of the novel hydrogels are at least partially miscible or otherwise compatible with water or with an aqueous solution of water-natural polymer or of water-(C 1 -C 4 )alkanol as illustrated by the unsubstituted, N-substituted and N,N-disubstituted 2-alkenamides
- each N substituent is hydrogen or a monovalent hydrocarbon radical such as aliphatic, cycloaliphatic, or aryl
- each N substituent is hydrogen or a monovalent saturated aliphatic hydrocarbon which preferably is a (C 1 -C 6 )alkyl and preferably still a (C 1 -C 4 )alkyl, e.g., methyl, ethyl, n-propyl, isopropyl, n-butyl, and n-hexyl
- 2-alkenoyl group e.g.
- the ethylenically unsaturated amides which are particularly suitable in the preparation of the novel hydrogels can be represented by the following formula: ##STR8## wherein R 1 , R 2 , R 3 , and R 4 , individually, can be hydrogen or lower alkyl, e.g., methyl, ethyl, propyl, butyl and the like, preferably R 1 and R 2 are hydrogen or methyl, and R 3 and R 4 are methyl or ethyl, preferably still R 1 is hydrogen, R 2 is methyl, and R 3 and R 4 are methyl or ethyl.
- Illustrative ethylenically unsaturated amides include acrylamide, methacrylamide, crotonamide, N-methylacrylamide, N,N-dimethylacrylamide, N-ethylacrylamide, N,N-diethylacrylamide, N-methyl-N-propylacrylamide, N-isobutylacrylamide, N-methylmethacrylamide, N,N-dimethylmethacrylamide, N-ethylmethacrylamide, N-methyl-N-butylmethacrylamide, N-cyclohexylmethacrylamide, N,N-dimethylcrotonamide, and N,N-diethylcrotonamide.
- Other illustrative amide compounds include diacetoneacrylamide, cinnamide, and the like.
- collagen is a major protein of connective tissue such as skin, cornea, etc., and can be solubilized, separated and purified by the treatment with proteolytic enzymes (other than collagenase), e.g., proctase, pepsin, trypsin and pronase.
- proteolytic enzymes other than collagenase
- Enzyme solubilized collagen is telopeptides-poor, relatively inexpensive, and useful as a biomedical material.
- the collagen can be redispersed as a clear aqueous gel, e.g., up to 30 weight percent but generally less due to the high viscosity, the balance being water or aqueous solution of water and a miscible inert, organic liquid, e.g., lower alkanol.
- a useful discussion of collagen appears in the article by K. Stenzel et al entitled “Collagen as a Biomaterial", Annual Review of Biophysics and BioEngineering 3: 231-53 (1974) and to the extent necessary to further describe the solubilized or chemically modified collagens which are contemplated in the practice of the invention(s) said article is hereby incorporated by reference into this disclosure as if it were set out in full text.
- Solubilized collagen is defatted to the extent necessary whenever transparent collagen is required for the contemplated end use application, e.g., in the preparation of extended wear contact lenses.
- Solubilized collagen contains many NH 2 and COOH groups in its structure, and chemical modifications of the molecule can be readily made, e.g., all or some of the amino groups may be acylated by reaction with a mixture of acetic anhydride and acetic acid, or other anhydride such as succinic anhydride. All or some of the carboxyl groups contained in the molecule may be esterified by the standard reaction with acidified alcohol, preferably a water soluble aliphatic alcohol, such as methanol, ethanol, etc. In the above reactions the isoelectric point of collagen can be controlled, either negative or positive, or completely neutralized.
- Crosslinking the solubilized collagen as well as crosslinking the ethylenically unsaturated monomer(s) with/without additional ethylenically unsaturated modifiers described hereinafter can be accomplished by various means.
- Crosslinking the solubilized collagen is described in the literature and can be accomplished by treating with various chemicals such as aldehyde, e.g., formaldehyde, acrolein, glutaraldehyde glyoxal, or with acids, e.g., chromic acid, or by irradiation, e.g., gamma-irradiation, ultraviolet light, etc.
- the crosslinking of the solubilized collagen is effected under a nitrogen atmosphere in the shape-forming mold such as a lens mold using radiation dosages known in the art; see for example U.S. Pat. No. 4,223,984 issued Sept. 23, 1980.
- Crosslinking the ethylenically unsaturated compound(s) with or without ethylenically unsaturated modifiers contained in the reaction mixture is most suitably effected through the use of crosslinking agents including, for instance, ethylene glycol diacrylate, ethylene glycol dimethacrylate, 1,2-butylene dimethacrylate, 1,3-butylene dimethacrylate, 1,4-butylene dimethacrylate, propylene glycol diacrylate, propylene glycol dimethacrylate, diethylene glycol dimethacrylate, dipropylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol crotonate, allyl maleate, triallyl melamine, N,N'-methylenebisacrylamide, glycerine trimthacrylate, divinyl ether, diallyl itaconate, ethylene glycol diester of itaconic acid, polyallyl glucose, e.g., triallyl glucose, polyallyl sucrose,
- novel hydrogels from the liquid medium comprising the reactants.
- Crosslinking of the solubilized collagen occurs as well as vinyl polymerization of the ethylenically unsaturated monomer(s) including the polyethylenically unsaturated crosslinker, if present in the liquid medium, and graft polymerization of the said monomer(s) and the said collagen.
- the novel hydrogels are characterized, from an inspection of their IR spectrum, as graft polymer/collagen products (ethylenically unsaturated monomer grafted to the collagen).
- the preparation of the novel hydrogels is preferably effected in an aqueous medium or a medium comprising water and alcohol which is miscible and compatible with water, e.g., methanol, ethanol, isopropanol, etc., and in which the reactants form a clear solution or gel desirably under an inert gas such as nitrogen, argon, etc.
- an aqueous solution or gel of the collagen will generally contain less than 30 weight percent collagen in view of the highly viscous nature of the resulting aqueous medium comprising the collagen (and other reactant).
- an aqueous solution comprising upwards to about 15 weight percent collagen is suitable.
- a solution or dispersion or gel which contains from about 0.5 to about 12 weight percent, based on the total weight of the liquid reaction mixture, is most desirable, from about 1 to about 10 weight percent collagen is preferred.
- the reaction conditions will vary depending, to a significant degree, on the reactants of choice, catalyst, crosslinker, etc.
- conventional types of polymerization known in the art can be employed, such as polymerization by high energy radiation, e.g., gamma or ultraviolet; solution polymerization in which the mixture comprises collagen, ethylenic monomer(s), a chemical crosslinking agent for collagen and monomer, and a redox initiation system for the monomer(s) such as sodium thiosulfate-potassium persulfate; etc.
- Each specific type of polymerization generally requires a specific set of conditions. For example, when gamma-radiation is used, the polymerization desirably is carried out at low temperature (under 30° C.
- the resulting product is usually leached and equilibrated in an aqueous medium to remove traces of unreacted residual monomer(s), catalyst residues, etc.
- the novel process is generally conducted with an amount of solubilized collagen that is less than 50 weight percent, generally not exceeding about 35 weight percent, of the total charge of reactants, i.e., collagen, ethylenic monomer, crosslinker and modifier, if present.
- the amount of ethylenically unsaturated monomer is at least about 50 and upward to 99.5 weight percent, and generally at least about 68 to about 90 weight percent.
- the use of collagen as low as one weight percent and lower, e.g., as low as 0.5 weight percent gives novel hydrogels of enhanced water uptake. Oftentimes the novel hydrogels exhibit enhanced mechanical properties as compared with the hydrogel prepared from a corresponding reaction mixture which lacks the collagen component therein.
- solubilized collagen is biodegradable material which characteristic limits its use as a material for extended wear hydrophilic plastic soft contact lenses; yet the novel hydrogels obtained by the practice of the novel process are non-biodegradable under the test conditions employed in the working Examples.
- a modifier(s) i.e., compound(s) which possesses a polymerizable ethylenic carbon-to-carbon bond
- a modifier(s) can be incorporated into the reaction medium and caused to polymerize through its ethylenic bond and with the polymerizable ethylenic bond of the other reactant(s).
- novel hydrogels whose properties can be further altered and varied over a wide spectrum.
- the modifier if employed, may comprise from about 1 to about 30, and desirably from about 3 to about 20 weight percent, based on the total weight of the reactants.
- modifiers include, by way of illustrations, the alkyl 2-alkenoates, e.g., methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, ethyl crotonate, butyl cinnamate, and the like; the 2-alkenoic acids, e.g., methacrylic acid, acrylic acid, and the like.
- the reactants i.e., collagen, ethylenic compound, and crosslinker and modifier, if employed, are miscible or soluble or partially soluble in water (at least to the extent necessary to prepare the novel hydrogels described herein) or soluble in a compatible water-organic liquid medium such as water-lower alkanol mixture.
- the reaction medium can include, and desirably does include, a crosslinking agent(s).
- crosslinking of the solubilized collagen and the ethylenic reactant can be accomplished by irradiation; also, either the collagen or the ethylenic reactant(s) can be crosslinked by irradiation and the other by chemical crosslinking agents; or both the collagen and ethylenic reactants can be crosslinked by chemical agents.
- the amount of crosslinking agent employed in the novel process will depend, to a significant degree, on the type of polymerization, the reactants of choice, the concentration of the reactants, the degree of water-uptake desired in the novel hydrogel, and other factors.
- hydrogels of combined collagen/amide products can be obtained using a reaction medium which contains up to about 5 weight percent crosslinking agent, based on the total weight of reactants. More or less than 5 weight percent chemical crosslinker is within the scope of the invention. For the preparation of hydrogels of high water content, an amount not exceeding about 2 weight percent crosslinking agent is generally preferred.
- the hydrogels obtained by the practice of the invention can possess a water content as high as 95 weight percent, based on the weight of the hydrogel.
- shape-retaining novel hydrogels which are characterized by biocompatibility with living tissue, non-biodegradability under our test conditions, high oxygen permeability, transparency, water and various common chemicals, good optical geometry, and good mechanical properties.
- the novel hydrogels in the shape of contact lenses and which have a water content of at least about 55 weight percent, desirably at least about 65 weight percent, and preferably at least about 75 weight percent, are especially suitable as extended wear contact lenses.
- the upper limit with respect to the water content can be, as indicated previously, as high as 95 weight percent, generally upwards to about 90 weight percent.
- Mechanical strength is expressed as a "tear strength" which is a method employed in evaluation of soft contact lenses.
- the hydrogel test sample (about 10 mm in length and about 5 mm in width) is split initially at its width. The split end is fastened to an instrument equipped with a transducer and a recorder. The sample is kept in water during this test. The pulling force needed to tear the sample along its whole length (at the split) is recorded (in grams) and normalized for 1 mm thickness. All comparisons are based on Hydron® soft contact lens material having a water content of about 38 weight percent.
- the Hydron® material is prepared from a polymerizable mixture comprising about 99 weight percent hydroxyethyl methacrylate, about 0.3 to about 0.5 weight percent of ethylene glycol dimethacrylate, and diisopropyl peroxydicarbonate catalyst. Hydron® is a registered trademark of National Patent Development Corporation.
- Oxygen permeability method used is the standard procedure used to measure the oxygen permeability of hydrogels (Y. Yasuda and W. Stone, J. of Polymer Sci., 4, 1314-1316 (1966)). A similar procedure can be used to measure the permeability of films (ASTM-Volume 27, D1344).
- Oxygen permeability of a hydrogel is primarily a function of the water content of the hydrogel. It can be either measured experimentally or interpolated from a graph constructed from values of oxygen permeability measured on hydrogel membranes of varying water content. The correlation of oxygen permeability values with hydrogels of 38, 58, 70 and 85 weight percent water content is shown in the Table I below:
- a soft contact lens material must be biologically stable, i.e., non-biodegradable.
- a material may exhibit to various strains of Pseudomonas aeruginosa
- the following experiment is performed on each formulation of hydrogel material. Discs of the material measuring 14 mm in diameter and 0.5 mm in center thickness are immersed in 10 ml aliquots of nutrient media which have been inoculated with approximately 10 5 viable cells per ml. Tubes are incubated at 37° C. and samples are inspected macroscopically each day for changes that may have appeared in edge and surface quality, clarity and mechanical strength. The experiment is concluded for each sample as soon as any change is observed. If no change is observed after 12 days the sample is considered non-biodegradable.
- Boil 'N Soak® is a registered trademark of Burton, Parsons & Co., Inc. It is a sterilized buffered isotonic aqueous solution containing boric acid, sodium borate, sodium chloride (0.7 weight percent) and preserved with thimerosal (0.001 weight percent) and edetate disodium. In the working Examples the lenses are equilibrated or leached for about 48 hours.
- Atelocollagen used in the Examples is prepared from split calf hide (obtained from Ocean Leather Co.) by grinding the hide into fibers, washing with sodium bicarbonate solution and water respectively, centrifuging to remove liquids, and dissolving in water of pH 3. The collagen solution is then treated with pepsin for 5-10 days. Pepsin is known to digest the protease labile nonhelical end regions of the tropocollagen. These structures are termed “telepeptides" and when digested with proteolytic enzymes, the collagen is considered “telopeptide-poor". Stenzel et al have coined the term "atelocollagen" to describe such solubilized collagen (K.
- collagen (3.5 grams) is soaked in 39.5 cc of distilled water and hereafter its pH is adjusted with 0.1M HCl to pH 3. The mixture is homogenized thoroughly until a clear gel results.
- a second vessel there is dissolved 0.07 gram of N-methylolacrylamide in 6.93 grams of N,N'-dimethylacrylamide. Both solutions are mixed together, transferred into disposable plastic syringes, degassed under vacuum, and centrifuged at 4,000 rpm for 60 minutes at 15° C. to remove air bubbles. The resulting solution comprising N,N-dimethylacrylamide and collagen is injected from the syringe into plastic contact lens molds under a nitrogen atmosphere.
- the molds are then transferred to nitrogen filled plastic bags and placed in a plastic vessel of ice contained therein.
- the polymerization is effected by exposure to Co 60 radiation for a period of 1.5 hours, the total dosage being 1.5 Mrads.
- the lenses are removed from the molds and equilibrated in Boil 'N Soak® solution for 72 hours.
- the lenses are transparent, biologically stable, and mechanically comparable to commercial Hydron® lenses. Its water content is 82 percent by weight.
- Collagen (3.5 grams) and chondroitin sulfate (0.35 gram), in their fibrous form, are mixed together in a small, high-speed blender. The mixture is then transferred to a 25 cc round-bottom flask and heated to 60° C. under vacuum (0.1-0.5 mm Hg) for a period of four hours to enhance the condensation reaction between the carboxyl groups of collagen and the hydroxyl groups of chondroitin sulfate. The resulting reaction product mixture is transferred to a small beaker and 39.5 cc of distilled water is added thereto. This mixture is agitated until a homogeneous mass is formed It is allowed to swell overnight.
- Atelocollagen (3.5 grams) is allowed to swell overnight in 43 cc of distilled water, then acidified with 0.1M HCl, and thereafter homogenized into a clear gel.
- a separate container there is dissolved 0.04 gram of N,N-methylenebisacrylamide in 3.47 grams of N,N-dimethylacrylamide. Both solutions are then mixed together.
- the resulting gel is transferred into plastic disposable syringes, degassed under vacuum, centrifuged at 4,000 rpm at 15° C. to remove air bubbles, and placed under nitrogen atmosphere. The resulting gel is injected into circlar molds made of glass slides provided with silicon rubber spacers.
- the slides are transferred into nitrogen filled plastic bags, heat-sealed, and placed into a plastic container with ice cubes. Polymerization is effected by exposure to Co 60 radiation for a period of 3 hours, the total dosage being 1.0 Mrads. After polymerization is complete, the resulting hydrogel discs are leached for 72 hours in Boil 'N Soak solution. There is obtained a hydrogel product which is characterized by excellent light transmission, 86 percent by weight water content, and non-biodegradability. Its mechanical strength is comparable to Hydron® lenses.
- the hydrogel product is dried and analyzed by infrared (IR) absorption. Its IR spectrum is compared to IR scans of pure collagen and pure poly(dimethylacrylamide). The IR spectrum of this product shown absorption characteristics for both pure collagen and poly(dimethylacrylamide) plus new absorption bands at 800 cm -1 and 1020 cm -1 which indicates formation of a graft copolymer.
- IR infrared
- Atelocollagen (3.5 grams) is allowed to hydrate overnight in 39.5 cc of 1M glucose (which contains 0.25 gram of sodium thiosulfate and 8 grams of ethylene glycol), is acidified with 0.25M citric acid to pH 3 and then homogenized to a clear gel. Thereafter, its pH is raised to 7 with 2M sodium hydroxide. Precipitation of the atelocollagen does not occur due to the presence of the glucose. In a separate vessel, 0.07 gram of N,N'-methylenebisacrylamide is dissolved in 6.93 grams of N,N-dimethylacrylamide. The atelocollagen gel and amide solution are mixed together, homogenized, and maintained at about -5° C.
- a solution of crosslinking agents and initiator is prepared by dissolving 0.125 gram of 1-ethyl-3-(3-dimethylamino-n-propyl)carbodiimide hydrochloride, 0.079 gram of N-hydroxysuccinamide, and 0.25 gram of potassium persulfate.
- the solution of crosslinking agents and the atelocollagen/amide solution are added together, under agitation, and maintained below 0° C.
- the resulting solution is transferred into cold plastic disposable syringes and centrifuged for 20 minutes at 0° C. and 15,000 rpm to remove air bubbles, and thereafter is injected into molds of desired shape and allowed to react overnight at room temperature, e.g., about 20° C. or slightly above room temperature.
- the resulting products are then leached for 48 hours in Boil 'N Soak Solution.
- There are obtained membranes which are transparent, flexible and non-biodegradable. The water content of these membranes is about 80 percent
- the resulting (lens) solution is filtered through a 10 ⁇ filter and filled in a 10 ml disposable plastic syringe.
- the syringe is placed under vacuum, degassed in few stages, the air being replaced with nitrogen.
- the syringe containing the degassed lens solution is placed in a centrifuge and centrifuged for one hour at 6000 rpm at 10° C.
- the syringe is transferred into a glove box filled with nitrogen.
- An amount of the lens solution is injected from the syringe into several bottom mold portions (female mold portions) of the plastic lens mold system.
- the mold systems are closed by inserting a top mold portion (male mold portion) into each bottom mold portion.
- the closed molds are placed in plastic bags filled with nitrogen and the bags are sealed. The bags are then transferred into an insulated box and covered with ice.
- the simultaneous reactions e.g., polymerization involving the amide monomers, collagen-amide polymer graft reaction, and crosslinking reaction of collagen, is promoted by gamma radiation of 1.0 Mrad total dose.
- the irradiation is effected by using Co 60 as the source of radiation, generally, at low temperature, 5°-10° C., in nitrogen atmosphere to minimize any denaturation of collagen and minimize bond scission which can occur during a high energy radiation.
- Diacetoneacrylamide (1.491 g) and 0.018 g of N,N'-methylenebisacrylamide are dissolved in a solution of 25.5 g of distilled water containing 1.491 g of N,N-dimethylacrylamide.
- step (a) To the aqueous monomeric solution of step (a) there is added and dispersed therein 1.5 g of atelocollagen.
- Atelocollagen in the resulting admixture is solubilized by adding 1.0M HCl until pH 3 is reached.
- Atelocollagen (1.25 g) is dispersed in 21.25 g of distilled water.
- Atelocollagen is solubilized in step (a) by adding 1.0M HCl until pH 3 is reached.
- N-isopropylacrylamide (1.243) and 0.015 g of N,N'-methylenebisacrylamide are dissolved in 1.243 g of N,N-dimethylacrylamide.
- This monomeric amide solution is added to the atelocollagen solution (step b) and the resulting solution agitated until homogeneous.
- Atelocollagen (1.25 g) is dispersed in 21.25 g of distilled water and solubilized by adjusting the pH with 1.0M HCl to pH 3.
- N,N'-methylenebisacrylamide (0.025 g) is dissolved in a solution of 1.238 g of N,N-dimethylacrylamide and 1.238 g of 2-hydroxyethyl methacrylate.
- step (b) The solution of step (b) is added to the atelocollagen solution of step (a) and agitated until homogeneous.
- Atelocollagen (2.7 g) is dispersed in 27.3 g of distilled water and solubilized by bringing the pH to pH 3 with 1.0M HCl.
- the poly(N,N-dimethylacrylamide) employed in this Example is obtained via the polymerization of an aqueous solution of 50 weight percent N,N-dimethylacrylamide. Polymerization is initiated using 0.5 wt. % (NH 4 ) 2 S 2 O 8 plus 0.5 wt. % NaHSO 3 redox system at 20° C. An exothermic temperature of about 60° C. is reached. The resulting poly(N,N-dimethylacrylamide) product is precipitated from acetone and vacuum dried at 80° C. Its molecular weight is of the order of 500,000
- Atelocollagen in the resulting admixture is solubilized by adding 1.0M HCl until pH 3 is reached.
- FIG. 1 is the infrared (IR) spectrum of the crosslinked atelocollagen/N,N-dimethylacrylamide product of Example 10. Its IR spectrum exhibits a sharp peak at 1260 cm -1 and new absorption peaks at 800 cm -1 and 1020 cm -1 , not found in collagen or N,N-dimethylacrylamide, indicating formation of new bonds attributable apparently to collagen-N,N-dimethylacrylamide grafts.
- IR infrared
- FIG. 2 is the infrared spectrum of the atelocollagen/poly(N,N-dimethylacrylamide) "product" of Example 11. Its IR spectrum and the IR spectrum of atelocollagen are very similar.
- FIG. 3 is the infrared spectrum of the poly(N,N-dimethylacrylamide) and is included in this discussion for purposes of comparison with the IR spectra of FIGS. 1 and 2.
- FIG. 4 is the infrared spectrum of atelocollagen after gamma-irradiation (Example 9 above).
- the IR spectrum of gamma-irradiated atelocollagen (Example 9, FIG. 4) and the IR spectrum of atelocollagen/poly(N,N-dimethylacrylamide) "product" (Example 11; FIG. 2) are very similar.
- the IR spectrum of the "product" of Example 11 confirms that the poly(dimethylacrylamide) component was extracted during the equilibration or leaching step.
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Abstract
Description
______________________________________ PRE- MOST PRE- COMPONENT BROAD.sup.(1) FERRED.sup.(1) FERRED.sup.(1) ______________________________________ Ethylenic Compound ˜50-99.5 ˜60-95 ˜68-90 Collagen <50-0.5 ˜5-45 ˜10-35 Modifier 0-35 .sup. 0-30.sup.(2) .sup. 0-20.sup.(2) Crosslinking Agent 0-5 0-2 0-1 ______________________________________ .sup.(1) Weight percent, based on total weight of combined components (excluded 60 water). .sup.(2) A minimum of 1 to 3 weight percent modifier can alter the properties of the ultimate novel hydrogel.
TABLE I ______________________________________ Weight % Water Oxygen Permeability × 10.sup.-10(1) ______________________________________ 38 (Hydron ®) 10.0 58 (Duragel ®) 23.3 70 (Duragel ®).sup.(2) 34.8 85 (Permalens ®).sup.(3) 42.8 ______________________________________ ##STR9## (at standard pressure, 34° C.) using Delta Scientific Model 2110, Dissolved Oxygen BOD and Temperature Analyzer. .sup.(2) Duragel is a trademark of Cooper Laboratories, Inc. .sup.(3) Permalens is a registered trademark of Cooper Laboratories, Inc.
TABLE I __________________________________________________________________________ TEAR Wt. % STRENGTH BIO- O.sub.2 PERMEABILITY × COMPOSITION H.sub.2 O g mm.sup.-1 DEGRADABILITY.sup.(3) 10.sup.-10(4) __________________________________________________________________________ HYDRON.sup.(1) 38 2.2 nonbio- 10 POLYMER degradable COLLAGEN.sup.(2) 91 2.5 liquified 54 after 2 days EXAMPLE 1 82 2.6 nonbio- 40 degradable EXAMPLE 2 80 2.5 nonbio- 40 degradable EXAMPLE 3 86 2.2 nonbio- 43 degradable __________________________________________________________________________ .sup.(1) Prepared from a mixture containing about 99 wt. % hydroxyethyl methacrylate, about 0.3-0.5 wt. % ethylene glycol dimethacrylate, and diisopropyl peroxydicarbonate as the catalyst therefor .sup.(2) Gamma-irradiated crosslinked collagen gel. .sup.(3) Visual observation after 12 days. .sup.(4) Values from O.sub.2 permeability % water relationship.
______________________________________ Composition: Wt. % Wt. grams ______________________________________ Atelocollagen 5.00 1.500 N-isopropylacrylamide 9.94 2.982 N,N'-methylenebisacrylamide 0.06 0.018 Distilled Water 85.00 25.500 100.00% 30.00 g ______________________________________
______________________________________ Properties of the Equilibrated Lenses: ______________________________________ Water Content 86 wt. % Light Transmission at 660 nm 97% Tear Strength (Propagation) 3.0 g/mm Biological Stability No biodegradability observed. ______________________________________
______________________________________ Composition: Wt. % Wt. grams ______________________________________ Atelocollagen 5.00 1.500 Diacetoneacrylamide 4.97 1.491 N,N-dimethylacrylamide 4.97 1.491 N,N'-methylenebisacrylamide 0.06 0.018 Distilled Water 85.00 25.500 100.00% 30.00 g ______________________________________
______________________________________ Properties of the Equilibrated Lenses: ______________________________________ Water Content 86.5 wt. % Light Transmission at 660 nm 97% Tear Strength (Propagation) 2.2 g/mm Biological Stability No biodegradability observed. ______________________________________
______________________________________ Composition: Wt. % Wt. grams ______________________________________ Atelocollagen 5.00 1.250 N-isopropylacrylamide 4.97 1.243 N,N-dimethylacrylamide 4.97 1.243 N,N'-methylenebisacrylamide 0.06 0.15 Distilled Water 85.00 21.250 100.00% 25.00 g ______________________________________
______________________________________ Properties of the Equilibrated Lenses: ______________________________________ Water Content 88 wt. % Light Transmission at 660 nm 99% Tear Strength (Propagation) 2.0 g/mm Biological Stability No biodegradability observed. ______________________________________
______________________________________ Composition: Wt. % Wt. grams ______________________________________ Atelocollagen 5.00 1.250 N,N-dimethylacrylamide 4.95 1.238 Hydroxyethyl Methacrylate 4.95 1.238 N,N'-methylenebisacrylamide 0.10 0.025 Distilled Water 85.00 21.250 100.00% 25.00 g ______________________________________
______________________________________ Properties of the Equilibrated Lenses: ______________________________________ Water Content 89 wt. % Light Transmission at 660 nm 97% Tear Strength (Propagation) 0.8 g/mm Biological Stability No biodegradability observed. ______________________________________
______________________________________ Composition: Wt. % Wt. grams ______________________________________ Atelocollagen 9.0 2.7 Distilled Water 91.0 27.3 100.00% 30.0 g ______________________________________
______________________________________ Properties of the Equilibrated Lenses: ______________________________________ Water Content 91 wt. % Light Transmission at 660 nm 96% Tear Strength (Propagation) 3.8 g/mm Biological Stability Total liquefaction in 24 hours. ______________________________________
______________________________________ Composition: Wt. % ______________________________________ Atelocollagen 7.0 N-isopropylacrylamide 7.0 N,N'-methylenebisacrylamide 0.1 Distilled Water 85.9 100.00% ______________________________________
______________________________________ Properties of the Equilibrated Lenses: ______________________________________ Water Content 86.3 wt. % Light Transmission at 660 nm 91.4% Biological Stability No biodegradability observed. ______________________________________
______________________________________ Composition: Wt. % ______________________________________ Atelocollagen 7.0 Poly(N,N-dimethylacrylamide) 7.0 Distilled Water 86.00 100.00% ______________________________________
______________________________________ Properties of the Equilibrated Lenses: ______________________________________ Water Content 90.1 wt. % Light Transmission at 660 nm 87.6% Biological Stability Liquefied after 24 hours. ______________________________________
Claims (28)
______________________________________ COMPONENT WEIGHT PERCENT ______________________________________ Ethylenically Unsaturated Monomer ˜50-99.5 Solubilized Collagen <50-0.5 Modifier 0-35 Crosslinking Agent 0-5 ______________________________________
______________________________________ COMPONENT WEIGHT PERCENT ______________________________________ Ethylenically Unsaturated Monomer ˜60-95 Solubilized Collagen ˜5-45 Modifier 0-30 Crosslinking Agent 0-2 ______________________________________
______________________________________ COMPONENT WEIGHT PERCENT ______________________________________ Ethylenically Unsaturated Monomer ˜68-90 Solubilized Collagen ˜10-35 Modifier 0-20 Crosslinking Agent 0-1 ______________________________________
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US07/323,361 USRE33997E (en) | 1981-02-09 | 1989-03-13 | Biologically stabilized compositions comprising collagen as the minor component with ethylenically unsaturated compounds used as contact lenses |
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US06/232,749 US4452925A (en) | 1981-02-09 | 1981-02-09 | Biologically stabilized compositions comprising collagen as the minor component with ethylenically unsaturated compounds used as contact lenses |
US07/323,361 USRE33997E (en) | 1981-02-09 | 1989-03-13 | Biologically stabilized compositions comprising collagen as the minor component with ethylenically unsaturated compounds used as contact lenses |
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US06/232,749 Reissue US4452925A (en) | 1981-02-09 | 1981-02-09 | Biologically stabilized compositions comprising collagen as the minor component with ethylenically unsaturated compounds used as contact lenses |
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