US9279498B2 - Powershift transmission and method for operation thereof - Google Patents
Powershift transmission and method for operation thereof Download PDFInfo
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- US9279498B2 US9279498B2 US14/642,807 US201514642807A US9279498B2 US 9279498 B2 US9279498 B2 US 9279498B2 US 201514642807 A US201514642807 A US 201514642807A US 9279498 B2 US9279498 B2 US 9279498B2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/68—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings
- F16H61/684—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive
- F16H61/688—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive with two inputs, e.g. selection of one of two torque-flow paths by clutches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/04—Combinations of toothed gearings only
- F16H37/042—Combinations of toothed gearings only change gear transmissions in group arrangement
- F16H37/046—Combinations of toothed gearings only change gear transmissions in group arrangement with an additional planetary gear train, e.g. creep gear, overdrive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/68—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings
- F16H61/684—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive
- F16H61/686—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive with orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/70—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for change-speed gearing in group arrangement, i.e. with separate change-speed gear trains arranged in series, e.g. range or overdrive-type gearing arrangements
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- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/70—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for change-speed gearing in group arrangement, i.e. with separate change-speed gear trains arranged in series, e.g. range or overdrive-type gearing arrangements
- F16H61/702—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for change-speed gearing in group arrangement, i.e. with separate change-speed gear trains arranged in series, e.g. range or overdrive-type gearing arrangements using electric or electrohydraulic control means
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- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H2003/0818—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts comprising means for power-shifting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H2003/0826—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts wherein at least one gear on the input shaft, or on a countershaft is used for two different forward gear ratios
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- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/04—Combinations of toothed gearings only
- F16H2037/048—Combinations of parallel shaft and orbital motion gearing, wherein the orbital motion gearing has more than one connection with the parallel shaft gearing
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- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/04—Combinations of toothed gearings only
- F16H2037/049—Forward-reverse units with forward and reverse gears for achieving multiple forward and reverse gears, e.g. for working machines
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- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H2061/0015—Transmission control for optimising fuel consumptions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H2061/0425—Bridging torque interruption
- F16H2061/0429—Bridging torque interruption by torque supply with a clutch in parallel torque path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
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- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0069—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising ten forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0073—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising eleven forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0078—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratio comprising twelve or more forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/0082—Transmissions for multiple ratios characterised by the number of reverse speeds
- F16H2200/0095—Transmissions for multiple ratios characterised by the number of reverse speeds the gear ratios comprising four reverse speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
- F16H2200/2005—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with one sets of orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
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- F16H2200/2094—Transmissions using gears with orbital motion using positive clutches, e.g. dog clutches
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- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2306/00—Shifting
- F16H2306/30—Shifting characterised by the way or trajectory to a new ratio, e.g. by performing shift according to a particular algorithm or function
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/006—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by parallel flow paths, e.g. dual clutch transmissions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
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- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
- F16H3/093—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
Definitions
- the invention concerns a powershift transmission and methods for its operation.
- a powershift transmission for a motor vehicle having a main transmission in the form of a dual-clutch transmission and a downstream transmission in the form of a planetary gearset connected downstream from the main transmission.
- the main transmission comprises a first partial transmission and a second partial transmission, wherein a first main transmission input shaft of the first partial transmission is associated with a first frictional powershift clutch and a separate, second main transmission input shaft of the second partial transmission is associated with a second frictional powershift clutch.
- Each of the two partial transmissions of the main transmission in the form of a dual-clutch transmission comprises, respectively, at least one interlocking shifting element.
- For the two partial transmissions a common main transmission output shaft is provided.
- the downstream transmission in the form of a planetary gearset comprises a downstream transmission input shaft and a downstream transmission output shaft.
- the output shaft of the main transmission can be coupled by means of an interlocking shifting element to a first planetary gearset element of the downstream transmission.
- a second planetary gearset element of the downstream transmission is connected fixed to the output shaft of the downstream transmission.
- a third planetary gearset element of the downstream transmission can be coupled by means of further interlocking shifting elements either to a transmission housing or to the output shaft of the downstream transmission and therefore also to the second planetary gearset element, which is connected in a fixed manner to the output shaft of the downstream transmission.
- the purpose of the present invention is to provide a new type of powershift transmission in which, in addition to non power-branched gears, superposition gears too, and therefore power-branched gears can be used, with methods for operating the transmission.
- each common main transmission output shaft for the two partial transmissions of the main transmission can be coupled by means of a sixth interlocking shifting element to the third planetary gearset element of the downstream transmission, which can be coupled to the transmission housing by means of the fourth, interlocking shifting element.
- both non power-branched and power-branched gears the latter called superposition gears, can be obtained and used.
- the powershift transmission provides at least one first superposition gear in which both of the frictional powershift clutches are closed, in order to enable driving by the formation of a first force or torque flow path starting from the first powershift clutch, via the first partial transmission and into the first planetary gearset element, and at the same time by the formation of a second force or torque flow path starting from the second powershift clutch, via the second partial transmission and into the third planetary gearset element, so that in this case the fourth and fifth shifting elements are both open.
- Such a superposition gear in which both frictional powershift clutches are closed, is particularly suitable for use in trucks driving up a slight incline.
- the powershift transmission has at least one second superposition gear in which only one of the frictional powershift clutches is closed, in order to enable driving by forming a first force or torque flow path starting from the respective closed powershift clutch, via the first partial transmission and into the first planetary gearset element, and at the same time by forming a second force or torque flow path starting from the closed powershift clutch, via the second partial transmission and into the third planetary gearset element, such that in this case the fourth shifting element and the fifth shifting element are both open.
- Each superposition gear enables a finer gradation of the gear intervals, namely when the High driving range is active in the downstream transmission.
- Such finely graded gear intervals are, in particular, appropriate while driving at an approximately constant speed, since the rotational speed of the drive aggregate can be adjusted more finely so that the drive aggregate can be operated in a fuel-saving manner.
- the fifth shifting element is an interlocking shifting element.
- the fifth shifting element in which there are only two interlocking shifting elements, a particularly preferred and simpler structure of the powershift transmission with a particularly preferred mode of operation can be provided.
- FIG. 1 A layout of a powershift transmission according to the invention
- FIG. 2 A first shifting matrix for the powershift transmission of FIG. 1 ;
- FIG. 3 A second shifting matrix for the powershift transmission of FIG. 1 ;
- FIG. 4 A third shifting matrix for the powershift transmission of FIG. 1 ;
- FIG. 5 A matrix showing the possible powershifts in the shifting matrix of FIG. 4 .
- the present invention concerns a powershift transmission for a motor vehicle and methods for its operation, namely methods for enabling powershift processes between power-branched gears and non power-branched gears of the powershift transmission, the power-branched gears also being known as superposition gears.
- FIG. 1 shows a schematic representation of a powershift transmission 1 which comprises a main transmission 2 in the form of a dual-clutch transmission and a downstream transmission 3 in the form of a planetary gearset connected downstream from the main transmission 2 .
- the powershift transmission 1 has a drive input shaft 4 and a drive output shaft 5 .
- a drive aggregate of the motor vehicle can be coupled to the drive input shaft 4 .
- a drive output of the motor vehicle can be coupled to the drive output shaft 5 .
- the main transmission 2 designed as a dual-clutch transmission comprises two partial transmissions, namely a first partial transmission 6 and a second partial transmission 7 .
- the first partial transmission 6 has a first main transmission input shaft 8 , which is associated with a first frictional powershift clutch K 1 . When this first frictional powershift clutch K 1 is closed, the drive input shaft 4 is coupled to the first main transmission input shaft 8 of the first partial transmission 6 . Furthermore, the first partial transmission 6 has a plurality of first, interlocking shifting elements C, E, D.
- the second partial transmission 7 which comprises second, interlocking shifting elements A and B, has a second main transmission input shaft 9 which is associated with a second frictional powershift clutch K 2 .
- the drive output shaft 4 is coupled to the second main transmission input shaft 9 .
- the two main transmission input shafts 8 and 9 of the two partial transmissions 6 and 7 of the main transmission 2 extend coaxially with one another, with the second main transmission input shaft 9 surrounding part of the first main transmission input shaft 8 concentrically on the outside.
- At least one main transmission output shaft 10 common to both of the partial transmissions 6 and 7 of the main transmission 2 co-operates with the two partial transmissions 6 , 7 , and in the example embodiment shown there are two countershafts which form such main transmission output shafts 10 .
- the downstream transmission 3 in the form of a planetary gearset, comprises a downstream transmission input shaft 15 to which the, or each main transmission output shaft 10 can be coupled by means of a third interlocking shifting element F.
- the third interlocking shifting element F When the third interlocking shifting element F is closed, the main transmission output shafts 10 are coupled to the downstream transmission input shaft 15 .
- the input shaft 15 of the downstream transmission is connected in a fixed manner to a first planetary gearset element 11 of the downstream transmission 3 , namely to a sun gear thereof in the example embodiment shown.
- downstream transmission 3 has a downstream transmission output shaft 5 , which constitutes the drive output shaft 5 of the powershift transmission 1 , this drive output shaft or downstream transmission output shaft 5 is connected in a fixed manner to a second planetary gearset element 12 of the downstream transmission 3 , namely to a carrier of the downstream transmission 3 in FIG. 1 .
- the downstream transmission 3 also has a third planetary gearset element 13 , this being a ring gear in the example embodiment of FIG. 1 .
- the planetary gearset element 13 is coupled either to a transmission housing 14 or to the output shaft of the downstream transmission, or drive output shaft 5 .
- the third planetary gearset element 13 is coupled to the transmission housing 14 so that a so-termed Low driving range is engaged in the downstream transmission 3 .
- a fifth interlocking shifting element H which in the preferred example embodiment shown is also in the form of an interlocking shifting element
- the third planetary gearset element 13 of the downstream transmission 3 is coupled to the drive output shaft 5 so that a so-termed High driving range is engaged in the downstream transmission 3 .
- the blocking of the downstream transmission 3 achieved in this way can in principle be achieved by connecting any two elements of the planetary gearset.
- each main transmission output shaft 10 common to the two partial transmissions 6 , 7 of the main transmission 2 can be coupled by means of a sixth, interlocking shifting element G to the third planetary gearset element 13 of the downstream transmission 3 , in FIG. 1 therefore to the ring gear thereof, whereas this third planetary gearset element 13 can be coupled by means of the fourth, interlocking shifting element L to the transmission housing 14 .
- the or each main transmission output shaft 10 of the two partial transmissions 6 , 7 of the main transmission 2 can be coupled by means of the interlocking shifting element G to that planetary gearset element of the downstream transmission 3 which is connected to the transmission housing 14 when the Low driving range of the range group 3 is active.
- the powershift transmission 1 both the input shaft 15 of the downstream transmission or first planetary gearset element 11 , and also the third planetary gearset element 13 which is braked and at rest in the Low driving range, are driven in order to produce power-branched or superposition gears.
- the powershift transmission 1 is independent of the specific design of the main transmission 2 made as a dual-clutch transmission, namely independent of the gearsets of the main transmission 2 .
- a main transmission 2 can be used which is exclusively of planetary design or which is a mixed design combining a planetary design with countershafts. Otherwise than in the example embodiment of FIG. 1 , there may be only one countershaft.
- the shifting matrix of FIG. 2 with ten forward gears 1 to 10 and four reverse gears R 1 to R 4 can be obtained, in which matrix an X in the columns K 1 , K 2 , A. B, C, D, E, F, G, R, L, H indicates that the shifting element concerned is closed.
- the column i shows the transmission ratio of the gear concerned and the column phi shows the gradation.
- the numerical values given in the columns i and phi are shown purely as examples.
- FIG. 3 shows a shifting matrix for the powershift transmission of FIG. 1 in which a first superposition gear of this type is provided, the first superposition gear being forward gear 9 in the shifting matrix of FIG. 3 .
- the first planetary gearset element 11 of the downstream transmission 3 is driven by way of the first frictional powershift clutch K 1 and the first partial transmission 6 in the shift position of the so-termed direct gear (shifting element D).
- the third planetary gearset element 13 of the downstream transmission 3 is driven starting from the second frictional clutch K 2 , via the second partial transmission 7 in one of the two gears of the second partial transmission, namely in gear 9 of the shifting matrix of FIG. 3 by mans of the shifting element A.
- the shifting elements L and H of the downstream transmission 3 are both open, while both frictional powershift clutches K 1 and K 2 are closed.
- This first superposition gear 9 is adjacent to the direct gear (gear 10 ) and can in particular be selected in trucks driving up a slight incline.
- Such a fine gear gradation close to the direct gear (gear 10 ) is advantageous, since at a given driving speed the rotational speed of the drive aggregate can be finely graded.
- this first superposition gear 9 has high efficiency since the downstream transmission 3 has a high coupling power fraction and the force or torque flow passes in part by way of the first frictional powershift clutch K 1 and the direct gear.
- the first superposition gear 9 in which both powershift clutches K 1 and K 2 are closed, cannot be fully powershifted; rather, between gears 8 and 9 full powershifting is only possible in the traction operation range and between the gears 9 and 10 full powershifting is only possible in the overdrive operation range.
- the powershift clutch K 1 is the clutch to be engaged and the clutch to be disengaged is the interlocking shifting element H, so that a traction upshift from gear 8 to gear 9 and a traction downshift from gear 9 to gear 8 can in each case be carried out as a powershift, since during this only the first powershift clutch K 1 performs friction work.
- the interlocking shifting element H is the clutch to be engaged and the first powershift clutch K 1 is the clutch to be disengaged, so that an overdrive upshift from gear 9 to gear 10 can be carried out in each case directly as a powershift, since during this as well, only the powershift clutch K 1 performs friction work.
- a traction downshift is carried out to the gear 8 which is next-lower relative to the superposition gear 9 , and immediately thereafter, in the sense of a traction upshift that skips over the superposition gear 9 , a shift is carried out from the gear 8 next-lower relative to the superposition gear 9 to the next-higher gear 10 .
- the rotational speed increase resulting from the initially performed traction downshift is virtually imperceptible.
- an overdrive upshift is carried out to the next-higher gear 10 relative to the superposition gear 9 , and immediately thereafter an overdrive downshift starting from the next-higher gear 10 to the next-lower gear 8 while skipping over the superposition gear 9 is carried out, and in this case too as a result of the small gear interval the initial reduction of the rotational speed is virtually imperceptible.
- a traction downshift is carried out to the gear 8 next-lower than the superposition gear 9 , the superposition gear 9 being skipped over, and immediately thereafter a traction upshift is carried out from the gear next-lower relative to the superposition gear 9 to the superposition gear 9 .
- a traction upshift is carried out from the gear next-lower relative to the superposition gear 9 to the superposition gear 9 .
- the shifting element H is in the form of a frictional shifting element
- all the gearshifts can be carried out as conventional powershifts so that the methods defined in the claims are not used.
- the shifting element H is in the form of a frictional shifting element, it can connect any two planetary gearset elements of the superposition transmission 3 in order to block the planetary gearset or downshift transmission 3 so that the latter will have a gear ratio of 1.
- FIG. 4 shows another shifting matrix which can be used for the powershift transmission of FIG. 1 , such that in the shifting matrix of FIG. 4 , in addition to the first superposition gear in which both frictional powershift clutches K 1 and K 2 are closed, second superposition gears are provided.
- the first superposition gear which in the shifting matrix of FIG. 3 is gear 9 , is gear 12 in the shifting matrix of FIG. 4 .
- Gears 8 , 10 and 14 of the shifting matrix of FIG. 4 are second superposition gears in which only one of the two frictional powershift clutches K 1 and K 2 is closed.
- driving is enabled by the formation of a first force and torque flow path starting from the respective powershift clutch K 1 or K 2 which is closed, via the first partial transmission 6 and into the first planetary gearset element 11 , and at the same time by the formation of a second force and torque flow starting from the respective powershift clutch K 1 or K 2 which is closed, via the second partial transmission 7 and into the third planetary gearset element 13 , in this case again with the shifting elements L and H both open.
- gear gradation can be provided for the powershift transmission 1 in forward gears 1 to 7
- gear gradation from gear 8 upward is finer, namely due to the addition of the four superposition gears 8 , 10 , 12 and 14 to the shifting matrix of FIG. 4 .
- These fine gear intervals are preferred during long journeys at an approximately constant speed, since the rotational speed of the drive aggregate can then be adjusted more finely and so that the drive aggregate, which is coupled to the drive input shaft 4 , can be operated at the most fuel-saving operating point.
- FIG. 5 shows a matrix that indicates the possible powershifts in the shifting matrix of FIG. 4 ; in the table of FIG. 5 the symbol v means that the gearshift concerned can be fully powershifted both in traction and in overdrive.
- the symbol z means that the gearshift concerned can only be fully powershifted in traction, i.e. as a traction upshift and as a traction downshift.
- the symbol s means that the gear concerned can only be engaged by a powershift in overdrive, i.e. as an overdrive upshift or downshift.
- the symbol n means that the gearshift concerned has to be carried out as a traction-force-interrupted shift.
- the symbol 0 means that no shift is available.
- Shifts involving the first superposition gear 12 take place as described for gear 9 with reference to FIG. 3 .
- a traction-force-interrupted shift to a second superposition gear is only carried out when the driving speed of the vehicle is approximately constant and/or when the driver's load demand is small, i.e. the load demand is smaller than a defined limit value.
- the second superposition gears are only used when a fuel-saving driving strategy is in force, in which traction-force-interrupted gearshifts are permitted for the purpose of reducing fuel consumption.
- the strategy in force is sporty or aims for maximum comfort so that in essence only powershifts are carried out, the second superposition gears are not used.
- the driving strategy concerned can be selected by the driver by actuating a key or switch, or automatically by a driver-assistance system.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Transmissions (AREA)
Abstract
Description
- 1 Powershift transmission
- 2 Main transmission
- 3 Downstream transmission
- 4 Drive input shaft
- 5 Drive output shaft/output shaft of the downstream transmission
- 6 First partial transmission
- 7 Second partial transmission
- 8 First main transmission input shaft
- 9 Second main transmission input shaft
- 10 Main transmission output shaft
- 11 First planetary gearset element
- 12 Second planetary gearset element
- 13 Third planetary gearset element
- 14 Housing
- 15 Input shaft of the downstream transmission
- K1 First frictional powershift clutch
- K2 Second frictional powershift clutch
- A First shifting element
- B First shifting element
- C Second shifting element
- D Second shifting element
- E Second shifting element
- F Third shifting element
- G Sixth shifting element
- H Fifth shifting element
- L Fourth shifting element
- R Seventh shifting element
Claims (7)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102014205275.0A DE102014205275A1 (en) | 2014-03-21 | 2014-03-21 | Power shift transmission and method for operating the same |
| DE102014205275.0 | 2014-03-21 | ||
| DE102014205275 | 2014-03-21 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20150267810A1 US20150267810A1 (en) | 2015-09-24 |
| US9279498B2 true US9279498B2 (en) | 2016-03-08 |
Family
ID=53865705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/642,807 Expired - Fee Related US9279498B2 (en) | 2014-03-21 | 2015-03-10 | Powershift transmission and method for operation thereof |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US9279498B2 (en) |
| CN (1) | CN204573064U (en) |
| DE (1) | DE102014205275A1 (en) |
| SE (1) | SE1550318A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150354681A1 (en) * | 2013-02-07 | 2015-12-10 | Zf Friedrichshafen Ag | Range-change transmission of a motor vehicle |
| US11209075B2 (en) * | 2019-07-22 | 2021-12-28 | Deere & Company | Transmission |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6265014B2 (en) * | 2014-04-04 | 2018-01-24 | アイシン精機株式会社 | Automatic transmission for vehicle |
| JP2016053378A (en) * | 2014-09-03 | 2016-04-14 | いすゞ自動車株式会社 | Dual clutch type transmission |
| CN106481748B (en) * | 2015-08-28 | 2019-04-26 | 长城汽车股份有限公司 | Double-clutch speed changer and vehicle with it |
| SE540450C2 (en) | 2015-10-06 | 2018-09-18 | Scania Cv Ab | A method for controlling a gearbox, a gearbox and a vehicle provided with such a gearbox |
| EP3165389B1 (en) * | 2015-11-03 | 2018-12-26 | ZF Friedrichshafen AG | Transmission for a motor vehicle and powertrain comprising it |
| CN107539100B (en) * | 2016-06-29 | 2020-10-23 | 比亚迪股份有限公司 | Powertrain and Vehicles |
| DE102017007763B4 (en) * | 2017-08-16 | 2020-03-19 | Daimler Ag | Group transmission device |
| BE1027844B1 (en) * | 2019-12-11 | 2021-07-12 | Punch Powertrain Psa E Trans Nv | Transmission system for a vehicle |
| DE102022206564A1 (en) * | 2022-06-29 | 2024-01-04 | Zf Friedrichshafen Ag | Motor vehicle transmission for an at least partially electrically driven motor vehicle |
| DE102023212685A1 (en) * | 2023-12-14 | 2025-06-18 | Zf Friedrichshafen Ag | Motor vehicle transmission for an at least partially electrically powered motor vehicle |
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| DE10260179A1 (en) | 2002-12-20 | 2004-07-01 | Zf Friedrichshafen Ag | Multi-speed gearbox for road vehicle has divided load path with odd-numbered gears in first path and even-numbered gears in second path and has double input clutch and additional clutch at output |
| DE102005018978A1 (en) | 2005-04-23 | 2006-11-16 | Bayerische Motoren Werke Ag | Multi-speed transmission with torque division is constructed in overdrive style, with outputs of first and second gear train permanently coupled via first overdrive gear stage and second gear stage to inputs of planetary gear |
| DE102007047671A1 (en) | 2007-10-05 | 2009-04-09 | Daimler Ag | Dual clutch transmission device |
| DE102008031456A1 (en) | 2008-07-05 | 2010-01-07 | Entwicklungsgesellschaft für Getriebesysteme bmH | Powershift transmission for use in drive train of e.g. passenger car for drive application, has upstream transmission including shaft, which stays in connection with drive shaft by fixed transmission and is connected with support shaft |
| US20110259147A1 (en) * | 2008-12-10 | 2011-10-27 | Hoffmann Rayk | Automated multi-group transmission of a motor vehicle and method for operating an automated multi-group transmission |
| US20120216639A1 (en) * | 2009-11-11 | 2012-08-30 | Zf Friedrichshafen Ag | Shifting device and method for shifting control of an automated group transmission |
| DE102011088396A1 (en) | 2011-12-13 | 2013-06-13 | Zf Friedrichshafen Ag | Double clutch |
| US20140038769A1 (en) * | 2012-08-02 | 2014-02-06 | Zf Friedrichshafen Ag | Ratio step of a stepped transmission, and stepped transmission |
-
2014
- 2014-03-21 DE DE102014205275.0A patent/DE102014205275A1/en not_active Withdrawn
-
2015
- 2015-03-02 CN CN201520121939.3U patent/CN204573064U/en not_active Expired - Fee Related
- 2015-03-10 US US14/642,807 patent/US9279498B2/en not_active Expired - Fee Related
- 2015-03-17 SE SE1550318A patent/SE1550318A1/en not_active Application Discontinuation
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10260179A1 (en) | 2002-12-20 | 2004-07-01 | Zf Friedrichshafen Ag | Multi-speed gearbox for road vehicle has divided load path with odd-numbered gears in first path and even-numbered gears in second path and has double input clutch and additional clutch at output |
| DE102005018978A1 (en) | 2005-04-23 | 2006-11-16 | Bayerische Motoren Werke Ag | Multi-speed transmission with torque division is constructed in overdrive style, with outputs of first and second gear train permanently coupled via first overdrive gear stage and second gear stage to inputs of planetary gear |
| DE102007047671A1 (en) | 2007-10-05 | 2009-04-09 | Daimler Ag | Dual clutch transmission device |
| US8408084B2 (en) * | 2007-10-05 | 2013-04-02 | Daimler Ag | Dual clutch transmission device |
| DE102008031456A1 (en) | 2008-07-05 | 2010-01-07 | Entwicklungsgesellschaft für Getriebesysteme bmH | Powershift transmission for use in drive train of e.g. passenger car for drive application, has upstream transmission including shaft, which stays in connection with drive shaft by fixed transmission and is connected with support shaft |
| US20110259147A1 (en) * | 2008-12-10 | 2011-10-27 | Hoffmann Rayk | Automated multi-group transmission of a motor vehicle and method for operating an automated multi-group transmission |
| US20120216639A1 (en) * | 2009-11-11 | 2012-08-30 | Zf Friedrichshafen Ag | Shifting device and method for shifting control of an automated group transmission |
| DE102011088396A1 (en) | 2011-12-13 | 2013-06-13 | Zf Friedrichshafen Ag | Double clutch |
| US20140305239A1 (en) | 2011-12-13 | 2014-10-16 | Zf Friedrichshafen Ag | Double clutch transmission |
| US20140038769A1 (en) * | 2012-08-02 | 2014-02-06 | Zf Friedrichshafen Ag | Ratio step of a stepped transmission, and stepped transmission |
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| German Search Report issued in corresponding German Patent Application No. 10 2014 205 275.0 mailed Mar. 11, 2015. |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150354681A1 (en) * | 2013-02-07 | 2015-12-10 | Zf Friedrichshafen Ag | Range-change transmission of a motor vehicle |
| US9488260B2 (en) * | 2013-02-07 | 2016-11-08 | Zf Friedrichshafen Ag | Range-change transmission of a motor vehicle |
| US11209075B2 (en) * | 2019-07-22 | 2021-12-28 | Deere & Company | Transmission |
Also Published As
| Publication number | Publication date |
|---|---|
| US20150267810A1 (en) | 2015-09-24 |
| DE102014205275A1 (en) | 2015-09-24 |
| CN204573064U (en) | 2015-08-19 |
| SE1550318A1 (en) | 2015-09-22 |
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