USH1407H - Synthetic lubricant base stocks by co-reaction of vinylcyclohexene and long-chain olefins - Google Patents
Synthetic lubricant base stocks by co-reaction of vinylcyclohexene and long-chain olefins Download PDFInfo
- Publication number
- USH1407H USH1407H US07/580,439 US58043990A USH1407H US H1407 H USH1407 H US H1407H US 58043990 A US58043990 A US 58043990A US H1407 H USH1407 H US H1407H
- Authority
- US
- United States
- Prior art keywords
- carbon atoms
- vinylcyclohexene
- synthetic lubricant
- lubricant base
- base stocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 150000001336 alkenes Chemical class 0.000 title claims abstract description 58
- 239000000314 lubricant Substances 0.000 title claims abstract description 47
- SDRZFSPCVYEJTP-UHFFFAOYSA-N 1-ethenylcyclohexene Chemical compound C=CC1=CCCCC1 SDRZFSPCVYEJTP-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000006243 chemical reaction Methods 0.000 title description 25
- 239000000203 mixture Substances 0.000 claims abstract description 45
- 125000004432 carbon atom Chemical group C* 0.000 claims description 44
- 125000000217 alkyl group Chemical group 0.000 claims description 25
- 150000001875 compounds Chemical class 0.000 claims description 12
- 125000003342 alkenyl group Chemical group 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 6
- 239000007795 chemical reaction product Substances 0.000 claims 4
- 238000009903 catalytic hydrogenation reaction Methods 0.000 claims 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 abstract description 35
- 238000000034 method Methods 0.000 abstract description 19
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 abstract description 17
- 230000002378 acidificating effect Effects 0.000 abstract description 14
- 239000003999 initiator Substances 0.000 abstract description 8
- 239000000178 monomer Substances 0.000 description 22
- 239000003054 catalyst Substances 0.000 description 19
- 239000000539 dimer Substances 0.000 description 13
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 10
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 10
- 238000005984 hydrogenation reaction Methods 0.000 description 10
- 238000006384 oligomerization reaction Methods 0.000 description 10
- 230000003606 oligomerizing effect Effects 0.000 description 10
- 239000013638 trimer Substances 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- 229910052901 montmorillonite Inorganic materials 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 6
- 239000004927 clay Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000004711 α-olefin Substances 0.000 description 6
- 238000004821 distillation Methods 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 238000004811 liquid chromatography Methods 0.000 description 5
- 229910015900 BF3 Inorganic materials 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 4
- -1 alkyl radical Chemical class 0.000 description 3
- 229910000323 aluminium silicate Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 231100001261 hazardous Toxicity 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 238000005292 vacuum distillation Methods 0.000 description 3
- GGQQNYXPYWCUHG-RMTFUQJTSA-N (3e,6e)-deca-3,6-diene Chemical compound CCC\C=C\C\C=C\CC GGQQNYXPYWCUHG-RMTFUQJTSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 235000012216 bentonite Nutrition 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 229910021647 smectite Inorganic materials 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- IBVPVTPPYGGAEL-UHFFFAOYSA-N 1,3-bis(prop-1-en-2-yl)benzene Chemical compound CC(=C)C1=CC=CC(C(C)=C)=C1 IBVPVTPPYGGAEL-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- KRDXTHSSNCTAGY-UHFFFAOYSA-N 2-cyclohexylpyrrolidine Chemical compound C1CCNC1C1CCCCC1 KRDXTHSSNCTAGY-UHFFFAOYSA-N 0.000 description 1
- BBDKZWKEPDTENS-UHFFFAOYSA-N 4-Vinylcyclohexene Chemical compound C=CC1CCC=CC1 BBDKZWKEPDTENS-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 239000007848 Bronsted acid Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000570 Cupronickel Inorganic materials 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000007868 Raney catalyst Substances 0.000 description 1
- 229910000564 Raney nickel Inorganic materials 0.000 description 1
- 101150108015 STR6 gene Proteins 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 238000007323 disproportionation reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000002687 intercalation Effects 0.000 description 1
- 238000009830 intercalation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002085 irritant Substances 0.000 description 1
- 231100000021 irritant Toxicity 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000002685 pulmonary effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G50/00—Production of liquid hydrocarbon mixtures from lower carbon number hydrocarbons, e.g. by oligomerisation
- C10G50/02—Production of liquid hydrocarbon mixtures from lower carbon number hydrocarbons, e.g. by oligomerisation of hydrocarbon oils for lubricating purposes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/02—Well-defined hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/02—Well-defined hydrocarbons
- C10M105/04—Well-defined hydrocarbons aliphatic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
- C10M107/10—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation containing aliphatic monomer having more than 4 carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/02—Well-defined aliphatic compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/02—Well-defined aliphatic compounds
- C10M2203/0206—Well-defined aliphatic compounds used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/02—Well-defined aliphatic compounds
- C10M2203/022—Well-defined aliphatic compounds saturated
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/02—Well-defined aliphatic compounds
- C10M2203/024—Well-defined aliphatic compounds unsaturated
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/04—Well-defined cycloaliphatic compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/04—Well-defined cycloaliphatic compounds
- C10M2203/045—Well-defined cycloaliphatic compounds used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/0206—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2060/00—Chemical after-treatment of the constituents of the lubricating composition
- C10N2060/02—Reduction, e.g. hydrogenation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
- C10N2070/02—Concentrating of additives
Definitions
- the invention relates to the preparation of synthetic lubricant base stocks, and more particularly to synthetic lubricant base stocks having improved properties, made by co-reacting vinylcyclohexene and long-chain olefins.
- Synthetic lubricants are prepared from man-made base stocks having uniform molecular structures and, therefore, well-defined properties that can be tailored to specific applications.
- Mineral oil base stocks are prepared from crude oil and consist of complex mixtures of naturally occurring hydrocarbons. The higher degree of uniformity found in synthetic lubricants generally results in superior performance properties.
- synthetic lubricants are characterized by excellent thermal stability. As automobile engines are reduced in size to save weight and fuel, they run at higher temperatures, therefore requiring a more thermally stable oil.
- lubricants made from synthetic base stocks have such properties as excellent oxidative/thermal stability, very low volatility, and good viscosity indices over a wide range of temperatures, they offer better lubrication and permit longer drain intervals, with less oil vaporization loss between oil changes.
- Synthetic base stocks may be prepared by oligomerizing internal and alpha-olefin monomers to form a mixture of dimers, trimers, tetramers, and pentamers, with minimal amounts of higher oligomers. The unsaturated oligomer products are then hydrogenated to improve their oxidative stability. The resulting synthetic base stocks have uniform isoparaffinic hydrocarbon structures similar to high quality paraffinic mineral base stocks, but have the superior properties mentioned due to their higher degree of uniformity.
- Synthetic base stocks are produced in a broad range of viscosity grades. It is common practice to classify the base stocks by their viscosities, measured in centistokes (cSt) at 100° C. Those base stocks with viscosities less than or equal to about 4 cSt are commonly referred to as “low viscosity” base stocks, whereas base stocks having a viscosity in the range of around 40 to 100 cSt are commonly referred to as “high viscosity” base stocks. Base stocks having a viscosity of about 4 to about 8 cSt are referred to as “medium viscosity" base stocks. The low viscosity base stocks generally are recommended for low temperature applications.
- Higher temperature applications such as motor oils, automatic transmission fluids, turbine lubricants, and other industrial lubricants, generally require higher viscosities, such as those provided by medium viscosity base stocks (i.e. 4 to 8 cSt grades).
- medium viscosity base stocks i.e. 4 to 8 cSt grades.
- High viscosity base stocks are used in gear oils and as blending stocks.
- the viscosity of the base stocks is determined by the length of the oligomer molecules formed during the oligomerization reaction.
- the degree of oligomerization is affected by the catalyst and reaction conditions employed during the oligomerization reaction.
- the length of the carbon chain of the monomer starting material also has a direct influence on the properties of the oligomer products. Fluids prepared from short-chain monomers tend to have low pour points and moderately low viscosity indices, whereas fluids prepared from long-chain monomers tend to have moderately low pour points and higher viscosity indices.
- Oligomers prepared from long-chain monomers generally are more suitable than those prepared from shorter-chain monomers for use as medium viscosity synthetic lubricant base stocks.
- boron trifluoride gas (BF 3 ) is a pulmonary irritant, and breathing the gas or fumes formed by hydration of the gas with atmospheric moisture poses hazards preferably avoided. Additionally, the disposal/neutralization of BF 3 raises environmental concerns. Thus, a method for oligomerizing long-chain olefins using a non-hazardous, non-polluting catalyst would be a substantial improvement in the art.
- Kuliev et al. attempted to prepare synthetic lubricants by oligomerizing long-chain (C 9 -C 14 ) olefins using non-hazardous and non-polluting acidic clays comprising sulfuric and hydrochloric acid-activated bentonites from the Azerbaidzhan SSR. See Kuliev, Abasova, Gasanova, Kotlyarevskaya, and Valiev, "Preparation of High-Viscosity Synthetic Lubricants Using an Aluminosilicate Catalyst," Institute of Petrochemical Processes of the Academy of Sciences of the Azerbaidzhan SSR, Azer. Neft. Khoz., 1983, No. 4, pages 40-43.
- Applicants have found, surprisingly, that synthetic lubricant base stocks with a higher viscosity may be obtained where vinylcyclohexene and long-chain olefins are co-reacted. Additionally, incorporating the vinylcyclohexene lowers the cost of producing the base stocks by replacing a portion of the more expensive long-chain olefin feed with vinylcyclohexene.
- Applicants have discovered a two-step process for incorporating the vinylcyclohexene into the base stocks, comprising the steps of (1) co-reacting vinylcyclohexene and olefin with a free-radical initiator; and (2) reacting the mixture resulting from step (1) in the presence of an acidic montmorillonite clay.
- the invention relates to a synthetic lubricant base stock, comprising a mixture of (1) oligomers prepared from a linear olefin having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of the following formulas: ##STR1## where R is an alkyl or alkenyl group having at least 10 carbon atoms and R 1 is an alkyl group having at least 10 carbon atoms.
- the invention in another of its aspects, relates to a synthetic lubricant base stock, comprising a mixture of (1) reduced oligomers prepared from a linear olefin having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of the following formulas: ##STR2## where R is an alkyl group having at least 10 carbon atoms and R 1 is H or an alkyl group having at least 10 carbon atoms.
- the invention further relates to a process for the preparation of synthetic lubricant base stocks, comprising the steps of (1) co-reacting vinylcyclohexene and a linear olefin having from 10 to 24 carbon atoms with a free-radical initiator; and (2) further reacting the mixture resulting from step (1) in the presence of an acidic montmorillonite clay.
- synthetic lubricant base stocks having improved properties may be prepared in good yield by co-reacting long-chain olefins and vinylcyclohexene using a two-step process, comprising the steps of (1) co-reacting vinylcyclohexene and a linear olefin having from 10 to 24 carbon atoms with a free-radical initiator; and (2) further reacting the mixture resulting from step (1) in the presence of an acidic montmorillonite clay.
- the resulting synthetic lubricant base stocks comprise a mixture of (1) oligomers of the C 10 to C 24 linear olefin; and (2) compounds selected from the group consisting of the following formulas: ##STR3## where R is an alkyl or alkenyl group having at least 10 carbon atoms and R 1 is an alkyl group having at least 10 carbon atoms.
- the resulting mixture is then hydrogenated to reduce any unsaturation present in the oligomers, alkenyl groups and cyclohexene rings.
- Hydrogenation results in a synthetic lubricant base stock comprising a mixture of (1) reduced oligomers prepared from a linear olefin having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of the following formulas: ##STR4## where R is an alkyl group having at least 10 carbon atoms and R 1 is H or an alkyl group having at least 10 carbon atoms.
- Olefin monomer feed stocks useful in the present invention include compounds comprising (1) alpha-olefins having the formula R"CH ⁇ CH 2 , where R" is an alkyl radical of 8 to 22 carbon atoms, and (2) internal olefins having the formula RCH ⁇ CHR', where R and R' are the same or different alkyl radicals of 1 to 21 carbon atoms, provided that the total number of carbon atoms in any one olefin shall be within the range of 10 to 24, inclusive.
- a preferred range for the total number of carbon atoms in any one olefin molecule is 14 to 18, inclusive.
- An especially preferred range is 14 to 16, inclusive.
- Vinylcyclohexene feedstocks may be obtained as a dimer of butadiene by processes well-known to those skilled in the art and are commercially available.
- vinylcyclohexene is meant to include 4-vinyl-1-cyclohexene and its isomers, including compounds having the following formulas: ##STR5##
- the vinylcyclohexene comprises from about 1 to about 40 wt. % of the starting materials charged to the reactor (i.e. in a weight ratio of vinylcyclohexene to linear olefin of about 1:99 to about 2:3). It is especially preferred that the vinylcyclohexene comprise from about 5 to about 20 wt. % of the starting materials (i.e. in a weight ratio of vinylcyclohexene to linear olefin of about 1:20 to about 1:5).
- olefin and vinylcyclohexene are reacted with a free-radical initiator such as, for example, tert-butyl peroxybenzoate, di-tert-butyl peroxide, tert-butyl cumyl peroxide, benzoyl peroxide, acetyl peroxide, azo-bis(isobutyronitrile), and the like.
- a free-radical initiator such as, for example, tert-butyl peroxybenzoate, di-tert-butyl peroxide, tert-butyl cumyl peroxide, benzoyl peroxide, acetyl peroxide, azo-bis(isobutyronitrile), and the like.
- the free-radical initiator comprises from about 0.1 to about 10 wt. % of the reactor charge.
- Applicants' invention is not limited to any theory, it is believed that the free-radical initiator achieves some polymerization of the vinylcyclohexene, and results in a minor amount of olefin oligomerization. Surprisingly, as shown in the comparative examples, poor yields are obtained when the vinylcyclohexene and linear olefin are not first reacted with a free-radical initiator. Applicants believe this first step prevents the vinylcyclohexene from covering the active sites of the clay during the clay's catalysis of the reactions in the second step.
- the mixture of feedstocks, polymers and oligomers resulting from the first step is reacted in the presence of an acidic montmorillonite clay, resulting in a mixture comprising (1) oligomers of the C 10 to C 24 linear olefin; and (2) compounds selected from the group consisting of the following formulas: ##STR6## where R is an alkyl or alkenyl group having at least 10 carbon atoms and R 1 is an alkyl group having at least 10 carbon atoms.
- the oligomerization of the linear olefin feedstock may be represented by the following general equation: ##STR7## where n represents moles of monomer and m represents the number of carbon atoms in the monomer.
- n represents moles of monomer
- m represents the number of carbon atoms in the monomer.
- 1-decene may be represented as follows: ##STR8##
- oligomerization reactions occur sequentially. Initially, olefin monomer reacts with olefin monomer to form dimers. The dimers that are formed then react with additional olefin monomer to form trimers, and so on. This results in an oligomer product distribution that varies with reaction time. As the reaction time increases, the olefin monomer conversion increases, and the selectivities for the heavier oligomers increase.
- the reaction of vinylcyclohexene and long-chain olefin, such as 1-decene, may result in several products.
- the double bond of the vinyl group may react with decene, to form a higher molecular weight alkenyl group (via ionic reaction) or alkyl group (via free radical), as shown below: ##STR9## where R is an alkyl or alkenyl group having at least 10 carbon atoms.
- R may exceed 10 carbon atoms (in this case in multiples of 10) because after one molecule of decene reacts with the vinyl group to form an alkenyl group, another molecule of decene may react with the alkenyl group. Additionally, the double bond of the cyclohexene ring may react with decene to form an alkyl group. One or both double bonds also may react with other vinylcyclohexene.
- the clay catalysts used in the present invention are certain silica-alumina clays, also called aluminosilicates.
- Silica-alumina clays primarily are composed of silicon, aluminum, and oxygen, with minor amounts of magnesium and iron in some cases. Variations in the ratios of these constituents, and in their crystal lattice configurations, result in some fifty separate clays, each with its own characteristic properties.
- Smectite clays have a small particle size and unusual intercalation properties which afford them a high surface area.
- Smectites comprise layered sheets of octahedral sites between sheets of tetrahedral sites, where the distance between the layers can be adjusted by swelling, using an appropriate solvent.
- Three-layered sheet-type smectites include montmorillonites.
- the montmorillonite structure may be represented by the following formula:
- M represents the interlamellar (balancing) cations, normally sodium or lithium; and x, y and n are integers.
- Montmorillonite clays may be acid-activated by such mineral acids as sulfuric acid and hydrochloric acid. Mineral acids activate montmorillonites by attacking and solubilizing structural cations in the octahedral layers. This opens up the clay structure and increases surface area. These acid-treated clays act as strong Bronsted acids. Applicants discovered that certain acid-treated montmorillonite clay catalysts are particularly effective for preparing synthetic lubricant base stocks in good yield by oligomerizing long-chain olefins. These clays are acidic calcium montmorillonite clays having a moisture content ranging up to about 20 wt.
- Illustrative examples include Filtrol grade 24, having a moisture content of 12 wt. %, a residual acidity of 8.5 mg KOH/g, and a surface area of 425 M 2 /g; Filtrol grade 124, having a moisture content of 2 wt. %, a residual acidity of 7.0 mg KOH/g, and a surface area of 400 M 2 /g; Filtrol grade 13, having a moisture content of 16 wt.
- Filtrol grade 113 having a moisture content of 4 wt. %, a residual acidity of 10 mg KOH/g, and a surface area of 300 M 2 /g
- Filtrol grade 224 having virtually no moisture, and having a residual acidity of 3.0 mg KOH/g, and a surface area of 350 M 2 /g.
- the catalyst is activated by heat treatment before running the reaction.
- heat treatment of the catalyst prior to running the oligomerization reaction causes the catalyst to be more active and produce a higher olefin conversion.
- clays heat-treated in this manner are more stable, remaining active during the oligomerization reaction for a longer period of time.
- the clays may be heat-treated at temperatures in the range of about 50° to 400° C., with or without the use of a vacuum. A more preferred temperature range is 50° to 300° C.
- an inert gas may be used during heat treatment as well.
- the clay should be heat-treated under conditions and for a length of time which will reduce the water content of the clay to approximately 1 wt. % or less.
- the co-reactions of the present invention may be carried out in either a stirred slurry reactor or in a fixed bed continuous flow reactor.
- the catalyst concentration should be sufficient to provide the desired catalytic effect.
- the temperatures at which the reactions may be performed are between about 50° and 300° C., with the preferred range being about 150° to 180° C.
- the reaction may be run at pressures of from 0 to 1000 psig.
- the resulting mixture be hydrogenated to reduce any unsaturation present in the oligomers, alkenyl groups, and cyclohexene rings, to improve their thermal stability and to guard against oxidative degradation during the mixture's use as a lubricant.
- the hydrogenation reaction for 1-decene oligomers may be represented as follows: ##STR10## wherein n represents moles of monomer used to form the oligomer. Hydrogenation processes known to those skilled in the art may be used. A number of metal catalysts are suitable for promoting the hydrogenation reaction, including nickel, platinum, palladium, copper, and Raney nickel. These metals may be supported on a variety of porous materials such as kieselguhr, alumina, or charcoal.
- a particularly preferred catalyst for this hydrogenation is a nickel-copper-chromia catalyst described in U.S. Pat. No. 3,152,998, incorporated by reference herein.
- Other U.S. patents disclosing known hydrogenation procedures include U.S. Pat. Nos. 4,045,508; 4,013,736; 3,997,622; and 3,997,621.
- Unreacted monomer and vinylcyclohexene may be removed either prior to or after the hydrogenation step.
- unreacted monomer and vinylcyclohexene may be stripped from the mixture prior to hydrogenation and recycled to the catalyst bed for co-reaction.
- the removal or recycle of unreacted monomer and vinylcyclohexene or, if after hydrogenation, the removal of non-oligomerized alkane and unreacted ethylcyclohexane should be conducted under mild conditions using vacuum distillation procedures known to those skilled in the art. Distillation at temperature exceeding 250° C. may cause the oligomers to break down in some fashion and come off as volatiles. Preferably, therefore, the reboiler or pot temperature should be kept at or under about 180° C. Procedures known by those skilled in the art to be alternatives to vacuum distillation also may be employed to separate unreacted components from the mixture.
- 1-tetradecene (360 g), vinylcyclohexene (40 g), and tert-butyl peroxybenzoate (10 g) were charged to a liter flask equipped with a stirrer, a water cooled condenser, a heating mantle, a thermometer, and a nitrogen purge. The mixture was heated to 140° C. with stirring and held there for 5.0 hours. The mixture was cooled to ambient temperature, and 40 g of dry Harshaw/Filtrol Clay-13 was added. The reaction mixture was vigorously stirred, heated at 160° C. for 2.0 hours, and then at 180° C. for 3.0 hours.
- Example 2 The same procedure was used as in Example 1 above, except that 8.0 g of tert-butyl peroxybenzoate was used in the first step and the reaction mixture was held at 140° C. for 6.0 hours.
- the reaction mixture was heated with 40 g dry Harshaw/Filtrol Clay-13 for 3.0 hours at 160° C. and then for 2.0 hours at 180° C. Workup as above showed 67.6% olefin conversion, 55.4% dimer, and 10.8% trimer and higher oligomers. There was only a small amount of unreacted vinylcyclohexene present.
- Example 2 The same procedure was used as in Example 1 above, except that the 1-tetradecene was replaced by 1-hexadecene.
- the mixture was heated at 140° C. for 6.0 hours.
- the mixture was then cooled to ambient temperature, and 40 g dry H/F Clay-13 was added.
- the mixture was heated (with vigorous stirring) at 160° C. for 3.0 hours and then at 180° C. for 2.0 hours.
- the mixture was filtered with suction, and the effluent analyzed by liquid chromatography, which showed 64.3% olefin conversion, 46.6% dimer, and 7.99% trimer and higher oligomers.
- Example 2 The same procedure was used as in Example 1 above, except that 8.0 g of tert-butyl peroxybenzoate was used and the mixture was heated for 4.0 hours at 130° C. The mixture was then cooled to ambient temperature and 40 g of dry H/F Clay-24 was added. After stirring the mixture at 160° C. for 5.0 hours, it was cooled to ambient temperature and filtered. The effluent was analyzed by liquid chromatography and showed 50.4% olefin conversion, 33.4% dimer, and 14.9% trimer and higher oligomers.
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Abstract
Synthetic lubricant base stocks having improved properties are disclosed. The base stocks may be obtained by a two-step process, comprising the steps of (1) co-reacting vinylcyclohexene and long-chain linear olefin with a free-radical initiator; and (2) further reacting the mixture resulting from step (1) in the presence of an acidic montmorillonite clay.
Description
This application is related to the following co-pending U.S. patent applications: Ser. No. 07/500,631, filed Mar. 28, 1990, which relates to the preparation of synthetic lubricant base stocks by oligomerizing linear olefins by means of certain acidic montmorillonite clays; Ser. No. 07/516,931, filed Apr. 30, 1990, which relates to the preparation of synthetic lubricant base stocks by oligomerizing certain mixtures of internal and alpha-olefins by means of certain acidic montmorillonite clays; Ser. No. 07/516,870, filed Apr. 30, 1990, which relates to synthetic lubricant base stocks made by oligomerizing linear olefins by means of certain aluminum nitrate-treated acidic montmorillonite clays; Ser. No. 07/522,941, filed May 14, 1990, which relates to the preparation of synthetic lubricant base stocks by co-oligomerizing propylene and long-chain alpha-olefins by means of certain acidic montmorillonite clay catalysts; Ser. No. 07/525,807, filed May 21, 1990, which concerns synthetic lubricant base stocks made by co-oligomerizing 1,3-di-isopropenyl benzene and long-chain alphaolefins by means of certain acidic montmorillonite clay catalysts; Ser. No. 07/531,172, filed May 31, 1990, which concerns synthetic lubricant base stocks having an improved pour point; Ser. No. 07/534,080, filed Jun. 6, 1990, which concerns synthetic lubricant base stocks having an improved viscosity; Ser. No. 07/536,906, filed Jun. 12, 1990, which concerns synthetic lubricant base stocks made by co-reacting olefins and anisole or like compounds; Ser. No. 07/545,260, filed Jun. 28, 1990, which concerns mixtures of oligomers and certain alkylated aromatics as synthetic lubricant base stocks; and Ser. No. 07/551,969, filed Jul. 12, 1990, which concerns a process for oligomerizing olefins using phosphorous-containing acid on montmorillonite clay. The totality of each of these previously filed applications is incorporated herein by reference.
1. Field of the Invention
The invention relates to the preparation of synthetic lubricant base stocks, and more particularly to synthetic lubricant base stocks having improved properties, made by co-reacting vinylcyclohexene and long-chain olefins.
2. Description of Related Methods
Synthetic lubricants are prepared from man-made base stocks having uniform molecular structures and, therefore, well-defined properties that can be tailored to specific applications. Mineral oil base stocks, on the other hand, are prepared from crude oil and consist of complex mixtures of naturally occurring hydrocarbons. The higher degree of uniformity found in synthetic lubricants generally results in superior performance properties. For example, synthetic lubricants are characterized by excellent thermal stability. As automobile engines are reduced in size to save weight and fuel, they run at higher temperatures, therefore requiring a more thermally stable oil. Because lubricants made from synthetic base stocks have such properties as excellent oxidative/thermal stability, very low volatility, and good viscosity indices over a wide range of temperatures, they offer better lubrication and permit longer drain intervals, with less oil vaporization loss between oil changes.
Synthetic base stocks may be prepared by oligomerizing internal and alpha-olefin monomers to form a mixture of dimers, trimers, tetramers, and pentamers, with minimal amounts of higher oligomers. The unsaturated oligomer products are then hydrogenated to improve their oxidative stability. The resulting synthetic base stocks have uniform isoparaffinic hydrocarbon structures similar to high quality paraffinic mineral base stocks, but have the superior properties mentioned due to their higher degree of uniformity.
Synthetic base stocks are produced in a broad range of viscosity grades. It is common practice to classify the base stocks by their viscosities, measured in centistokes (cSt) at 100° C. Those base stocks with viscosities less than or equal to about 4 cSt are commonly referred to as "low viscosity" base stocks, whereas base stocks having a viscosity in the range of around 40 to 100 cSt are commonly referred to as "high viscosity" base stocks. Base stocks having a viscosity of about 4 to about 8 cSt are referred to as "medium viscosity" base stocks. The low viscosity base stocks generally are recommended for low temperature applications. Higher temperature applications, such as motor oils, automatic transmission fluids, turbine lubricants, and other industrial lubricants, generally require higher viscosities, such as those provided by medium viscosity base stocks (i.e. 4 to 8 cSt grades). High viscosity base stocks are used in gear oils and as blending stocks.
The viscosity of the base stocks is determined by the length of the oligomer molecules formed during the oligomerization reaction. The degree of oligomerization is affected by the catalyst and reaction conditions employed during the oligomerization reaction. The length of the carbon chain of the monomer starting material also has a direct influence on the properties of the oligomer products. Fluids prepared from short-chain monomers tend to have low pour points and moderately low viscosity indices, whereas fluids prepared from long-chain monomers tend to have moderately low pour points and higher viscosity indices. Oligomers prepared from long-chain monomers generally are more suitable than those prepared from shorter-chain monomers for use as medium viscosity synthetic lubricant base stocks.
One known approach to oligomerizing long-chain olefins to prepare synthetic lubricant base stocks is to contact the olefin with boron trifluoride together with a promotor at a reaction temperature sufficient to effect oligomerization of the olefin. See, for example, co-assigned U.S. Pat. Nos. 4,400,565; 4,420,646; 4,420,647; and 4,434,308. However, boron trifluoride gas (BF3) is a pulmonary irritant, and breathing the gas or fumes formed by hydration of the gas with atmospheric moisture poses hazards preferably avoided. Additionally, the disposal/neutralization of BF3 raises environmental concerns. Thus, a method for oligomerizing long-chain olefins using a non-hazardous, non-polluting catalyst would be a substantial improvement in the art.
Kuliev et al. attempted to prepare synthetic lubricants by oligomerizing long-chain (C9 -C14) olefins using non-hazardous and non-polluting acidic clays comprising sulfuric and hydrochloric acid-activated bentonites from the Azerbaidzhan SSR. See Kuliev, Abasova, Gasanova, Kotlyarevskaya, and Valiev, "Preparation of High-Viscosity Synthetic Lubricants Using an Aluminosilicate Catalyst," Institute of Petrochemical Processes of the Academy of Sciences of the Azerbaidzhan SSR, Azer. Neft. Khoz., 1983, No. 4, pages 40-43. However, Kuliev et al. concluded that "it was not possible to prepare viscous or high-viscosity oils by olefin polymerization over an aluminosilicate catalyst" and that "hydrogen redistribution reactions predominate with formation of aromatic hydrocarbon, coke, and paraffinic hydrocarbon." Gregory et al., on the other hand, used Wyoming bentonite to oligomerize shorter-chain olefins. (See U.S. Pat. No. 4,531,014.) However, like Kuliev et al., they also were unable to obtain a product high in dimer, trimer and tetramer, and low in disproportionation products.
Applicants discovered that it is possible to prepare synthetic lubricant base stocks in good yield by oligomerizing long-chain olefins using certain acidic montmorillonite clay catalysts. Applicants found that a high conversion of long-chain olefin to dimer, trimer, and tetramer may be obtained with formation of very little concomitant hydrogen redistribution by-product by using an acidic calcium montmorillonite clay having a moisture content ranging up to about 20 wt. %, a residual acidity in the range of about 3 to about 30 mg KOH/g (when titrated to a phenolphthalein end point), and a surface area of about 300 M2 /g or greater. In addition to being excellent catalysts, these clays are non-hazardous and non-polluting.
With respect to the present invention, Applicants have found, surprisingly, that synthetic lubricant base stocks with a higher viscosity may be obtained where vinylcyclohexene and long-chain olefins are co-reacted. Additionally, incorporating the vinylcyclohexene lowers the cost of producing the base stocks by replacing a portion of the more expensive long-chain olefin feed with vinylcyclohexene. Applicants have discovered a two-step process for incorporating the vinylcyclohexene into the base stocks, comprising the steps of (1) co-reacting vinylcyclohexene and olefin with a free-radical initiator; and (2) reacting the mixture resulting from step (1) in the presence of an acidic montmorillonite clay.
The invention relates to a synthetic lubricant base stock, comprising a mixture of (1) oligomers prepared from a linear olefin having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of the following formulas: ##STR1## where R is an alkyl or alkenyl group having at least 10 carbon atoms and R1 is an alkyl group having at least 10 carbon atoms. In another of its aspects, the invention relates to a synthetic lubricant base stock, comprising a mixture of (1) reduced oligomers prepared from a linear olefin having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of the following formulas: ##STR2## where R is an alkyl group having at least 10 carbon atoms and R1 is H or an alkyl group having at least 10 carbon atoms. The invention further relates to a process for the preparation of synthetic lubricant base stocks, comprising the steps of (1) co-reacting vinylcyclohexene and a linear olefin having from 10 to 24 carbon atoms with a free-radical initiator; and (2) further reacting the mixture resulting from step (1) in the presence of an acidic montmorillonite clay.
Applicants have discovered that synthetic lubricant base stocks having improved properties may be prepared in good yield by co-reacting long-chain olefins and vinylcyclohexene using a two-step process, comprising the steps of (1) co-reacting vinylcyclohexene and a linear olefin having from 10 to 24 carbon atoms with a free-radical initiator; and (2) further reacting the mixture resulting from step (1) in the presence of an acidic montmorillonite clay. The resulting synthetic lubricant base stocks comprise a mixture of (1) oligomers of the C10 to C24 linear olefin; and (2) compounds selected from the group consisting of the following formulas: ##STR3## where R is an alkyl or alkenyl group having at least 10 carbon atoms and R1 is an alkyl group having at least 10 carbon atoms. Preferably, the resulting mixture is then hydrogenated to reduce any unsaturation present in the oligomers, alkenyl groups and cyclohexene rings. Hydrogenation results in a synthetic lubricant base stock comprising a mixture of (1) reduced oligomers prepared from a linear olefin having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of the following formulas: ##STR4## where R is an alkyl group having at least 10 carbon atoms and R1 is H or an alkyl group having at least 10 carbon atoms.
Olefin monomer feed stocks useful in the present invention include compounds comprising (1) alpha-olefins having the formula R"CH═CH2, where R" is an alkyl radical of 8 to 22 carbon atoms, and (2) internal olefins having the formula RCH═CHR', where R and R' are the same or different alkyl radicals of 1 to 21 carbon atoms, provided that the total number of carbon atoms in any one olefin shall be within the range of 10 to 24, inclusive. A preferred range for the total number of carbon atoms in any one olefin molecule is 14 to 18, inclusive. An especially preferred range is 14 to 16, inclusive. Mixtures of internal and alphaolefins may be used, as well as mixtures of olefins having different numbers of carbon atoms, provided that the total number of carbon atoms in any one olefin shall be within the range of 10 to 24, inclusive. The alpha and internal-olefins useful in the present invention may be obtained by processes well-known to those skilled in the art and are commercially available.
Vinylcyclohexene feedstocks may be obtained as a dimer of butadiene by processes well-known to those skilled in the art and are commercially available. As used herein, "vinylcyclohexene" is meant to include 4-vinyl-1-cyclohexene and its isomers, including compounds having the following formulas: ##STR5## Preferably, the vinylcyclohexene comprises from about 1 to about 40 wt. % of the starting materials charged to the reactor (i.e. in a weight ratio of vinylcyclohexene to linear olefin of about 1:99 to about 2:3). It is especially preferred that the vinylcyclohexene comprise from about 5 to about 20 wt. % of the starting materials (i.e. in a weight ratio of vinylcyclohexene to linear olefin of about 1:20 to about 1:5).
In the first step, olefin and vinylcyclohexene are reacted with a free-radical initiator such as, for example, tert-butyl peroxybenzoate, di-tert-butyl peroxide, tert-butyl cumyl peroxide, benzoyl peroxide, acetyl peroxide, azo-bis(isobutyronitrile), and the like. Preferably, the free-radical initiator comprises from about 0.1 to about 10 wt. % of the reactor charge. Although Applicants' invention is not limited to any theory, it is believed that the free-radical initiator achieves some polymerization of the vinylcyclohexene, and results in a minor amount of olefin oligomerization. Surprisingly, as shown in the comparative examples, poor yields are obtained when the vinylcyclohexene and linear olefin are not first reacted with a free-radical initiator. Applicants believe this first step prevents the vinylcyclohexene from covering the active sites of the clay during the clay's catalysis of the reactions in the second step.
In the second step, the mixture of feedstocks, polymers and oligomers resulting from the first step is reacted in the presence of an acidic montmorillonite clay, resulting in a mixture comprising (1) oligomers of the C10 to C24 linear olefin; and (2) compounds selected from the group consisting of the following formulas: ##STR6## where R is an alkyl or alkenyl group having at least 10 carbon atoms and R1 is an alkyl group having at least 10 carbon atoms.
The oligomerization of the linear olefin feedstock may be represented by the following general equation: ##STR7## where n represents moles of monomer and m represents the number of carbon atoms in the monomer. Thus, the oligomerization of 1-decene may be represented as follows: ##STR8##
The oligomerization reactions occur sequentially. Initially, olefin monomer reacts with olefin monomer to form dimers. The dimers that are formed then react with additional olefin monomer to form trimers, and so on. This results in an oligomer product distribution that varies with reaction time. As the reaction time increases, the olefin monomer conversion increases, and the selectivities for the heavier oligomers increase.
The reaction of vinylcyclohexene and long-chain olefin, such as 1-decene, may result in several products. For example, the double bond of the vinyl group may react with decene, to form a higher molecular weight alkenyl group (via ionic reaction) or alkyl group (via free radical), as shown below: ##STR9## where R is an alkyl or alkenyl group having at least 10 carbon atoms. Depending on the mole ratio of linear olefin to vinylcyclohexene and reaction conditions, R may exceed 10 carbon atoms (in this case in multiples of 10) because after one molecule of decene reacts with the vinyl group to form an alkenyl group, another molecule of decene may react with the alkenyl group. Additionally, the double bond of the cyclohexene ring may react with decene to form an alkyl group. One or both double bonds also may react with other vinylcyclohexene.
The clay catalysts used in the present invention are certain silica-alumina clays, also called aluminosilicates. Silica-alumina clays primarily are composed of silicon, aluminum, and oxygen, with minor amounts of magnesium and iron in some cases. Variations in the ratios of these constituents, and in their crystal lattice configurations, result in some fifty separate clays, each with its own characteristic properties.
One class of silica-alumina clays comprises smectite clays. Smectite clays have a small particle size and unusual intercalation properties which afford them a high surface area. Smectites comprise layered sheets of octahedral sites between sheets of tetrahedral sites, where the distance between the layers can be adjusted by swelling, using an appropriate solvent. Three-layered sheet-type smectites include montmorillonites. The montmorillonite structure may be represented by the following formula:
M.sub.x/n..sup.n+ yH.sub.2 O(Al.sub.4-x Mg.sub.x)(Si.sub.8)O.sub.20 (OH).sub.4
where M represents the interlamellar (balancing) cations, normally sodium or lithium; and x, y and n are integers.
Montmorillonite clays may be acid-activated by such mineral acids as sulfuric acid and hydrochloric acid. Mineral acids activate montmorillonites by attacking and solubilizing structural cations in the octahedral layers. This opens up the clay structure and increases surface area. These acid-treated clays act as strong Bronsted acids. Applicants discovered that certain acid-treated montmorillonite clay catalysts are particularly effective for preparing synthetic lubricant base stocks in good yield by oligomerizing long-chain olefins. These clays are acidic calcium montmorillonite clays having a moisture content ranging up to about 20 wt. %, a residual acidity in the range of about 3 to about 30 mg KOH/g (when titrated to a phenolphthalein end point), and a surface area of about 300 M2 /g or greater. Illustrative examples include Filtrol grade 24, having a moisture content of 12 wt. %, a residual acidity of 8.5 mg KOH/g, and a surface area of 425 M2 /g; Filtrol grade 124, having a moisture content of 2 wt. %, a residual acidity of 7.0 mg KOH/g, and a surface area of 400 M2 /g; Filtrol grade 13, having a moisture content of 16 wt. %, a residual acidity of 15 mg KOH/g, and a surface area of 300 M2 /g; Filtrol grade 113, having a moisture content of 4 wt. %, a residual acidity of 10 mg KOH/g, and a surface area of 300 M2 /g; and Filtrol grade 224, having virtually no moisture, and having a residual acidity of 3.0 mg KOH/g, and a surface area of 350 M2 /g.
Preferably, the catalyst is activated by heat treatment before running the reaction. Applicants have found that heat treatment of the catalyst prior to running the oligomerization reaction causes the catalyst to be more active and produce a higher olefin conversion. Additionally, clays heat-treated in this manner are more stable, remaining active during the oligomerization reaction for a longer period of time. The clays may be heat-treated at temperatures in the range of about 50° to 400° C., with or without the use of a vacuum. A more preferred temperature range is 50° to 300° C. Optionally, an inert gas may be used during heat treatment as well. Preferably, the clay should be heat-treated under conditions and for a length of time which will reduce the water content of the clay to approximately 1 wt. % or less.
The co-reactions of the present invention may be carried out in either a stirred slurry reactor or in a fixed bed continuous flow reactor. The catalyst concentration should be sufficient to provide the desired catalytic effect. The temperatures at which the reactions may be performed are between about 50° and 300° C., with the preferred range being about 150° to 180° C. The reaction may be run at pressures of from 0 to 1000 psig.
Following the reaction, it is preferred that the resulting mixture be hydrogenated to reduce any unsaturation present in the oligomers, alkenyl groups, and cyclohexene rings, to improve their thermal stability and to guard against oxidative degradation during the mixture's use as a lubricant. The hydrogenation reaction for 1-decene oligomers may be represented as follows: ##STR10## wherein n represents moles of monomer used to form the oligomer. Hydrogenation processes known to those skilled in the art may be used. A number of metal catalysts are suitable for promoting the hydrogenation reaction, including nickel, platinum, palladium, copper, and Raney nickel. These metals may be supported on a variety of porous materials such as kieselguhr, alumina, or charcoal. A particularly preferred catalyst for this hydrogenation is a nickel-copper-chromia catalyst described in U.S. Pat. No. 3,152,998, incorporated by reference herein. Other U.S. patents disclosing known hydrogenation procedures include U.S. Pat. Nos. 4,045,508; 4,013,736; 3,997,622; and 3,997,621.
Unreacted monomer and vinylcyclohexene may be removed either prior to or after the hydrogenation step. Optionally, unreacted monomer and vinylcyclohexene may be stripped from the mixture prior to hydrogenation and recycled to the catalyst bed for co-reaction. The removal or recycle of unreacted monomer and vinylcyclohexene or, if after hydrogenation, the removal of non-oligomerized alkane and unreacted ethylcyclohexane, should be conducted under mild conditions using vacuum distillation procedures known to those skilled in the art. Distillation at temperature exceeding 250° C. may cause the oligomers to break down in some fashion and come off as volatiles. Preferably, therefore, the reboiler or pot temperature should be kept at or under about 180° C. Procedures known by those skilled in the art to be alternatives to vacuum distillation also may be employed to separate unreacted components from the mixture.
While it is known to include a distillation step after the hydrogenation procedure to obtain products of various 100° C. viscosities, it is preferred in the method of the present invention that no further distillation (beyond removal of any unreacted monomer/linear alkane and vinylcyclohexene/ethylcyclohexane) be conducted. Thus, the method of this invention does not require the costly, customary distillation step, yet, surprisingly, produces a synthetic lubricant component that has excellent properties and that performs in a superior fashion. However, in some contexts, one skilled in the art may find subsequent distillation useful in the practice of this invention.
The invention will be further illustrated by the following examples, which are given by way of illustration and not as limitations on the scope of this invention. The entire text of every patent, patent application or other reference mentioned above is incorporated herein by reference.
1-tetradecene (360 g), vinylcyclohexene (40 g), and tert-butyl peroxybenzoate (10 g) were charged to a liter flask equipped with a stirrer, a water cooled condenser, a heating mantle, a thermometer, and a nitrogen purge. The mixture was heated to 140° C. with stirring and held there for 5.0 hours. The mixture was cooled to ambient temperature, and 40 g of dry Harshaw/Filtrol Clay-13 was added. The reaction mixture was vigorously stirred, heated at 160° C. for 2.0 hours, and then at 180° C. for 3.0 hours. The mixture was cooled to ambient temperature, filtered with suction, and the effluent analyzed by liquid chromatography. The following results were obtained: 72.9% olefin conversion; 53.3% dimer; 18.1% trimer and higher oligomers. An unknown peak was observed between dimer and trimer and an unknown peak was observed between trimer and tetramer, indicating the incorporation of vinylcyclohexene into the oligomers. Neither peak is observed when 1-tetradecene is oligomerized in the absence of vinylcyclohexene. There was no indication of unreacted vinylcyclohexene.
The liquid effluent from this reaction was charged to a liter autoclave with 5% nickel catalyst. The autoclave was then sealed, flushed with hydrogen, pressured to 1000 psig with hydrogen and heated to 200° C. The mixture was heated at 200° C. for 4.0 hours with vigorous stirring. Hydrogen was added as needed to maintain the pressure at 2000 psig. The mixture was cooled to ambient temperature, vented, and the catalyst removed by filtration. The unreacted monomer was removed by vacuum distillation to a pot temperature of 215° C. and a head temperature of >150° C. (1.0 mm Hg) to give a synthetic lubricant with the following properties: 210° F. viscosity=6.98 cSt; viscosity index=125; cold crank simulation=1800 cp; pour point=-20° F.; and Noack (250° C. )=14.1%.
The same procedure was used as in Example 1 above, except that 8.0 g of tert-butyl peroxybenzoate was used in the first step and the reaction mixture was held at 140° C. for 6.0 hours. In the second step, the reaction mixture was heated with 40 g dry Harshaw/Filtrol Clay-13 for 3.0 hours at 160° C. and then for 2.0 hours at 180° C. Workup as above showed 67.6% olefin conversion, 55.4% dimer, and 10.8% trimer and higher oligomers. There was only a small amount of unreacted vinylcyclohexene present.
The liquid reactor effluent from this reaction was reduced and the monomer flashed as in Example 1 to give a synthetic lubricant with the following properties: 210° F. viscosity=6.80 cSt; viscosity index=123; cold crank simulation=1500 cp; and Noack (250° C.)=18.0%.
The same procedure was used as in Example 1 above, except that the 1-tetradecene was replaced by 1-hexadecene. The mixture was heated at 140° C. for 6.0 hours. The mixture was then cooled to ambient temperature, and 40 g dry H/F Clay-13 was added. The mixture was heated (with vigorous stirring) at 160° C. for 3.0 hours and then at 180° C. for 2.0 hours. The mixture was filtered with suction, and the effluent analyzed by liquid chromatography, which showed 64.3% olefin conversion, 46.6% dimer, and 7.99% trimer and higher oligomers.
The liquid reactor effluent from this reaction was reduced and the monomer flashed as in Example 1 to give a synthetic lubricant with the following properties: 210° F. viscosity=8.66 cSt; viscosity index=126; cold crank simulation=4150 cp; and Noack (250° C.)=8.72%.
The same procedure was used as in Example 1 above, except that 8.0 g of tert-butyl peroxybenzoate was used and the mixture was heated for 4.0 hours at 130° C. The mixture was then cooled to ambient temperature and 40 g of dry H/F Clay-24 was added. After stirring the mixture at 160° C. for 5.0 hours, it was cooled to ambient temperature and filtered. The effluent was analyzed by liquid chromatography and showed 50.4% olefin conversion, 33.4% dimer, and 14.9% trimer and higher oligomers.
The liquid reactor effluent from this reaction was reduced and the monomer flashed as in Example 1 to give a synthetic lubricant with the following properties: 210° F. viscosity 7.50 cSt; viscosity index=122; cold crank simulation=2050 cp; and Noack (250° C.)=17.5%.
1-tetradecene (300 g), vinylcyclohexene (100 g), and dry Harshaw/Filtrol Clay-24 (40 g) were charged to an autoclave. The autoclave was sealed and heated to 160° C. The mixture was then heated for four hours at 160° C. with vigorous stirring. The mixture was cooled to ambient temperature, filtered with suction, and the liquid product analyzed by liquid chromatography. The only product formed in a significant amount was dimer (8.11%). There was no evidence of incorporation of vinylcyclohexene into oligomers.
1-tetradecene (200 g), vinylcyclohexene (200 g), and dry Harshaw/Filtrol Clay-24 (40 g) were charged to an autoclave. The autoclave was sealed and heated to 160° C. The mixture was then heated for four hours at 160° C. with vigorous stirring. The mixture was cooled to ambient temperature, filtered with suction, and the product analyzed by liquid chromatography. There was no dimer or oligomer formed in significant yield.
Claims (9)
1. A synthetic lubricant base stock, comprising a mixture of (1) oligomers prepared from linear olefins having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of compounds having the following formulas: ##STR11## where R is an alkyl or alkenyl group having at least 10 carbon atoms and R1 is an alkyl group having at least 10 carbon atoms, wherein said mixture is a liquid at room temperature.
2. The synthetic lubricant base stock of claim 1, wherein the oligomers are prepared from linear olefins having from 14 to 18 carbon atoms, R is an alkyl or alkenyl group having at least 14 carbon atoms, and R1 is an alkyl group having at least 14 carbon atoms.
3. The synthetic lubricant base stock of claim 1, wherein the mixture comprises co-reaction products of linear olefins having from 10 to 24 carbon atoms and vinylcyclohexene.
4. The synthetic lubricant base stock of claim 1, wherein the double bonds of the oligomers have been reduced by catalytic hydrogenation and R is an alkyl group having at least 10 carbon atoms.
5. The synthetic lubricant base stock of claim 1, wherein the mixture comprises co-reaction products of linear olefins having from 14 to 18 carbon atoms and vinylcyclohexene, and wherein the double bonds of the oligomers have been reduced by catalytic hydrogenation and R is an alkyl group having at least 14 carbon atoms.
6. A synthetic lubricant base stock, comprising a mixture of (1) reduced oligomers prepared from linear olefins having from 10 to 24 carbon atoms; and (2) a compound selected from the group consisting of compounds having the following formulas: ##STR12## where R is an alkyl group having at least 10 carbon atoms and R1 is an alkyl group having at least 10 carbon atoms, wherein said mixture is a liquid at room temperature.
7. The synthetic lubricant base stock of claim 6, wherein the reduced oligomers and catalytically hydrogenated oligomers prepared from linear olefins having from 14 to 18 carbon atoms, R is an alkyl group having at least 14 carbon atoms, and R1 is an alkyl group having at least 14 carbon atoms.
8. The synthetic lubricant base stock of claim 6, wherein the mixture comprises hydrogenated co-reaction products of linear olefins having from 10 to 24 carbon atoms and vinylcyclohexene.
9. The synthetic lubricant base stock of claim 6, wherein the mixture comprises hydrogenated co-reaction products of linear olefins having from 14 to 18 carbon atoms and vinylcyclohexene; R is an alkyl group having at least 14 carbon atoms; and R1 is an alkyl group having at least 14 carbon atoms.
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| Application Number | Priority Date | Filing Date | Title |
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| US07/580,439 USH1407H (en) | 1990-09-10 | 1990-09-10 | Synthetic lubricant base stocks by co-reaction of vinylcyclohexene and long-chain olefins |
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| US07/580,439 USH1407H (en) | 1990-09-10 | 1990-09-10 | Synthetic lubricant base stocks by co-reaction of vinylcyclohexene and long-chain olefins |
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