US9859841B2 - Photovoltaic junction box with heat conduction angle between 180°-360° - Google Patents
Photovoltaic junction box with heat conduction angle between 180°-360° Download PDFInfo
- Publication number
- US9859841B2 US9859841B2 US15/240,318 US201615240318A US9859841B2 US 9859841 B2 US9859841 B2 US 9859841B2 US 201615240318 A US201615240318 A US 201615240318A US 9859841 B2 US9859841 B2 US 9859841B2
- Authority
- US
- United States
- Prior art keywords
- conduction
- conduction terminal
- junction box
- photovoltaic junction
- box according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
- H02S40/345—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes with cooling means associated with the electrical connection means, e.g. cooling means associated with or applied to the junction box
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/03—Cooling
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/081—Bases, casings or covers
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present disclosure relates to a photovoltaic junction box to be mounted on a solar panel.
- a solar panel (or solar cell panel) is generally adapted to collect solar energy and transform the collected solar energy to electrical energy.
- the solar panel When the solar panel is sheltered by a cloud or some leaves and the like to produce a shadow on the solar panel, it will cause a heat plate effect on the sheltered cell pieces and thus result in over-burning of the cell pieces.
- a diode in the junction box acts as a bypass when producing the heat plate effect so as to prevent the cell pieces from being over-burnt.
- the photovoltaic junction box is directly mounted on a solar panel and is electrically connected with a bus bar of the solar panel.
- the photovoltaic junction box is provided with a plurality of conductive terminals and a plurality of diodes electrically connected to the conduction terminals, wherein an anode and a cathode of each diode are soldered on a pair of adjacent conduction terminals, respectively.
- the diode will produce heat, and then the produced heat will be transferred to the conduction terminals.
- the diode welded on the conduction terminal has a heat conduction angle, which can only be equal or less than 180 degrees. In this way, the heat conduction efficiency of the conduction terminal will be reduced, and the heat produced by the diodes cannot dissipate to the conduction terminals in time to avoid deterioration or damage to the diode, deteriorating or damaging the diode over time and thus limiting a current-carrying capacity of the solar junction box.
- the object of the present disclosure is to solve at least one aspect of the above mentioned technical problems or other technical problems of the prior art.
- One object of the present disclosure is to provide a photovoltaic junction box, which may increase the heat conduction angle of a diode soldered on the conduction terminal, such that the heat produced by the diode may be rapidly transferred to the conduction terminal in time to avoid deterioration or damage to the diode, improving the heat dissipation rate, and improving the current carrying capacity and work stability of the photovoltaic junction box.
- a solar panel comprising: a box body; a plurality of conduction terminals received in the box body; and at least one surface-mounted diode mounted on the plurality of conduction terminals by means of Surface Mount Technology (SMT).
- SMT Surface Mount Technology
- Each surface-mounted diode comprises a flat body, at least one anode pin extending outwardly from an edge of the flat body, and a cathode pad located on a bottom of the flat body.
- the cathode pad of at least one surface-mounted diode mounted on a surface of the conduction terminal has a heat conduction angle ⁇ more than 180 degrees and less than 360 degrees.
- an edge of at least one of the plurality of conduction terminals is formed with a notch recessed inward therefrom, and the notch has a straight bottom edge, and a first lateral edge and a second lateral edge located on either side of the bottom edge.
- a first angle ⁇ is defined between the first lateral edge and the bottom edge, and a second angle ⁇ is defined between the second lateral edge and the bottom edge.
- the first angle ⁇ and the second angle ⁇ are more than 0 degree and less than 180 degrees.
- an edge of at least one of the plurality of conduction terminals is formed with a projection projecting outward therefrom, and the projection is projected into the notch of a corresponding conduction terminal.
- the edge of the projection and the edge of the notch corresponding to the projection are arranged parallel to each other and separated from each other.
- the anode pins of the at least one surface-mounted diode are surface-mounted on the projection of a corresponding conduction terminal.
- the first angle ⁇ is equal to, less than or more than the second angle ⁇ .
- the notch is trapezoid-shaped or sector-shaped.
- the heat conduction angle ⁇ is more than 200 degrees and less than 360 degrees.
- the heat conduction angle ⁇ is more than 270 degrees and less than 360 degrees.
- a length of the bottom edge of the notch is substantially equal to that of the front edge of the flat body of the surface-mounted diode.
- each of conduction terminals is formed with a plurality of positioning holes, and a bottom wall of an internal portion of the box body is formed with a plurality of positioning stubs engaged with the positioning holes, respectively, so as to position and fix the conduction terminals.
- bus bars 401 provided on the solar plane are introduced into the box body and soldered to the conduction terminals, respectively.
- the photovoltaic junction box comprises four conduction terminals, and three surface-mounted diodes, wherein one diode is surface-mounted on two adjacent conduction terminals.
- the four conduction terminals comprises a first conduction terminal, a second conduction terminal, a third conduction terminal and a fourth conduction terminal arranged sequentially in the lengthwise direction of the box body.
- the photovoltaic junction box further comprises: a first wire, one end of which being introduced into the box body from one end of the box body and electrically connected to the first conduction terminal; and a second wire, one end of which being introduced into the box body from the other end of the box body and electrically connected to the fourth conduction terminal.
- a conductor at one end of the first wire is soldered or crimped onto the first conduction terminal, and a conductor at one end of the second wire is soldered or crimped onto the fourth conduction terminal.
- the third conduction terminal is formed with the notch, and the second conduction terminal is formed with the projection.
- a surface area of the third conduction terminal is larger than that of other conduction terminals.
- the surface area of the third conduction terminal is larger than that of the second conduction terminal; the surface area of the second conduction terminal is larger than that of the fourth conduction terminal; and the surface area of the fourth conduction terminal is larger than that of the first conduction terminal.
- an edge of the conduction terminal is formed with a notch, and the cathode pad of the diode is soldered at the area in the vicinity of the bottom edge of the notch of the conduction terminal such that the heat conduction angle of the diode is increased, and the heat produced by the diode may be rapidly transferred to the conduction terminal in time to avoid deterioration or damage to the diode, improving the heat dissipation rate, and improving the current carrying capacity and work stability of the photovoltaic junction box.
- FIG. 1 shows a schematic perspective view of a photovoltaic junction box according to an exemplary embodiment of the present disclosure
- FIG. 2 shows a schematic view of four conduction terminals in the photovoltaic junction box as shown in FIG. 1 ;
- FIG. 3 shows an enlarged view of an edge area of a third conduction terminal opposite to an edge area of a second conduction terminal of those four conduction terminals as shown in FIG. 2 ;
- FIG. 4 shows an enlarged view of opposite edge areas of the third conduction terminal and the second conduction terminal of those four conduction terminals as shown in FIG. 2 ;
- FIG. 5 a schematic view of a surface-mounted diode soldered on opposite edge areas of the third conduction terminal and the second conduction terminal as shown in FIG. 4 .
- a photovoltaic junction box adapted to be mounted on a solar panel, comprising: a box body; a plurality of conduction terminals received in the box body; and at least one surface-mounted diode mounted on the plurality of conduction terminals by means of Surface Mount Technology.
- Each surface-mounted diode comprises a flat body, at least one anode pin extending outwardly from an edge of the flat body, and a cathode pad located on a bottom of the flat body.
- the cathode pad of at least one surface-mounted diode surface-mounted on a surface of the conduction terminal has a heat conduction angle ⁇ more than 180 degrees and less than 360 degrees.
- FIG. 1 shows a schematic perspective view of a photovoltaic junction box according to an exemplary embodiment of the present disclosure.
- the photovoltaic junction box mainly comprises: a box body 100 , a plurality of conduction terminals 210 , 220 , 230 , and 240 , and at least one surface-mounted diode 310 , 320 , and 330 .
- the conduction terminals 210 , 220 , 230 , and 240 are received in the box body 100 , and the surface-mounted diodes 310 , 320 , and 330 are mounted on the conduction terminals 210 , 220 , 230 , and 240 by means of Surface Mount Technology.
- each surface-mounted diode 310 , 320 or 330 comprises a flat body, at least one anode pin 311 , 321 or 331 extending outwardly from an edge of the flat body, and a cathode pad 312 , 322 or 332 located on a bottom of the flat body.
- the photovoltaic junction box comprises four conduction terminals 210 , 220 , 230 , and 240 , and three surface-mounted diodes 310 , 320 , and 330 , wherein one diode 310 , 320 , or 330 is surface-mounted on two adjacent conduction terminals 210 , 220 ; 220 , 230 ; or 230 , 240 .
- FIG. 2 shows a schematic view of four conduction terminals 210 , 220 , 230 , and 240 in the photovoltaic junction box as shown in FIG. 1 .
- each conduction terminal 210 , 220 , 230 , and 240 are arranged in a lengthwise direction of the box body 100 .
- these four conduction terminals 210 , 220 , 230 , and 240 comprise a first conduction terminal 210 , a second conduction terminal 220 , a third conduction terminal 230 and a fourth conduction terminal 240 arranged sequentially from a left side to a right side in FIG. 1 .
- These three surface-mounted diodes 310 , 320 , and 330 comprise a first surface-mounted diode 310 , a second surface-mounted diode 320 and a third surface-mounted diode 330 arranged sequentially from the left side to the right side in FIG. 1 .
- the anode pins 311 and the cathode pad 312 of the first surface-mounted diode 310 are soldered on the first conduction terminal 210 and the second conduction terminal 220 by means of Surface Mount Technology, respectively;
- the anode pins 321 and the cathode pad 322 of the second surface-mounted diode 320 are soldered on the second conduction terminal 220 and the third conduction terminal 230 , respectively;
- the anode pins 331 and the cathode pad 332 of the third surface-mounted diode 330 are soldered on the third conduction terminal 230 and the fourth conduction terminal 240 , respectively.
- the photovoltaic junction box further comprises a first wire 10 and a second wire 20 .
- One end of the first wire 10 is introduced into the box body 100 from one end of the box body 100 , and a conductor 11 of the first wire 10 is electrically connected to the first conduction terminal 210 .
- the conductor 11 of the first wire 10 may be soldered or crimped onto the first conduction terminal 210 .
- One end of the second wire 20 is introduced into the box body 100 from the other end of the box body 100 , and a conductor 21 of the second wire 20 is electrically connected to the fourth conduction terminal 240 .
- the conductor 21 of the second wire 20 may be soldered or crimped onto the fourth conduction terminal 240 .
- the heat produced by the diodes in operation is mainly concentrated on the cathode pad, and a little heat exists on the anode pin. Therefore, it is necessary to improve thermal conductivity of the conduction terminal, on which the cathode pad is soldered.
- the first conduction terminal 210 is welded with only the anode pins 311 ; the second conduction terminal 220 is welded with the anode pins 321 as well as the cathode pad 312 ; the third conduction terminal 230 is welded with the anode pins 331 as well as the cathode pad 322 ; and the fourth conduction terminal 240 is welded with only the cathode pad 332 .
- the heat transmitted to the first conduction terminal 210 is the least; the heat transmitted to the fourth conduction terminal 240 is more than that transmitted to the first conduction terminal 210 ; and the heat transmitted to the second conduction terminal 220 or the third conduction terminal 230 is more than that transmitted to the fourth conduction terminal 240 . Furthermore, since a majority of the third conduction terminal 230 is located at a central area of the box body 100 , the heat dissipation performance of the third conduction terminal 230 should be much poorer than that of the second conduction terminal 220 .
- the third conduction terminal 230 has a greatest heat dissipation load in these four conduction terminals 210 , 220 , 230 and 240 , and it is thus necessary to improve a thermal conductivity of the third conduction terminal 230 .
- FIG. 3 shows an enlarged view of an edge area of the third conduction terminal 230 opposite to an edge area of the second conduction terminal 220 of those four conduction terminals 210 , 220 , 230 and 240 as shown in FIG. 2 ;
- FIG. 4 shows an enlarged view of opposite edge areas of the third conduction terminal 230 and the second conduction terminal 220 of those four conduction terminals 210 , 220 , 230 and 240 as shown in FIG. 2 ;
- FIG. 5 a schematic view of a surface-mounted diode 320 soldered on opposite edge areas of the third conduction terminal 230 and the second conduction terminal 220 as shown in FIG. 4 .
- an edge of the third conduction terminal 230 facing an edge area of the second conduction terminal 220 is formed with a notch 230 recessed inward therefrom, and the notch 231 has a straight bottom edge 231 c , and a first lateral edge 231 a and a second lateral edge 231 b located on either side of the bottom edge.
- a first angle ⁇ is defined between the first lateral edge 231 a and the bottom edge 231 c
- a second angle ⁇ is defined between the second lateral edge 231 b and the bottom edge 231 c
- the first angle ⁇ and the second angle ⁇ are set more than 0 degree and less than 180 degrees.
- an edge of the second conduction terminal 220 is formed with a projection 221 projecting outward therefrom, and the projection 221 is projected into the notch 231 of the third conduction terminal 230 .
- the edge of the projection 221 of the second conduction terminal 220 and the edge of the notch 231 of the third conduction terminal 230 are arranged parallel to each other and separated from each other by a predetermined distance.
- the anode pins 322 of the second surface-mounted diode 320 are surface-mounted on the projection 221 of the second conduction terminal 220 .
- the notch 231 of the third conduction terminal 230 is formed as trapezoid-shaped or sector-shaped. Accordingly, as illustrated in FIG. 4 , the projection 221 of the second conduction terminal 220 is formed as trapezoid-shaped or sector-shaped, which is mated with the trapezoid-shaped or sector-shaped of the notch 231 of the third conduction terminal 230 .
- the previous-mentioned heat conduction angle ⁇ may be more than 180 degrees and less than 360 degrees, such as, the heat conduction angle ⁇ may be more than 200 degrees and less than 360 degrees, preferably, more than 270 degrees and less than 360 degrees.
- a length of the bottom edge 231 c of the notch 231 of the third conduction terminal 230 is substantially equal to that of the front edge of the flat body of the second surface-mounted diode 320 .
- each of conduction terminals 210 , 220 , 230 , and 240 is formed with a plurality of positioning holes 201 , and a bottom wall of an internal portion of the box body 100 is formed with a plurality of positioning stubs 101 engaged with the positioning holes 201 , respectively, so as to position and fix the conduction terminals 210 , 220 , 230 , and 240 .
- bus bars 401 provided on the solar plane are introduced into the box body 100 and soldered to the conduction terminals 210 , 220 , 230 , and 240 , respectively.
- a surface area of the third conduction terminal 230 is larger than that of other conduction terminals 210 , 220 , and 240 .
- the heat dissipation load of the third conduction terminal 230 is larger than that of the second conduction terminal 220 ; the heat dissipation load of the second conduction terminal 220 is larger than that of the fourth conduction terminal 240 ; and the heat dissipation load of the fourth conduction terminal 240 is larger than that of the first conduction terminal 210 . Therefore, in an exemplary embodiment of the present disclosure, as shown in FIGS.
- a surface area of the third conduction terminal 230 is larger than that of the second conduction terminal 220 ; the surface area of the second conduction terminal 220 is larger than that of the fourth conduction terminal 240 ; and the surface area of the fourth conduction terminal 240 is larger than that of the first conduction terminal 210 .
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
Description
γ=540 degrees−α−β.
γ=540 degrees−α−β (1)
wherein the heat conduction angle γ is set more than 180 degrees and less than 360 degrees.
Claims (20)
γ=540 degrees−α−β (1).
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520650940U | 2015-08-26 | ||
| CN201520650940.5 | 2015-08-26 | ||
| CN201520650940.5U CN205051644U (en) | 2015-08-26 | 2015-08-26 | Photovoltaic junction box |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20170063298A1 US20170063298A1 (en) | 2017-03-02 |
| US9859841B2 true US9859841B2 (en) | 2018-01-02 |
Family
ID=55345186
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/240,318 Expired - Fee Related US9859841B2 (en) | 2015-08-26 | 2016-08-18 | Photovoltaic junction box with heat conduction angle between 180°-360° |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US9859841B2 (en) |
| EP (1) | EP3136592B1 (en) |
| JP (1) | JP7045789B2 (en) |
| CN (1) | CN205051644U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170133981A1 (en) * | 2015-11-06 | 2017-05-11 | Tyco Electronics (Shanghai) Co. Ltd. | Photovoltaic Junction Box and Diode |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205336219U (en) * | 2015-12-08 | 2016-06-22 | 泰科电子(上海)有限公司 | Photovoltaic terminal box and diode |
| CN105790704A (en) * | 2016-06-03 | 2016-07-20 | 浙江人和光伏科技有限公司 | Junction box for solar cell |
| CN105871328A (en) * | 2016-06-03 | 2016-08-17 | 浙江人和光伏科技有限公司 | Connecting box for solar cell |
| CN106410706B (en) * | 2016-10-18 | 2019-09-27 | 北京金风科创风电设备有限公司 | Power transport carrier and its processing technology, and envelope structure |
| CN206611380U (en) * | 2016-10-25 | 2017-11-03 | 泰科电子(上海)有限公司 | Solar junction box |
| CN109962677B (en) * | 2017-12-14 | 2024-07-23 | 阿特斯阳光电力集团股份有限公司 | Photovoltaic module |
| CN108173515A (en) * | 2017-12-25 | 2018-06-15 | 苏州元昱新能源有限公司 | low temperature photovoltaic junction box |
| USD930572S1 (en) * | 2020-05-25 | 2021-09-14 | Zhejiang Jmthy Photovoltaic Technology Co., Ltd | Photovoltaic rapid shutdown box |
| TWD211780S (en) * | 2020-09-22 | 2021-05-21 | 家登精密工業股份有限公司 | Mask box |
| TWD211779S (en) * | 2020-09-22 | 2021-05-21 | 家登精密工業股份有限公司 | Mask box connector |
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| US20040177987A1 (en) * | 2003-01-08 | 2004-09-16 | Sumitomo Wiring Systems, Ltd. | Terminal box device for a solar cell module and a connecting method for a terminal box device |
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| ES2348609T3 (en) * | 2005-11-28 | 2010-12-09 | Onamba Co., Ltd. | TERMINAL BOX FOR SOLAR BATTERY PANEL. |
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| CN203590147U (en) * | 2013-11-16 | 2014-05-07 | 浙江鑫辉光伏科技有限公司 | Glue pouring photovoltaic junction box |
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2015
- 2015-08-26 CN CN201520650940.5U patent/CN205051644U/en not_active Expired - Fee Related
-
2016
- 2016-08-18 US US15/240,318 patent/US9859841B2/en not_active Expired - Fee Related
- 2016-08-22 JP JP2016161656A patent/JP7045789B2/en not_active Expired - Fee Related
- 2016-08-26 EP EP16185794.1A patent/EP3136592B1/en active Active
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| US20040177987A1 (en) * | 2003-01-08 | 2004-09-16 | Sumitomo Wiring Systems, Ltd. | Terminal box device for a solar cell module and a connecting method for a terminal box device |
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| US20050197001A1 (en) * | 2004-03-08 | 2005-09-08 | Sumitomo Wiring Systems, Ltd. | Terminal box for a solar battery module, a rectifying-device unit |
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| US20120314356A1 (en) * | 2011-01-20 | 2012-12-13 | Sumitomo Wiring Systems, Ltd. | Terminal box for solar cell module |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170133981A1 (en) * | 2015-11-06 | 2017-05-11 | Tyco Electronics (Shanghai) Co. Ltd. | Photovoltaic Junction Box and Diode |
| US10243512B2 (en) * | 2015-11-06 | 2019-03-26 | Tyco Electronics (Shanghai) Co. Ltd. | Photovoltaic junction box with soldering surfaces of unequal surface area |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2017046573A (en) | 2017-03-02 |
| US20170063298A1 (en) | 2017-03-02 |
| EP3136592B1 (en) | 2020-01-15 |
| CN205051644U (en) | 2016-02-24 |
| JP7045789B2 (en) | 2022-04-01 |
| EP3136592A1 (en) | 2017-03-01 |
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