US623653A - Pile for manufacturing shafts - Google Patents

Pile for manufacturing shafts Download PDF

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US623653A
US623653A US623653DA US623653A US 623653 A US623653 A US 623653A US 623653D A US623653D A US 623653DA US 623653 A US623653 A US 623653A
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pile
billets
shafts
layers
layer
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/053Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure characterised by the material of the blanks
    • B21D26/055Blanks having super-plastic properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12292Workpiece with longitudinal passageway or stopweld material [e.g., for tubular stock, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12306Workpiece of parallel, nonfastened components [e.g., fagot, pile, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12333Helical or with helical component

Definitions

  • FIG. 5 is a diagrammatic representation of FIG. 5.
  • the invention described herein relates to certainimprovements in the formation of piles for the manufacture of shafting, the improvements being more especially applicable for the manufacture of hollow shafting or tubing which is subjected to -torsional strains.
  • shafts for steamboats or other purposes are subjected principally to torsional strains; and the invention described herein has for its object such adisposition or arrangement of the pieces forming the pile that a portion at least of such material shall have the fibers thereof so arranged with relation to the direction of such torsional strains as to present the greatest possible resistance thereto.
  • Figure 1 is a side elevation of a pile having the billets forming the same arranged in accordance with my irnprove'ment, portions of each layer o f billets being broken away to more clearly illustrate the arrangement.
  • Fig. 2 is atransverse section, the plane of section being indicated by the line Il Il, Fig. 1.
  • Fig. 3 is aview similar to Fig. l, illustrating a modification of my improvement.
  • Fig. a is a transverse section, the plane of section being indicated by the line IV IV
  • Fig. Figs. 5 and G are Views similar to Figs. 1 and 2, illustrating modifications in the manner of forming a pile.
  • a cylindrical foundation 1 is formed by coiling a suitably-shaped billet, preferably round in cross-section, into a tubular form.
  • This coiling may be effected over a mandrel or in any other suitable manner known in the art.
  • the mandrel which may consist of a tube or solid bar of suitable diameter, is Withdrawn after the pile i-s formed. It is prevferred that the coils should be so formed that adjacent coils will be in or nearly in contact with each other, so as to facilitate their being welded together, as hereinafter described, and in order to preventa too great separation thereof when heated. A certain amount of separation will be caused by the expansion of the metal when the piles are heated.
  • the second layer 2 formed of billets, preferably square in crosssection and arranged, as shown, parallel with the axes of the foundation portion. IVhile it is preferred, as stated, to form the second layer of billets square in cross-section, they may be round or of any other suitable crosssectional shape, provided that when arranged upon the foundation 1 they will not be closely in contact, but will leave interstices or passages between adjacent billets, as clearly shown in Fig. 2, for the permeation of heat into the interior portions of the pile.
  • the third layer 3 is formed by coiling a billet, preferablyround in cross-section, around outside of the layer2, thereby firmly binding the latter upon the foundation.
  • a fourth layer 4 con-v sisting of billets of suitable shape in crosssection, as above described, and arranged parallel with the axes of the spiral layers. Any number of additional layers may be added to the pile, dependent upon the size of the shaft or tube to be formed.
  • the pile thus constructed is heated in the usual or any suitable manner toawelding heat, theinterstices or passages formed by the longitudinal billets and the radial openings due to the separation of adjacent coils when heated permitting of .the thorough permeation of the heat and also of the escape of cinder, &c., from the interior of the pile.
  • This pile can be worked down under the rolls or hammer, an internal mandrel being employed to prevent the distortion of the pile.
  • the spiral layers should be formed of right or left hand coils, dependent upon the direction in which the shaft is to be rotated that is to say, if the shaft is rotated from right to left the coil should be formed from left to right, so that the fibers of such coil will be subjected to tension rather than compression when the shaftis in use.
  • the longitudinallyarranged billets will give the shaft the desired strength as against longitudinal strains ICO and will also serve as binders on the i'nner and outer surfaces of the spirals to tightly bi nd the individual members thereof together.
  • Vhere shafts are to be subjected to torsional strains in both directions-that is, are to be rotated approximately the same amount in both directions-some of the layers can be formed by right-handed spirals and the adjacent layer, as la, can be formed by a lefthanded spiral, and, if desired, the pile can be formed as clearly shown in Figs. 3 and 4.
  • lVhile it is preferred to arrange the right and left hand spirals or coils one upon the other and then arrange the longitudinal billets outside ot' these coils, longitudinal billets maybe arranged between each spiral or coil.
  • the pile may be formed of two or more layers arranged as described, or the inner layer may be formed by longitudinal billets and the external layer by a coiled billet.
  • the pile may be formed entirely of coiled billets.
  • the coils composing the .pile may be either right or left handed, or some may be right-handed and some left-handed, in which ease they are arranged alternately, as shown.
  • a hollow pile for the manufacture of shafts dse., consisting of two or more layers formed of spirally-coiled billets and one or more layers of billets arranged parallel with the axes of the coiled billets and alternating therewith, substantially as set forth.

Description

No. 623,653. Patented Apr. 25, |899. R. A. CARTER.
PILEl FOR MANUFACTURING SHFTS, &c.
(Applicatio filed Jan. 27, 1898.) (No Model.) 2 Sheets-Sheet I.
rus; L?
WITNESSES: INVENTOR,
No. 623,653. v Patented Apr. 25, |899.
' R. A. CARTER.
PILE FUR MANUFACTURING SHAFTS, &c.
(Application led Jan. 27, 1898.)
(No Model.) 2 Sheets-Sheet 2.
FIG. 5.
WITNESSES: INVENTOR,
f/ W u. (Mw @MMW- Lmw wAsulmrfroN4 D. c.
Unita ROBERT A. CARTER, OF PITTSBURG, PENNSYLVANIA.
PILE FOR MANUFACTURING SHAFTS, 86C.
SPECIFICATION forming part of Letters Patent No. 623,653, dated April 25, 1899.
Application filed January 27, 1898. Serial N0- 6683118. (No model.)
To all whom, it may concern:
Be it known that I, ROBERT A. CARTER, a citizen of the United States, residing at Pittsburg, in the county of Allegheny and State of Pennsylvania, have invented or discovered certain new and useful Improvements in the Manufacture of Shafts, &c., of which improvements the following is a specification.
The invention described herein relates to certainimprovements in the formation of piles for the manufacture of shafting, the improvements being more especially applicable for the manufacture of hollow shafting or tubing which is subjected to -torsional strains.
As is well known, shafts for steamboats or other purposes are subjected principally to torsional strains; and the invention described herein has for its object such adisposition or arrangement of the pieces forming the pile that a portion at least of such material shall have the fibers thereof so arranged with relation to the direction of such torsional strains as to present the greatest possible resistance thereto.
The invention is hereinafter more fully described and claimed.
In the accompanying drawings, forming a part of this specification, Figure 1 is a side elevation of a pile having the billets forming the same arranged in accordance with my irnprove'ment, portions of each layer o f billets being broken away to more clearly illustrate the arrangement. Fig. 2 is atransverse section, the plane of section being indicated by the line Il Il, Fig. 1. Fig. 3 is aview similar to Fig. l, illustrating a modification of my improvement. Fig. a is a transverse section, the plane of section being indicated by the line IV IV, Fig. Figs. 5 and G are Views similar to Figs. 1 and 2, illustrating modifications in the manner of forming a pile.
In the practice of my invention as applied tothe manufacture of hollow shafting or tubing a cylindrical foundation 1 is formed by coiling a suitably-shaped billet, preferably round in cross-section, into a tubular form. This coiling may be effected over a mandrel or in any other suitable manner known in the art. The mandrel, which may consist of a tube or solid bar of suitable diameter, is Withdrawn after the pile i-s formed. It is prevferred that the coils should be so formed that adjacent coils will be in or nearly in contact with each other, so as to facilitate their being welded together, as hereinafter described, and in order to preventa too great separation thereof when heated. A certain amount of separation will be caused by the expansion of the metal when the piles are heated. On this foundation 1 is placed the second layer 2, formed of billets, preferably square in crosssection and arranged, as shown, parallel with the axes of the foundation portion. IVhile it is preferred, as stated, to form the second layer of billets square in cross-section, they may be round or of any other suitable crosssectional shape, provided that when arranged upon the foundation 1 they will not be closely in contact, but will leave interstices or passages between adjacent billets, as clearly shown in Fig. 2, for the permeation of heat into the interior portions of the pile. The third layer 3 is formed by coiling a billet, preferablyround in cross-section, around outside of the layer2, thereby firmly binding the latter upon the foundation. Outside of this third layer is arranged a fourth layer 4, con-v sisting of billets of suitable shape in crosssection, as above described, and arranged parallel with the axes of the spiral layers. Any number of additional layers may be added to the pile, dependent upon the size of the shaft or tube to be formed. The pile thus constructed is heated in the usual or any suitable manner toawelding heat, theinterstices or passages formed by the longitudinal billets and the radial openings due to the separation of adjacent coils when heated permitting of .the thorough permeation of the heat and also of the escape of cinder, &c., from the interior of the pile. This pile can be worked down under the rolls or hammer, an internal mandrel being employed to prevent the distortion of the pile.
The spiral layers should be formed of right or left hand coils, dependent upon the direction in which the shaft is to be rotated that is to say, if the shaft is rotated from right to left the coil should be formed from left to right, so that the fibers of such coil will be subjected to tension rather than compression when the shaftis in use. The longitudinallyarranged billets will give the shaft the desired strength as against longitudinal strains ICO and will also serve as binders on the i'nner and outer surfaces of the spirals to tightly bi nd the individual members thereof together.
Vhere shafts are to be subjected to torsional strains in both directions-that is, are to be rotated approximately the same amount in both directions-some of the layers can be formed by right-handed spirals and the adjacent layer, as la, can be formed by a lefthanded spiral, and, if desired, the pile can be formed as clearly shown in Figs. 3 and 4. lVhile it is preferred to arrange the right and left hand spirals or coils one upon the other and then arrange the longitudinal billets outside ot' these coils, longitudinal billets maybe arranged between each spiral or coil.
The pile may be formed of two or more layers arranged as described, or the inner layer may be formed by longitudinal billets and the external layer by a coiled billet.
As shown in Figs. 5 and 6, the pile may be formed entirely of coiled billets. The coils composing the .pile may be either right or left handed, or some may be right-handed and some left-handed, in which ease they are arranged alternately, as shown.
lt is preferred to proportion the sizes of the Vbillets in accordance with their location in the pile, as fully described in application, Se-
rial No. 663,667, tiled December 27, 1897. As stated in said application, the smallest billets form the middle part of the pile, and the billets forming the other portions increase in size proportionally to their distance from the center.A This proportioning of the sizes of the billets insures a homogeneity of metal in the finished article.
I claim herein as my inventionl. A hollow pile for the manufacture of shafts, dse., consisting of two or more layers formed of spirally-coiled billets and one or more layers of billets arranged parallel with the axes of the coiled billets and alternating therewith, substantially as set forth.
2. Apile forthemannfactu re of shafts, dce., consisting of two or more layers formed of spirally-eoiled billets, one of said layers forming the interior of the pile, and one or more layers of billets arranged parallel with the axes of the coiled billets and alternatin therewith, substantially as set forth.
In testimony whereof I have hereunto set my hand.
RO BERT A. CARTER.
Witnesses:
DARWIN S. WoLcoTT, F. E. GAITHER.
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