US8720328B2 - Control device of servo press and method for controlling servo press - Google Patents
Control device of servo press and method for controlling servo press Download PDFInfo
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- US8720328B2 US8720328B2 US13/289,095 US201113289095A US8720328B2 US 8720328 B2 US8720328 B2 US 8720328B2 US 201113289095 A US201113289095 A US 201113289095A US 8720328 B2 US8720328 B2 US 8720328B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/14—Control arrangements for mechanically-driven presses
Definitions
- the present invention relates to a control device of a servo press and a method for controlling a servo press for driving a slide by a servomotor via, e.g., an eccentric mechanism using a crank shaft and an eccentric shaft and a doubling mechanism using a knuckle mechanism and a linkage mechanism.
- FIG. 1 shows a structure of a popular machine press.
- the energy of a flywheel 3 is transferred from a pinion gear 5 to a main gear 6 via a clutch 4 including fraction plates to drive a crankshaft 8 and to thereby raise or lower a slide 10 .
- the clutch 4 has a torque transfer capability satisfying the stroke pressure diagram of FIG. 3 showing a pressure force of the press. High torque of the flywheel 3 is transferred to the clutch 4 , by which the transfer torque is limited to at or below required torque. Therefore, the clutch 4 does not stress the drive system including the pinion gear 5 , the main gear 6 , the crankshaft 8 , and a connecting rod 9 .
- FIG. 2 is a structure diagram of a popular servo press, in which the clutch 4 used in the above machine press is not provided and a servomotor 11 is connected to the pinion gear 5 directly or via a deceleration gear.
- a servomotor 11 is connected to the pinion gear 5 directly or via a deceleration gear.
- the rotary position of the servomotor 11 and the position of the slide 10 remain stationary relative to one another, without providing the clutch 4 of the machine press.
- the servomotor 11 As the servomotor 11 , a motor having enough high torque to satisfy the stroke pressure diagram of FIG. 3 is selected. Therefore, a pressure force that can be generated by the servo press is shown in the diagram of the servo press of FIG. 3 .
- the horizontal axis shows a height (the unit is mm) from the bottom dead center of the slide and the vertical axis shows a pressure force (the unit is kN) of the press.
- the servomotor 11 can generate sufficient torque, but when excessive torque is applied in the structural design of the press machine, the drive system including the pinion gear 5 and main gear 6 is damaged, e.g., to pitch. Then, when continuously used, the press machine may be broken.
- Past overload protection devices for presses include: a protection device having an oil pressure chamber provided to the connection portion of the connecting rod 9 and slide 10 to leak oil pressure when a pressure force at or over a preset pressure force is generated; and an overload detection device having a strain gauge attached to a frame of a press machine to detect a pressure force as extension of the frame and to stop the press when detecting a predetermined value or over.
- a speed of the servomotor 11 is variable also during pressing.
- the torque transferred from the servomotor 11 to a drive shaft changes between the acceleration and deceleration of the servomotor 11 even when the pressing load does not change.
- the overload protection devices of past machine presses cannot protect the presses.
- the motor torque generates inertial energy by the high rotation in the motor and drive system connected to the motor separately from the process torque against the disturbance torque in pressing, and the inertial energy becomes inertial torque for assisting the motor in proportion to the motor speed.
- a friction force due to the rotation generated in the drive system becomes friction torque for loading the motor.
- FIG. 4 shows a control device of a popular servo press.
- a press information storage unit 20 previously stores, as parameters, information such as a press capability, a slide stroke length, a deceleration ratio defined by the number of teeth of the pinion gear 5 and the number of teeth of the main gear 6 , a length of the connecting rod 9 (see FIG. 2 for these components), and a moment of inertia of a drive system.
- a motion of one cycle operation of a press slide 28 is partitioned on the basis of a slide position, and set and inputted as strokes.
- data set in the motion data setting unit 21 are set and inputted as a slide position and a slide speed for each stroke.
- the first stroke begins from a slide position of 800 mm (height from the slide bottom dead center), the second stroke begins from a slide position of 200 mm, the third stroke begins from a slide position of 0 mm (bottom dead center), and the final fourth stroke begins from a slide position of 800 mm.
- a slide speed is expressed by a ratio, which becomes 100% when the slide speed is the fastest on the specification of the press on the basis of the motor speed.
- An interval speed from the first stroke until second stroke is 100%, which is set in the speed column of the first stroke
- an interval speed from the second stroke until third stroke is 50%, which is set in the speed column of the second stroke
- an interval speed from the third stroke until fourth stroke is 100%, which is set in the speed column of the third stroke.
- An input signal of a starter 24 is triggered to output slide target position data of the calculation result to an amplifier 25 . Since a servomotor 26 and a crank 27 are engaged in a predetermined relationship, the servomotor 26 rotates by a control of the amplifier 25 to raise and lower the press slide 28 .
- FIG. 6 shows the stroke pressure diagram (actual) in contrast to the stroke pressure diagram (specification) defined as a mechanical specification when the actual motor torque is not limited.
- the horizontal axis shows a height (mm) from the bottom dead center of the slide
- the left vertical axis shows a pressure force (kN) of the press
- the right vertical axis shows torque (unit kNm).
- the present invention provides a control device of a servo press and control method to prevent an overload on a pressure capability of a press and a torque capability of a drive system.
- a control system of a servo press for pressing by transferring a drive force of a servo motor to a slide via a drive mechanism includes: an encoder for outputting current position data; a press information storage unit for storing information unique to a press device; a motion data setting unit for setting therein a slide position and a slide speed; a motion calculation unit for calculating slide target position data on the basis of information from the encoder, the press information storage unit, and the motion data setting unit; a torque calculation unit for calculating process torque for pressing and control torque for speed change of the servo motor on the basis of the slide target position data; a process system limit unit for limiting the calculated process torque to predetermined torque; and a drive system limit unit for limiting combined torque of the limited process torque and the control torque to predetermined drive torque.
- the servomotor is driven on the basis of the limited drive torque.
- the process system limit unit limits the process torque to process limitation torque at or below a pressure capability of a press unique to a press device.
- the drive system limit unit limits the combined torque to at or below a torque capability of a drive system unique to a press device.
- the torque calculation unit includes: a process torque generation unit for outputting process torque on the basis of slide target position data and current position data from the encoder; and a control torque generation unit for outputting control torque on the basis of slide target position data and information unique to a press device.
- control device of the servo press information unique to a press device in the press information storage unit is arbitrarily set.
- the present invention provides a method for controlling a servo press by transferring a drive force of a servo motor driven via a drive mechanism on the basis of slide target position data.
- the servo press includes: an encoder for outputting current position data; a press information storage unit for storing information unique to a press device; a motion data setting unit for setting therein a slide position and a slide speed; and a motion calculation unit for calculating slide target position data on the basis of information from the encoder, the press information storage unit, and the motion data setting unit.
- the method includes: calculating process torque for pressing and control torque for speed change of a servomotor on the basis of slide target position data; limiting the calculated process torque to predetermined torque; and limiting combined torque of the limited process torque and control torque to predetermined drive torque; then, the servomotor is driven on the basis of the limited drive torque.
- the calculated process torque is limited to process torque at or below a press pressure capability unique to the press device.
- the process torque is outputted on the basis of slide target position data and current position data from the encoder, and the control torque is outputted on the basis of slide target position data and unique information to the press device.
- the overload on a pressure capability of a press and a torque capability of a drive system can be prevented certainly to prevent damage to the drive system and the machine.
- FIG. 1 is a structural diagram of a popular machine press
- FIG. 2 is a structural diagram of a popular servo press
- FIG. 3 is a characteristic diagram showing relationship between a stroke pressure diagram and a diagram of a servo press
- FIG. 4 is a block diagram of a control device of a popular servo press
- FIG. 5 is a characteristic diagram showing relationship between actual motor torque and required motor torque
- FIG. 6 is a characteristic diagram when actual motor torque is not limited
- FIG. 7 is a block diagram of a control system of an embodiment of the present invention.
- FIG. 8 is a block diagram of a torque calculation unit of an embodiment of the present invention.
- FIG. 9 is a characteristic diagram when higher motor torque than that of specification is outputted.
- FIG. 10 is a characteristic diagram when a motor speed is constant without torque limitation
- FIG. 11 is a characteristic explanation diagram when a motor speed is changed without torque limitation
- FIG. 12 is a characteristic diagram when a motor speed is constant in an embodiment of the present invention.
- FIG. 13 is a characteristic diagram when a motor speed is changed in an embodiment of the present invention.
- FIG. 7 explains an embodiment of the present invention.
- the hardware structure in this embodiment uses the structure of the servo press of FIG. 2 .
- components similar to those in FIG. 4 are given similar reference signs.
- a press information storage unit 20 stores, in advance as parameters, information unique to a press device, such as a press capability (pressure force etc.), a slide stroke length, a reduction ratio defined by the number of teeth of a pinion gear 5 and the number of teeth of a main gear 6 , a length of connecting rod 9 , and a moment of inertia of a drive system.
- Information Unique to a press device is arbitrarily set because a press capability (pressure force etc.) changes when a press mold is replaced.
- a motion of a one cycle operation of a press slide 28 is partitioned on the basis of a slide position (a height from the bottom dead center of the slide 28 ) and set as strokes.
- a slide position and a slide speed are stored for each stroke in advance as data set in the motion data setting unit 21 .
- the first stroke begins from a slide position of 800 mm (slide top dead center)
- the second stroke begins from a slide position of 200 mm
- the third stroke begins from a slide position of 0 mm (slide bottom dead center)
- the last fourth stroke begins from a slide position of 800 mm.
- a slide speed is expressed by a ratio, which becomes 100% when the slide speed is the fastest on the specification of the press on the basis of the motor speed.
- An interval speed from the first stroke until second stroke is set and stored in a speed column of the first stroke as 100%
- an interval speed from the second stroke until third stroke is set and stored in a speed column of the second stroke as 50%
- an interval speed from the third stroke until fourth stroke is set and stored in a speed column of the third stroke as 100%.
- a motion calculation unit 23 Into a motion calculation unit 23 , information unique to the press device from the press information storage unit 20 , motion data of one cycle operation of the press slide 28 set in the motion data setting unit 21 , and current position data of the slide 28 fed back from an encoder 29 are inputted.
- the encoder 29 detects a position of the slide 28 via a crank 27 .
- a rotational position of a servomotor 26 may be detected.
- the motion calculation unit 23 calculates a target position where the slide is to move in each time the motor is required to be actually controlled, and outputs slide target position data T of the calculation result to a torque calculation unit 31 when an input signal of a starter 24 is triggered.
- the torque calculation unit 31 includes a process torque generation unit 31 a and a control torque generation unit 31 b .
- the control torque generation unit 31 b includes an acceleration-deceleration torque extraction unit 31 c and an inertial torque extraction unit 31 d . Operations in the torque calculation unit 31 are exceeded according to the procedure shown by operation steps (S).
- the slide target position data T outputted from the motion calculation unit 23 is stored temporarily in Step 1 (S 1 ).
- the slide target position data T is inputted into the process torque generation unit 31 a , the acceleration-deceleration torque extraction unit 31 c , and the inertial torque extraction unit 31 d .
- the current position data fed back from the encoder 29 is inputted into the process torque generation unit 31 a .
- Information Unique to the press device from the press information storage unit 20 is inputted into the acceleration-deceleration torque extraction unit 31 c and inertial torque extraction unit 31 d.
- Step S 2 the current position data and the slide target position data T are compared in Step S 2 to extract an amount of positional deviation.
- An amount of increase and decrease of a speed required to recover the position difference is extracted as a required speed (Step S 3 ), and an amount of increase and decrease of the required torque according to the amount of increase and decrease of this speed is extracted as required torque (Step S 4 ).
- the required torque extracted in Step S 4 is combined torque that contains process torque for pressing and control torque including acceleration-deceleration torque and inertial torque of a motor.
- a target acceleration is extracted in Step S 6 on the basis of the slide target position data T
- acceleration-deceleration torque is extracted in Step S 7 on the basis of target acceleration and information unique to a press device.
- An amount of positional deviation of the slide target position data T per a unit time is a target speed.
- An amount of speed deviation of this speed data per a unit time is a target acceleration.
- inertial energy is calculated in Step S 8 on the basis of the slide target position data T and the information unique to the press device, and inertial torque is extracted from the inertial energy in Step S 9 .
- a target speed which is a positional deviation of the slide target position data T per a unit time, and a moment of inertia of the drive system stored in the press information storage unit 20 in advance
- inertial energy is calculated in Step S 8 .
- the deviation per a unit time of this inertial energy is power, and on the basis of this power and the above-mentioned target speed, inertial torque for assisting motor torque is obtained in Step S 9 .
- control torque generation unit 31 b In the control torque generation unit 31 b , the acceleration-deceleration torque extracted in Step S 10 in the acceleration-deceleration torque extraction unit 31 c and the inertial torque extracted in the inertial torque extraction unit 31 d are combined in Step S 10 , and the control torque command (control torque) Tb is outputted.
- control torque Tb is subtracted from the required torque that has been extracted in a deviation unit 31 e in Step S 4 , and the process torque command (process torque) Ta is outputted in Step S 5 .
- the process torque Ta is transferred to a process system limit unit 32 , a press pressure force is limited to motor torque at or below the stroke pressure diagram (specification), and outputted as process limitation torque Ta 1 .
- This limitation is made on the basis of a pressure capability (pressure force etc.) of the press stored in the press information storage unit 20 .
- the process system limit unit 32 includes a limiter for limiting the process torque Ta to at or below a predetermined value (stroke pressure diagram).
- the process limitation torque Ta 1 is combined with the control torque Tb that has been previously outputted from the torque calculation unit 31 in a combination unit 30 .
- the combined torque of the process limitation torque Ta 1 and control torque Tb is transferred to a drive system limit unit 33 , and is limited to drive torque which the drive system can tolerate (drive mechanism).
- drive mechanism On the basis of a drive torque capability of the drive system unique to the press device stored in the press information storage unit 20 , the limitation is performed by the limiter not to exceed the drive torque capability.
- the limited drive torque is outputted to an amplifier 25 . Since the servomotor 26 and crank 27 are engaged in a predetermined relationship, the press slide 28 rises and lowers by rotation of the servomotor 26 .
- the process torque is not problematical, but the drive torque generated by combining the process torque and control torque (acceleration torque) is applied to the drive system. As a result, the drive torque may exceed torque which the drive system can tolerate.
- each torque in the process system limit unit 32 and drive system limit unit 33 is limited in the process system limit unit 32 , and after that, the control torque of the drive system including the limited torque of the process system (process limitation torque Ta 1 ) is limited.
- process limitation torque Ta 1 the control torque of the drive system including the limited torque of the process system
- each torque of the process system and drive system can be limited to at or below each capability of the process system and drive system certainly.
- FIG. 9 shows the assumption in which, in a past popular servo press, motor torque (actual motor torque) over required motor torque of the stroke pressure diagram (specification) may need to be outputted for a press target (load) from a position of approximately 40 mm from the press bottom dead center.
- the stroke pressure diagram (actual) shows a press pressure force relative to a position from the press bottom dead center.
- the horizontal axis shows a height (mm) from the bottom dead center of the slide, the left vertical axis shows a pressure force (kN) of the press, and the right vertical axis shows torque (kNm).
- FIG. 10 shows a slide position (left vertical axis), a motor speed (left vertical axis), and motor torque (right vertical axis) when pressing is carried out without torque limitation, on the time axis (horizontal axis).
- FIG. 10 shows the example in which the pressing corresponding to the stroke pressure diagram (actual) is carried out while the motor speed is constant at 300 min ⁇ 1.
- the motor torque rises to 23 kNm steeply after 0.8 second at which a height from the press bottom dead center is 40 mm.
- the motor torque lowers steeply after the bottom dead center. Since the motor speed is constant, only the process torque has appeared as the motor torque.
- FIG. 11 shows the example in which the same pressing as FIG. 10 is carried out while the motor speed rises from 300 min ⁇ 1 to 600 min toward the bottom dead center without limitation after 0.6 second at the position of 200 mm from the press bottom dead center.
- motor torque of 23 kNm may be required for the pressing.
- the torque for accelerating the motor is 8 kNm generated after 0.6 second.
- 23 kNm required for the pressing is added.
- 31 kNm (motor torque) 23 kNn (process torque)+8 kNm (control torque)
- control torque 8 kNm is added to the process torque together.
- the motor torque 31 kNm may exceed the limitation of the drive system.
- the control torque is produced by combining acceleration-deceleration torque determined by the motion and the inertial torque determined by the motor speed and the moment of inertia of the drive system.
- the process torque Ta is the motor torque when the pressing corresponding to the stroke pressure diagram (actual) of FIG. 9 .
- the generation of this torque without change causes damage to the drive system and machine.
- the process torque is outputted as the process limitation torque Ta 1 limited to at or below a predetermined value in the process system limit unit 33 .
- FIG. 12 shows the characteristic diagram when the process torque is limited and then outputted as the process limitation torque Ta 1 while the motor speed is constant at 300 min ⁇ 1. After 0.8 second from the top dead center, the motor torque (only the process torque) rises steeply, but its peak value is limited to approximately 20 kNm. The dashed line shows the motor torque without torque limitation as a reference.
- This process limitation torque Ta 1 and control torque Tb are combined in the combination unit 30 , and inputted into the drive system limit unit 33 . Then, the torque limited to at or below the torque capability of the press drive system is outputted to the amplifier 25 .
- FIG. 13 is the characteristic diagram of the motor torque limited to at or below the torque capability of the press drive system in the drive system limit unit 33 while the motor speed is raised from 300 min ⁇ 1 to 600 min ⁇ 1 toward the bottom dead center after 0.6 second near a position of 200 mm from the press bottom dead center.
- the torque of about 8 kNm is generated for accelerating the motor after 0.6 second, the torque of about 12 kNm required for the pressing is added to this torque, and as a result, the motor torque is limited to approximately 20 kNm.
- the dashed line shows the motor torque without torque limitation as a reference.
- process torque required for the pressing and control torque required for speed change of the motor are each calculated on the basis of slide target position data.
- the process torque is limited to at or below the pressure capability of the press.
- the torque produced by combining the limited process torque and the control torque is limited to at or below the torque capability of the press drive system. Accordingly, even when the pressing is carried out while the motion is successively changed, which is a property of the servo press, the pressure capability and torque capability of the press can be protected from being exceeded.
- An overload protection system used in a past machine press stops the press after detecting an overload such as the excess of a press load value. As a result, each time the overload occurs, the press is damaged.
- the motor torque is limited to avoid the overload on both the pressure capability and torque capability of a press. Accordingly, the press is not damaged.
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- Mechanical Engineering (AREA)
- Control Of Presses (AREA)
- Presses And Accessory Devices Thereof (AREA)
Abstract
Description
Fluctuating torque=inertial torque+friction torque
Motor torque=process torque (disturbance opposing torque)+control torque (acceleration-deceleration torque+fluctuating torque)
Required torque<Actual motor torque
31 kNm (motor torque)=23 kNn (process torque)+8 kNm (control torque)
Claims (9)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010-250953 | 2010-11-09 | ||
| JP2010250953A JP5470223B2 (en) | 2010-11-09 | 2010-11-09 | Servo press control device and control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20120111207A1 US20120111207A1 (en) | 2012-05-10 |
| US8720328B2 true US8720328B2 (en) | 2014-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/289,095 Active 2032-03-25 US8720328B2 (en) | 2010-11-09 | 2011-11-04 | Control device of servo press and method for controlling servo press |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US8720328B2 (en) |
| JP (1) | JP5470223B2 (en) |
| DE (1) | DE102011115932B4 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160288442A1 (en) * | 2015-03-30 | 2016-10-06 | Janome Sewing Machine Co., Ltd. | Servo press, control method, and a recording medium recording a program |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009050390A1 (en) * | 2009-10-22 | 2011-04-28 | Müller Weingarten AG | Working method and apparatus for operating presses |
| US8651019B1 (en) | 2012-08-31 | 2014-02-18 | Shieh Yih Machinery Industry Co., Ltd | Crank press with dual protection mechanism and control method thereof |
| EP2703151A1 (en) * | 2012-09-03 | 2014-03-05 | Shieh Yih Machinery Industry Co., Ltd. | Crank press with dual protection mechanism and control method thereof |
| DE102013105468B4 (en) * | 2013-05-28 | 2015-10-01 | Schuler Pressen Gmbh | Method for controlling a press with variable gear ratio |
| US9625898B2 (en) | 2014-03-31 | 2017-04-18 | Honda Motor Co., Ltd. | Feedback control system having servomechanism monitoring system and methods of monitoring servomechanisms |
| JP6666077B2 (en) * | 2015-04-30 | 2020-03-13 | コマツ産機株式会社 | Press system and control method of press system |
| CN113370573B (en) * | 2020-03-10 | 2023-01-20 | 山东省科学院激光研究所 | A system and method for suppressing clearance impact of a mechanical transmission system of a servo press |
| WO2022216246A1 (en) * | 2021-04-06 | 2022-10-13 | Bias Makina Anonim Sirketi | A press control method |
| CN117141023A (en) * | 2023-09-05 | 2023-12-01 | 武汉新威奇科技有限公司 | An automatic control method and system for electric screw press |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005040265A1 (en) | 2005-08-24 | 2007-03-01 | Müller Weingarten AG | Method and device for controlling and regulating forces on servo-electric presses |
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2010
- 2010-11-09 JP JP2010250953A patent/JP5470223B2/en active Active
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- 2011-11-04 US US13/289,095 patent/US8720328B2/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20160288442A1 (en) * | 2015-03-30 | 2016-10-06 | Janome Sewing Machine Co., Ltd. | Servo press, control method, and a recording medium recording a program |
| US10391730B2 (en) * | 2015-03-30 | 2019-08-27 | Janome Sewing Machine Co., Ltd. | Pulse motor system, pulse motor system controller, and a non-transitory computer-readable recording medium recording a program |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2012101243A (en) | 2012-05-31 |
| DE102011115932B4 (en) | 2018-03-22 |
| US20120111207A1 (en) | 2012-05-10 |
| JP5470223B2 (en) | 2014-04-16 |
| DE102011115932A1 (en) | 2012-05-10 |
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