USH935H - Compositions for oil-base drilling fluids - Google Patents
Compositions for oil-base drilling fluids Download PDFInfo
- Publication number
- USH935H USH935H US07/435,072 US43507289A USH935H US H935 H USH935 H US H935H US 43507289 A US43507289 A US 43507289A US H935 H USH935 H US H935H
- Authority
- US
- United States
- Prior art keywords
- oil
- drilling fluid
- base
- phase
- internal phase
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 134
- 238000005553 drilling Methods 0.000 title claims abstract description 122
- 239000000203 mixture Substances 0.000 title abstract description 56
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical group [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 claims abstract description 53
- 235000011056 potassium acetate Nutrition 0.000 claims abstract description 24
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 19
- -1 halide salt Chemical class 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 19
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 claims abstract description 14
- 239000001639 calcium acetate Substances 0.000 claims abstract description 12
- 235000011092 calcium acetate Nutrition 0.000 claims abstract description 12
- 229960005147 calcium acetate Drugs 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 75
- 239000002585 base Substances 0.000 claims description 55
- 239000003921 oil Substances 0.000 claims description 52
- 239000000243 solution Substances 0.000 claims description 34
- 150000003839 salts Chemical class 0.000 claims description 31
- 239000002480 mineral oil Substances 0.000 claims description 10
- 235000010446 mineral oil Nutrition 0.000 claims description 7
- JXKPEJDQGNYQSM-UHFFFAOYSA-M sodium propionate Chemical compound [Na+].CCC([O-])=O JXKPEJDQGNYQSM-UHFFFAOYSA-M 0.000 claims description 6
- 239000004324 sodium propionate Substances 0.000 claims description 6
- 235000010334 sodium propionate Nutrition 0.000 claims description 6
- 229960003212 sodium propionate Drugs 0.000 claims description 6
- 239000002283 diesel fuel Substances 0.000 claims description 5
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 4
- 239000003208 petroleum Substances 0.000 claims description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 3
- 150000001242 acetic acid derivatives Chemical class 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims 6
- 150000007513 acids Chemical class 0.000 claims 6
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims 6
- 239000003784 tall oil Chemical class 0.000 claims 6
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Chemical class C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Chemical class O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims 3
- 239000003513 alkali Substances 0.000 claims 3
- 125000000217 alkyl group Chemical group 0.000 claims 3
- 239000010779 crude oil Substances 0.000 claims 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims 3
- 239000000194 fatty acid Substances 0.000 claims 3
- 229930195729 fatty acid Natural products 0.000 claims 3
- 150000004665 fatty acids Chemical class 0.000 claims 3
- 239000000295 fuel oil Substances 0.000 claims 3
- 239000003350 kerosene Substances 0.000 claims 3
- 229960004109 potassium acetate Drugs 0.000 claims 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Chemical class OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims 3
- OCUCCJIRFHNWBP-IYEMJOQQSA-L Copper gluconate Chemical class [Cu+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O OCUCCJIRFHNWBP-IYEMJOQQSA-L 0.000 claims 2
- 150000001860 citric acid derivatives Chemical class 0.000 claims 2
- 150000003892 tartrate salts Chemical class 0.000 claims 2
- 239000007864 aqueous solution Substances 0.000 claims 1
- 239000011734 sodium Substances 0.000 abstract description 12
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract description 5
- 229910052708 sodium Inorganic materials 0.000 abstract description 5
- 239000000080 wetting agent Substances 0.000 abstract description 5
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 abstract description 4
- RGHNJXZEOKUKBD-SQOUGZDYSA-M D-gluconate Chemical class OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O RGHNJXZEOKUKBD-SQOUGZDYSA-M 0.000 abstract description 4
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 229940095064 tartrate Drugs 0.000 abstract description 4
- 150000004820 halides Chemical class 0.000 abstract description 3
- 229940001468 citrate Drugs 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract description 2
- 239000012266 salt solution Substances 0.000 abstract description 2
- 235000015424 sodium Nutrition 0.000 abstract 1
- 239000012071 phase Substances 0.000 description 56
- 230000000694 effects Effects 0.000 description 38
- 235000002639 sodium chloride Nutrition 0.000 description 33
- 230000015572 biosynthetic process Effects 0.000 description 21
- 238000005755 formation reaction Methods 0.000 description 21
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 19
- 231100000419 toxicity Toxicity 0.000 description 19
- 230000001988 toxicity Effects 0.000 description 19
- 230000007613 environmental effect Effects 0.000 description 17
- 239000001110 calcium chloride Substances 0.000 description 16
- 229960002713 calcium chloride Drugs 0.000 description 16
- 235000011148 calcium chloride Nutrition 0.000 description 16
- 229910001628 calcium chloride Inorganic materials 0.000 description 16
- 239000000839 emulsion Substances 0.000 description 16
- 238000009472 formulation Methods 0.000 description 15
- 239000000654 additive Substances 0.000 description 14
- 238000005520 cutting process Methods 0.000 description 13
- 239000007787 solid Substances 0.000 description 13
- 125000003118 aryl group Chemical group 0.000 description 12
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 11
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 10
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 9
- 235000011941 Tilia x europaea Nutrition 0.000 description 9
- 239000012267 brine Substances 0.000 description 9
- 239000004927 clay Substances 0.000 description 9
- 239000004571 lime Substances 0.000 description 9
- 239000011575 calcium Substances 0.000 description 8
- 230000007423 decrease Effects 0.000 description 8
- 230000014759 maintenance of location Effects 0.000 description 7
- 239000004033 plastic Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 7
- 238000000518 rheometry Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000011780 sodium chloride Substances 0.000 description 6
- 239000002689 soil Substances 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 5
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 5
- 229910052601 baryte Inorganic materials 0.000 description 5
- 239000010428 baryte Substances 0.000 description 5
- 239000000356 contaminant Substances 0.000 description 5
- 230000035784 germination Effects 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 4
- 238000009277 landfarming Methods 0.000 description 4
- 231100000331 toxic Toxicity 0.000 description 4
- 230000002588 toxic effect Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 3
- 241000209072 Sorghum Species 0.000 description 3
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 229940050410 gluconate Drugs 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 239000001632 sodium acetate Substances 0.000 description 3
- 235000017281 sodium acetate Nutrition 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 159000000021 acetate salts Chemical class 0.000 description 2
- 229910052925 anhydrite Inorganic materials 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 239000002199 base oil Substances 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000004087 circulation Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000003349 gelling agent Substances 0.000 description 2
- 231100001231 less toxic Toxicity 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 101100361281 Caenorhabditis elegans rpm-1 gene Proteins 0.000 description 1
- 229910003556 H2 SO4 Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 239000000337 buffer salt Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- FIMJSWFMQJGVAM-UHFFFAOYSA-N chloroform;hydrate Chemical compound O.ClC(Cl)Cl FIMJSWFMQJGVAM-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 231100001252 long-term toxicity Toxicity 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- ZNNZYHKDIALBAK-UHFFFAOYSA-M potassium thiocyanate Chemical compound [K+].[S-]C#N ZNNZYHKDIALBAK-UHFFFAOYSA-M 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000010850 salt effect Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000007226 seed germination Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 1
- VGTPCRGMBIAPIM-UHFFFAOYSA-M sodium thiocyanate Chemical compound [Na+].[S-]C#N VGTPCRGMBIAPIM-UHFFFAOYSA-M 0.000 description 1
- 229910000144 sodium(I) superoxide Inorganic materials 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/32—Non-aqueous well-drilling compositions, e.g. oil-based
- C09K8/36—Water-in-oil emulsions
Definitions
- the invention relates to an improved oil-base drilling fluid.
- the improved drilling fluid has the stability, rheological properties, and hole cleaning abilities required for drilling fluid applications; but it is less toxic than known oil-base drilling fluids and exhibits greater environmental compatibility with land disposal methods than current oil-base drilling fluids. More particularly, the improved drilling fluid incorporates novel compounds into the solution used to form the internal water phase. Also, the use of low aromatic content oils for the continuous oil phase in the preferred embodiment further reduces the toxicity and improves the environmental compatibility of the drilling fluid.
- Drilling fluids or muds are an important component of petroleum exploration and production. These fluids, which are made with a variety of components, are used to clean drill bits, remove cuttings from holes, and maintain drilling pressure. The rheological properties of a drilling fluid are critical because the fluid must exhibit certain properties to accomplish these tasks and must maintain these properties during continued use at well conditions.
- Drilling fluids may be either water-base or oil-base.
- water-base drilling fluids are used for drilling operations, but they suffer from disadvantages related to the nature of water as used in drilling applications. Specifically, water migrates from the drilling fluid into surrounding clay or shale formations and causes disintegration or alteration of the clay or shale formation. Further, the water will dissolve salts in the clay or shale formation, interfere with the flow of gas or oil through the formation, and corrode iron in the drilling equipment.
- Oil-base drilling fluids do not affect clay or shale formations or soluble salts in the formations, because oil is native to these formations. Further, oil-base drilling fluids provide several advantages over water-base drilling fluids such as better lubricating qualities, higher boiling points, and lower freezing points. Because oil-base drilling fluids cost more than water-base drilling fluids, they are used in applications where they provide superior performance under particular conditions.
- Oil-base drilling fluids typically contain some amount of water. This water may occur in concentrations less than approximately 5 percent as an emulsified contaminant in oil-base drilling fluids.
- water is intentionally added along with an effective emulsifier to produce a water-in-oil or invert emulsion.
- An emulsifier is necessary to prevent over thickening of the drilling fluid which typically occurs when higher concentrations (>5%) of water are used in oil-base drilling fluids.
- These emulsions use water as a suspending agent for various components of the drilling fluid, and typically contain 10 to 60 percent water.
- Oil-base invert-emulsion drilling fluids include two phases: (1) A continuous phase containing oil (typically No. 2 Diesel Fuel), surfactants, and wetting agents; and (2) a dispersed internal water phase which is often a water-based solution of calcium chloride.
- the water in the internal phase of an invert emulsion drilling fluid may act just as the water in a water-based drilling fluid and migrate into surrounding clay or shale formations with negative effects on the formation. This migration is primarily due to the thermodynamic properties of the water. For example, the thermodynamic activity of a pure water internal phase in a drilling fluid is higher than the thermodynamic activity of water in clay or shale formations which contain dissolved salts. Consequently, there is a tendency for the thermodynamic activities of the water in the drilling fluid and the water in the clay or shale formation to equilibrate. This occurs by the transfer of pure water into the clay or shale formation and the associated transfer of dissolved salts into the pure water of the drilling fluid. The transfer of water from the drilling fluid to the clay or shale formation may cause the formation to swell and crack.
- thermodynamic tendency of the water in a drilling fluid to migrate into the surrounding formation can be measured as a vapor pressure, and is commonly referred to as the water activity.
- the water activity is referenced as the tendency that the solution will migrate relative to pure water under the same conditions.
- Solutions, especially chloride solutions are used in the internal phase in known oil-base drilling fluids to minimize the water activity of the internal phase. Solutions are used instead of pure water to decrease the migration of water from the drilling fluid into surrounding formations because the dissolved salt decreases the water activity.
- Chloride salts such as calcium chloride are often used in known drilling fluids as the dissolved salt in the internal phase for the purpose of controlling the water activity of the internal phase.
- the water activity of the internal phase in an invert emulsion drilling fluid may be adjusted by the proper addition of salt to match the water activity in the surrounding formation. This prevents the transfer of water between the drilling fluid and the surrounding formation, and avoids adverse effects on the surrounding formation. Generally, sufficient calcium chloride is added to balance the lowest water activity of surrounding formations and the emulsified water of the drilling fluid.
- land farming could be used to dispose of both drilling fluids and the cuttings produced at a land drilling operation.
- the land farm would ideally be located near the site of the drilling operation.
- the cuttings contain an amount of drilling fluids.
- the spent drilling fluids and cuttings would be spread over a section of land and plowed into the ground using standard agricultural methods. Drilling fluids using chloride solutions in their internal phases have proven too toxic to be acceptably disposed of by land farming, however.
- Known drilling fluid compositions have used acetate salts in low concentrations for various purposes.
- U.S. Pat. No. 4,148,736 discloses the use of sodium acetate as a buffer salt in a water-chloroform drilling fluid for specialty applications such as tertiary oil recovery. Col. 3, lines 57-61.
- U.S. Pat. No. 4,537,688 discloses the use of sodium acetate to buffer a polymerization reaction in a sulfonated terpolymer ionomer viscosification agent for drilling fluids. Col. 5, lines 64-67.
- the invention relates to an improved oil-base drilling fluid having enhanced environmental compatibility with land disposal methods and comprising a continuous oil phase and a dispersed internal water phase which uses non-halide compounds to control the water activity of the drilling fluid and minimize the environmental impact of the drilling fluid.
- These salts of organic acids have been identified as being particularly useful. These compounds are calcium acetate (Ca(OAc) 2 ), potassium acetate (KOAc), and sodium proprionate (NaO 2 C 2 H 3 ). Each compound has specific advantages, and mixtures of these salts are normally recommended. Additionally, a low aromatic content oil may be used for the continuous oil phase to further minimize the environmental impact of the drilling fluid.
- An effective amount of an emulsifying agent is included to ensure proper dispersal of the internal water phase in the continuous oil phase.
- Surfactants, wetting agents, and other additives may also be included to vary the fluid's rheology, HTHP (high temperature, high pressure) fluid loss, and other properties.
- compositions of the invention have lower toxicities than known oil-base drilling fluids due to the use of acetates, proprionates or other non-halide salts to control the water activity of the internal phase.
- the toxicity of the composition can be further reduced by using a low aromatic content oil for the continuous oil phase.
- the use of the compositions of the invention enables the drilling fluid and cuttings from a well to be disposed of in an acceptable environmental manner.
- compositions of the invention comprise an invert-emulsion, oil-base, drilling fluid made from a continuous oil phase and a dispersed internal phase that can be used for land drilling operations in a manner environmentally compatible with land disposal methods.
- environmentally compatible with land disposal methods will be understood to refer to the chemical characteristics of applicant's unique muds that permit their disposal in landfills and land farms without long-term toxicity to soil productivity or similar adverse characteristics.
- the dispersed internal phase is made with novel solutions that have reduced toxicity as compared to known internal phases in drilling fluids.
- the preferred method for the novel solution formulation is to use a mixture of calcium acetate with either sodium proprionate or potassium acetate.
- the calcium acetate lends emulsion stability and is used from 4-10% by weight.
- the other salts are used for further adjustment of the internal phase activity.
- the potassium acetate concentration in the solution can range from 3% by weight to the saturation concentration of potassium acetate.
- a potassium acetate solution is saturated at 69 wt. % under normal conditions.
- the sodium proprionate is used for concentrations of up to 28% by wt.
- KOAc is the salt used with Ca(OAc) 2 in the internal phase. These salts serve as a substitute for the calcium chloride in known solutions used for invert emulsions.
- Other acetate salts can be used such as sodium acetate.
- other compounds such as the citrate, tartrate, gluconate, and propionate salts of alkali metals may be used.
- a low aromatic content mineral oil such as Exxon's Escaid 90 product ( ⁇ 0.5 wt. % aromatic), is used for the continuous oil phase.
- Other low aromatic oils can also be used such as Exxon's Escaid 110, Conoco's LVT 200, and Shell's Shellsol DMA.
- any low aromatic content mineral oil will improve the environmental compatibility of the drilling fluid for land disposal methods.
- conventional mineral and diesel oils may also be used with the compositions of the invention, but they will not achieve as favorable environmental compatibility as is achieved with low aromatic content mineral oil.
- the oil-phase/water-phase ratio of the drilling fluid can vary from 20:1 to 1:2 by volume.
- a known emulsifier is added in an effective amount to ensure the dispersal of the internal water phase in the continuous oil phase.
- M-I Drilling Fluids' VersaMul can be used as an emulsifier.
- Other commercially available emulsifiers known in the art may also be used.
- additives known in the art can be included as necessary to modify the characteristics of the drilling fluid.
- the following additives may be included to achieve particular characteristics:
- additives are used as necessary over a range of concentrations.
- Other commercially available additives can also be used to modify the rheology and other properties of the drilling fluid.
- the stability of the improved compositions over a wide range of formulations affords great flexibility in tailoring their properties to specific drilling applications.
- Preparation of the compositions of the invention requires some care. Particularly, the addition of the internal phase acetate solution may destabilize the invert emulsion. This can be avoided by adding the emulsifier and other liquid agents which modify the fluid's rheology to the oil before adding the internal phase. Initially, the invert emulsion will be thinner than expected. The application of shear, typically two circulations through a drill bit, will cause the drilling fluid to thicken to an appropriate viscosity and stabilize.
- the fluid properties of the improved compositions have been measured for a range of formulations. See Examples 1 and 2, and Tables 1 and 2.
- the data indicates that the compositions have rheological properties and stabilities acceptable for use as oil-base drilling fluids.
- the invert emulsion formed by the oil and acetate solution is stable over a wide range of potassium acetate concentrations (3 wt % to 69 wt %).
- the rheology can be easily modified by the addition of gelling or thickening agents such as VersaMul or VG-69 to increase viscosity and lower the HTHP fluid loss, or the addition of a emulsifying agent such as VersaCoat to lower the viscosity.
- One advantage of this system is its stability in high solution concentrations.
- the water activity of the internal phase made with a potassium acetate solution can be varied from 1.0 (pure water) to 0.225 (saturated potassium acetate solution).
- the range of water activities attainable with this system is even greater than that for calcium chloride, which has an activity of 0.295 at saturation.
- Most calcium chloride solutions are used at a water activity near 0.75 ( ⁇ 25 wt. % calcium chloride). This same activity can be achieved with a potassium acetate concentration of 23% by weight.
- Use of sodium propionate will restrict the range of water activity from 1.00-0.520, at saturation common salt effect of calcium acetate mixtures seem to give little change in overall activity or solubility when calcium acetate is 10% by wt. or less.
- the toxicity of an invert emulsion drilling fluid is dependent on the oil, additives, and internal phase solution that are used as components. Oil has a significant effect on toxicity. Tests on neat oil samples show three "levels" of toxicity. In a procedure involving extraction into deionized water for two hours, EC-50's of 2.4-3.6 are observed for diesel oils, 7.3-13.9 for conventional mineral oils ( ⁇ 4-5% aromatic), and 80.0-115.6 for low aromatic mineral oils (Escaid 90 and 110, ⁇ 0.5 wt % aromatic). It appears that toxicity of aromatic hydrocarbons is greater than toxicity for non-aromatic hydrocarbons such as aliphatic hydrocarbons because oil solubility in water generally increases with the aromatic content of the oil. Consequently, the tendency of a high aromatic content oil to leach into a water phase whose toxicity is measured by a Microtox analysis is greater.
- the internal water phase in an invert emulsion drilling fluid can affect toxicity in two ways.
- an increase in the salt concentration of the water phase decreases toxicity by decreasing the water activity with a subsequent decrease in the water soluble toxins leached from the oil phase.
- an improved EC-50 is observed in a typical drilling fluid when the potassium acetate concentration is increased from 4% to 19.5% by weight.
- the salt dissolved in the internal water phase also contributes to toxicity.
- the EC-50 for a 29 wt % potassium acetate solution is twice as good as that of a 25 wt % calcium chloride solution (same water activity); that is, its toxicity is half that of the calcium-chloride solution.
- the use of a potassium acetate internal phase improves the EC-50 of a drilling fluid as compared to the same drilling fluid made with a calcium chloride internal phase regardless of the oil used. See Example 5, Table 5.
- the compositions of the invention are a major improvement over conventional invert emulsion drilling fluids.
- Additives which associate with and stabilize the oil phase appear to decrease toxicity by decreasing leeching into the aqueous phase.
- additives which decrease HTHP fluid loss will decrease toxicity.
- a "saturation" effect in which no additional effect on HTHP fluid loss is measured can be observed with these additives. Additional additives beyond this point may increase toxicity if the additives themselves are leeching into the aqueous phase and contributing to the toxicity.
- Oil retention on simulated cuttings has been measured by retort analysis for a range of oil-phase/water-phase ratios and acetate concentrations. See Example 1, Table 1. Low oil retention facilitates the disposal of these cuttings by landfill or land farm methods. Cutting oil retentions as low as 7.7 wt. % have been observed with the compositions of the invention. Oil-base drilling fluids with a high water content generally yield greatly reduced oil retention on the cuttings.
- the appropriate amount of base oil was weighed out.
- the predetermined amount of liquid ingredients i.e. VersaMul, VersaCoat, VersaWet
- VersaGel was added, and the mixture was sheared for an additional 15 minutes.
- Lime was then added and the mixture was sheared for an additional 10 minutes.
- the solution of the internal phase was added while stirring, and the mixture was sheared for 20 minutes at the highest possible shear rate (7000-8000 rpm).
- Drill solids, a mixture of 50:50 bentonite and Rev Dust, were then added, and the mixture was sheared for an additional 15 minutes.
- VersaMod was added, and the mixture was sheared for an additional 30 minutes.
- compositions using different salts in the internal phase were prepared according to the procedure described above. Each composition had a density of 10 ppg and an oil-phase/water-phase ratio of 4/1.
- the base oil for each formulation was Escaid 90.
- the base formulation of each composition was:
- the samples were heat aged for 16 hours at 180° F.
- composition was prepared in the manner described above with the following formulation:
- composition was aged at 150° F. for 42 hours, and then tested as progressively lower temperatures, until the rheological properties were not measurable.
- the fluid was then warmed to 115° F. and measured again. The results of the experiment are reported in Table 4.
- the drilling fluids were prepared by weighing the mineral oil out into 2 gallon buckets. Next, the VERSAMUL AND VERSACOAT were weighed into the bucket and the solution stirred on a dispersator mixer. After a homogeneous solution was obtained, the correct amount of VG-69 and lime were weighed and added to the stirring solution. The slurry was allowed to mix for 30 minutes. At this point the previously prepared internal phase was measured out by volume and added to the fluid. The dispersator speed was increased to a maximum level which still kept the components in the bucket. The drilling fluid was stirred 30 additional minutes, then the M-I BAR and drill solids were weighed and added. Finally, the VERSAMOD was added by dropper and measured by weight loss of the dropper/container unit. The fluid was stirred another 30 minutes before being sealed and stored for treatment by the flow loop.
- each fluid was then sheared on a flow loop.
- the flow is passed from approximately 6 liter reservoir through a pump and into steel pipe approximately 3/8-1/2" id.
- the fluid is heated in the pipe and then passed through a shear value at about 275° F. under approximately 800 psi. It then passed through a heat exchanger and cooling coils before being returned to the reservoir. Samples were collected every 45 minutes (21/2 circulations and P om and rheology measured.
- the seed tested was a sorghum grain.
- the procedure used was approved by the USAOSA.
- Each drilling fluid was run in quadruplicate.
- a sample of 1000 g of soil obtained from Texas Dept. Agriculture
- the drilling fluid was trickled over the top of soil in 3% by weight (30 g). It was then spooned into the soil and shaken until a homogeneous mixture was obtained.
- the samples were turned over to the Seed Lab of the Texas Department of Agriculture. They then hand planted 100 seeds in each box.
- 400 seeds were tested for each run.
- the containers were watered and the open containers were placed into a greenhouse. They were watered twice daily, once in the morning and once at night. The test was run for 28 total days. Results are shown below.
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Abstract
An improved oil-base drilling fluid comprising a continuous oil phase and a dispersed internal phase using aqueous non-halide salt solutions is described. Preferably, the non-halide salt is potassium acetate, calcium acetate, sodium proprionate or combinations thereof, however, citrate, tartrate, or gluconate salts may also be used. Emulsifiers, wetting agents, and other chemicals may be added in varying concentrations to achieve desired characteristics for the drilling fluid. The composition has suitable rheological properties, stability, and hole cleaning abilities for use as a drilling fluid; and it is more compatible with environmentally acceptable land disposal methods than conventional oil-base drilling fluids used in land drilling applications.
Description
The invention relates to an improved oil-base drilling fluid. The improved drilling fluid has the stability, rheological properties, and hole cleaning abilities required for drilling fluid applications; but it is less toxic than known oil-base drilling fluids and exhibits greater environmental compatibility with land disposal methods than current oil-base drilling fluids. More particularly, the improved drilling fluid incorporates novel compounds into the solution used to form the internal water phase. Also, the use of low aromatic content oils for the continuous oil phase in the preferred embodiment further reduces the toxicity and improves the environmental compatibility of the drilling fluid.
Drilling fluids or muds are an important component of petroleum exploration and production. These fluids, which are made with a variety of components, are used to clean drill bits, remove cuttings from holes, and maintain drilling pressure. The rheological properties of a drilling fluid are critical because the fluid must exhibit certain properties to accomplish these tasks and must maintain these properties during continued use at well conditions.
Drilling fluids may be either water-base or oil-base. Typically, water-base drilling fluids are used for drilling operations, but they suffer from disadvantages related to the nature of water as used in drilling applications. Specifically, water migrates from the drilling fluid into surrounding clay or shale formations and causes disintegration or alteration of the clay or shale formation. Further, the water will dissolve salts in the clay or shale formation, interfere with the flow of gas or oil through the formation, and corrode iron in the drilling equipment.
Oil-base drilling fluids, on the other hand, do not affect clay or shale formations or soluble salts in the formations, because oil is native to these formations. Further, oil-base drilling fluids provide several advantages over water-base drilling fluids such as better lubricating qualities, higher boiling points, and lower freezing points. Because oil-base drilling fluids cost more than water-base drilling fluids, they are used in applications where they provide superior performance under particular conditions.
Oil-base drilling fluids typically contain some amount of water. This water may occur in concentrations less than approximately 5 percent as an emulsified contaminant in oil-base drilling fluids. In other oil-base drilling fluids, water is intentionally added along with an effective emulsifier to produce a water-in-oil or invert emulsion. An emulsifier is necessary to prevent over thickening of the drilling fluid which typically occurs when higher concentrations (>5%) of water are used in oil-base drilling fluids. These emulsions use water as a suspending agent for various components of the drilling fluid, and typically contain 10 to 60 percent water.
Oil-base invert-emulsion drilling fluids include two phases: (1) A continuous phase containing oil (typically No. 2 Diesel Fuel), surfactants, and wetting agents; and (2) a dispersed internal water phase which is often a water-based solution of calcium chloride.
The water in the internal phase of an invert emulsion drilling fluid may act just as the water in a water-based drilling fluid and migrate into surrounding clay or shale formations with negative effects on the formation. This migration is primarily due to the thermodynamic properties of the water. For example, the thermodynamic activity of a pure water internal phase in a drilling fluid is higher than the thermodynamic activity of water in clay or shale formations which contain dissolved salts. Consequently, there is a tendency for the thermodynamic activities of the water in the drilling fluid and the water in the clay or shale formation to equilibrate. This occurs by the transfer of pure water into the clay or shale formation and the associated transfer of dissolved salts into the pure water of the drilling fluid. The transfer of water from the drilling fluid to the clay or shale formation may cause the formation to swell and crack.
The thermodynamic tendency of the water in a drilling fluid to migrate into the surrounding formation can be measured as a vapor pressure, and is commonly referred to as the water activity. The water activity is referenced as the tendency that the solution will migrate relative to pure water under the same conditions. Solutions, especially chloride solutions, are used in the internal phase in known oil-base drilling fluids to minimize the water activity of the internal phase. Solutions are used instead of pure water to decrease the migration of water from the drilling fluid into surrounding formations because the dissolved salt decreases the water activity. Chloride salts such as calcium chloride are often used in known drilling fluids as the dissolved salt in the internal phase for the purpose of controlling the water activity of the internal phase.
It should be appreciated that by accurately measuring the water activity of the water in surrounding formations, the water activity of the internal phase in an invert emulsion drilling fluid may be adjusted by the proper addition of salt to match the water activity in the surrounding formation. This prevents the transfer of water between the drilling fluid and the surrounding formation, and avoids adverse effects on the surrounding formation. Generally, sufficient calcium chloride is added to balance the lowest water activity of surrounding formations and the emulsified water of the drilling fluid.
Unfortunately, calcium chloride solutions and other halide salt solutions are toxic to life, especially plant life. Problems associated with environmental contamination and oil-base drilling fluid disposal are well documented. (See, for example, George R. Gray and H. C. H. Darley, Composition and Properties of Oil Well Drilling Fluids, Fourth Edition, Gulf Publishing Company at page 585). Concern has been expressed by environmentalists and others with the possibility of polluting underground water supplies, damaging soil productivity and diminishing surface water quality. In a conference sponsored by the Environmental Protection Agency in May of 1975 in Houston, Tex., the effects of both techniques and chemicals used in drilling fluids and their impact on the environment were discussed. The outlook for landfill disposal of oil-base drilling fluids was not good. Such muds were thought to be toxic and the effects long-term. The toxic effect of oil-base muds on the soil was thought to be inherent in the chemicals used. Thus, known oil-base drilling fluids using a calcium chloride internal phase have adverse environmental consequences when used for land drilling operations.
Preferably, land farming could be used to dispose of both drilling fluids and the cuttings produced at a land drilling operation. And, the land farm would ideally be located near the site of the drilling operation. It should be appreciated that the cuttings contain an amount of drilling fluids. In land farming, the spent drilling fluids and cuttings would be spread over a section of land and plowed into the ground using standard agricultural methods. Drilling fluids using chloride solutions in their internal phases have proven too toxic to be acceptably disposed of by land farming, however.
Environmental regulations also restrict the concentration of halides, nitrates, sulfates, and phosphates in drilling fluids used for land drilling operations. Thus, there is a need for oil-base drilling fluids having a composition that will comply with environmental regulations and will be environmentally compatible with land disposal methods.
Known drilling fluid compositions have used acetate salts in low concentrations for various purposes. For example, U.S. Pat. No. 4,148,736 discloses the use of sodium acetate as a buffer salt in a water-chloroform drilling fluid for specialty applications such as tertiary oil recovery. Col. 3, lines 57-61. Similarly, U.S. Pat. No. 4,537,688 discloses the use of sodium acetate to buffer a polymerization reaction in a sulfonated terpolymer ionomer viscosification agent for drilling fluids. Col. 5, lines 64-67.
While the use of acetic acid has been noted as a vapor pressure depressant for the water phase of invert emulsion drilling fluids, U.S. Pat. No. 3,702,564, Col. 13, lines 58-62, its beneficial effect on the toxicity of invert emulsion drilling fluids was not noted. It should be appreciated that the addition of any water soluble material to a water solution will decrease the vapor pressure and water activity of the solution.
The invention relates to an improved oil-base drilling fluid having enhanced environmental compatibility with land disposal methods and comprising a continuous oil phase and a dispersed internal water phase which uses non-halide compounds to control the water activity of the drilling fluid and minimize the environmental impact of the drilling fluid. These salts of organic acids have been identified as being particularly useful. These compounds are calcium acetate (Ca(OAc)2), potassium acetate (KOAc), and sodium proprionate (NaO2 C2 H3). Each compound has specific advantages, and mixtures of these salts are normally recommended. Additionally, a low aromatic content oil may be used for the continuous oil phase to further minimize the environmental impact of the drilling fluid. An effective amount of an emulsifying agent is included to ensure proper dispersal of the internal water phase in the continuous oil phase. Surfactants, wetting agents, and other additives may also be included to vary the fluid's rheology, HTHP (high temperature, high pressure) fluid loss, and other properties.
The surprising results of applicant's unique oil-base drilling fluid have resurrected the possibility that oil-base drilling fluids might be environmentally compatible with disposal in landfills and by land farming. The compositions of the invention have lower toxicities than known oil-base drilling fluids due to the use of acetates, proprionates or other non-halide salts to control the water activity of the internal phase. The toxicity of the composition can be further reduced by using a low aromatic content oil for the continuous oil phase. The use of the compositions of the invention enables the drilling fluid and cuttings from a well to be disposed of in an acceptable environmental manner.
Essentially, the compositions of the invention comprise an invert-emulsion, oil-base, drilling fluid made from a continuous oil phase and a dispersed internal phase that can be used for land drilling operations in a manner environmentally compatible with land disposal methods. For purposes of this application, the phrase "environmentally compatible with land disposal methods" will be understood to refer to the chemical characteristics of applicant's unique muds that permit their disposal in landfills and land farms without long-term toxicity to soil productivity or similar adverse characteristics.
The dispersed internal phase is made with novel solutions that have reduced toxicity as compared to known internal phases in drilling fluids. The preferred method for the novel solution formulation is to use a mixture of calcium acetate with either sodium proprionate or potassium acetate. The calcium acetate lends emulsion stability and is used from 4-10% by weight. The other salts are used for further adjustment of the internal phase activity. The potassium acetate concentration in the solution can range from 3% by weight to the saturation concentration of potassium acetate. A potassium acetate solution is saturated at 69 wt. % under normal conditions. The sodium proprionate is used for concentrations of up to 28% by wt. Although sodium propionate is not as soluble as potassium acetate, and solutions saturate approximately 28% by weight, its use is preferred in solutions needing an activity from 1.00 to 0.58 because of better environmental compatibility and better economics. When activities of below 0.58 are needed or when an inhibitive K+ ion would give added stability, KOAc is the salt used with Ca(OAc)2 in the internal phase. These salts serve as a substitute for the calcium chloride in known solutions used for invert emulsions. Other acetate salts can be used such as sodium acetate. Further, other compounds such as the citrate, tartrate, gluconate, and propionate salts of alkali metals may be used.
Preferably, a low aromatic content mineral oil, such as Exxon's Escaid 90 product (<0.5 wt. % aromatic), is used for the continuous oil phase. Other low aromatic oils can also be used such as Exxon's Escaid 110, Conoco's LVT 200, and Shell's Shellsol DMA. Generally, any low aromatic content mineral oil will improve the environmental compatibility of the drilling fluid for land disposal methods. It should be appreciated that conventional mineral and diesel oils may also be used with the compositions of the invention, but they will not achieve as favorable environmental compatibility as is achieved with low aromatic content mineral oil. The oil-phase/water-phase ratio of the drilling fluid can vary from 20:1 to 1:2 by volume.
A known emulsifier is added in an effective amount to ensure the dispersal of the internal water phase in the continuous oil phase. For example, M-I Drilling Fluids' VersaMul can be used as an emulsifier. Other commercially available emulsifiers known in the art may also be used.
Other additives known in the art can be included as necessary to modify the characteristics of the drilling fluid. For example, the following additives may be included to achieve particular characteristics:
______________________________________ Additive Example ______________________________________ Emulsifying Agent VersaCoat Wetting Agent VersaWet Wetting Agent VersaSWA Gelling Agent VG-69, VersaGel Viscosifying Agent VersaHRP Viscosifying Agent VersaMod Weighting Agent Barite Neutralizing Agent Lime ______________________________________
These additives are used as necessary over a range of concentrations. Other commercially available additives can also be used to modify the rheology and other properties of the drilling fluid. The stability of the improved compositions over a wide range of formulations affords great flexibility in tailoring their properties to specific drilling applications.
Preparation of the compositions of the invention requires some care. Particularly, the addition of the internal phase acetate solution may destabilize the invert emulsion. This can be avoided by adding the emulsifier and other liquid agents which modify the fluid's rheology to the oil before adding the internal phase. Initially, the invert emulsion will be thinner than expected. The application of shear, typically two circulations through a drill bit, will cause the drilling fluid to thicken to an appropriate viscosity and stabilize.
The fluid properties of the improved compositions have been measured for a range of formulations. See Examples 1 and 2, and Tables 1 and 2. The data indicates that the compositions have rheological properties and stabilities acceptable for use as oil-base drilling fluids. The invert emulsion formed by the oil and acetate solution is stable over a wide range of potassium acetate concentrations (3 wt % to 69 wt %). Moreover, the rheology can be easily modified by the addition of gelling or thickening agents such as VersaMul or VG-69 to increase viscosity and lower the HTHP fluid loss, or the addition of a emulsifying agent such as VersaCoat to lower the viscosity. One advantage of this system is its stability in high solution concentrations.
The effects of commonly encountered drilling contaminants on the rheology and other properties of the improved composition were measured. See Example 3, Table 3. Only modest rheological changes were observed for exposure to drill solids, anhydrite (CaSO4), sodium chloride (NaCl), and Class H wet cement in high concentrations. Thus, the improved compositions retain their desired fluid properties upon exposure to contaminants commonly encountered in drilling.
The rheological properties of one composition of the invention were measured as a function of exposure to cold temperatures. See Example 4, Table 4. This experiment, which represents worst case conditions due to a high water
activity in the internal phase, a high concentration of barite and drill solids, and exposure to -32° F. for 48 hours, indicates there was little change in the rheological properties due to cold temperatures.
The water activity of the internal phase made with a potassium acetate solution can be varied from 1.0 (pure water) to 0.225 (saturated potassium acetate solution). Thus the range of water activities attainable with this system is even greater than that for calcium chloride, which has an activity of 0.295 at saturation. Most calcium chloride solutions are used at a water activity near 0.75 (˜25 wt. % calcium chloride). This same activity can be achieved with a potassium acetate concentration of 23% by weight. Use of sodium propionate will restrict the range of water activity from 1.00-0.520, at saturation common salt effect of calcium acetate mixtures seem to give little change in overall activity or solubility when calcium acetate is 10% by wt. or less.
Referring to Examples 1, 4, and 5, the environmental impact of the improved compositions were measured using a Microtox analysis. This method measures the effect of a water soluble extract from a drilling fluid composition on the emission of fluorescent light from bioluminescent marine bacteria. Results are reported as an "EC-50", or effective concentration of water soluble extract which causes a 50% reduction in light transmitted by the bacteria. The higher the EC-50, the less toxic the composition.
The toxicity of an invert emulsion drilling fluid is dependent on the oil, additives, and internal phase solution that are used as components. Oil has a significant effect on toxicity. Tests on neat oil samples show three "levels" of toxicity. In a procedure involving extraction into deionized water for two hours, EC-50's of 2.4-3.6 are observed for diesel oils, 7.3-13.9 for conventional mineral oils (˜4-5% aromatic), and 80.0-115.6 for low aromatic mineral oils (Escaid 90 and 110, <0.5 wt % aromatic). It appears that toxicity of aromatic hydrocarbons is greater than toxicity for non-aromatic hydrocarbons such as aliphatic hydrocarbons because oil solubility in water generally increases with the aromatic content of the oil. Consequently, the tendency of a high aromatic content oil to leach into a water phase whose toxicity is measured by a Microtox analysis is greater.
The internal water phase in an invert emulsion drilling fluid can affect toxicity in two ways. First, an increase in the salt concentration of the water phase decreases toxicity by decreasing the water activity with a subsequent decrease in the water soluble toxins leached from the oil phase. Thus, an improved EC-50 is observed in a typical drilling fluid when the potassium acetate concentration is increased from 4% to 19.5% by weight.
The salt dissolved in the internal water phase also contributes to toxicity. For example, the EC-50 for a 29 wt % potassium acetate solution is twice as good as that of a 25 wt % calcium chloride solution (same water activity); that is, its toxicity is half that of the calcium-chloride solution. Generally, the use of a potassium acetate internal phase improves the EC-50 of a drilling fluid as compared to the same drilling fluid made with a calcium chloride internal phase regardless of the oil used. See Example 5, Table 5. Thus, the compositions of the invention are a major improvement over conventional invert emulsion drilling fluids.
Additives which associate with and stabilize the oil phase appear to decrease toxicity by decreasing leeching into the aqueous phase. Likewise, additives which decrease HTHP fluid loss will decrease toxicity. However, a "saturation" effect in which no additional effect on HTHP fluid loss is measured can be observed with these additives. Additional additives beyond this point may increase toxicity if the additives themselves are leeching into the aqueous phase and contributing to the toxicity.
Oil retention on simulated cuttings has been measured by retort analysis for a range of oil-phase/water-phase ratios and acetate concentrations. See Example 1, Table 1. Low oil retention facilitates the disposal of these cuttings by landfill or land farm methods. Cutting oil retentions as low as 7.7 wt. % have been observed with the compositions of the invention. Oil-base drilling fluids with a high water content generally yield greatly reduced oil retention on the cuttings.
The appropriate amount of base oil was weighed out. The predetermined amount of liquid ingredients (i.e. VersaMul, VersaCoat, VersaWet) were then weighed into the oil and sheared for 10-15 minutes. Next, VersaGel was added, and the mixture was sheared for an additional 15 minutes. Lime was then added and the mixture was sheared for an additional 10 minutes. The solution of the internal phase was added while stirring, and the mixture was sheared for 20 minutes at the highest possible shear rate (7000-8000 rpm). Drill solids, a mixture of 50:50 bentonite and Rev Dust, were then added, and the mixture was sheared for an additional 15 minutes. Finally, VersaMod was added, and the mixture was sheared for an additional 30 minutes.
Twelve formulations of various compositions were prepared using the procedure described above. All samples were aged at 150° F. for 16 hours. Approximately 15 ppb of lime and 50 ppb of drill solids were added to each formulation.
One barrel equivalent of each sample formulation was treated with 35 grams of cuttings of a size that would pass through a 12 mesh screen but be retained on a 20 mesh screen. The fluid and cuttings were hot rolled for one hour at 150° F., and the fluid was filtered over a 40 mesh screen for 2 minutes using medium agitation. The cuttings were weighed into a retort and the oil distilled from the solid. The oil retention values were calculated from the weight difference. Likewise, a Microtox EC-50 is reported for each formulation.
Rheological properties at a variety of conditions along with other fluid properties are reported. Referring to Table 1, the numbers corresponding to 600 rpm, 300 rpm, etc. represent the Fann® rotational viscometer readings at those rpm settings. Plastic viscosity is the difference between the 600 rpm and 300 rpm readings from the Fann® rotational viscometer. Yield point is the difference between the 300 rpm reading and the plastics viscosity. The 0s, 10s, and 10m Gel represent the Fann® viscometer reading at 3 rpm after 0 seconds, 10 seconds, and 10 minutes. HTHP fluid losses were corrected for area and at 175° F. and 500 psi differential pressure. These rheological properties are likewise reported in Tables 2, 3, 4, and the tables of the appendix.
TABLE 1
__________________________________________________________________________
Sample No. 1 2 3 4 5 6
__________________________________________________________________________
FORMULATION
Salt (KO.sub.2 C.sub.2 H.sub.5)
Concentration in Brine (wt %)
3.00
3.00
3.00
3.00
3.00
3.00
Oil, Escaid 90 (bbl eq)
0.73
0.73
0.73
0.73
0.73
0.73
Brine (bbl eq) 0.19
0.19
0.19
0.19
0.19
0.19
VersaMul (ppb) 1.02
1.02
7.04
1.02
1.02
1.02
Versa Coat (ppb)
1.54
7.58
1.54
1.54
1.54
1.54
VersaWet (ppb) -- -- -- 6.21
-- --
VersaHRP (ppb) -- -- -- -- -- 4.15
VersaMod (ppb) -- -- -- -- 3.95
--
VG-69 (ppb) 6.00
6.00
6.00
6.00
6.00
6.00
RHEOLOGICAL
PROPERTIES (at 115° F.)
600 RPM 23 20 14 11 28 38
300 RPM 14 11 8 6 18 26
200 RPM 11 8 6 4 14 23
100 RPM 8 5 4 4 11 18
6 RPM 4 2 2 1 8 17
3 RPM 4 2 2 1 9 20
Plastic Viscosity (cps)
9 9 6 5 10 12
Yield Point (lbs/100 ft.sup.2)
5 2 2 1 8 14
0 s Gel (lbs/100 ft.sup.2)
4 1 2 1 8 16
10 s Gel (lbs/100 ft.sup.2)
6 2 3 1 17 17
10 m Gel (lbs/100 ft.sup.2)
12 4 4 1 24 20
OTHER PROPERTIES
HTHP (ml/30 min)
33.4
15.6
6.8 49.4
12.4
33.8
Electric Stability (volts)
500 595 340 300 525 740
Pom (mL 0.10N H.sub.2 SO.sub.4)
6.45
2.95
3.05
5.10
2.05
3.65
Microtox EC-50 1.25
8.30
7.25
8.25
3.05
2.90
Oil Retention on
18.34
16.98
13.06
13.91
18.32
20.70
Cutting (wt %)
__________________________________________________________________________
Sample No. 7 8 9 10 11 12
__________________________________________________________________________
FORMULATION
Salt (KO.sub.2 C.sub.2 H.sub.5)
Concentration in Brine (wt %)
3.0 26.0
68.7
3.0 26.0
68.7
Oil, Escaid 90 (bbl eq)
0.73
0.73
0.73
0.73
0.73
0.73
Brine (bbl eq) 0.21
0.21
0.21
0.21
0.21
0.21
VersaMul (ppb) 3.50
3.50
3.50
5.74
5.74
5.74
VersaCoat (ppb)
1.50
1.50
1.50
2.00
2.00
2.00
VG-69 (ppb) 6.00
6.00
6.00
4.00
4.00
4.00
RHEOLOGICAL
PROPERTIES (at 115° F.)
600 RPM 18 13 13 56 52 66
300 RPM 11 7 8 33 30 38
200 RPM 8 5 7 24 23 29
100 RPM 6 3 4 14 14 18
6 RPM 3 2 2 3 3 8
3 RPM 3 2 2 2 3 8
Plastic Viscosity (cps)
9 6 5 23 22 28
Yield Point (lbs/100 ft.sup.2)
2 1 3 10 8 10
0 s Gel (lbs/100 ft.sup.2)
3 2 3 3 3 7
10 s Gel (lbs/100 ft.sup.2)
5 4 4 4 4 16
10 m Gel (lbs/100 ft.sup.2)
7 5 7 6 6 16
OTHER PROPERTIES
HTHP (ml/30 min)
19.2
4.4 96.4
2.2 1.6 10.8
Water within filtrate
-- -- 11.8
-- -- 3.6
Electric Stability (volts)
510 445 375 300 290 125
Pom (mL 0.10N H.sub.2 SO.sub.4)
5.45
5.25
4.55
2.10
3.75
4.15
Microtox EC-50 5.00
2.50
3.40
3.90
3.75
2.70
Oil Retention on
14.68
17.68*
18.70
10.54
7.70
12.68*
Cuttings (wt %)
__________________________________________________________________________
*denotes sample where percent error in collection of distillate was
greater than 5.0%.
Eighteen compositions using different salts in the internal phase were prepared according to the procedure described above. Each composition had a density of 10 ppg and an oil-phase/water-phase ratio of 4/1. The base oil for each formulation was Escaid 90. The base formulation of each composition was:
______________________________________ VersaCoat 3.0 ppb VersaMul 5.0 ppb VersaMod 1.5 ppb VG-69 6.0 ppb Lime 15.0 ppb Drill Solids 55.0 ppb ______________________________________
The samples were heat aged for 16 hours at 180° F.
The rheological properties, other fluid properties and Microtox EC-50 analysis for each composition are reported in Table 2.
TABLE 2
__________________________________________________________________________
Sample No. 1 2 3 4 5 6
__________________________________________________________________________
Salt NaSCN
K.sub.2 CO.sub.3
KSCN Na(OPr).sup.1
K(Tar).sup.2
NaO(Ac).sup.3
wt % 29.4%
28.5%
30.0%
29.5% 30.0%
30.0%
Oil (bbl eq) 0.67 0.69 0.67 0.67 0.68 0.66
Brine (bbl eq) 0.21 0.19 0.21 0.21 0.20 0.21
Barite (ppb) 97.81
90.60
97.71
98.74 94.50
102.18
RHEOLOGICAL
PROPERTIES (at 150° F.)
600 RPM 16 44 14 29 20 29
300 RPM 9 30 9 19 11 17
200 RPM 7 24 7 15 18 12
100 RPM 4 18 4 11 5 8
6 RPM 2 10 3 7 3 5
3 RPM 1 10 2 7 2 4
Plas Vis 7 14 5 10 9 12
Yield Point 2 16 4 9 2 5
0 s Gel 2 8 2 7 2 4
10 s Gel 2 10 3 10 3 7
10 m Gel 4 20 3 13 4 10
OTHER PROPERTIES
Elec Stab 275 002 510 715 135 595
HTHP 5.8 N/C 7.8 12.2 60.8 9.0
Po .sub.--m 2.15 5.10
2.70 2.60 5.25 2.85
Cl 3400 100 2600 50 100 50
Microtox EC-50 0.65 5.95 9.65 3.35 3.45 11.0
__________________________________________________________________________
Sample No. 7 8 9 10 11 12
__________________________________________________________________________
Salt NaS.sub.2 O.sub.3
Na.sub.3 (Cit).sup.4
NaO(OCPh).sup.5
Na.sub.2 CO.sub.3
NaK(Tar).sup.6
Na(Glu).sup.7
wt % 34.9 41.9 35.0 15.0
54.8 46.1
Oil (bbl eq) 0.694
0.679
0.664 0.709
0.650 0.664
Brine (bbl eq) 0.188
0.201
0.210 0.164
0.233 0.215
Barite (ppb) 85.66
89.30
98.57 99.09
84.57 89.33
RHEOLOGICAL
PROPERTIES (@ 150° F.)
600 RPM 17 76 17 37 26 20
300 RPM 9 49 9 21 14 12
200 RPM 7 40 8 16 8 8
100 RPM 5 32 4 12 5 4
6 RPM 3 30 2 9 2 2
3 RPM 2 31 1 7 1 1
Plas Vis 8 27 8 16 12 8
Yield Point 1 22 1 5 2 4
0 s Gel 2 25 0 5 0 0
10 s Gel 2 28 1 7 1 2
10 m Gel 3 32 2 12 2 4
OTHER PROPERTIES
Elec Stab 295 002 340 125
135 190
HTHP 16.8 N/C 25.2 N/C
N/C 52.8
Po .sub.--m 2.45 3.05 4.75 3.85
4.85 4.90
Cl 3.050
150 50 100
100 50
Microtox 4.90 2.50 1.10 0.10
2.95 1.25
__________________________________________________________________________
Sample No. 13 14 15 16 17 18
__________________________________________________________________________
Salt Ca(OAc).sub.2.sup.8
K(Glu).sup.9
K.sub.2 C.sub.2 O.sub.4
Na.sub.2 SO.sub.3
Ca(OPr).sub.2.sup.10
K.sub.3 (Cit).sup.11
wt % 25.8 50.9 22.8 27.1 28.5 27.4
Oil (bbl eq) 0.678 0.656 0.693
0.696
0.671 0.686
Brine (bbl eq) 0.193 0.225 0.181
0.179
0.200 0.188
Barite (ppb) 101.50
86.89 98.03
95.40
101.61
98.29
RHEOLOGICAL
PROPERTIES (at 150° F.)
600 RPM 47 22 10 63 67 33
300 RPM 30 13 5 41 39 20
200 RPM 24 9 4 33 33 18
100 RPM 18 6 2 26 34 12
6 RPM 11 3 1 30 35 4
3 RPM 11 2 1 36 35 3
Plas Vis 17 9 5 22 28 --
Yield Point 13 4 0 19 11 --
0 s Gel 9 2 0 23 33 2
10 m Gel 18 3 0 25 35 4
10 m Gel 42 5 1 28 67 7
OTHER PROPERTIES
Elec Stab 1080 135 002 105 1010 002
HTHP 9.2 84.0 N/C N/C 66.4 181.6
Po .sub.--m 2.95 3.80 3.85 3.00 3.35 4.40
Cl 100 50 50 700 50 150
Microtox 9.15 1.50 0.685
1.90 1.75 5.50
__________________________________________________________________________
1. Proprionate
2. Tartrate
3. Acetate
4. citrate
5. Benzoate
6. Tartrate
7. Gluconate
8. Acetate
9. Gluconate
10. Propionate
11. Citrate
Six samples were prepared with the following contaminants: drill solids (18.6 and 37.3 ppb), anhydrite (CaSO4) (18.6 ppb), salt (NaCl) (18.6 and 55.9 ppb), and Class H wet cement (8% by volume). Only modest rheological changes were observed after aging for 3 hours at 150° F. In the worst case (NaCl at 55.9 ppb), 10 second/10 minute gel strengths increased from 12/13 to 26/14 (lbs/100 ft2), HTHP (at 176° F.) increased from 9.6 to 11.6 mL/30 minutes, and the electrical stability decreased form 525 to 470 volts. These results are reported in Table 3.
TABLE 3
__________________________________________________________________________
CONTAMINATION STUDIES
Class H
CONTAMINANT: Drill Solids
CaSo.sub.4
NaCl Wet Cement
Amount (ppb) 18.6 37.3 18.6.sup.4
18.6 55.9 8.0% Vol.
Temperature °F.
115
150
115
150
115
150
115
150
115
150
115 150
__________________________________________________________________________
RHEOLOGICAL PROPERTIES
600 RPM 20 17 23 19 20 17 17 14 17 14 25 22
300 RPM 13 11 15 13 13 11 10 9 10 9 15 15
200 RPM 11 9 12 12 10 9 8 8 8 8 12 12
100 RPM 8 7 10 9 7 7 7 6 7 7 9 9
6 RPM 7 7 8 8 6 6 4 6 5 6 7 9
3 RPM 7 7 8 8 6 6 4 6 5 6 7 9
Plastic Viscosity (cps)
7 6 8 6 7 6 7 5 7 5 10 7
Yield Point (lbs/100 ft.sup.2)
6 5 7 7 6 5 3 4 3 4 5 8
0 s Gel (lbs/100 ft.sup.2)
6 7 8 8 6 6 4 6 5 6 7 9
10 s Gel (lbs/100 ft)
10 8 11 10 9 7 10 10 12 13 13 11
10 m Gel (lbs/100 ft.sup.2)
11 8 12 10 9 8 12 10 26 14 20 11
OTHER PROPERTIES
HTHP (mL/30 min)(at 176° F.)
12.0 13.2 9.2 11.0 11.6 11.8
Electric Stability (volts)
580 490 525 560 470 540
Pom (mL 0.10N H.sub.2 SO.sub.4)
1.90 1.85 2.00 1.75 1.90 3.20
__________________________________________________________________________
In the above tests, no adjustment was made for density or volume increase
of the fluid.
A composition was prepared in the manner described above with the following formulation:
______________________________________
Escaid 90 Oil (bbl eq) 0.667
Potassium Acetate Solution 3% at (bbl eq)
0.170
VersaMul (ppb) 3.50
VersaCoat (ppb) 1.00
VG-69 (ppb) 6.00
VersaMod (ppb) 2.00
Lime (ppb) 15.00
Drill Solids (ppb) 50.00
M-I Barrite (ppb) 122.11
Final Mud Weight 10.47 ppg
Solids (% vol) LGS: 8.13
HGS: 8.13
______________________________________
The composition was aged at 150° F. for 42 hours, and then tested as progressively lower temperatures, until the rheological properties were not measurable. The fluid was then warmed to 115° F. and measured again. The results of the experiment are reported in Table 4.
TABLE 4
______________________________________
Effect of Low Temperatures
Temperature (°F.)
115 72 55 29 0 115
______________________________________
RHEOLOGICAL PROPERTIES
600 RPM 33 42 57 92 * 36
300 RPM 20 25 32 54 * 23
200 RPM 16 19 22 37 * 18
100 RPM 11 12 13 22 13
6 RPM 6 5 5 5 8
3 RPM 3 4 4 4 7
Plastic Viscosity (cps)
13 17 25 36 * 13
Yield Point (lbs/100 ft.sup.2)
7 8 7 18 * 10
0 s Gel (lbs/100 ft.sup.2)
6 7 4 6 12
10 s Gel (lbs/100 ft.sup.2)
20 18 7 17 23
10 m Gel (lbs/100 ft.sup.2)
19 31 31 36 29
OTHER PROPERTIES
Electric Stability (volts)
740 -- -- -- -- 975
______________________________________
*Too thick to measure. At this temperature the fluid behaved as a thick
putty.
Ten different fluids were prepared according to the procedure described above using four different mineral oils and a diesel oil for the continuous phase and two solutions made with different salts for the internal phase: a 25 wt % calcium chloride (CaCl2) solution and a 29 wt % potassium acetate (KO2 C2 H5) solution. The concentration of additives, the oil/water ratio, and the mud weight were all held constant. The component concentrations of the water soluble fraction were determined by atomic absorption. The results of these studies are reported in Table 5.
The formulations in the examples described above are illustrative of the invention, and other variations and modifications may be made without departing from the scope of the invention. The details described above are to be interpreted as explanatory and not in a limiting sense.
TABLE 5
__________________________________________________________________________
Oil Salt EC-50
% Extracted
mg/l K
mg/l Ca
__________________________________________________________________________
Escaid 110
potassium acetate
8.9 25.0 3660
--
Diesel potassium acetate
3.6 25.0 3660
--
Escaid 90
potassium acetate
10.3
24.5 3590
--
Shell Sol DMA
potassium acetate
8.9 23.5 3440
--
LVT 200 potassium acetate
13.9
17.7 2590
--
Escaid 110
calcium chloride
3.3 21.2 -- 2620
Diesel calcium chloride
1.7 18.1 -- 2260
Escaid 90
calcium chloride
5.1 21.6 -- 2670
Shell Sol DMA
calcium chloride
2.1 21.3 -- 2630
LVT-200 calcium chloride
7.3 19.8 -- 2450
__________________________________________________________________________
This part of the project was undertaken to assess the environmental impact of drilling fluid waste on plant germination and growth beyond the 2-leaf stage of development.
Five different drilling fluids were prepared on a 18.50 barrel equivalent scale. The fluid were designed to have similar components and properties using five different internal phases.
__________________________________________________________________________
The composition of fluids are listed below.
Oil used - Escaid 110 from Exxon USA
Density = 0.7939 g/ml
O/W Ratio 70:30
Fluid #
1 2 3 4 5
__________________________________________________________________________
salt used
CaCl.sub.2
KOAc Ca(OAc).sub.2
Na(OPr)
K/Ca--OAc
conc (wt %)
23% 23% 23% 23% 8%/15%
density
1.2242
1.1370
1.1186 1.0999
1.1299
volume exp.
1.0851
1.1422
1.1257 1.1808
1.1495
__________________________________________________________________________
All starting formulations contained:
VERSACOAT 2.0 ppb
VERSAMUL 2.5 ppb
Lime 4.0 ppb
VG-69 3.5 ppb
VERSAMOD 0.75 ppb
Drill Solids 30.00 ppb
50:50 mixture of M-I
GEL/Rev Dust
__________________________________________________________________________
Mud no.
1 2 3 4 5
__________________________________________________________________________
Oil(g) 3,152.0
3,092,3
3,092.4
3,035.4
3,070.0
Bar(g) 1,662.7
1,848.4
1,949.4
1,912.6
1,853.6
Brine(ml)
1,847.5
1,907.9
1,879.4
1,934.9
1,905.3
__________________________________________________________________________
CaCl.sub.2 = Calcium chloride
KOAc = Potassium acetate
Ca(OAc).sub.2 = Calcium Acetate
NaOPr = Sodium propionate
K/Ca--OAc = Mixture of potassium & calcium acetate
The drilling fluids were prepared by weighing the mineral oil out into 2 gallon buckets. Next, the VERSAMUL AND VERSACOAT were weighed into the bucket and the solution stirred on a dispersator mixer. After a homogeneous solution was obtained, the correct amount of VG-69 and lime were weighed and added to the stirring solution. The slurry was allowed to mix for 30 minutes. At this point the previously prepared internal phase was measured out by volume and added to the fluid. The dispersator speed was increased to a maximum level which still kept the components in the bucket. The drilling fluid was stirred 30 additional minutes, then the M-I BAR and drill solids were weighed and added. Finally, the VERSAMOD was added by dropper and measured by weight loss of the dropper/container unit. The fluid was stirred another 30 minutes before being sealed and stored for treatment by the flow loop.
To better simulate a drilling fluid that had been circulated on a well, each fluid was then sheared on a flow loop. The flow is passed from approximately 6 liter reservoir through a pump and into steel pipe approximately 3/8-1/2" id. The fluid is heated in the pipe and then passed through a shear value at about 275° F. under approximately 800 psi. It then passed through a heat exchanger and cooling coils before being returned to the reservoir. Samples were collected every 45 minutes (21/2 circulations and Pom and rheology measured. Adjustments were made as needed to give a fluid having a 4-8 #/100 ft2 yield point, at least a [5 lb/100 ft2 yield point, at least a [5 lb/100 ft2 10 minute] gel and a Pom of 0.5-0.9 mL H2 SO4 (0.1N). The additional additives are shown:
______________________________________ Mud # 1 2 3 4 5 ______________________________________ (ppb) VG-69 1.5 3.0 0 3.25 0 (ppb) Lime 0 2.75 0 1.5 0 ______________________________________
Compulation of the above data gives the final formulations listed below. All fluids have a 70:30 oil:water ratio. Fluid properties were also taken and are below.
__________________________________________________________________________
Mud No. 1 2 3 4 5
__________________________________________________________________________
Brine salt CaCl.sub.2
KO.sub.2 CCH.sub.3
Ca(O.sub.2 CCH.sub.3).sub.2
NaO.sub.2 CC.sub.2 H.sub.5
K.sub.n Ca.sub.y [(O.sub.2 CCH.sub.3).
sub.n+2y ]
where y = 1.3 n
% Wt salt 23% 23% 23% 23% 23%
Escaid 110 (bbl eq)
0.613
0.599 0.602 0.590 0.597
VERSACOAT (ppb)
2.00
2.00 2.00 2.00 2.00
VERSAMUL (ppb)
2.50
2.50 2.50 2.50 2.50
VG-69 (ppb)
5.00
6.50 3.50 6.75 3.50
Lime (ppb) 4.00
6.75 4.00 5.50 4.00
Brine (bbl eq)
0.285
0.293 0.290 2.999 0.294
Drill solids (ppb)
30.00
30.00 30.00 30.00 30.00
Bar (ppb) 122.2
116.7 105.4 103.4 100.2
VERSAMOD (ppb)
0.75
0.75 0.75 0.75 0.75
Properties:
Mud Weight 9.90
9.88 9.80 9.80 9.93
600 RPM 28 25 27 35 29
300 RPM 17 15 16 20 17
200 RPM 13 12 12 16 14
100 RPM 9 8 8 12 10
6 RPM 5 5 5 7 5
3 RPM 4 4 4 6 5
PV (cps) 11 10 11 15 12
YP (lbs/100 ft.sup.2)
6 5 5 5 5
10"/10" gel
5/6 6/8 5/7 7/10 5/8
10'/30' gel
8/10
11/11 11/12 11/11 11/11
ES (volts) 415 361 438 345 420
Pom (mL H.sub.2 SO.sub.4)
0.45
0.60 0.55 0.60 0.55
Cl.sup.- (mg/L)
53,500
100 100 100 100
HTHP(300/500)
11.4
20.8 12.8 22.8 24.4
% H.sub.2 O in filtrate
-- (3.2) -- (2.8) --
__________________________________________________________________________
The seed tested was a sorghum grain. The procedure used was approved by the USAOSA. Each drilling fluid was run in quadruplicate. A sample of 1000 g of soil (obtained from Texas Dept. Agriculture) was placed in a plastic container. Then the drilling fluid was trickled over the top of soil in 3% by weight (30 g). It was then spooned into the soil and shaken until a homogeneous mixture was obtained. At this point the samples were turned over to the Seed Lab of the Texas Department of Agriculture. They then hand planted 100 seeds in each box. Thus 400 seeds were tested for each run. The containers were watered and the open containers were placed into a greenhouse. They were watered twice daily, once in the morning and once at night. The test was run for 28 total days. Results are shown below.
__________________________________________________________________________
GERMINATION TEST RESULTS SORGHUM/GREENHOUSE
Drilling Fluids 3% wt Loading
__________________________________________________________________________
Sample No. 5-3 4-3 3-3 2-3 1-3
Salt CaK(OAc).sub.3
Na(OPr) Ca(OAc).sub.2
K(OAc) CaCl.sub.2
A B C D A B C D A B C D A B C D A B C D
__________________________________________________________________________
Total Germinated
18
16
15
10
26
16
21
8 11
18
24
13
10
8 10
4 6 5 6
6
Total Growth
16
11
11
9 14
10
18
7 10
15
19
11
8 6 7 2 2 4 5
3
Germ. but died
2 5 4 1 12
6 3 1 1 3 5 2 2 2 3 2 4 1 1
3
Dead Seed 82
84
85
90
74
84
79
92
89
82
76
87
90
92
90
96
94
95 94
94
Dormant Seed
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0
% Germination
16.3 21.0 17.7 9.3 6.0
(Best 3 avg)
% Growth 12.7 14.0 14.7 7.0 4.0
(Best 3 avg)
__________________________________________________________________________
Control: A B C D
__________________________________________________________________________
Total Germ 97
94
95
88
% Germination
95.3
Total Growth
97
94
95
88
(Best 3 avg)
Germ. but died
0 0 0 0
Dead Seed 3 6 5 10
% Growth 95.3
Abor/Dormant Seed
0 0 0 2 (Best 3 avg)
__________________________________________________________________________
The Above results from the sorghum/greenhouse growth test show that the
industry standard of CaCl.sub.2 can be greatly improved upon. For these
studies sodium proprionate and calcium acetate showed the best.
Claims (15)
1. An improved oil-base drilling fluid, said drilling fluid being environmentally compatible with land disposal methods, comprising:
(a) a continuous oil phase,
(b) an internal phase, said internal phase comprising a solution of a non-halide compound dissolved in water, and
(c) an emulsifier, said emulsifier being present in an amount effective to disperse said internal phase in said continuous phase.
2. The improved oil-base drilling fluid of claim 1 in which the non-halide compound dissolves in water and is selected from the group consisting of: acetates, propionates, tartrates, gluconates, citrates and combinations or salts thereof.
3. The improved oil-base drilling fluid of claim 1 in which the non-halide compound is selected from the group consisting of: potassium acetate, calcium acetate, sodium propionate or combinations thereof.
4. The improved oil-base drilling fluid of claim 3 in which said non-halide compounds are present in said internal phase at a concentration of from about 3.0 percent by weight to saturation.
5. The improved oil-base drilling fluid of claim 1 in which said oil-base continuous phase comprises less than about 1.0 percent by weight of aromatic hydrocarbons.
6. The improved oil-base drilling fluid of claim 1 wherein said oil-base continuous phase is present in a volume ratio to said internal phase of from about 1:2 to 20:1.
7. The improved oil-base drilling fluid of claim 1 in which said oil-base continuous phase comprises in major portion a petroleum oil selected from the group consisting of: diesel oil, mineral oil, kerosene, fuel oil, white oil, crude oil, and combinations thereof.
8. The improved oil-base drilling fluid of claim 1 in which the emulsifier is selected from the group consisting of: alkali and alkaline earth metal salts of fatty acids, rosin acids, tall oil acids, alkyl aromatic sulfonates, oxidized tall oils, carboxylated 2-alkyl imidazolines, imadazole salts, alkanolamides, alkyl amidoamines and combinations thereof.
9. An improved oil-base drilling fluid, said drilling fluid being environmentally compatible with land disposal methods, comprising:
(a) an oil-base continuous phase comprising in major portion a petroleum oil selected from the group consisting of: diesel oil, mineral oil, kerosene, fuel oil, white oil, crude oil and combinations thereof;
(b) a water-base internal phase, said internal phase comprising a solution of a non-halide compound dissolved in water, said non-halide compound being selected from the group consisting of: acetates, propionates, tartrates, gluconates, citrates and combinations or salts thereof; and
(c) an emulsifier, said emulsifier being present in an amount effective to disperse said internal phase in said continuous phase.
10. The improved oil-base drilling fluid of claim 9 in which the non-halide compound is selected from the group consisting of: potassium acetate, calcium acetate, sodium propionate or combinations thereof.
11. The improved oil-base drilling fluid of claim 10 in which said non-halide compounds are present in the internal phase at a concentration ranging from about 3.0 percent by weight to saturation.
12. The improved oil-base drilling fluid of claim 9 in which the oil-base continuous phase comprises less than about 1.0 percent by weight of aromatic hydrocarbons.
13. The improved oil-base drilling fluid of claim 9 in which the oil-base continuous phase is present in a volume ratio to said internal phase of from 1:2 to 20:1.
14. The improved oil-base drilling fluid of claim 9 in which the emulsifier is selected from the group consisting of: alkali and alkaline earth metal salts of fatty acids, rosin acids, tall oil acids, alkyl aromatic sulfonates, oxidized tall oils, carboxylated 2-alkyl imidazolines, imadazole salts alkanolamides, alkyl amidoamines and combinations thereof.
15. An improved oil-base drilling fluid, said drilling fluid being environmentally compatible with land disposal, comprising:
(a) an oil-base continuous phase, said oil-base continuous phase comprising in major portion a petroleum oil selected from the group consisting of: diesel oil, mineral oil, kerosene, fuel oil, white oil, crude oil and combinations thereof;
(b) an internal phase dispersed in the continuous phase, said internal phase comprising an aqueous solution of a non-halide compound selected from the group consisting of: potassium acetate, calcium acetate, sodium propionate and combinations thereof, said non-halide compound being present in said internal phase at a concentration of from 3.0 percent to saturation, said oil-base continuous phase being present in a volume ratio of from 1:2 to 20:1 to said internal phase; and
(c) an emulsifier, the emulsifier being present in an amount effective to disperse the internal phase in the continuous phase, said emulsifier being selected from the group consisting of alkali and alkaline earth metal salts of fatty acids, rosin acids, tall oil acids, alkyl aromatic sulfonates, oxidized tall oils, carboxylated 2-alkyl imidazolines, imadazole salts alkanolamides, alkyl amidoamines and combinations thereof.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US07/435,072 USH935H (en) | 1989-11-13 | 1989-11-13 | Compositions for oil-base drilling fluids |
| CA002027504A CA2027504A1 (en) | 1989-11-13 | 1990-10-12 | Compositions for oil-base drilling fluids |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US07/435,072 USH935H (en) | 1989-11-13 | 1989-11-13 | Compositions for oil-base drilling fluids |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| USH935H true USH935H (en) | 1991-07-02 |
Family
ID=23726850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/435,072 Abandoned USH935H (en) | 1989-11-13 | 1989-11-13 | Compositions for oil-base drilling fluids |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | USH935H (en) |
| CA (1) | CA2027504A1 (en) |
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| US4537688A (en) | 1983-11-02 | 1985-08-27 | Exxon Research And Engineering Co. | Low and high temperature drilling fluids based on sulfonated terpolymer ionomers |
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-
1989
- 1989-11-13 US US07/435,072 patent/USH935H/en not_active Abandoned
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1990
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| US4148736A (en) | 1976-09-30 | 1979-04-10 | Phillips Petroleum Company | Oil recovery process using viscosified surfactant solutions |
| US4230586A (en) | 1978-08-07 | 1980-10-28 | The Lubrizol Corporation | Aqueous well-drilling fluids |
| US4235728A (en) | 1979-03-29 | 1980-11-25 | Gulf Research & Development Company | Drilling fluids containing novel compositions of matter |
| US4579669A (en) | 1981-08-12 | 1986-04-01 | Exxon Research And Engineering Co. | High temperature drilling fluids based on sulfonated thermoplastic polymers |
| US4787990A (en) | 1983-02-04 | 1988-11-29 | Conoco Inc. | Low toxicity oil-based drilling fluid |
| US4519923A (en) | 1983-04-06 | 1985-05-28 | Dai-Ichi Kogyo Seiyaku Co., Ltd. | Fluid composition for drilling |
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| US4508628A (en) | 1983-05-19 | 1985-04-02 | O'brien-Goins-Simpson & Associates | Fast drilling invert emulsion drilling fluids |
| US4537688A (en) | 1983-11-02 | 1985-08-27 | Exxon Research And Engineering Co. | Low and high temperature drilling fluids based on sulfonated terpolymer ionomers |
| US4615813A (en) | 1984-07-26 | 1986-10-07 | The Lubrizol Corporation | Water-based metal-containing organic phosphate compositions |
| US4618433A (en) | 1984-07-30 | 1986-10-21 | Phillips Petroleum Company | Drilling fluids and thinners therefor |
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| US20070266622A1 (en) * | 2001-02-01 | 2007-11-22 | Jinzhou Shengtong Chemical Co., Ltd. | Fuel oil additive and fuel oil products containing said fuel oil additive |
| US20040058824A1 (en) * | 2001-02-03 | 2004-03-25 | Frank Burbach | Additive for oil-based invert drilling fluids |
| WO2002062919A1 (en) * | 2001-02-03 | 2002-08-15 | Cognis Deutschland Gmbh & Co. Kg | Additive for oil-based invert drilling fluids |
| US6818595B2 (en) * | 2001-02-14 | 2004-11-16 | Cabot Specialty Fluids, Inc. | Drilling fluids containing an alkali metal formate |
| US20030162669A1 (en) * | 2001-02-14 | 2003-08-28 | Benton William J. | Drilling fluids containing an alkali metal formate |
| US20030036484A1 (en) * | 2001-08-14 | 2003-02-20 | Jeff Kirsner | Blends of esters with isomerized olefins and other hydrocarbons as base oils for invert emulsion oil muds |
| US20050187113A1 (en) * | 2001-09-19 | 2005-08-25 | Hayes James R. | High performance water-based mud system |
| US6818596B1 (en) * | 2001-09-19 | 2004-11-16 | James Hayes | Dry mix for water based drilling fluid |
| US7351680B2 (en) * | 2001-09-19 | 2008-04-01 | Hayes James R | High performance water-based mud system |
| US20030092580A1 (en) * | 2001-10-11 | 2003-05-15 | Clearwater, Inc. | Invert emulsion drilling fluid and process |
| US20050054539A1 (en) * | 2003-08-25 | 2005-03-10 | Mi Llc. | Environmentally compatible hydrocarbon blend drilling fluid |
| US7081437B2 (en) | 2003-08-25 | 2006-07-25 | M-I L.L.C. | Environmentally compatible hydrocarbon blend drilling fluid |
| US20070167333A1 (en) * | 2006-01-18 | 2007-07-19 | Georgia-Pacific Resins, Inc. | Spray dried emulsifier compositions, methods for their preparation, and their use in oil-based drilling fluid compositions |
| US8258084B2 (en) | 2006-01-18 | 2012-09-04 | Georgia-Pacific Chemicals Llc | Spray dried emulsifier compositions, methods for their preparation, and their use in oil-based drilling fluid compositions |
| US8927468B2 (en) | 2006-01-18 | 2015-01-06 | Georgia-Pacific Chemicals Llc | Spray dried emulsifier compositions, methods for their preparation, and their use in oil-based drilling fluid compositions |
| US20150136402A1 (en) * | 2013-11-19 | 2015-05-21 | Georgia-Pacific Chemicals Llc | Modified hydrocarbon resins as fluid loss additives |
| US10005947B2 (en) * | 2013-11-19 | 2018-06-26 | Ingevity South Carolina, Llc | Modified hydrocarbon resins as fluid loss additives |
| CN107987811A (en) * | 2017-12-07 | 2018-05-04 | 联技精细材料(珠海)有限公司 | A kind of inexpensive emulsifying agent applied to oil base drilling fluid and preparation method thereof |
| CN115717061B (en) * | 2022-11-16 | 2023-10-13 | 延安大学 | High-temperature-resistant high-density soilless phase oil-based drilling fluid and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2027504A1 (en) | 1991-05-14 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: M-I DRILLING FLUIDS COMPANY, TEXAS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:RINES, STEVEN P.;REEL/FRAME:005177/0126 Effective date: 19891110 |
|
| STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
| AS | Assignment |
Owner name: M-I L.L.C., A DELAWARE LIMITED LIABILITY COMPANY, Free format text: MERGER;ASSIGNOR:M-I DRILLING FLUIDS COMPANY, A TEXAS GENERAL PARTNERSHIP;REEL/FRAME:009227/0129 Effective date: 19940310 |