US6605141B1 - Exhaust gas processing apparatus - Google Patents
Exhaust gas processing apparatus Download PDFInfo
- Publication number
- US6605141B1 US6605141B1 US10/249,104 US24910403A US6605141B1 US 6605141 B1 US6605141 B1 US 6605141B1 US 24910403 A US24910403 A US 24910403A US 6605141 B1 US6605141 B1 US 6605141B1
- Authority
- US
- United States
- Prior art keywords
- exhaust gas
- active carbon
- carbon adsorption
- adsorption system
- rotor concentrator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0407—Constructional details of adsorbing systems
- B01D53/0423—Beds in columns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/106—Silica or silicates
- B01D2253/108—Zeolites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0216—Other waste gases from CVD treatment or semi-conductor manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/402—Further details for adsorption processes and devices using two beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0454—Controlling adsorption
Definitions
- the present invention relates to an apparatus for processing discharging exhaust gas, and more particularly, to an apparatus combining a zeolite rotor concentrator and an active carbon adsorption system together so that the setting cost is lowered and the processing efficiency is raised.
- FIG. 1 is a schematic diagram of an exhaust gas processing apparatus 10 according to the prior art.
- the exhaust gas processing apparatus 10 comprises a front fan 12 , a zeolite rotor concentrator 14 , a switch 16 , and a chimney 18 .
- the exhaust gas is introduced into the exhaust gas processing apparatus 10 by the front fan 12 installed in an inlet, processed by the zeolite rotor concentrator 14 , and discharged by the chimney 18 .
- the processing efficiency of the zeolite rotor concentrator 14 will deteriorate when the zeolite ages.
- the zeolite rotor concentrator 14 is shut down for examination and necessary measures are adopted (such as replacing zeolite) to recover the normal processing function.
- the exhaust gas cannot be processed during the examination or zeolite replacement period; therefore the exhaust gas is switched by the switch 16 and discharged via another pipeline and the chimney 18 without being processed. During this period the unprocessed exhaust gas will pollute the environment and violate the environmental regulations.
- the pause time of the zeolite rotor concentrator 14 should be taken into consideration when designing new exhaust gas processing models.
- FIG. 2 is a schematic diagram of another exhaust gas processing apparatus according to the prior art.
- the exhaust gas processing apparatus 20 comprises a front fan 22 , a switch 23 , a first zeolite rotor concentrator 24 , a second zeolite rotor concentrator 26 , and a chimney 28 .
- the exhaust gas processing apparatus 20 operates in the same manner with the exhaust gas processing apparatus 10 , the exhaust gas is introduced by the front fan 22 , processed by the first zeolite rotor concentrator 24 , and discharged via the chimney 28 .
- the difference between the two apparatuses is that when the first zeolite rotor concentrator 24 needs examining or replacement of the zeolite because of zeolite aging or other reasons, the exhaust gas is switched by the switch 23 and processed by the second zeolite rotor concentrator 26 . In this case the exhaust gas processing apparatus is able to operate unceasingly.
- the exhaust gas processing apparatus 20 can solve the pause time problem, it is an impractical design.
- a second zeolite rotor concentrator say flux: 870CMM; concentration: 300 ppm
- the setting cost will raise about 1 million US dollars but the average operating time is only five days a year. Therefore a high efficiency and low cost exhaust gas processing apparatus is eagerly required.
- an exhaust gas processing apparatus having a front fan, a zeolite rotor concentrator, an active carbon adsorption system, a switch, and a chimney is provided.
- the switch can make the zeolite rotor concentrator and the active carbon adsorption system connect together in series or in parallel.
- the exhaust gas processing apparatus includes a plurality of regulating valves for controlling the exhaust gas flux flowing to the zeolite rotor concentrator and the active carbon adsorption system in different operating modes, a back fan installed in an outlet for pumping out the exhaust gas processed by the active carbon adsorption system, and a check damper installed in the outlet for preventing the exhaust gas processed by the zeolite rotor concentrator from flowing backward to the active carbon adsorption system.
- the active carbon adsorption system is connected to the zeolite rotor concentrator in series or in parallel so that the total processing efficiency is raised.
- the active carbon adsorption system can replace the zeolite rotor concentrator during the examination period so that the problem of a pause time is solved. Moreover, because the exhaust gas processing apparatus of the claimed invention uses an active carbon adsorption system instead of a second zeolite rotor concentrator, the setting cost is much lower.
- FIG. 1 is a schematic diagram of an exhaust gas processing apparatus according to the prior art.
- FIG. 2 is another schematic diagram of another exhaust gas processing apparatus according to the prior art.
- FIG. 3 is a schematic diagram of an exhaust gas processing apparatus in normal mode according the present invention.
- FIG. 4 is a schematic diagram of the exhaust gas processing apparatus of FIG. 3 in enhancing mode.
- FIG. 5 is a schematic diagram of the exhaust gas processing apparatus of FIG. 3 in breakdown mode.
- FIG. 6 is a schematic diagram of an active carbon adsorption system according to the present invention.
- FIG. 7 is a schematic diagram of another exhaust gas processing apparatus according to the present invention.
- FIG. 3 is a schematic diagram of the exhaust gas processing apparatus in normal mode according to a preferred embodiment of the present invention.
- the exhaust gas processing apparatus 30 comprises a front fan 32 installed in an inlet, a switch 33 , a zeolite rotor concentrator 34 , an active carbon adsorption system 36 , two regulating valves 38 A and 38 B, a back fan 40 installed in an outlet, a check damper 41 , and a chimney 42 .
- the exhaust gas is introduced by the front fan 32 , and processed by the zeolite rotor concentrator 34 .
- the regulating valve 38 A is closed while the regulating valve 38 B is open so that the processed exhaust gas will only pass via the regulating valve 38 B to the chimney 42 .
- the function of the check damper 41 is to prevent the exhaust gas from flowing backward to the active carbon adsorption system 36 .
- the active carbon adsorption system 36 is off, only the zeolite rotor concentrator 34 is working, and its efficiency is set to over 90% to conform to environmental regulations.
- the processing efficiency of the zeolite rotor concentrator 34 may deteriorate because of zeolite aging or other reasons.
- the active carbon adsorption system 36 is connected to the zeolite rotor concentrator 34 in series or in parallel for prolonging the working time of the zeolite rotor concentrator 34 .
- FIG. 4 is a schematic diagram of the exhaust gas processing apparatus in enhancing mode according to a preferred embodiment of the present invention.
- the exhaust gas is introduced by the front fan 32 , and processed by the zeolite rotor concentrator 34 .
- the regulating valves 38 A and 38 B are both open so that the zeolite rotor concentrator 34 and the active carbon adsorption system 36 are connected in series. Portions of the exhaust gas processed by the zeolite rotor concentrator 34 will pass to and be reprocessed by the active carbon adsorption system 36 and pumped out to the chimney 42 by the back fan 40 .
- the regulating valve 38 A is adjusted to allow only 30% of the exhaust gas to pass, which means 30% of the exhaust gas is reprocessed by the active carbon adsorption system 36 , while the other 70% is directly sent out via the chimney 42 .
- the processing efficiency of the zeolite rotor concentrator 34 and the active carbon adsorption system 36 are set respectively to 90% and 98%, the total processing efficiency will be 93%. It is obvious that not only the processing efficiency is raised but also the working time of the zeolite rotor concentrator 34 is prolonged.
- the zeolite rotor concentrator 34 and the active carbon adsorption system 36 can be connected in parallel.
- the switch 33 allows the exhaust gas to flow to both the zeolite rotor concentrator 34 and the active carbon adsorption system 36 .
- Two regulating valves (not shown) are installed in the inlet of both systems to control the flux flowing to the two processing systems. At this time, the regulating valve 38 A is closed, while the regulating valve 38 B is open.
- FIG. 5 is a schematic diagram of the exhaust gas processing apparatus in breakdown mode according to a preferred embodiment of the present invention.
- the exhaust gas processing apparatus can continue working in the breakdown mode.
- the exhaust gas introduced by the front fan 32 is passed to the active carbon adsorption system 36 by switching the switch 33 .
- the regulating valves 38 A and 38 B are both closed so that the exhaust gas is processed only by the active carbon adsorption system 36 and pumped out to the chimney 42 by the back fan 40 .
- the exhaust gas processing apparatus will be switched to normal mode or enhancing mode.
- FIG. 6 is a schematic diagram of an active carbon adsorption system 36 according to a preferred embodiment of the present invention.
- the active carbon adsorption system 36 comprises two adsorption tanks 37 A and 37 B connected in parallel, and a switch (not shown). While the active carbon adsorption system 36 operates, the exhaust gas can be processed by both the adsorption tanks 37 A and 37 B, or by either one of the adsorption tanks 37 A and 37 B respectively. When one adsorption tank operates, the other adsorption tank can be desorbed in the same time.
- FIG. 7 is a schematic diagram of the exhaust gas processing apparatus in another embodiment of the present invention.
- the exhaust gas processing apparatus 30 comprises a front fan 32 , a zeolite rotor concentrator 34 , a dust collector 35 , an active carbon adsorption system 36 , two regulating valves 38 A and 38 B, a back fan 40 , a check damper 41 , and a chimney 42 .
- the dust collector 35 is installed between the zeolite rotor concentrator 34 and the active carbon adsorption system 36 .
- the zeolite rotor concentrator 34 contains silica and alumina, some solid silica and alumina particles may come out with the exhaust gas processed by the zeolite rotor concentrator 34 in enhancing mode. The solid particles may enter and damage the active carbon adsorption system 36 . Therefore, a dust collector is installed to collect solid particles for preventing damages of the active carbon adsorption system 36 .
- the exhaust gas processing apparatus of the present invention includes a zeolite rotor concentrator and an active carbon adsorption system and provides different operating modes so that the present invention can solve the pause time problem, lower the setting cost, and further improve the processing efficiency.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treating Waste Gases (AREA)
Abstract
Description
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/249,104 US6605141B1 (en) | 2003-03-17 | 2003-03-17 | Exhaust gas processing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/249,104 US6605141B1 (en) | 2003-03-17 | 2003-03-17 | Exhaust gas processing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US6605141B1 true US6605141B1 (en) | 2003-08-12 |
Family
ID=27662790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/249,104 Expired - Lifetime US6605141B1 (en) | 2003-03-17 | 2003-03-17 | Exhaust gas processing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US6605141B1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017147806A1 (en) * | 2016-03-02 | 2017-09-08 | 马骏 | Novel waste gas treatment apparatus based on 485 communication technology |
| CN108295619A (en) * | 2017-12-29 | 2018-07-20 | 河北科技大学 | The microwave catalysis burning processing device and processing method of low-concentration organic exhaust gas |
| CN109107338A (en) * | 2018-09-28 | 2019-01-01 | 南京圆点环境清洁技术有限公司 | A kind of vOCs absorbing treatment device |
| CN110755995A (en) * | 2019-12-06 | 2020-02-07 | 浙江上风高科专风实业有限公司 | VOCs integration intelligent treatment equipment |
| CN112090233A (en) * | 2020-09-22 | 2020-12-18 | 夏志军 | Rotating mechanism for organic waste gas treatment equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4786301A (en) * | 1985-07-01 | 1988-11-22 | Rhodes Barry V | Desiccant air conditioning system |
| US5076821A (en) * | 1990-01-31 | 1991-12-31 | Mercedes-Benz Ag | Filter arrangement inserted in the intake airflow of a heating or air-conditioning system of a motor vehicle |
| US5167679A (en) * | 1990-03-31 | 1992-12-01 | Taikisha Ltd. | Rotary gas treating apparatus |
| US5814132A (en) * | 1995-07-31 | 1998-09-29 | Ransburg Corporation | Method for VOC abatement and paint spray booth incorporating such method |
| US6080227A (en) * | 1997-11-05 | 2000-06-27 | Nichias Corporation | Gas treating apparatus |
| US6083304A (en) * | 1998-01-26 | 2000-07-04 | Kankyo Co., Ltd. | Method and apparatus for dehumidifying air |
-
2003
- 2003-03-17 US US10/249,104 patent/US6605141B1/en not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4786301A (en) * | 1985-07-01 | 1988-11-22 | Rhodes Barry V | Desiccant air conditioning system |
| US5076821A (en) * | 1990-01-31 | 1991-12-31 | Mercedes-Benz Ag | Filter arrangement inserted in the intake airflow of a heating or air-conditioning system of a motor vehicle |
| US5167679A (en) * | 1990-03-31 | 1992-12-01 | Taikisha Ltd. | Rotary gas treating apparatus |
| US5814132A (en) * | 1995-07-31 | 1998-09-29 | Ransburg Corporation | Method for VOC abatement and paint spray booth incorporating such method |
| US6080227A (en) * | 1997-11-05 | 2000-06-27 | Nichias Corporation | Gas treating apparatus |
| US6083304A (en) * | 1998-01-26 | 2000-07-04 | Kankyo Co., Ltd. | Method and apparatus for dehumidifying air |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017147806A1 (en) * | 2016-03-02 | 2017-09-08 | 马骏 | Novel waste gas treatment apparatus based on 485 communication technology |
| CN108295619A (en) * | 2017-12-29 | 2018-07-20 | 河北科技大学 | The microwave catalysis burning processing device and processing method of low-concentration organic exhaust gas |
| CN108295619B (en) * | 2017-12-29 | 2020-08-25 | 河北科技大学 | Microwave catalytic combustion treatment device and treatment method for low-concentration organic waste gas |
| CN109107338A (en) * | 2018-09-28 | 2019-01-01 | 南京圆点环境清洁技术有限公司 | A kind of vOCs absorbing treatment device |
| CN110755995A (en) * | 2019-12-06 | 2020-02-07 | 浙江上风高科专风实业有限公司 | VOCs integration intelligent treatment equipment |
| CN112090233A (en) * | 2020-09-22 | 2020-12-18 | 夏志军 | Rotating mechanism for organic waste gas treatment equipment |
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