FIELD
The present invention relates to a clamping flashlight.
BACKGROUND
Battery-powered flashlights are well known in the art and are used in a variety of applications. Typical flashlights include a light source (e.g., LED or an incandescent light bulb), batteries and a switch. The batteries and the switch are arranged in a housing that provides the electrical circuit to activate the light source.
Drawbacks to conventional flashlight designs include design inefficiencies such as engagement of the flashlights with other objects. For example, during operation, the user of a conventional flashlight has to hold the housing and direct the light emitted by the incandescent light bulb with one hand and use the other hand to repair a malfunctioned device illuminated by the flashlight.
SUMMARY
It is desirable to provide a flashlight that can be easily clamped on a mount and can direct light to a desired location so as to free both hands of the user.
In an aspect of the invention, there is provided a flashlight including a lamp head configured to emit light; a lamp head holder including a lower base, an upper base and a first pivot mount supported by the upper base, the upper base being rotatably connected to the lower base such that the upper base and the lower base are rotatable relative to each other about a first axis of rotation, and the lamp head being rotatably connected to the first pivot mount such that the lamp head is rotatable relative to the upper base about a second axis of rotation defined by the first pivot mount; and a clamp pivotably connected to the lower base of the lamp head holder.
In another aspect of the invention, there is provided a flashlight including a lamp head configured to carry a light source capable of emitting light; and a clamp operatively connected to the lamp head and enabling the flashlight to be clamped to a structure, the clamp comprising a pair of clamp portions, at least one of the clamp portions being movable relative to the other to enable the clamp to be configurable between a clamp position and a release position; wherein at least one of the clamp portions includes an elongated structure forming a handle about which the fingers of a user can be wrapped for transporting the flashlight.
In yet another aspect of the invention, there is provided a flashlight including a lamp head configured to emit light; a clamp operatively connected to the lamp to enable the flashlight to be clamped to a structure; and a lamp head holder operatively disposed between the lamp head and the clamp, the lamp head holder enabling pivotal movement of the lamp relative to the clamp about two different perpendicular axes.
These and other objects, features, and characteristics of the present invention, as well as the methods of operation and functions of the related elements of the structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. In one embodiment, the drawings herein may be considered drawn to scale. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. As used in the specification and in the claims, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 a shows a top view of a clamping flashlight in accordance with an embodiment of the invention;
FIG. 1 b shows a side view of the clamping flashlight shown in FIG. 1 a;
FIG. 2 shows a cross-section of the flashlight in accordance with an embodiment of the invention;
FIG. 3 shows a cross-section of the spring biased handle in accordance with an embodiment of the invention;
FIGS. 4 a, b show the lamp head in various positions in accordance with an embodiment of the invention;
FIG. 4 c shows an exploded view of the lamp head and the pivot mount in accordance with an embodiment of the invention;
FIG. 5 shows a cross section of the pivot mount of the lamp head holder in accordance with an embodiment of the invention; and
FIG. 6 shows a side view of the clamping flashlight attached to a mount.
DETAILED DESCRIPTION
Embodiments of the invention provide a clamping flashlight that includes a lamp head configured to emit light; a lamp head holder including a lower base, an upper base and a first pivot mount supported by the upper base, the upper base being rotatably connected to the lower base such that the upper base and the lower base are rotatable relative to each other about a first axis of rotation, and the lamp head being rotatably connected to the first pivot mount such that the lamp head is rotatable relative to the upper base about a second axis of rotation defined by the first pivot mount, the second axis of rotation being substantially perpendicular to the first axis of rotation; and a clamp pivotably connected to the lower base of the lamp head holder.
Referring now to
FIGS. 1 a-
b, these figures show, respectively, a top view and a side view of a
clamping flashlight 10 in accordance with an embodiment of the invention. The
clamping flashlight 10 includes a
lamp head holder 15, a
lamp head 20 and a mount structure such as a spring
biased clamp 60. The
lamp head 20 is configured to provide light to a desired location. The
lamp head holder 15 is constructed and arranged to be coupled to the
lamp head 20 and
clamp 60. As will be described hereinafter, the
clamp 60 comprises two arms, one or both of which may, in one embodiment, function as a handle.
As shown in
FIGS. 1 a-
b, the
lamp head holder 15 includes a
lower base 25 and an
upper base 35. The
lower base 25 has two spaced, generally parallel connecting
parts 30 a,
30 b protruding therefrom that each include a corresponding through-
hole 31 a,
31 b that receives an axis hinge or
axle 32. The
axle 32 extends through the
clamp 60 to allow the
arms 65 a,
65 b of the
clamp 60 to rotate or pivot about a first pivot axis AA′. The
arms 65 a,
65 b are pivotable relative to one another, as well as relative to
lamp head holder 15, about axis AA′. Similarly, the
lamp head holder 15 may be considered to be pivotable relative to
clamp 60 about axis AA′. The connecting
parts 30 a,
30 b and
axle 32 together define a pivot mount that is supported by the
lower base 25. The
upper base 35 and the
lower base 25 are constructed and arranged to rotate relative to each other about a second pivot axis BB′ over a range of about 360° to direct illumination to a desired location. A bearing surface arrangement is provided between the
lower base 25 and
upper base 35 and a pivoted connection is provided to permit the relative rotational movement. As will be explained in more detail hereinafter, a detent mechanism may be used to lock the
upper base 35 to a desired position after rotation of the
upper base 35 relative to
lower base 25.
Referring now more particularly to
FIG. 1 b, the
upper base 35 supports the
pivot mount 45. The
pivot mount 45 may be glued to the
upper base 35 or attached to it using one or more connectors, such as, for example, one or more screws. Alternatively, the
pivot mount 45 may be integral with the
upper base 35, in which case the
upper base 35 and the
pivot mount 45 are constructed as a single piece element, e.g. by molding. The
pivot mount 45 is constructed and arranged to pivotably hold the
head lamp 20. The
pivot mount 45 receives a hinge or
axle 46 that extends through a lamp head pivot receiving part
50 (see
FIG. 4 b) of the
lamp head 20 to allow the
lamp head 20 to rotate or pivot about a third pivot axis CC′. The third pivot axis CC′ is shown substantially parallel to the first pivot axis AA′ in
FIG. 1 a. However, it will be appreciated that the third pivot axis CC′ could also be substantially perpendicular to the first pivot axis AA′, e.g. by rotating the
upper base 35 90° relative to the
lower base 25 about axis BB′. In addition, other intermediate rotational positions between
upper base 35 and
lower base 25 are such that the axis CC′ is neither perpendicular nor parallel to AA′. The
pivot mount 45 and the
lamp head 20 are constructed and arranged such that the
lamp head 20 is able to rotate over a range greater than 90°, as will be described hereinafter and shown in
FIGS. 4 a-
c. As shown in
FIG. 1 b, part of the
pivot mount 45 may extend beyond the
upper base 35 to allow the
lamp head 20 to rotate relative to the
upper base 35 over a range greater than 90°. As will be explained in more detail hereinafter, a detent mechanism may be used to lock the
lamp head 20 at a desired position after rotation of the
lamp head 20.
In one embodiment, the
housing 55 of the
lamp head 20 may have a substantially cone shape. In an embodiment, a diameter D
1 of the base
54 (the largest diameter of the head in this embodiment) of the lamp head is in a range of 5 to 6 inches, and in one embodiment is about 5.5 inches. For embodiments with lamp head shapes that incorporate a non-circular shape base, the 5 to 6 inch range can be used for the largest width dimension that can be taken across the base of the head. A light emitting element or light source, such as a bulb or a LED, is provided in the
lamp head 20. The light source is electrically connected to a power unit provided in the clamp, as will be explained in more detail hereinafter. In an embodiment, a reflector may be arranged in the
housing 55 such that light emitted by the light emitting element is reflected in a desired direction by the reflector. A
transparent window 56 is formed at the mouth of the
housing 55 to protect the light emitting element and/or to prevent dust or other contaminants from entering the
housing 55 and prevent the light from being reflected by the reflector.
The
clamp 60 generally includes a first and a second arm, denoted as
65 a and
65 b, respectively. Each of the first and
second arms 65 a, b has an elongated shape and is configured to be grasped by a hand of the user. To that effect,
arms 65 a,
65 b include respective first and second gripping
portions 70 a,
70 b, which may be made from an elastomeric material (e.g. rubber) to facilitate gripping of the
flashlight 10 by the user. In an embodiment, the length D
2 of the first and second
gripping portions 70 a,
70 b is in a range of about 3 to 5 inches, and in one embodiment approximately 4 inches. The diameter (e.g., for generally circular cross sectioned handles) or height (e.g., for non-circular cross sectioned handles) D
3 of the first and second gripping
portions 70 a,
70 b is in a range of at least ½ inch, and in one embodiment between about 1 to 2 inches, and in one embodiment approximately 1.5 inches. The dimensions D
2 and D
3 are of a measure that provides for an ergonomic gripping region for a typical user. Thus, either
arm 65 a or
65 b can be comfortably used as the flashlight handle when the flashlight is being manually transported like a conventional flashlight. In one embodiment, only one of the
arms 65 a or
65 b are dimensioned to be suitably used as a handle. In another embodiment, neither of the
arms 65 a or
65 b are dimensioned to be used as a handle, and they only perform a clamping function. In yet another embodiment, only one
arm 65 a or
65 b is pivotable relative to the
lamp head holder 15, while the other arm is fixed to or integrally formed with the lamp head holder
15 (e.g.
lower base 25 thereof), and in such embodiment the flashlight can still retain a clamping function by movement of the one arm relative to the other.
In one embodiment, the
arms 65 a,
65 b have a generally U-shape, although it is envisioned that other shapes could be used in other embodiments of the invention. As shown, each
arm 65 a,
65 b includes, respectively, a
first end 71 a, b and a
second end 72 a, b. First ends
71 a, b are connected to the pivot mount defined by the two generally parallel connecting
parts 30 a,
30 b protruding from the
lower base 25 of the
lamp head holder 20 via the
first axle 32. In one embodiment, a clamp mechanism, such as a spring, is arranged in the
lamp head holder 20 to bias the
arms 65 a, b and, thereby, the second ends
72 a, b toward each other.
In one embodiment, a gripping
plate 73 a, b is arranged at the
second end 72 a, b of the
arms 65 a,b. Each gripping
plate 73 a, b includes a plurality of
teeth 74 a, b that are configured to enhance gripping of the
plate 73 a, b to the mounting surface, thereby preventing the
plates 73 a, b and the
arms 65 a, b from sliding on the mounting surface. In one embodiment, the gripping
plates 73 a, b are made of an elastomeric material, although it is envisioned that other types of materials (e.g. steel) could be used on other embodiments. For example, in one configuration, a magnet can be arranged on the
gripping plates 73 a, b to facilitate gripping of the
arms 65 a, b to a mount formed of a metallic material. The magnets could also include a plurality of teeth.
Each arm
65 a-
b includes a casing
75 a-
b that is configured to house a power source, such as a battery assembly including one or more batteries. Each casing
75 a-
b is covered by a respective removable lid
80 a-
b and extends along the respective arm
65 a-
b. Electrical energy is provided to the light emitting element(s) by the battery assemblies via a series of conductive contacts. To that effect, one or more electrical wires extend from the casing
75 a-
b to the
housing 55 via the
lamp head holder 15 in order to electrically connect, via an on/off
switch 85, the battery assembly to the light emitting element(s). It will be appreciated that only one battery assembly (or even one battery) arranged in one of the arms
65 a-
b could be used in an embodiment of the invention.
In one implementation, a plug may be arranged in the
clamp 60 to allow the battery assembly to be connected to an external power source. This may be beneficial to recharge the battery assembly.
As shown in
FIGS. 1 a-
b, the on/off push button or switch
85 is arranged on the outer surface of the
arm 65 a. The on/off push button is configured to provide a bridge between the battery assembly and the wires that extend from the one or more sockets. Alternatively, in another embodiment, the
switch 85 can be a sliding button. Further, in another embodiment, the on/off push button could be arranged on the outer surface of the
arm 65 b.
FIG. 2 shows a cross section of the
lamp head holder 15 and the
clamp 60 in accordance with an embodiment of the invention. Referring more particularly to the
clamp 60, each
arm 65 a, b is configured to receive one or more batteries in the first and
second casings 75 a, b. Each
arm 65 a, b includes a
plate 90 a, b that acts as a positive contact for the battery assembly. A
metal spring 95 a, b arranged at the
second end 72 a, b of each
arm 65 a, b acts as a negative contact for the battery assembly. Each
metal spring 95 a, b is attached to a
respective cap 100 a, b that is threadably mounted to its
respective arm 65 a, b. In use, one or more batteries are arranged in the
casings 75 a, b and the
caps 100 a, b are fastened to the
arms 65 a, b. Rotation of the
caps 100 a, b toward the first ends
71 a, b biases the metal springs
95 a, b against the battery assembly and provides a continuous electrical contact between the
plates 90 a, b and the respective metal springs
95 a, b.
Referring now more particularly to
FIG. 3, this figure shows a cross-section of the
clamp 60 depicting the electrical connections of the
flashlight 10. As shown in
FIGS. 2 and 3, metal springs
95 a, b are connected to a
driver circuit board 105 via a first set of
wires 110 a, b. The
driver circuit board 105 is used to condition the battery assembly voltage to power the light emitting element.
Wires 110 a, b include, respectively, a
first wire 111 a, b, which is attached to a
respective arm 65 a, b and is connected to a
respective metal spring 95 a, b, and a
second wire 112 a, b that is connected to the
driver circuit board 105. A second set of
wires 113 a, b connects the
respective plate 90 a, b to the
driver circuit board 105. A
third wire 115 electrically connects the on/off
push button 85 to the
driver circuit board 105. Finally, a
fourth wire 120 electrically connects the
driver circuit board 105 to the light emitting element (not shown in
FIGS. 2-3). The
fourth wire 120 is passed from the
clamp 60 to the
lamp head 20 through
holes 121,
122 formed in the
lower base 25 and
upper base 35, respectively.
Wires 112 b,
113 b and
120 are secured to the spring
biased clamp 60 via
guides 125 such that these wires remain substantially at a same position when the
arms 65 a, b are rotated.
Referring back to
FIG. 2, the clamp mechanism of the
clamp 60 includes a
leg biasing spring 130 that is attached to the
hinge 32. As shown in the embodiment of
FIG. 2, the
clamp 60 is a spring biased clamp. The
spring 130 is configured to act as a biasing mechanism that forces the first and
second arms 65 a, b towards each other. In one embodiment, the
leg biasing spring 130 may include a
coil part 131 that is wrapped around, and attached to, the
hinge 32. The
leg biasing spring 130 also includes two
legs 132 a, b that extend from the
coil part 131. The
leg 132 a abuts a
member 133 a formed in the
second arm 65 b. The
leg 132 b abuts a
member 133 b formed in the
first arm 65 a. The
spring 130 is a torsion spring that biases against both
legs 132 a, b. In use, spreading the
arms 65 a, b apart compresses the
coil part 131, which, in turn, creates a reaction spring force that biases the
arms 65 a, b toward each other. In one embodiment, there is no spacing or stop structure between the
arms 65 a,
65 b when the device is not in use such that the arms contact each other (e.g. via gripping plates as will be described). In another embodiment, the
clamp 60 comprises two arms that do not include a spring or spring bias. Instead, a clamp mechanism can be provided that takes the form of a mechanical clamp, such as a ratchet mechanism, or a threaded clamping action between the two arms.
As shown in
FIG. 2, two
detent mechanisms 135 are arranged in the
lower base 25 to lock the rotation of the
upper base 35 relative to the
lower base 25. In that way, the
upper base 35 will remain in the same position after the lamp
upper base 35 is rotated to a desired position. The
detent mechanisms 135 include
springs 136 and
balls 137. The
springs 136 are arranged in
respective recess portions 138 of the
lower base 25. The
springs 136 are configured to hold the
balls 137 into respective cavities or
detents 139 formed in the
upper base 35. The
upper base 35 has a substantially circular shape and includes a plurality of
cavities 139 formed at a periphery thereof. During rotation of the
upper base 35 relative to the
lower base 25, the
balls 137 are positioned in the different cavities or
detents 139. Once the
ball 137 is located in a cavity or
detent 139, the
upper base 35 remains substantially locked relative to the
lower base 25 and the
spring 136 is in a substantially uncompressed state. This position is unlocked by applying a rotational force to the
upper base 35 that forces the
ball 137 out of the cavity or
detent 139, which in turn compresses the
spring 136. The
spring 136 remains in a compressed state until the rotational movement of the
upper base 35 presents another cavity or
detent 139 at a position where the
ball 137 is located. In this manner, the
upper base 35 can be locked at a plurality of different positions.
Referring back to
FIG. 2, in one embodiment, the
clamp 60 may further includes a
first plate 140 a arranged in the
upper base 35 and a
second plate 140 b arranged in the
lower base 25. The first and
second plates 140 a, b are configured to act as mechanical rotation stops that prevent the rotation of the
upper base 35 from exceeding 360°. In this manner, the
fourth wire 120 is not damaged during rotation of the
upper base 35 relative to the
lower base 25.
In another embodiment, rotation of the
upper base 35 relative to the
lower base 25 can exceed 360°. In this embodiment, a pair of plates is attached to the upper and
lower bases 35,
25 respectively. The plates are arranged so as to remain in contact with each other during rotation of the
upper base 35 relative to the
lower base 25. A first wire connects the light emitting element to the plate arranged in the
upper base 35. Similarly, a second wire connects the
drive circuit board 105 to the plate arranged in the
lower base 25. In this embodiment, electrical contact is provided between the light emitting element and the battery assembly via the wires and the plates regardless of the position of the
upper base 35 relative to the
lower base 25.
In the embodiment of
FIG. 2, the
clamp 60 and the
lamp head holder 15 are made of molded parts that are assembled together. For example, the alas
65 a, b and the lower and
upper bases 25,
35 can each be made of two parts. A plurality of
elongated members 145 are secured in the
clamp 60 and the
lamp head holder 15 in order to secure the molded parts together.
Referring now to
FIG. 4 a, b, these figures show the
lamp head 20 in a rest position (
FIG. 4 a) and in an open position (
FIG. 4 b). The
lamp head 20 is supported by the
pivot mount 45 that is formed on the
upper base 35 of the
lamp head holder 15.
FIG. 4 c shows an exploded view of the
lamp head 20 and the
mount 45 in accordance with one embodiment of the invention. The
pivot mount 45 includes
mount parts 53 a, b that are located on each side of a pivot
mount receiving part 50. The
mount parts 53 a, b are coupled together using
screws 57 a, b, which are received in the
upper base 35. The
lamp head 20 is coupled to the
mount 45 via
screws 48,
49 and receiving
member 51. Receiving
member 51 is arranged in the
elongated hole 52 formed in the
lamp head 20 such that the
lamp head 20 and the receiving
member 51 can pivot relative to each other. The
lamp head 20 is secured to the
mount 45 by securing the
screws 48 and
49 to the receiving
member 51 arranged in the
elongated hole 52 via
mount parts 53 a, b. In another embodiment of the invention, the
pivot mount 45 may include a
single arm 47.
The degree of rotation of the
lamp head 20 relative to the
pivot mount 15 is greater than 90°, and in one embodiment greater than 110°. In the embodiment of
FIGS. 4 a-
b, the
lamp head 20 is configured to rotate between a first position where the
bottom 150 of the
lamp head 20 is in contact with the
top surface 151 of the
upper base 35 and a second position where a
side portion 152 of the
housing 55 abuts the
lower base 25. The
side portion 152 and the
base 54 of the
head lamp 20 can include an elastomeric material (e.g. rubber).
A plurality of detent mechanisms can be used to lock the position of the
lamp head 20 relative to the
pivot mount 45. For example, referring to
FIG. 5, this figure shows a cross section of the
pivot mount 45 in accordance with an embodiment of the invention. The plurality of detent mechanisms may include a spring (not shown) and a ball (not shown) that are arranged in the
pivot mount 45. The
pivot receiving part 50 of the
lamp head 20 includes a plurality of holes or
detents 155 formed at a periphery thereof. The springs of the detent mechanisms are configured to hold the balls in respective holes or
detents 55. The principle of operation of the detent mechanism is similar to the one that is used to lock the position of the
upper base 35 relative to the
lower base 25. Once the ball is located in a hole or
detent 155, the
pivot receiving part 50 remains substantially locked relative to the
pivot mount 45 and the spring is in a substantially uncompressed state. This position is unlocked by applying a rotational force to the
pivot receiving part 50 that forces the ball out of the hole or
detent 155, which in turn compresses the spring. The spring remains in a compressed state until the rotational movement of the
pivot receiving part 50 presents another hole or
detent 155 at a position where the ball is located. In this manner, the
pivot receiving part 50 can be locked at a plurality of different positions.
In order to operate the
flashlight 10, the user first clamps the
clamp 60 around a
suitable mount 104 near the area to be illuminated, as shown in
FIG. 6. The user opens the arms
65 a-
b of the
clamp 60 so that the
arms 65 a, b spread apart from each other and rotate about the first pivot axis. The operation can be done with two hands. The user then places the
arms 65 a, b around the
suitable mount 104 and releases the
arms 65 a, b so that the biasing mechanism forces the
arms 65 a,b closed and the
gripping plates 73 a, b grip the mounting surface as indicated in
FIG. 6. Due to the force of the grip from the biasing mechanism and the friction exerted by the plurality of
teeth 74 a, b of the
gripping plates 73 a, b, the
clamp 60 will hold the
flashlight 10 securely to the
mount 104.
After mounting the
flashlight 10 to the
mount 104, the user turns on the
flashlight 10 by pushing the on/off
push button 85 and adjusts the position of the
upper base 35 of the
lamp head holder 15 relative to the
lower base 25 and the position of the
lamp head 20 relative to the
lamp head holder 15. The position of the
upper base 35 relative to the
lower base 25 is carried out by rotating the
upper base 35 about the second pivot axis
41 in a range between 0° and about less than 360°. The position of the
lamp head 20 relative to the
lamp head holder 15 is carried out by rotating the
lamp head 20 about the third pivot axis in a range between 0° and greater than 90°, for example, about 110°. Due to the detent mechanisms, the
lamp head 20 and the
upper base 35 will remain in any position to which they are adjusted. If the user decides to illuminate another area, the position of the
lamp head 20 can be easily re-adjusted by rotating the
lamp head 20 and the
upper base 35.
In one embodiment (not illustrated), the
clamp 60 may be replaced by another mount structure that is connected to the
lamp head holder 15. Such mount structure may take a variety of forms, such as a suction cup, adhesive mounted structure, hook and loop fastened structure, or bolt accommodating mounting structure that allows the flashlight to be mounted on or connected to another object.
It is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.