US7284369B2 - Secondary air supply system and fuel injection amount control apparatus using the same - Google Patents
Secondary air supply system and fuel injection amount control apparatus using the same Download PDFInfo
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- US7284369B2 US7284369B2 US11/020,156 US2015604A US7284369B2 US 7284369 B2 US7284369 B2 US 7284369B2 US 2015604 A US2015604 A US 2015604A US 7284369 B2 US7284369 B2 US 7284369B2
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- Prior art keywords
- secondary air
- pressure
- air supply
- airflow rate
- shutoff
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/22—Control of additional air supply only, e.g. using by-passes or variable air pump drives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2550/00—Monitoring or diagnosing the deterioration of exhaust systems
- F01N2550/14—Systems for adding secondary air into exhaust
Definitions
- the present invention generally relates to a secondary air supply system of an internal combustion engine, and a fuel injection amount control apparatus using the secondary air supply system.
- Exhaust gas purifying apparatus such as catalyst are provided in exhaust gas pipes of internal combustion engines in order to purify exhaust gas.
- Various technical ideas for supplying secondary air to upstream sides of these exhaust gas purifying apparatus have been proposed in order to improve purification efficiencies of the exhaust gas purifying apparatus. If secondary air is not normally supplied, then purification efficiencies of exhaust gas purifying apparatus are lowered, which may deteriorate exhaust emission.
- various technical ideas capable of detecting abnormal statuses of secondary air supply systems have also been proposed.
- JP-9-21312A corresponding to U.S. Pat. No. 5,852,929
- the abnormal condition of the secondary air supply system is detected based upon the detection value of the pressure sensor under such a condition that the secondary air pump is operated.
- JP-2003-83048A corresponding to US-2003-0061805A1
- the malfunction modes of the respectively structural components of the secondary air supply system are detected based upon combinations of pressure behavior patterns when the secondary air is supplied, and also, when supplying of the secondary air is stopped.
- the secondary air pump When the secondary air pump is constituted by DC motor, or the like, there is certain product tolerance (fluctuations of performance etc.) in the secondary air pump. In addition, pipe pressure loss may be produced in second air pipe through which secondary air flows. The pressure sensor also owns individual differences and tolerance. These factors may cause another problem that the calculation precision of the secondary airflow rate is deteriorated.
- the invention has been made to solve the above-described problems of the conventional techniques, and therefore, has an object to provide a secondary air supply system of an internal combustion engine, capable of calculating a secondary airflow rate in higher precision, and capable of contributing an improvement in exhaust emission.
- a secondary airflow rate is calculated based upon both secondary air supply pressure and reference pressure.
- the secondary air supply pressure is detected by a pressure sensor under such a predetermined secondary air supply condition that a secondary air supply apparatus is operated and also an opening/closing valve is opened.
- the reference pressure is detected by the pressure sensor under another condition different from the secondary air supply condition.
- the secondary air supply apparatus and the pressure sensor own the product tolerance to some extent as industrial products, if the secondary airflow rate is calculated based upon such a secondary air supply pressure detected as absolute pressure, then a calculation error caused by the product tolerance and the like are produced.
- the secondary air supply pressure is converted into relative pressure so as to calculate the secondary airflow rate, the secondary airflow rate can be calculated by absorbing the product error. As a consequence, the secondary airflow rate can be calculated in higher precision, which may contribute to improve the exhaust emission.
- both the pressure within the secondary air passage and the pressure within the exhaust passage are detected respectively, and then, the secondary airflow rate is calculated based upon both the detected pressure.
- the secondary airflow rate is calculated by employing not only the pressure within the secondary air passage, but also the pressure within the exhaust passage, even when the pressure within the exhaust passage is changed which is caused due to change of the drive condition of the internal combustion engine, the secondary airflow rate can be calculated in higher precision. As a consequence, the exhaust emission can be improved.
- FIG. 1 is a structural diagram for schematically showing an engine control system according to a first embodiment of the invention
- FIG. 2 is a time chart for representing a secondary air supplying operation of a secondary air supply system employed in the engine control system shown in FIG. 1 ;
- FIG. 3 is a flow chart for describing a secondary air supplying process operation of the secondary air supplying system
- FIG. 4 is a flow chart for explaining a learning process operation of shutoff pressure executed in the engine control system
- FIG. 5 is a flow chart for describing an abnormal status judging process operation executed in the engine control system
- FIG. 6A is a graph showing a relationship between a battery voltage and a battery voltage correction
- FIG. 6B are graphic diagrams showing a relationship between atmospheric pressure and an atmospheric pressure correction value
- FIG. 7A and FIG. 7B are graphic diagrams for graphically indicating a relationship between an internal pressure of a pipe and a secondary airflow rate in the secondary air supply system;
- FIG. 8 is a flow chart for describing a fuel injection amount calculating process operation executed in the engine control system
- FIG. 9 is a flow chart for describing a secondary air supply process operation executed in an engine control system according to a second embodiment of the invention.
- FIG. 10 is a flow chart for describing an abnormal status judging process operation executed in the engine control system of FIG. 9 ;
- FIG. 11 is a flow chart for indicating a fuel injection amount calculating process operation executed in the engine control system of FIG. 9 ;
- FIG. 12 is a characteristic diagram for determining a flow rate correction value of the engine control system of FIG. 9 .
- FIG. 1 is an entire schematic structural diagram of the engine control system.
- An engine 10 is provided with a throttle valve 14 and a throttle open degree sensor 15 in an air intake pipe 11 .
- An open degree of the throttle valve 14 is controlled by an actuator such as a DC motor.
- the throttle open degree sensor 15 senses a throttle open degree.
- a surge tank 16 is provided on the downstream side of the throttle valve 14
- an intake pipe pressure sensor 17 for detecting intake pipe pressure is provided in this surge tank 16 .
- An intake manifold 18 is connected to the surge tank 16 to introduce an air to each of the cylinders of the engine 10 .
- a fuel injection valve 19 which is electromagnetically driven, for injecting a fuel into the cylinder is mounted in the intake manifold 18 in the vicinity of an air intake port of each of the cylinders.
- An intake valve 21 and an exhaust valve 22 are provided at an air intake port and an exhaust port of the engine 10 .
- a gas mixture of the air and the fuel is sucked to a combustion chamber 23 by an opening operation of the intake valve 21 , and exhaust gas produced after combustion operation is exhausted to an exhaust pipe 24 by an opening operation of the exhaust valve 22 .
- An ignition plug 25 is mounted on a cylinder head of the engine 10 every cylinder.
- a high voltage is applied to the ignition plug 25 at desirable ignition timing via an ignition apparatus (not shown) which is constructed of an ignition coil and the like. Since this high voltage is applied to each of the ignition plugs 25 , a sparking discharge is produced between opposite electrodes of each of the ignition plugs 25 , so that the gas mixture in the combustion chamber 23 is ignited and burned.
- a catalyst 31 such as three-way catalyst, purifying CO, HC, NOx contained in the exhaust gas is provided in the exhaust pipe 24 .
- An air-fuel sensor 32 such as a linear A/F sensor and an O 2 sensor, is provided on the upstream side of this catalyst 31 , and this air-fuel sensor 32 detects an air-fuel ratio of the exhaust gas, which is indicative of the air-fuel ration of the gas mixture.
- a coolant temperature sensor 33 and a crank angle sensor 34 are mounted on an engine block of the engine 10 .
- the coolant temperature sensor 33 senses a temperature of coolant.
- the crank angle sensor 34 outputs a rectangular crank angle signal every predetermined crank angle (for example, in 30-degree CA period).
- a secondary air pump 35 which comprises a secondary air supply system, is connected to the exhaust pipe 24 on the upstream side from the catalyst 31 .
- a secondary air pump 36 which comprises the secondary air supply system, is provided at an upstream portion of this secondary air pipe 35 .
- the secondary air pump 36 is constructed of, for instance, a DC motor, and is operated by receiving electric power supplied from an on-vehicle battery (not shown).
- an opening/closing valve 37 is provided on the downstream side from the secondary air pump 36 in order to open/close the secondary air pipe 35 .
- a pressure sensor 38 is provided for sensing pressure within the secondary air pipe 35 between the secondary air pump 36 and the opening/closing valve 37 .
- the ECU 40 includes a microcomputer which is comprised of a CPU, a ROM, a RAM, and the like. Since the ECU 40 executes various sorts of control programs which have been stored in the ROM, the ECU 40 controls a fuel injection amount of the fuel injection valve 19 and ignition timing by the ignition plug 25 in response to an engine drive condition. The ECU 40 energizes the secondary air pump 36 to perform a secondary air supply operation in order to activate the catalyst 31 in an earlier stage when the engine 10 is started.
- the ECU 40 is equipped with a standby RAM 40 a functioning as a backup memory which has continuously stored data therein even after the ignition switch is turned OFF.
- this standby RAM 40 a learn values and the like are stored. These learn values and the like are properly updated, and contain shutoff pressure “P 0 ”, which is explained later.
- a nonvolatile memory such as an EEPROM can be alternatively employed as the backup memory.
- FIG. 2 indicates a secondary air supplying operation when the engine 10 is started. It is assumed that the catalyst 31 is under non-activated condition at the starting operation of the engine 10 .
- the secondary air supply operation is schematically explained at first. In the time chart of FIG.
- a time period defined from “t 1 ” to “t 2 ” corresponds to a shutoff pressure detecting time period during which a shutoff pressure “P 0 ” is detected in the secondary air supply system; a time period defined from “t 2 ”, to “t 3 ” corresponds to a secondary air supply time period during which secondary air is supplied to the exhaust pipe 24 ; and a time period defined from “t 3 ” to “t 4 ” corresponds to a learning time period of the shutoff pressure “P 0 ”.
- the shutoff pressure “P 0 ” corresponds to a pressure which is detected by the pressure sensor 38 when the opening/closing valve 37 is closed.
- the operation of the secondary air pump 36 is commenced under such a condition that the opening/closing valve 37 is closed.
- the pressure (internal pressure of pipe) within the secondary air pipe 35 is equal to atmospheric pressure in the beginning stage, and is gradually increased after the timing “t 1 ”.
- predetermined wait time “Ta” has passed from the timing “t 1 ”, when it becomes the timing “t 2 ” and the internal pressure of the pipe is saturated in the predetermined shutoff pressure “P 0 ” which is determined based upon the secondary air pump characteristic, this shutoff pressure “P 0 ” is detected.
- the secondary airflow rate “Qa” is calculated based upon difference pressure (“P 0 ” ⁇ “Ps”) between the shutoff pressure “P 0 ” detected at the timing “t 2 ” and secondary air supply pressure “Ps” detected after the timing “t 2 .”
- symbol “ ⁇ ” shows fluid density
- symbol “C” indicates a coefficient
- symbol “A” denotes a pipe sectional area. Since the fluid density “ ⁇ ” owns a temperature characteristic, it may be alternatively arranged that the fluid density “ ⁇ ” is corrected based upon the air intake temperature.
- the level of the secondary air supply pressure “Ps” is changed by the changed value of the atmospheric pressure.
- the shutoff pressure “P 0 ” is similarly changed.
- the changed value of the atmospheric pressure can be canceled based upon the difference pressure (“P 0 ” ⁇ “Ps”) between the shutoff pressure “P 0 ” and the secondary air supply pressure “Ps”, so that the secondary airflow rate “Qa” can be calculated without being adversely influenced by the variation of the atmospheric pressure.
- shutoff pressure “P 0 ” is detected at timing “t 4 ” after predetermined wait time “Tb” has passed from the timing t 3 , and also, the learn value is updated based upon this detected shutoff pressure “P 0 ”. In connection with learning of the shutoff pressure “P 0 ”, “1” is set to a learning completion flag.
- FIG. 3 is a flow chart for describing a secondary air supply process operation.
- the secondary air supply process operation is executed by the ECU 40 .
- step S 101 the ECU 40 (namely, CPU) firstly determines whether an execution condition for supplying secondary air is established. For instance, in such a case that the engine 10 is under starting condition and a temperature of the cooling fluid is located within a predetermined temperature range, it is so assumed that the execution condition is established. If the execution condition is established, then the process operation is advanced to a subsequent step S 102 . If the execution condition is not established, then this secondary air supplying process operation is directly ended.
- an execution condition for supplying secondary air is established. For instance, in such a case that the engine 10 is under starting condition and a temperature of the cooling fluid is located within a predetermined temperature range, it is so assumed that the execution condition is established. If the execution condition is established, then the process operation is advanced to a subsequent step S 102 . If the execution condition is not established, then this secondary air supplying process operation is directly ended.
- step S 102 the opening/closing valve 37 is closed.
- step S 103 the secondary air pump 36 is operated.
- shutoff pressure “P 0 ” is detected from the detection value of the pressure sensor 38 in step S 106 after the wait time “Ta” has elapsed in step S 105 .
- the shutoff pressure “P 0 ” is converted by employing correction values shown in FIG. 6A and FIG. 6B .
- a VB correction value of FIG. 6A since the battery voltage VB is lowered than the rated voltage (14 V), the shutoff pressure “P 0 ” is corrected to the high voltage side.
- an atmospheric pressure correction value since the atmospheric pressure is lowered than 1 atm, the shut off pressure “P 0 ” is corrected to the high voltage side.
- step S 107 since the opening/closing valve 37 is opened, the supply of secondary air is commenced. Thereafter, in step S 108 , secondary air supply pressure “Ps” is detected from the detection value of the pressure sensor 38 .
- step S 109 a secondary airflow rate “Qa” is calculated based upon both the shutoff pressure “P 0 ” and the secondary air supply pressure “Ps” by employing the above-described formula (1). At this time, if the shutoff pressure “P 0 ” has been learned, the secondary airflow rate “Qa” is calculated by employing the learn value of the shutoff pressure “P 0 ”.
- the secondary airflow rate “Qa” is calculated by employing the detection value of the shutoff pressure “P 0 ” detected in step S 106 .
- the process operations defined in steps S 108 and S 109 are continuously carried out.
- shutoff pressure “P 0 ” acquired in step S 106 is corrected based upon the battery voltage VB and the atmospheric pressure acquired time to time.
- This shutoff pressure “P 0 ” obtained in step S 106 implies such a shutoff pressure “P 0 ” which has been converted to the defined valve as to the battery voltage VB and the atmospheric pressure.
- VB rated voltage (14 V)
- step S 200 a learning process operation of the shutoff pressure “P 0 ” is executed. After the learning process operation of the shutoff pressure “P 0 ” has been carried out, the operation of the secondary air pump 36 is stopped in step S 110 .
- FIG. 4 is a flowchart for representing the learning process operation of the shutoff pressure “P 0 ”.
- the ECU 40 namely, CPU determines whether a learning start condition is established. For instance, in such a case that the activation of the catalyst 31 is completed during operation term of the secondary air pump 36 , it is assumed that the learning start condition is established. If the learning start condition is established, then the learning process operation is advanced to a subsequent step S 202 . In step S 202 , the opening/closing valve 37 is closed. Then, after the wait time “Tb” has elapsed in step S 203 , shutoff pressure “P 0 ” is detected from the detection value of the pressure sensor 38 in step S 204 . In step S 205 , the learn value of the standby PAM 40 a is updated based upon the presently detected shutoff pressure “P 0 ”. Also, at this time, “1” is set to the learning completion flag in the standby RAM 40 a.
- the learning process operation is waited for only the predetermined times “Ta” and “Tb” after the opening/closing valve 37 has been closed until the shutoff pressure “P 0 ” is detected (namely, step S 105 of FIG. 3 , and step S 203 of FIG. 4 ).
- a relationship between the waiting times Ta and Tb is given by Ta>Tb.
- the internal pressure of the pipe is increased from the atmospheric pressure to the shutoff pressure “P 0 ”, whereas when the learning process operation of the shutoff pressure “P 0 ” is carried out, the internal pressure of the pipe is increased from the secondary air supply pressure “Ps” to the shutoff pressure “P 0 ”.
- the change amount of the internal pressure of the pipe is large.
- the pressure increase is delayed due to a pump rising characteristic when the power supply to the secondary air pump 36 is turned ON. Accordingly, the relationship between the waiting times Ta and Tb is set to Ta>Tb.
- the secondary airflow rate “Qa” which has been calculated in the process operation of FIG. 3 is employed in an abnormal status judging operation of the secondary air supply system.
- the abnormal status judging process operation of the secondary air supply system will now be explained with reference to a flow chart of FIG. 5 . It should be noted that this abnormal status determination process operation is executed by the ECU 40 during a secondary air supplying term (corresponding to term defined from t 2 to t 3 in FIG. 2 ).
- step S 301 the ECU 40 (namely, CPU) determines whether the calculated secondary airflow rate “Qa” is smaller than a predetermined judgement value “Qth.” In the case that “Qa” ⁇ “Qth”, this abnormal status determining process advances to step S 302 in which the ECU 40 determines the normal status. In the case that “Qa” ⁇ “Qth”, the process operation advances to step S 303 in which the ECU 40 determines an abnormal status, and also, the ECU 40 executes a diagnosis process operation in the subsequent step S 304 .
- Diagnosis data (malfunction data) are stored in the standby RAM 40 a , and also, a malfunction-warning lamp (MIL) is turned ON as the diagnosis process operation.
- FIG. 7 a and FIG. 7B are graphic diagrams for graphically showing a relationship between internal pressure within a pipe and a secondary airflow rate in the secondary air supply system.
- FIG. 7A indicates a secondary airflow rate with respect to secondary air supply pressure “Ps” as a basic flow rate characteristic in the secondary air supply system; and
- FIG. 7B represents a secondary airflow rate which is calculated based upon relative pressure (“P 0 ” ⁇ “Ps”) of the secondary air supply pressure.
- the flow rate characteristic is changed as illustrated in FIG. 7A .
- the product tolerance is equal to ⁇ 30%
- the calculation precision of the secondary airflow rate is nearly equal to ⁇ 30%.
- the secondary airflow rate “Qa” is calculated based upon the difference pressure (“P 0 ” ⁇ “Ps”) between the shutoff pressure “P 0 ” and the secondary air supply pressure “Ps”, even when the atmospheric pressure is varied, the secondary airflow rate “Qa” can be calculated without being adversely influenced by this variation of the atmospheric pressure. Also, even when the secondary air pump 36 and the pressure sensor 38 own the product tolerance and the like, or even when the pressure loss is produced in the secondary air pipe 35 , the calculation precision of the secondary airflow rate “Qa” can be increased. More specifically, although it is practically difficult to correct the calculation error due to the product tolerance and the pipe pressure loss, the above-described calculation error can be solved while the difficult error correction is not forcibly carried out in this first embodiment. As previously explained, since the secondary airflow rate “Qa” can be calculated in higher precision, this secondary airflow rate calculation method can contribute the improvement in the exhaust emission.
- shutoff pressure “P 0 ” has been stored in the standby RAM 40 a as the learn value, since the secondary airflow rate “Qa” is calculated by employing this stored learn value, it is unnecessary to detect the shutoff pressure “P 0 ” before the supply of the secondary air is commenced.
- the calculation of the secondary airflow rate “Qa” can be commenced at an earlier stage after the engine 10 is started, or the like.
- shutoff pressure “P 0 ” is learned. As a result, the learning operation of the shutoff pressure “P 0 ” can be carried out without being influenced by the supply of the secondary air. Also, since there is a temporal margin, the shutoff pressure “P 0 ” can be firmly detected, and then, can be stored as the learn value.
- both the shutoff pressure “P 0 ” and the secondary air supply pressure “Ps” are corrected in response to the battery voltage VB, even if the battery voltages VB when the shutoff pressure “P 0 ” is detected and when the secondary air supply pressure “Ps” is detected are different, the difference can be corrected and therefore the flow rate can be detected in higher precision.
- the secondary airflow rate “Qa” can be calculated in higher precision as described above, the occurrence of such an abnormal status as lowering of the pumping performance of the secondary air pump 36 and the increase of the pipe pressure loss can be detected in higher precision.
- an air-fuel ratio of an entrance of the catalyst 31 may be set to be a little lean.
- a fuel injection amount control operation is carried out while the little lean air-fuel ratio is set as a target air-fuel ratio.
- the secondary air-purpose correction coefficient “fsai” may be calculated from the secondary airflow rate “gsai”, the intake air amount “ga”, and the target air-fuel ratio “ ⁇ tg” when the secondary air is supplied.
- FIG. 8 is a flow chart for describing a fuel injection amount calculating process operation executed by the ECU 40 . It should be noted that in FIG. 8 , as to a calculation of a fuel injection amount, only a process operation related to the supply of the secondary air is indicated.
- the ECU 40 firstly determines as to whether or not an execution condition of a secondary air supply is established in step S 401 .
- the opening/closing valve 37 is opened, and also, the secondary air pump 36 is operated, so that the supply of the secondary air is commenced in step S 402 .
- a secondary airflow rate “Qa” is calculated based upon the difference pressure between the shutoff pressure “P 0 ” and the second air supply pressure “Ps”.
- the secondary airflow rate “Qa” corresponds to a volume flow rate, the volume flow rate is converted into a mass flow rate in response to air density, and the converted result is defined as “secondary airflow rate gsai.”
- step S 404 a drive condition parameter such as an engine revolution and an air intake amount is read.
- step S 405 while a target air-fuel ratio map prepared when the secondary air is supplied is employed, a target air-fuel ratio “ ⁇ tg” is calculated based upon the engine revolution and the load acquired time to time.
- step S 406 a secondary air-purpose correction coefficient “fsai” is calculated based upon the secondary airflow rate “gsai”, the air intake amount “ga”, and the target air-fuel ratio “ ⁇ tg” at this time by using the above-described formula (3).
- step S 407 in which the secondary air-purpose correction coefficient “fsai” is equal to “1”.
- step S 408 the basic injection amount “Tp” calculated based upon the operation condition parameter such as the engine revolution and the air intake amount is multiplied by the secondary air-purpose correction amount “fsai”, and then, the multiplied result is set as a final injection amount “TAU.”
- the secondary air-purpose correction coefficient “fsai” is calculated by employing the secondary airflow rate “Qa” which has been calculated based upon the difference pressure between the shutoff pressure “P 0 ” and the secondary air supply pressure “Ps”. Furthermore, the fuel injection amount is corrected based upon this calculated secondary air-purpose correction coefficient “fsai.” As a result, it is possible to suppress lowering of the precision for correcting the fuel, which is caused by the error component such as the product tolerance. Therefore, the fuel injection amount control operation can be realized in high precision when the secondary air is supplied.
- the shutoff pressure “P 0 ” is detected two times when the secondary air supply operation is newly commenced and when it is accomplished.
- this structural can be changed. For instance, when the shutoff pressure “P 0 ” is detected in the beginning stage when the second air supply operation is commenced, the learning operation may be alternatively carried out based upon this detected shutoff pressure “P 0 ”.
- the wait time until the shutoff pressure “P 0 ” is detected may be alternatively set in response to the internal pressure of the pipe when the opening/closing valve 37 is closed.
- the lower the internal pressure of the pipe becomes when the opening/closing valve 37 is closed the longer the wait time is prolonged.
- the wait time relationship is given by Ta>Tb.
- the secondary airflow rate “Qa” is calculated by employing the formula (above-described equation (1)).
- this calculation method while a relationship between the difference pressure (“P 0 ” ⁇ “Ps”) between the shutoff pressure “P 0 ” and the secondary air supply pressure “Ps”, and the secondary airflow rate “Qa” is previously acquired to be stored in a map, or the like, such a structure may be alternatively employed by which the secondary airflow rate “Qa” may be alternatively calculated by employing this map.
- the shutoff pressure “P 0 ” may be alternatively detected when the ignition is turned OFF, and then, the learn valve may be alternatively updated based upon this detected shutoff pressure “P 0 ”.
- a so-called main relay control operation is carried out in which the supply of the electric power to the ECU 40 is continued for a predetermined time period even after this ignition is turned OFF, and a predetermined control operation is carried out.
- the detecting operation and the learning operation as to the shutoff pressure “P 0 ” may be alternatively carried out.
- this may be alternatively reflected as the shutoff pressure learn valve.
- the secondary airflow rate “Qa” has been calculated based upon the difference pressure (“P 0 ” ⁇ “Ps”) between the shutoff pressure “P 0 ” and the secondary air supply pressure “Ps”.
- the secondary airflow rate “Qa” may be alternatively calculated based upon a ratio (namely, “P 0 ”/“Ps”) of the shutoff pressure “P 0 ” to the secondary air supply pressure “Ps”.
- the secondary airflow rate may be calculated in higher precision irrespective of the product tolerance and the like.
- a base secondary airflow rate may be calculated based upon the secondary air supply voltage “Ps”, and also, a flow rate calculation value may be calculated in response to the shutoff pressure “P 0 ”. Then, the calculated base secondary airflow rate may be corrected based upon the flow rate correction value so as to calculate the secondary airflow rate “Qa”. For example, the higher the shutoff pressure “P 0 ” becomes, the smaller the flow rate correction value is decreased. Even in this structure, the secondary airflow rate may be alternatively calculated in higher precision without being adversely influenced by the variation of atmospheric pressure, the product tolerance, and the like.
- the secondary airflow rate “Qa” is calculated based upon the difference pressure (“P 0 ” ⁇ “Ps”) between the shutoff pressure “P 0 ” and the secondary air supply voltage “Ps”.
- the reference pressure may be changed by any pressure other than the shutoff pressure “P 0 ”.
- such an internal pressure of the pipe detected when the opening/closing valve 37 is closed and the secondary air pump 36 is operated under such an operation condition different from the operation condition under normal operation may be alternatively employed as the reference pressure.
- the secondary airflow rate “Qa” may be alternatively calculated by employing both the reference pressure and the secondary air operation pressure “Ps”, which are detected by the pressure sensor 38 under such a condition which is different from the normal secondary air supply condition.
- the fuel injection amount control operation is carried out while the weak lean air-fuel ratio is set as the target air-fuel ratio.
- this target air-fuel ratio may be alternatively substituted by a stoichiometric air-fuel ratio.
- a secondary airflow rate “Qa” is calculated based upon both pressure within the secondary air pipe 35 (will be referred to as “secondary air supply pressure Ps” hereinafter) which is sensed by the pressure sensor 38 , and pressure within the exhaust pipe 24 (will be referred to as “exhaust pressure Pex” hereinafter) which is predicted from an engine drive condition and the like.
- the exhaust pressure “Pex” is changed in response to a drive condition of the engine 10 and the like, and then, the secondary airflow rate “Qa” is varied in conjunction with the change of this exhaust pressure “Pex.”
- the secondary airflow rate “Qa” can be correctly calculated.
- FIG. 9 is a flow chart for describing the secondary air supply process operation. This secondary air supply process operation is executed by the ECU 40 .
- step S 501 the ECU 40 (namely, CPU) firstly determines as to whether or not an execution condition for supplying secondary air is established. For instance, in such a case that the engine 10 is under starting condition and a temperature of the cooling fluid is located within a predetermined temperature range, it is so assumed that the execution condition is established. If the execution condition is established, then the process operation is advanced to a subsequent step S 502 . If the execution condition is not established, then this secondary air supplying process operation is directly ended.
- an execution condition for supplying secondary air is established. For instance, in such a case that the engine 10 is under starting condition and a temperature of the cooling fluid is located within a predetermined temperature range, it is so assumed that the execution condition is established. If the execution condition is established, then the process operation is advanced to a subsequent step S 502 . If the execution condition is not established, then this secondary air supplying process operation is directly ended.
- step S 502 the opening/closing valve 37 is opened, and in the subsequent step S 503 , the secondary air pump 36 is operated. As a result, the supply of the secondary air is commenced. Thereafter, in step S 504 , secondary air supply pressure “Ps” is detected from a detection signal of the pressure sensor 38 .
- step S 505 exhaust pressure “Pex” is predicted based upon the engine drive condition and the like time to time. Concretely speaking, for example, the exhaust pressure “Pex” is predicted based upon either the air intake amount or the intake pipe pressure.
- step S 506 a secondary airflow rate “Qa” is calculated based upon both the secondary air supply pressure “Ps” and the exhaust pressure “Pex” by using the above-explained equation (4).
- step S 507 the ECU 40 determines as to whether or not a warming operation of the catalyst 31 is accomplished.
- the process operation is returned back to the previous step S 504 .
- the secondary air supply pressure “Ps” is detected; the exhaust pressure “Pex” is predicted; and the secondary airflow rate “Qa” is calculated (steps S 504 to S 506 ).
- the process operation is advanced to step S 508 .
- the secondary air pump 36 is stopped.
- the opening/closing valve 37 is closed. As a result, the supply of the secondary air is ended.
- the secondary airflow rate “Qa” which has been calculated in the above-described manner is employed in an abnormal status judging operation of the secondary air supply system.
- the abnormal status judging process operation of the secondary air supply system will now be explained with reference to a flowchart of FIG. 10 . It should be noted that this abnormal status determination process operation executed by the ECU 40 during a secondary air supplying term.
- step S 601 the ECU 40 (namely, CPU) determines as to whether or not the calculated secondary airflow rate “Qa” is smaller than a predetermined judgement value “Qth.” In the case that “Qa” ⁇ “Qth”, this abnormal status judging process operation is advanced to step S 602 in which the ECU 40 determines the normal status. In the case that “Qa” ⁇ “Qth”, the process operation is advanced to step S 603 in which the ECU 40 determines an abnormal status, and also, the ECU 40 executes a diagnosis process operation in the subsequent step S 604 .
- diagnosis data (malfunction data) is stored in the standby RAM 40 a , and also, a malfunction-warning lamp (MIL) is turned ON as the diagnosis process operation.
- the difference pressure (“Ps” ⁇ “Pex”) between the secondary air supply pressure “Ps” and exhaust pressure “Pex” is employed as the calculation parameter of the secondary airflow rate, and therefore even when the pressure level is changed due to such a factor as a variation in the atmospheric pressure, the secondary airflow rate “Qa” can be calculated without being adversely influenced by this variation of the atmospheric pressure.
- an air-fuel ratio of an entrance of the catalyst 31 may be set to be weak lean.
- a fuel injection amount control operation is carried out while this weak lean air-fuel ratio is set as a target air-fuel ratio.
- the secondary air-purpose correction coefficient “fsai” may be calculated from the secondary airflow rate “gsai”, the intake air amount “ga”, and the target air-fuel ratio “ ⁇ tg” when the secondary air is supplied.
- FIG. 11 is a flow chart for describing a fuel injection amount calculating process operation executed by the ECU 40 . It should be noted that in FIG. 11 , as to a calculation of a fuel injection amount, only a process operation related to the supply of the secondary air is indicated.
- the ECU 40 firstly determines as to whether or not an execution condition of a secondary air supply is established in step S 701 .
- the opening/closing valve 37 is opened, and also, the secondary air pump 36 is operated, so that the supply of the secondary air is commenced in step S 702 .
- a secondary airflow rate “Qa” is calculated based upon the difference pressure between the shutoff pressure “P 0 ” and the second air supply pressure “Ps”.
- the secondary airflow rate “Qa” corresponds to a volume flow rate, the volume flow rate is converted into a mass flow rate in response to air density, and the converted result is defined as “secondary airflow rate gsai.”
- step S 704 a drive condition parameter such as an engine revolution and an air intake amount is read.
- step S 705 while a target air-fuel ratio map prepared when the secondary air is supplied is employed, a target air-fuel ratio “ ⁇ tg” is calculated based upon the engine revolution and the load acquired time to time.
- step S 706 a secondary air-purpose correction coefficient “fsai” is calculated based upon the secondary airflow rate “gsai”, the air intake amount “ga”, and the target air-fuel ratio “ ⁇ tg” at this time by using the above-described formula (6).
- step S 707 the process operation is advanced to step S 707 in which the secondary air-purpose correction coefficient “fsai” is equal to “1.”
- step S 708 the basic injection amount “Tp” calculated based upon the operation condition parameter such as the engine revolution and the air intake amount is multiplied by the secondary air-purpose correction amount “fsai”, and then, the multiplied result is set as a final injection amount “TAU.”
- the secondary air-purpose correction coefficient “fsai” is calculated by employing the secondary airflow rate “Qa” which has been calculated based upon the difference pressure between the exhaust pressure Pex and the secondary air supply pressure “Ps”. Furthermore, the fuel injection amount is corrected based upon this calculated secondary air-purpose correction coefficient “fsai.” As a result, it is possible to suppress lowering of the precision as to the fuel correction, which is caused by the change in the exhaust pressure “Pex”. Therefore, the fuel injection amount control operation can be realized in high precision when the secondary air is supplied.
- the secondary airflow rate “Qa” is calculated by employing the above-described formula (4) based upon the difference pressure (“Ps” ⁇ “Pex”) between the secondary air supply pressure “Ps” and the exhaust pressure “Pex”.
- the secondary airflow rate “Qa” may be alternatively calculated based upon a pressure ratio (“Ps”/“Pex”) of the secondary air supply pressure “Ps” to the exhaust pressure “Pex”. Even in such an alternative case, the secondary airflow rate “Qa” may be calculated in higher precision.
- a base airflow rate may be calculated based upon the secondary air supply pressure “Ps”, a flow rate correction value may be calculated in response to the exhaust pressure “Pex”, and then, the calculated base airflow rate may be corrected based upon this calculated flow rate correction value so as to calculate the secondary airflow rate “Qa”.
- the flow rate correction value may be determined by using the relationship shown in FIG. 12 . The higher the exhaust pressure “Pex” is increased, the smaller the flow rate correction value is decreased. Also, in this arrangement, the secondary airflow rate “Qa” can be calculated in higher precision.
- the exhaust flow rate may be alternatively employed instead of the exhaust pressure.
- the secondary airflow rate “Qa” may be alternatively calculated based upon both the secondary air supply pressure and the exhaust flow rate.
- the exhaust flow rate may be alternatively detected by employing a flow rate sensor, or may be alternatively predicted based upon an engine drive condition.
- the opening/closing valve 37 provided in the secondary air pipe 35 can be alternatively substituted by a flow rate control valve in which the flow rate may be adjusted in a linear mode. Then, when the secondary air is supplied, an open degree of this flow rate control valve may be alternatively controlled in such a manner that a secondary airflow rate acquired time to time may become a target value.
- the fuel injection amount control operation is carried out while the a little lean air-fuel ratio is set as the target air-fuel ratio.
- this target air-fuel ratio may be alternatively substituted by a stoichiometric air-fuel ratio.
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Abstract
Description
Qa=CA√{square root over (2(P0−Ps)/ρ)} (1)
It should be understood that in the above-described formula (1), symbol “ρ” shows fluid density; symbol “C” indicates a coefficient; and symbol “A” denotes a pipe sectional area. Since the fluid density “ρ” owns a temperature characteristic, it may be alternatively arranged that the fluid density “ρ” is corrected based upon the air intake temperature.
λ1=(λ2×ga)/(ga+gsai) (2)
fasi=(1/λtg)×{(gsai+ga)/ga} (3)
Qa=CA√{square root over (2(Ps−Pex)/ρ)} (4)
It should be understood that in the above-described equation (4), symbol “ρ” shows fluid density; symbol “C” indicates a coefficient; and symbol “A” denotes a pipe sectional area of the
λ1=(λ2×ga)/(ga+gsai) (5)
fsai=(1/λtg)×{(gsai+ga)/ga} (6)
Claims (12)
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003-432626 | 2003-12-26 | ||
| JP2003432626 | 2003-12-26 | ||
| JP2004034741 | 2004-02-12 | ||
| JP2004-34741 | 2004-02-12 | ||
| JP2004-133363 | 2004-04-28 | ||
| JP2004133363A JP2005256832A (en) | 2004-02-12 | 2004-04-28 | Secondary air supply system for internal combustion engine, and fuel injection amount control device using the same |
| JP2004133362A JP4305268B2 (en) | 2003-12-26 | 2004-04-28 | Secondary air supply system for internal combustion engine and fuel injection amount control device using the same |
| JP2004-133362 | 2004-04-28 |
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| US20050138919A1 US20050138919A1 (en) | 2005-06-30 |
| US7284369B2 true US7284369B2 (en) | 2007-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| US11/020,156 Expired - Fee Related US7284369B2 (en) | 2003-12-26 | 2004-12-27 | Secondary air supply system and fuel injection amount control apparatus using the same |
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| US (1) | US7284369B2 (en) |
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| US20080025115A1 (en) * | 2006-07-31 | 2008-01-31 | Samsung Electronics Co., Ltd. | Method and system for testing semiconductor memory device using internal clock signal of semiconductor memory device as data strobe signal |
| US20100192929A1 (en) * | 2009-02-02 | 2010-08-05 | Denso Corporation | Abnormality diagnosis apparatus for secondary air supply assembly of internal combustion engine |
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| JP4967611B2 (en) | 2006-11-15 | 2012-07-04 | 株式会社デンソー | Valve device |
| US7487632B2 (en) * | 2006-11-27 | 2009-02-10 | Toyota Motor Engineering & Manufacturing North America, Inc. | Method of calculating airflow introduction into an automotive exhaust air injection system |
| JP4462287B2 (en) * | 2007-04-23 | 2010-05-12 | 株式会社デンソー | Abnormality diagnosis device for internal combustion engine and control system for internal combustion engine |
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| JP5783207B2 (en) * | 2013-06-14 | 2015-09-24 | トヨタ自動車株式会社 | Secondary air supply device for internal combustion engine |
| DE102014210884B4 (en) | 2014-06-06 | 2016-05-12 | Continental Automotive Gmbh | Determining the pump power of a pump of a secondary air system of an internal combustion engine |
| US10578038B2 (en) * | 2014-06-23 | 2020-03-03 | Ford Global Technologies, Llc | Method and system for secondary air injection coordination with exhaust back pressure valve |
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| Publication number | Publication date |
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| US20050138919A1 (en) | 2005-06-30 |
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