US6823586B2 - Method of mounting a butterfly package on a PCB - Google Patents
Method of mounting a butterfly package on a PCB Download PDFInfo
- Publication number
- US6823586B2 US6823586B2 US10/445,343 US44534303A US6823586B2 US 6823586 B2 US6823586 B2 US 6823586B2 US 44534303 A US44534303 A US 44534303A US 6823586 B2 US6823586 B2 US 6823586B2
- Authority
- US
- United States
- Prior art keywords
- pcb
- package
- leads
- butterfly
- mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/145—Arrangements wherein electric components are disposed between and simultaneously connected to two planar printed circuit boards, e.g. Cordwood modules
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/147—Structural association of two or more printed circuits at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/141—One or more single auxiliary printed circuits mounted on a main printed circuit, e.g. modules, adapters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
- H05K2201/10621—Components characterised by their electrical contacts
- H05K2201/10689—Leaded Integrated Circuit [IC] package, e.g. dual-in-line [DIL]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3447—Lead-in-hole components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
- Y10T29/49144—Assembling to base an electrical component, e.g., capacitor, etc. by metal fusion
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49147—Assembling terminal to base
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49147—Assembling terminal to base
- Y10T29/49151—Assembling terminal to base by deforming or shaping
- Y10T29/49153—Assembling terminal to base by deforming or shaping with shaping or forcing terminal into base aperture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49169—Assembling electrical component directly to terminal or elongated conductor
Definitions
- This invention relates to equipment design and more particularly to a method of mounting an optical or electrical package, such as a Butterfly package, on a substrate such as a printed circuit board.
- the Butterfly package is a telecommunications industry standard package for lasers, photodiodes, power detectors, etc.
- the typical method of mounting a butterfly package requires machining a rectangular hole in the Printed Circuit Board (PCB), mounting or attacking the Butterfly package on the PCB, soldering the leads to the edge-launched pads, and mounting any required heatsinks on the secondary side of the PCB.
- the standard mounting method of a Butterfly package is problematic in several ways:
- a machined or punched cut-out increases the manufacturing cost of the PCB and reduces the available PCB space for routing signal lines and placing components.
- the optical fiber associated with optical components in the package is inherently fragile.
- the transmission characteristics of an optical signal carried by the fiber can be changed or damaged by what is known as “overbending”, i.e. bending a fiber in too small of a radius.
- the optical fiber is either in the same plane, or very close to being in the same plane as the leads extending from the package.
- an extension of the cut-out is usually necessary to allow the fiber to be routed without overbending it. This extension of the cut-out further reduces the PCB packaging density.
- An alternate method of mounting the Butterfly package involves placing the package on the primary side of the board and forming or bending the leads so that they are mounted on a surface mount pad or project through and are attached to holes in the board.
- the long lead length required to form the leads at 90 degrees increases the series inductance of the leads so much that the component becomes unusable at high frequencies.
- Butterfly packages are typically used for packaging optical components they can also be used to package electronic circuitry. Mounting a Butterfly package will involve many of the same problems listed above regardless of what the package itself is housing.
- the invention is not limited to the mounting of Butterfly packages housing optical components, but includes Butterfly packages housing an electronic circuit or electro-optical circuits.
- the invention concerns a novel method of mounting a Butterfly package on a PCB. Rather than mounting the package in the standard method, requiring a cut-out in the PCB, low component density, and secondary side mounted heatsinks, the invention introduces a mounting technique wherein the Butterfly package is positioned on its side. This side mounting eliminates the need for a PCB cut-out, allows for a primary side mounted heatsink, and increases the PCB density and volumetric packaging efficiency.
- connections on the now “bottom side” of the Butterfly package are made as through holes in the PCB, while the leads at the now “top side” of the package are connected to the PCB via a flex circuit or ribbon connection.
- the connections to the through-hole can be designed to support DC currents or high frequency signals.
- the flex circuit can be specifically designed to carry anything from DC currents to high frequency signals.
- a method of mounting a package to a printed circuit board comprising: locating the package on the PCB such that leads on the first side of the body are facing the PCB; connecting the leads on the first side to connection points on the PCB; and connecting the leads on the second side of the body to a flexible ribbon connector.
- PCB printed circuit board
- FIG. 1A is a side view of a prior art mounting technique with a PCB cut-out
- FIG. 1B is an end view of the technique shown in FIG. 1A
- FIG. 2A is a side view of a prior art mounting technique with leads connected to through holes
- FIG. 2B is an end view of the technique shown in FIG. 2A;
- FIG. 3A is a side view of the mounting technique according to the present invention.
- FIG. 3B is an end view of the mounting technique of FIG. 3A.
- FIG. 4 is an enlarged view of the lead connection according to the mounting connection of FIG. 3 A.
- FIGS. 1A and 1B for a conventional mounting of the Butterfly package 102 in which an opening 101 is cut in the PCB 105 to make room for the Package 102 .
- additional clearance must be taken for an optical fiber 103 to exit the Package 102 and not be “overbent”.
- Any required heatsinking 107 will typically be mounted on the secondary side of the PCB 105 .
- the leads of the package 106 are mounted on surface mount pads on the PCB 105 . Significant area for the mounting surface to mount components 104 is lost due to the Butterfly package 102 , surface mount leads 106 , the cutout 101 , and the optical fiber 103 .
- FIGS. 2A and 2B show an alternate prior art Butterfly package mounting technique.
- the leads 207 are bent 90 degrees and either mounted on surface mount pads or inserted through holes 203 into the PCB 201 . Any required heatsinks 202 can be mounted on the primary side.
- the optical fiber 204 exits well above the PCB 201 .
- Surface mount components 206 can be mounted near the Butterfly package 205 on both the primary and secondary side. The length of the leads 207 , with its associated parasitic inductance makes this method unusable at high frequencies such as Gigahertz data rates.
- FIGS. 3A and 3B illustrate the method of mounting the Butterfly package according to the present invention wherein the package 305 is mounted on its side.
- the bottom row of pins 302 are mounted through holes in the PCB 304 .
- the top row of pins 301 is connected to a flex circuit 306 .
- the other end of the flex circuit is shown as mounted through holes 308 but could also be mounted to surface mount pads.
- the through hole connections 308 and 309 can be designed to support DC currents or high frequency signals.
- the flex circuit 306 can be specifically designed to carry DC currents or high frequency signals.
- the optical fiber 303 is well above the PCB 304 ; so additional clearances are not required as in the conventional method of mounting.
- any required heatsinks 307 can be mounted on the primary side of the PCB 304 . Note that through careful design of the heatsink only a small amount of PCB area is lost.
- the cooling fins of the heatsink 307 can be raised above the PCB 304 resulting in useable layout space for surface mount components 310 , 311 .
- the Butterfly package 305 could be raised up above the PCB 304 to allow surface mount components 310 to be mounted on the primary side of the PCB 304 under the Butterfly package, however high frequency performance will be reduced.
- this invention increases the density of components 402 , 407 , 409 capable of being placed in close proximity to the point where an individual lead 406 exits the Butterfly package 403 . Specifically the following advantages are gained
- the lead length which occupies the surface of the PCB 401 is restricted to the size of the hole 405 through which the lead 406 is mounted;
- Components 402 , 409 , mounted on the primary of the PCB can be mounted very close to the Butterfly package 403 outline
- Components 407 , mounted on the secondary side of the PCB can be mounted very close to the lead 406 of the Butterfly package 403 ;
- the distance to the secondary side components 407 may be reduced by reducing the thickness of the PCB 401 to reduce the lead length 406 ;
- the component height allocation on the primary side of the board may now be more fully utilized by placement of the (relatively) bulky Butterfly package 403 in the air, along with any accompanying heatsink(s) 404 , mechanical components, optical fiber and cable or wire connections etc.;
- the flexible circuit may be used to carry electrical components above the main circuit board;
Abstract
Description
Claims (15)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/445,343 US6823586B2 (en) | 2002-05-29 | 2003-05-27 | Method of mounting a butterfly package on a PCB |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US38361102P | 2002-05-29 | 2002-05-29 | |
US10/445,343 US6823586B2 (en) | 2002-05-29 | 2003-05-27 | Method of mounting a butterfly package on a PCB |
Publications (2)
Publication Number | Publication Date |
---|---|
US20030223203A1 US20030223203A1 (en) | 2003-12-04 |
US6823586B2 true US6823586B2 (en) | 2004-11-30 |
Family
ID=29587017
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/445,343 Expired - Lifetime US6823586B2 (en) | 2002-05-29 | 2003-05-27 | Method of mounting a butterfly package on a PCB |
Country Status (1)
Country | Link |
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US (1) | US6823586B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7471520B2 (en) * | 2005-03-10 | 2008-12-30 | Avago Technologies Fiber Ip (Singapore) Pte. Ltd. | Impedance matching external component connections with uncompensated leads |
CN100531516C (en) * | 2005-07-22 | 2009-08-19 | 鸿富锦精密工业(深圳)有限公司 | Printing circuit board |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4812949A (en) * | 1986-03-28 | 1989-03-14 | Bull, S.A. | Method of and apparatus for mounting an IC chip |
US5117281A (en) * | 1989-10-23 | 1992-05-26 | Nec Corporation | Semiconductor device having a heat-sink attached thereto |
US5149958A (en) * | 1990-12-12 | 1992-09-22 | Eastman Kodak Company | Optoelectronic device component package |
US5184211A (en) * | 1988-03-01 | 1993-02-02 | Digital Equipment Corporation | Apparatus for packaging and cooling integrated circuit chips |
US5410451A (en) * | 1993-12-20 | 1995-04-25 | Lsi Logic Corporation | Location and standoff pins for chip on tape |
US6035523A (en) * | 1995-06-16 | 2000-03-14 | Apple Computer, Inc. | Method and apparatus for supporting a component on a substrate |
-
2003
- 2003-05-27 US US10/445,343 patent/US6823586B2/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4812949A (en) * | 1986-03-28 | 1989-03-14 | Bull, S.A. | Method of and apparatus for mounting an IC chip |
US5184211A (en) * | 1988-03-01 | 1993-02-02 | Digital Equipment Corporation | Apparatus for packaging and cooling integrated circuit chips |
US5117281A (en) * | 1989-10-23 | 1992-05-26 | Nec Corporation | Semiconductor device having a heat-sink attached thereto |
US5149958A (en) * | 1990-12-12 | 1992-09-22 | Eastman Kodak Company | Optoelectronic device component package |
US5410451A (en) * | 1993-12-20 | 1995-04-25 | Lsi Logic Corporation | Location and standoff pins for chip on tape |
US6035523A (en) * | 1995-06-16 | 2000-03-14 | Apple Computer, Inc. | Method and apparatus for supporting a component on a substrate |
Non-Patent Citations (1)
Title |
---|
Bailey, Chris, "Modelling the effect of temperature on product reliability", 19th IEEE Semi-Therm Sypmosium, 2003. |
Also Published As
Publication number | Publication date |
---|---|
US20030223203A1 (en) | 2003-12-04 |
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AS | Assignment |
Owner name: MERITON NETWORKS INC., CANADA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LUTKIEWICZ, ERIC;LEEUWEN, BOB VAN;KLEINBEERNINK, PETER J;REEL/FRAME:014126/0273 Effective date: 20030522 |
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STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
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Owner name: HORIZON TECHNOLOGY FUNDING COMPANY LLC,CONNECTICUT Free format text: SECURITY AGREEMENT;ASSIGNOR:MERITON NETWORKS INC.;REEL/FRAME:018934/0670 Effective date: 20061218 Owner name: HORIZON TECHNOLOGY FUNDING COMPANY LLC, CONNECTICU Free format text: SECURITY AGREEMENT;ASSIGNOR:MERITON NETWORKS INC.;REEL/FRAME:018934/0670 Effective date: 20061218 |
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Owner name: XTERA COMMUNICATIONS, INC., TEXAS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MERITON NETWORKS, INC.;REEL/FRAME:028541/0891 Effective date: 20120501 |
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