US6813422B1 - Flexible fiber optic cable - Google Patents
Flexible fiber optic cable Download PDFInfo
- Publication number
- US6813422B1 US6813422B1 US10/601,403 US60140303A US6813422B1 US 6813422 B1 US6813422 B1 US 6813422B1 US 60140303 A US60140303 A US 60140303A US 6813422 B1 US6813422 B1 US 6813422B1
- Authority
- US
- United States
- Prior art keywords
- core tube
- optical fibers
- fiber optic
- optic cable
- outer jacket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000013305 flexible fiber Substances 0.000 title 1
- 239000013307 optical fiber Substances 0.000 claims abstract description 67
- 239000000835 fiber Substances 0.000 claims abstract description 48
- 239000002033 PVDF binder Substances 0.000 claims description 15
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 15
- 239000004020 conductor Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 229920001519 homopolymer Polymers 0.000 claims description 6
- 239000004800 polyvinyl chloride Substances 0.000 claims description 6
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- VZUGBLTVBZJZOE-KRWDZBQOSA-N n-[3-[(4s)-2-amino-1,4-dimethyl-6-oxo-5h-pyrimidin-4-yl]phenyl]-5-chloropyrimidine-2-carboxamide Chemical compound N1=C(N)N(C)C(=O)C[C@@]1(C)C1=CC=CC(NC(=O)C=2N=CC(Cl)=CN=2)=C1 VZUGBLTVBZJZOE-KRWDZBQOSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/441—Optical cables built up from sub-bundles
- G02B6/4411—Matrix structure
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4415—Cables for special applications
- G02B6/4416—Heterogeneous cables
Definitions
- This invention relates to fiber optic cables and, more particularly to fiber optic cables that include a plurality of optical fibers in one or more buffer tubes.
- Optical fibers are very small diameter glass strands which are capable of transmitting an optical signal over great distances, at high speeds, and with relatively low signal loss as compared to standard wire or cable (including wire cable) networks. Many applications of optical fibers require the individual fibers to be placed into groupings, such as in fiber optic cables.
- Fiber optic cables are widely used in communications systems.
- One type of fiber optic cable referred to as a unitube fiber optic cable, includes an outer jacket surrounding a tube, which contains one or more optical fibers.
- TCE temperature coefficient of expansion
- CTE coefficient of thermal expansion
- these strength members can create additional issues. When only two strength members are used, they are typically oriented 180 degrees apart and are located either in the outer jacket of the cable or at the inside wall of the outer jacket. This creates a preferred bend orientation, since the two strength members, with their high modulus, will cause the cable to twist until the strength members are on the neutral axis of bend.
- Fiber optic cables constructed in accordance with this invention include an outer jacket, a first core tube positioned within the outer jacket, and a first plurality of optical fibers positioned within the first core tube, wherein the cross-sectional area of the first plurality of optical fibers is less than 60 percent of the cross-sectional inside area of the first core tube and wherein the length of each optical fiber in the first plurality of optical fibers is between 1.0 and 1.001 times the length of the first core tube.
- Strength members can be positioned between the outer jacket and the first core tube.
- the core tube and outer jacket can be made of a material selected from the group consisting of: polyvinyl chloride, polyvinylidene fluoride homopolymer, and polyvinylidene fluoride copolymer.
- a second core tube can be positioned within the outer jacket, and a second plurality of optical fibers can be positioned within the second core tube, wherein the cross-sectional area of the second plurality of optical fibers is less than 60 percent of the cross-sectional inside area of the second core tube and wherein the length of each optical fiber in the second plurality of optical fibers is between 1.0 and 1.001 times the length of the second core tube.
- the second core tube can be aligned substantially parallel to the first core tube and the outer jacket can define a tearable web section in between the first and second core tubes.
- a plurality of core tubes can be positioned within the outer jacket, and optical fibers can be positioned within each of the plurality of core tubes, wherein the total cross-sectional area of the optical fibers in each of the core tubes is less than 60 percent of the cross-sectional inside area of the core tube in which those optical fibers are located, and wherein the length of each optical fiber is between 1.0 and 1.001 times the length of the core tube in which each optical fiber is located.
- the plurality of core tubes can be helically wound with respect to each other.
- Electrical conductors can be positioned within the outer jacket and the electrical conductors can be helically wound with respect to each other and the core tubes.
- FIG. 1 is a cross-sectional view of a fiber optic cable constructed in accordance with the invention.
- FIG. 2 is a longitudinal cross-sectional view of a fiber optic cable constructed in accordance with the invention.
- FIG. 3 is a cross-sectional view of another fiber optic cable constructed in accordance with the invention.
- FIG. 4 is a cross-sectional view of another fiber optic cable constructed in accordance with the invention.
- FIG. 5 is a cross-sectional view of another fiber optic cable constructed in accordance with the invention.
- FIG. 6 is a cross-sectional view of another fiber optic cable constructed in accordance with the invention.
- FIG. 7 is a side view of selected components of a fiber optic cable constructed in accordance with the invention.
- FIG. 1 is a cross-sectional view of a fiber optic cable 10 constructed in accordance with the invention.
- the fiber optic cable includes a centrally located core tube, also referred to as a buffer tube, 12 .
- a plurality of optical fibers 14 is positioned within the tube.
- the optical fibers are bundled into a plurality of groups 16 . Each of the groups can be wrapped in a color-coded string binder.
- the total cross-sectional area of the first plurality of optical fibers is less than 60 percent of the cross-sectional inside area of the first core tube.
- the core tube is positioned in an outer jacket 18 .
- a plurality of strength members 20 can be positioned between the core tube and the outer jacket.
- the strength members can be arranged in a single layer to minimize the cable diameter. Alternatively, multiple layers of strength members could be used.
- the core tube and outer jacket can be made of a material selected from the group consisting of: polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF) homopolymer, and PVDF copolymer.
- the strength members can be aramid strands that are shaped to provide a very low profile that reduces the size of the cable.
- FIG. 2 is a longitudinal cross-sectional view of a fiber optic cable constructed in accordance with the invention.
- the segment of cable shown in FIG. 2 has a core tube length of L tube ,
- the optical fiber has a length, L fiber .
- the length of each of the optical fibers in the first plurality of optical fibers is between 1.0 and 1.001 times the length of the first core tube, that is: L tube ⁇ L fiber ⁇ (1.001 ⁇ L tube ).
- FIG. 3 is a cross-sectional view of another fiber optic cable 30 constructed in accordance with the invention.
- the cable of FIG. 3 includes a first plurality of optical fibers 32 in a first core tube 34 and a second plurality of optical fibers 36 in a second core tube 38 .
- the second core tube is aligned substantially parallel to the first core tube.
- An outer jacket 40 surrounds the first and second core tubes.
- Strength members 42 can be positioned in the spaces between the core tubes.
- the total cross-sectional area of the optical fibers in each of the core tubes is less than 60 percent of the cross-sectional inside area of the tubes.
- the length of each of the optical fibers is between 1.0 and 1.001 times the length of the core tubes.
- FIG. 4 is a cross-sectional view of another fiber optic cable 50 constructed in accordance with the invention.
- the cable of FIG. 4 includes a first plurality of optical fibers 52 in a first core tube 54 and a second plurality of optical fibers 56 in a second core tube 58 , with the second core tube being aligned substantially parallel to the first core tube.
- An outer jacket 60 surrounds the first and second core tubes and defines a tear section 62 between the core tubes.
- the total cross-sectional area of the optical fibers in each of the core tubes is less than 60 percent of the cross-sectional inside area of the tubes.
- the length of each of the optical fibers is between 1.0 and 1.001 times the length of the core tubes.
- FIG. 5 is a cross-sectional view of another fiber optic cable 70 constructed in accordance with the invention.
- the fiber optic cable includes a centrally located core tube, also referred to as a buffer tube, 72 .
- a plurality of optical fibers 74 is positioned within the tube.
- the optical fibers are bundled into a group 76 .
- the group can be wrapped in a color-coded string binder.
- the total cross-sectional area of the first plurality of optical fibers is less than 60 percent of the cross-sectional inside area of the first core tube.
- the core tube is positioned in an outer jacket 78 .
- a plurality of strength members 80 can be positioned between the core tube and the outer jacket.
- the strength members can be arranged in a single layer to minimize the cable diameter. Alternatively, multiple layers of strength members could be used.
- Electrical conductors 82 and 84 are positioned within the tube.
- the core tube and outer jacket can be made of a material selected from the group consisting of: polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF) homopolymer, and PVDF copolymer.
- FIG. 6 is a cross-sectional view of another fiber optic cable 90 constructed in accordance with the invention.
- the fiber optic cable includes a plurality of core tubes, also referred to as buffer tubes, 92 , 94 and 96 .
- a plurality of optical fibers 98 is positioned within each of the tubes.
- the optical fibers are bundled into a plurality of groups 100 . Each of the groups can be wrapped in a color-coded string binder.
- the total cross-sectional area of the optical fibers in each of the tubes is less than 60 percent of the cross-sectional inside area of the tube in which they are positioned.
- the length of each of the optical fibers is between 1.0 and 1.001 times the length of the core tubes in which they are positioned.
- the core tubes are positioned in an outer jacket 102 .
- a plurality of strength members 104 can be positioned between the core tube and the outer jacket.
- the strength members can be arranged in a single layer to minimize the cable diameter. Alternatively, multiple layers of strength members could be used.
- Electrical conductors 106 , 108 and 110 are also positioned within the outer jacket. Each electrical conductor is encased in insulation 112 , 114 and 116 .
- the core tubes and outer jacket can be made of a material selected from the group consisting of: polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF) homopolymer, and PVDF copolymer. Cables constructed in accordance with FIG. 6, but without the electrical conductors, are also within the scope of this invention.
- FIG. 7 is a side view of buffer tubes 92 , 94 and 96 of another fiber optic cable constructed in accordance with the invention.
- FIG. 7 illustrates that the buffer tubes can be helically wound together. If electrical conductors are included in the cable, those conductors can also be helically wound together with the buffer tubes. By helically winding the buffer tubes and/or electrical conductors, a preferential bending direction is avoided.
- This invention provides loose tube fiber optic cables that can operate over a wide temperature range of, for example ⁇ 20° C. to +70° C., and are extremely flexible.
- the cable is equally bendable in all directions.
- this invention provides a telecommunications cable that is capable of passing the UL-1666 test defined in the UL Standard for Test for Flame Propagation Height of Electrical and Optical-Fiber Cables Installed Vertically in Shafts.
- this invention provides a telecommunications cable that is capable of passing the UL-910 test defined in the UL Standard for Test for Flame-Propagation and Smoke-Density Values for Electrical and Optical-Fiber Cables Used in Spaces Transporting Environmental Air.
- the contraction of the cable is limited at a cold temperature of, for example ⁇ 20° C., by the choice of the plastic for the core tube and jacket, and the coupling between them.
- the power increase of the optical fibers in the cable with respect to a baseline measurement at 23° C. is limited at the cold temperature of ⁇ 20° C. to 0.3 dB/km for Single Mode fibers and 0.6 dB/km for Multimode fibers.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Insulated Conductors (AREA)
- Communication Cables (AREA)
Abstract
Description
Claims (9)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US10/601,403 US6813422B1 (en) | 2003-06-23 | 2003-06-23 | Flexible fiber optic cable |
EP04013047A EP1491929A1 (en) | 2003-06-23 | 2004-06-02 | Fiber optic cable |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/601,403 US6813422B1 (en) | 2003-06-23 | 2003-06-23 | Flexible fiber optic cable |
Publications (1)
Publication Number | Publication Date |
---|---|
US6813422B1 true US6813422B1 (en) | 2004-11-02 |
Family
ID=33300180
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/601,403 Expired - Fee Related US6813422B1 (en) | 2003-06-23 | 2003-06-23 | Flexible fiber optic cable |
Country Status (2)
Country | Link |
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US (1) | US6813422B1 (en) |
EP (1) | EP1491929A1 (en) |
Cited By (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070269171A1 (en) * | 2006-05-22 | 2007-11-22 | David Keller | Optical fiber cable and method for making the same |
US20080310801A1 (en) * | 2002-09-18 | 2008-12-18 | Hager Thomas P | Low cost, high performance, low profile flexible reinforcement for communications cable |
US20090297104A1 (en) * | 2008-05-28 | 2009-12-03 | Kachmar Wayne M | Fiber optic cable |
US20100067855A1 (en) * | 2008-09-12 | 2010-03-18 | Draka Comteq B.V. | Buffer Tubes for Mid-Span Storage |
US20100067857A1 (en) * | 2008-09-12 | 2010-03-18 | Draka Comteq B.V. | High-Fiber-Density Optical Fiber Cable |
US20100278493A1 (en) * | 2008-10-28 | 2010-11-04 | Adc Telecommunications, Inc. | Flat Drop Cable |
US8041167B2 (en) | 2007-11-09 | 2011-10-18 | Draka Comteq, B.V. | Optical-fiber loose tube cables |
US8184935B2 (en) | 2009-10-21 | 2012-05-22 | Adc Telecommunications, Inc. | Flat drop cable with center strength member |
US8238706B2 (en) | 2010-05-19 | 2012-08-07 | Adc Telecommunications, Inc. | Flat drop cable with medial bump |
US20120288245A1 (en) * | 2008-12-02 | 2012-11-15 | Hurley William C | Optical fiber array cables and associated fiber optic cables and systems |
US8625944B1 (en) | 2009-05-13 | 2014-01-07 | Draka Comteq, B.V. | Low-shrink reduced-diameter buffer tubes |
US8625945B1 (en) | 2009-05-13 | 2014-01-07 | Draka Comteq, B.V. | Low-shrink reduced-diameter dry buffer tubes |
US8781281B2 (en) | 2011-07-21 | 2014-07-15 | Adc Telecommunications, Inc. | Drop cable with angled reinforcing member configurations |
US8885998B2 (en) | 2010-12-09 | 2014-11-11 | Adc Telecommunications, Inc. | Splice enclosure arrangement for fiber optic cables |
US8915659B2 (en) | 2010-05-14 | 2014-12-23 | Adc Telecommunications, Inc. | Splice enclosure arrangement for fiber optic cables |
US9316802B2 (en) | 2012-08-24 | 2016-04-19 | Commscope Technologies Llc | Optical fiber cable having reinforcing layer of tape heat-bonded to jacket |
US9715073B1 (en) * | 2015-02-19 | 2017-07-25 | Afl Telecommunications Llc | Optical trunk cable having web-connected sub-unitized configuration |
US9739966B2 (en) | 2011-02-14 | 2017-08-22 | Commscope Technologies Llc | Fiber optic cable with electrical conductors |
US10390111B2 (en) | 2017-10-17 | 2019-08-20 | Facebook, Inc. | Systems and methods for monitoring a powerline conductor using an associated fiber optic cable |
US10613289B2 (en) | 2018-02-09 | 2020-04-07 | Facebook, Inc. | Apparatuses, systems, and methods for installing fiber optic cable using preexisting electrical power infrastructure |
US11169351B2 (en) | 2019-01-17 | 2021-11-09 | Facebook, Inc. | Systems and methods for installing fiber optic cable about a powerline conductor |
US11262521B1 (en) | 2019-11-27 | 2022-03-01 | Facebook, Inc. | Fiber optic cable assembly for installation on a powerline conductor |
US11261130B2 (en) | 2019-05-10 | 2022-03-01 | Facebook, Inc. | Spool-free fiber optic cable configuration for cable installation onto a powerline conductor |
US11353672B1 (en) | 2019-11-27 | 2022-06-07 | Meta Platforms, Inc. | Components for fiber optic cable installation on a powerline conductor |
US11652337B2 (en) | 2019-05-10 | 2023-05-16 | Meta Platforms, Inc. | Systems and methods for installing fiber optic cable onto a powerline conductor |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US8000572B2 (en) | 2005-05-16 | 2011-08-16 | Schlumberger Technology Corporation | Methods of manufacturing composite slickline cables |
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Cited By (52)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080310801A1 (en) * | 2002-09-18 | 2008-12-18 | Hager Thomas P | Low cost, high performance, low profile flexible reinforcement for communications cable |
US8126303B2 (en) * | 2002-09-18 | 2012-02-28 | Neptco Jv, Llc | Low cost, high performance, low profile flexible reinforcement for communications cable |
US8406591B2 (en) * | 2002-09-18 | 2013-03-26 | Neptco Jv, Llc | Low cost, high performance, low profile flexible reinforcement for communications cable |
US7558454B2 (en) | 2006-05-22 | 2009-07-07 | Nexans | Optical fiber cable and method for making the same |
US20070269171A1 (en) * | 2006-05-22 | 2007-11-22 | David Keller | Optical fiber cable and method for making the same |
US8041167B2 (en) | 2007-11-09 | 2011-10-18 | Draka Comteq, B.V. | Optical-fiber loose tube cables |
US20090297104A1 (en) * | 2008-05-28 | 2009-12-03 | Kachmar Wayne M | Fiber optic cable |
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