US83244A - Improved brick-machine - Google Patents

Improved brick-machine Download PDF

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US83244A
US83244A US83244DA US83244A US 83244 A US83244 A US 83244A US 83244D A US83244D A US 83244DA US 83244 A US83244 A US 83244A
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mould
wheels
wheel
machine
clay
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
    • B28B5/04Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations

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  • Figure l is a transverse section of a brick-machine ⁇ embodying my improvements, with a plan of the gearing which operates the pulverizers shown above it;
  • Figure 2 is a longitudinal section of the machine
  • Figure 3 is an end elevation of the machine, showing the operating-gears
  • Figure 4 is a longitudinal section, on an enlarged scale, of one of the plungers and its accessories;
  • Figure 5 is a horizontal section of the same, taken at the line X-X of fig. 4;
  • Figure 6 shows the devices for cleaning the mouldwheels, and for conducting the debris away from the Amachine
  • Figure 7 are diagrams, exhibiting the shoulders at the ends of the moulds; and v Figure 8 is an enlarged view of that portion of the fixed cam which serves to retract the plungers.
  • the frame A has journalled init two heavy shafts,
  • each plunger is furnished with a rebate, c, and recess, c', the former being for the attach-- ment of the elastic packing F, and the latter for the reception of the boss g, which projects ⁇ from the inner side of theface-plate Gthe latter being connected to the plunger by'screws' g.
  • each plunger has j ournalled Within it a roller, H,whose shaft, h, projects some distance beyond the side of the plunger, fox a purpose which will be4 hereafter described.
  • cams,-I, thatA are xed cams,-I, thatA are prevented from rotating by means of the armsc', which are bolted, at i', to the standards of the frame, and the upper portion of said cams is provided with two wings, I If,having inwardly-projecting lianges,
  • Each of these cams has swells''k, and eccentric portions, k', the former being for the compression of the cla f,and the latter for the expelling of it, after compression, from the mould-wheels.
  • are the hubs of the cams, which surround the shafts b c, and within which the latter revolve.
  • L is a dividing-tongue, which is secured immediately below the point where the peripheries of the mouldwheels meet, and the swells lo of the cams are on a line with this tongue, in order that it may sustain the entire strain when the clay in the moulds is being subjected to the Igreatest pressure.
  • a screen, N Placed a slight distance below the pulverizers vM', and concentric therewith, is a screen, N, which is composed of stout bars, yand this screen prevents the entrance of stones or other foreign substances into the mould-wheels.
  • wallowersand pulverizers may be constructed either like the ones here represented, or like those shown in my previous patent; or, if preferred, they may consist simply of shafts having radial arms or blades.
  • scraper-s which are located below the dividingtongue L; and these scrapers extend completely across the face of the mould-wheels, with which they are held l in contact by the levers o and weights'o, which arrangement is clearly shown in iigs. 3 and 6, and also in the diagrams under figs. l and 3.
  • rollers are pressed against the clay by heavy weights, p', that are attached to the ends of the bellcranks.
  • these rollers do not extend across the entire face of the wheels B and C, butonly to the shoulders d of the moulds, so that said rollers can compress the clay in the moulds, and thereby impart a smooth, square, and even finish to the face of the brick.
  • Q is a conveyer, which conducts away from the maf chine the scrapings from the mould-wheels. This conveyer rotates within ya trough, q.
  • R is an endless carrier, which conducts the pressed brick to any part of the yard or kiln.
  • S are cylinders, whose peripheries are covered withV sheep-skin having the hair on, or with thick woollen cloth; and these cylinders are caused to revolve by their contact with the mould-wheels, and, in so doing,
  • the tanks s may be filled with water instead of'oil, in which case sand should be placed in the boxes T, it being understood, however, that the sand'is never used with oil.
  • the wheel W is secured to one end of a shaft, w, whose opposite end carries: a pinion, w', which gears with the large spur-wheel X, that is attached to one end of the shaft c of mould-wheel C.
  • a wheel, Y Secured to the other end of shaft c is a wheel, Y, which meshes into another one, Y', that is attached to the shaft b of mould-wheel B, and, as these two wheels Y Y are of uniform diameters, it will be seen that the two mould-wheels revolve at a uniform speed, and in opposite directions, as' indicated by the red arrows in iigs. l and 3.
  • the conveyer Q is rotated by the pinion Z, which gears with the wheel IV.
  • Motion is communicated from the wheels Y Yfto the wheels l and 2 of the wallowers M by means of gears 3 and 4.
  • the pulverizers M' have attached to their shafts Wheels 5 and 6, which gear with one another, and which are propelled by the carrying-Wheel 7 on'shaft 8.
  • the outer end of this shaft has a pinion, 9, which gears with the large spur-wheel X.'
  • Gearing with the spur-wheel X is a pinion, 10, which operates the driving-roller of the endless carrier R.
  • the chambers D are brought opposite the tongue L, the clay contained within them is subjected to a powerful pressure by means of the rollers H comin g in contact with the swell k of the fixed cam I, which causes the plungers E to be forced out towards the pe riphery of the mould-wheel.
  • any clay which may be adhering to the surface of the wheel is removed by the scraper O, as shown in iig. 6, and by the diagram under fig. l.
  • the nal pressure is imparted to the clay by the vibrating and weighted rollers P, and, as these are adapted to operate between the shoulders d at each end of the moulds, they reduce the surface of the clay to a perfectly smooth, level, and uniform condition.
  • the eccentric portion It' of the cam is gradually forcing the plungers out from the time they pass the tongue L until they reach a position under the shaft ⁇ of' the mould-wheel, when said plungers are protruded to the periphery of the wheel, and the pressed clay is delivered upon the endless carrier R,
  • the plungers are maintained in their protruded condition by the concentric portion of the cam until the plungers are nearly vertically over the shaft of said wheel, when they are retracted by means of the projecting shafts h coming in contact with theranges J J of the wings I I of the cam.

Description

'GEORGE erover, or CINCINNATL'OHIO.
Lum Pcm1v0.s3,244,dawc ocmw 20,1868.
` nwpnovrm BRICK-MAGHINE.
The Schedule referred to in theseLetters Patent and making part 'of the same.
To all whom it may conccm:
VBe it known that I, GEORGE C. Bovnx, of Cincinnati, llamilton county, and State of Ohio, have in- 'vented certain new and useful Improvements in Blick- Machines; and I hereby declare the following to be a full, clear, and exact descriptlon thereof, reference being had to the accompanying drawings, making part of this specification. This invention relates to certain additional improvements on the brick-machine patentedby me, February 19, 1867, whereby said machine is rendered more effective and reliable in its operation, and all danger of its being injured by the entrance of stones or other refractory matter into the mould-wheels is entirely removed.4
In the accompanying drawings- Figure l is a transverse section of a brick-machine `embodying my improvements, with a plan of the gearing which operates the pulverizers shown above it;
Figure 2 is a longitudinal section of the machine;
Figure 3 is an end elevation of the machine, showing the operating-gears;
Figure 4 is a longitudinal section, on an enlarged scale, of one of the plungers and its accessories;
Figure 5 is a horizontal section of the same, taken at the line X-X of fig. 4;
Figure 6 shows the devices for cleaning the mouldwheels, and for conducting the debris away from the Amachine;
Figure 7 are diagrams, exhibiting the shoulders at the ends of the moulds; and v Figure 8 is an enlarged view of that portion of the fixed cam which serves to retract the plungers.
The frame A has journalled init two heavy shafts,
b c, to which are secured the mould-wheels B G, whose radial compartments or chambers, D, constitute the moulds proper, said chambers being traversed by the reciprocating hollow plungers E, that are constructed ,and operated in the following manner:
The outer end of each plunger is furnished with a rebate, c, and recess, c', the former being for the attach-- ment of the elastic packing F, and the latter for the reception of the boss g, which projects` from the inner side of theface-plate Gthe latter being connected to the plunger by'screws' g. I
This provision of the adjustable face-plate permits of the elastic packing being expanded by compressure,
v so as to completely till up. the interior-of the mould,
and thereby prevent the machine being cut out by the entrance of sand between the sides of said mould'and the plunger. r
Thev inner end of each plunger has j ournalled Within it a roller, H,whose shaft, h, projects some distance beyond the side of the plunger, fox a purpose which will be4 hereafter described.
Resting upon the shafts b c are xed cams,-I, thatA are prevented from rotating by means of the armsc', which are bolted, at i', to the standards of the frame, and the upper portion of said cams is provided with two wings, I If,having inwardly-projecting lianges,
J J', which serve to retract the plungers E whenever their shafts hare, by the rotation of the mould-wheels, brought in contact with said langes, .as clearly shown in iig. 4.
The ends of these anges are chamfered, as shown at j in fig. 8, so as to insure the proper engagement of the shafts, even in case the mould-wheels should be turned in the wrong direction; and said Bauges are provided, near their mid-lengths, with swells, j, which can be reduced by filing, so as to, regulate the retraction of the plungers with the utmost nicety.
Each of these cams has swells''k, and eccentric portions, k', the former being for the compression of the cla f,and the latter for the expelling of it, after compression, from the mould-wheels.
\ are the hubs of the cams, which surround the shafts b c, and within which the latter revolve.
L is a dividing-tongue, which is secured immediately below the point where the peripheries of the mouldwheels meet, and the swells lo of the cams are on a line with this tongue, in order that it may sustain the entire strain when the clay in the moulds is being subjected to the Igreatest pressure.
As rapidly as the moulds are brought within the hopper, they are iilled by the'rotating wallowers M, which are situated beneath an upper set of pulverizers, M. V
Placed a slight distance below the pulverizers vM', and concentric therewith, is a screen, N, which is composed of stout bars, yand this screen prevents the entrance of stones or other foreign substances into the mould-wheels.
These wallowersand pulverizers may be constructed either like the ones here represented, or like those shown in my previous patent; or, if preferred, they may consist simply of shafts having radial arms or blades.
O are scraper-s, which are located below the dividingtongue L; and these scrapers extend completely across the face of the mould-wheels, with which they are held l in contact by the levers o and weights'o, which arrangement is clearly shown in iigs. 3 and 6, and also in the diagrams under figs. l and 3.
In order to impart an additional pressure to the clay in the moulds, I provide two vibrating rollers, P P, which are journalled in the bell-cranks p.
These rollers are pressed against the clay by heavy weights, p', that are attached to the ends of the bellcranks.
,Unlikethe scrapers, these rollers do not extend across the entire face of the wheels B and C, butonly to the shoulders d of the moulds, so that said rollers can compress the clay in the moulds, and thereby impart a smooth, square, and even finish to the face of the brick.
Q is a conveyer, which conducts away from the maf chine the scrapings from the mould-wheels. This conveyer rotates within ya trough, q.
Secured to the scrapers O are auxiliary ones, r lr', which keep the peripheries of the vibrating rollers l? P' perfectly clean. f
R is an endless carrier, which conducts the pressed brick to any part of the yard or kiln.
S are cylinders, whose peripheries are covered withV sheep-skin having the hair on, or with thick woollen cloth; and these cylinders are caused to revolve by their contact with the mould-wheels, and, in so doing,
.lubricate the moulds with oil that is elevated by said cylinders from tank s.
If preferred, the tanks s may be filled with water instead of'oil, in which case sand should be placed in the boxes T, it being understood, however, that the sand'is never used with oil.
Motion is communicated .to the various parts'of brick-machine in the following manner U is a belt, proceeding from the engine, which furnishes the requisite power, and it passes around a pulley, u, that is attached to a shaft, V, the latter being provided with a pinion, c, which gears with a wheel, W.
The wheel W is secured to one end of a shaft, w, whose opposite end carries: a pinion, w', which gears with the large spur-wheel X, that is attached to one end of the shaft c of mould-wheel C.
Secured to the other end of shaft c is a wheel, Y, which meshes into another one, Y', that is attached to the shaft b of mould-wheel B, and, as these two wheels Y Y are of uniform diameters, it will be seen that the two mould-wheels revolve at a uniform speed, and in opposite directions, as' indicated by the red arrows in iigs. l and 3.
The conveyer Q is rotated by the pinion Z, which gears with the wheel IV.
Motion is communicated from the wheels Y Yfto the wheels l and 2 of the wallowers M by means of gears 3 and 4.
The pulverizers M' have attached to their shafts Wheels 5 and 6, which gear with one another, and which are propelled by the carrying-Wheel 7 on'shaft 8. The outer end of this shaft has a pinion, 9, which gears with the large spur-wheel X.'
Gearing with the spur-wheel X is a pinion, 10, which operates the driving-roller of the endless carrier R.
The operation of my brick-machine will be readily understood by referring to iig. 1, and it will be seen that the clay is forced into the moulds D by the wallowers M as rapidly as the rotation of the wheels B and C brings the open ends of said moulds within the hopper.
By referring to the drawing, it will be seen that the solid portion of one mould-wheel is brought incontact with the clay contained in the mould of the opposite wheel, thereby imparting additional pressure to the clay, which is eifected just before the chambers D reac the dividing-tongue L.
lVhen the chambers D are brought opposite the tongue L, the clay contained within them is subjected to a powerful pressure by means of the rollers H comin g in contact with the swell k of the fixed cam I, which causes the plungers E to be forced out towards the pe riphery of the mould-wheel.
After passing the tongue L, any clay which may be adhering to the surface of the wheel is removed by the scraper O, as shown in iig. 6, and by the diagram under fig. l.
The nal pressure is imparted to the clay by the vibrating and weighted rollers P, and, as these are adapted to operate between the shoulders d at each end of the moulds, they reduce the surface of the clay to a perfectly smooth, level, and uniform condition.
The eccentric portion It' of the cam is gradually forcing the plungers out from the time they pass the tongue L until they reach a position under the shaft` of' the mould-wheel, when said plungers are protruded to the periphery of the wheel, and the pressed clay is delivered upon the endless carrier R,
After the clay has been expelled from the mouldwheel, the plungers are maintained in their protruded condition by the concentric portion of the cam until the plungers are nearly vertically over the shaft of said wheel, when they are retracted by means of the projecting shafts h coming in contact with theranges J J of the wings I I of the cam.
This continued protrusion of the plunger permits their being thoroughly lubricated by the revolving cylinders S, as previously described.
I claim herein as new and of my inventionl. The arrangement of the pulvem'zers M and M and screen N, in combination with `lthe mould-wheels B C of a brick-machine, in the manner and for the purposes described.
Y 2. The arrangement of the xed cam I, having wings I I, and anges .I J', in combination with a series of l plungers, E, having rollers H, and outwardly-proj ecting shafts h, for the object herein stated'.
3. In combination with the mould-wheels, having radial compartments D, and shoulders d, the gravitating and weighted rollers P and bell-cranks p, substan tially as herein set forth.
In testimony of which invention, I hereunto set my hand.
Witnesses: GEO. C. BOVEY. GEO. H. KNIGHT,
JAMES H. LAXMAN.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5173311A (en) * 1986-06-25 1992-12-22 Machinefabriek De Boer B.V. Apparatus for manufacturing bricks with smooth side surfaces

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5173311A (en) * 1986-06-25 1992-12-22 Machinefabriek De Boer B.V. Apparatus for manufacturing bricks with smooth side surfaces

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