US621702A - Manufacture of substitute for emery-wheels - Google Patents
Manufacture of substitute for emery-wheels Download PDFInfo
- Publication number
- US621702A US621702A US621702DA US621702A US 621702 A US621702 A US 621702A US 621702D A US621702D A US 621702DA US 621702 A US621702 A US 621702A
- Authority
- US
- United States
- Prior art keywords
- iron
- emery
- substitute
- wheels
- manufacture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 40
- 229910052742 iron Inorganic materials 0.000 description 20
- 239000004576 sand Substances 0.000 description 20
- 239000000463 material Substances 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 229910001651 emery Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000005296 abrasive Methods 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 238000005498 polishing Methods 0.000 description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N silicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N Carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 206010015150 Erythema Diseases 0.000 description 2
- 241000282619 Hylobates lar Species 0.000 description 2
- QORWJWZARLRLPR-UHFFFAOYSA-H Tricalcium phosphate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 2
- -1 bone-ash Chemical compound 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000009877 rendering Methods 0.000 description 2
- 230000036633 rest Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- NZKITCCKLZNMRX-SJEOTZHBSA-M sodium;5-chloro-4-methyl-2-[(2E)-2-(2-oxonaphthalen-1-ylidene)hydrazinyl]benzenesulfonate Chemical compound [Na+].C1=C(Cl)C(C)=CC(N\N=C\2C3=CC=CC=C3C=CC/2=O)=C1S([O-])(=O)=O NZKITCCKLZNMRX-SJEOTZHBSA-M 0.000 description 2
- 239000004636 vulcanized rubber Substances 0.000 description 2
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/20—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
- B22F9/22—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B5/00—General methods of reducing to metals
- C22B5/02—Dry methods smelting of sulfides or formation of mattes
- C22B5/04—Dry methods smelting of sulfides or formation of mattes by aluminium, other metals or silicon
Definitions
- T0 allwhomft may concern: Be it known that 1, CHARLES MARIA PIEL- STICKER, mining engineer, of London, England, have invented certain new and useful Improvements in the Manufacture of a Substitute for Emery-Wheels, of which the following is a specification.
- My invention relates to'improvements in the manufacture of a substitute for emerywheels; and the object of the invention is to produce a substitute suitable for a wheel to be utilized for abrasive and polishing purposes which will be sufficiently hard so as not to wear down too rapidly; and it consists in the process hereinafter more particularly explained.
- a binding material to accomplish the molding of the wheel I would alternatively mix the product first with silicate of soda and next with a solution of chlo- 7o rid of calcium.
- the reaction produced I would form a silicate of calcium, a binding medium of great strength and hardness.
- the chlorid of sodium produced by the reaction may be removed by immersing the wheel in water.
- such material before or after being reduced to the metallic state may be pulverized to a greater degree of fineness by passing it between iron rolls or in any other suitable manner.
- the powder may be utilized as such or may be suitably spread on cloth to be used the same as emery-cloth or on paper for analogous use, as may be desired.
- lVhat I claim as my invention is 1.
- the process herein described consisting in purifying the iron-sand, heating the purified iron-sand in the presence of carbon to redness, and then immersing'the redhot iron particles in cold water, on the top of which rests a thick layer of oil as set forth.
Description
UNITED STATES PATENT OFFICE.
CHARLES MARIA PIELSTIOKER, OF LONDON, ENGLAND, ASSIGNOR TO THE STEEL ABRASIVES COMPANY, OF NEW YORK.
MANUFACTURE OF SUBSTITUTE FOR EMERY-WHEEL'S.
SPECIFICATION forming part of Letters Patent No. 621,702, dated March 21, 1899. Application filed August 9, 1898- Serial No. 688,198. (No specimens.)
T0 allwhomft may concern: Be it known that 1, CHARLES MARIA PIEL- STICKER, mining engineer, of London, England, have invented certain new and useful Improvements in the Manufacture of a Substitute for Emery-Wheels, of which the following is a specification.
My invention relates to'improvements in the manufacture of a substitute for emerywheels; and the object of the invention is to produce a substitute suitable for a wheel to be utilized for abrasive and polishing purposes which will be sufficiently hard so as not to wear down too rapidly; and it consists in the process hereinafter more particularly explained.
Heretofore I used to mix iron-sand, which is magnetic iron ore reduced by-natural agencies, such as water or frost, with a binding material and form a mixture in a mold under pressure and heat into a wheel in asimi-' lar manner as ground emery is formed into wheels for abrasive and polishing purposes. It has been found that although such wheels worked well and were very useful for many purposes, yet for others they were not sufficiently hard and wore down too rapidly. My improvement results in removing this defect and rendering the wheels a great deal harder and more durable. For this purpose I place iron-sand after the removal of silica or other extraneous matters into a crucible, together with a quantity of pulverized carbonaceous matter sufficient to reduce the iron-sand to the metallic state.. I also preferably add to the mixture of iron-sand and carbon a substance yielding phosphorus to the iron, such as bone-ash, of which about three per cent. is added, which has a tendency to render the iron harder. After covering the crucible I heat the same in a furnace until the iron-sand is reduced to the metallic state. I then empty- It must be further carbon and absence of air into a molten mass, 5 5 but that a bright-red heat, which will not melt iron, is suflicient to reduce oxid of iron in the shape of iron-sand to the metallic state, leaving the product in the shape of finely-divided particles, as it originally was. The product is then mixed with a binding material, such as vulcanized rubber,. and formed in a mold under heat and pressure into the shape of a wheel which is of great hardness and serves formany purposes for which the much more expensive emery-wheels are now used. Instead of rubberas a binding material to accomplish the molding of the wheel I would alternatively mix the product first with silicate of soda and next with a solution of chlo- 7o rid of calcium. By the reaction produced I would form a silicate of calcium, a binding medium of great strength and hardness. The chlorid of sodium produced by the reaction may be removed by immersing the wheel in water.
Should it not be desired to form the product into a wheel, such material before or after being reduced to the metallic state, as hereinbefore described, may be pulverized to a greater degree of fineness by passing it between iron rolls or in any other suitable manner. When thus pulverized, the powder may be utilized as such or may be suitably spread on cloth to be used the same as emery-cloth or on paper for analogous use, as may be desired.
lVhat I claim as my invention is 1. In the manufacture of a substitute for, emery products the process herein described consisting in purifying the iron-sand, heating the purified iron-sand in the presence of carbon to redness, and then immersing'the redhot iron particles in cold water, on the top of which rests a thick layer of oil as set forth.
2. In the manufacture of a substitute for emery, the process herein described, consisting in purifying the iron-sand, mixing in a crucible, the purified iron-sand and pulverized carbonaceous matter to reduce the iron 10:) ore, and adding thereto a phosphorus yielding substance to harden the iron, heating the same, and then immersing the iron particles in a cold liquid, substantially as described.
CHARLES MARIA PIELSTIOKER.
Witnesses:
H. T. S. YOUNG, O. W. STUART.
Publications (1)
Publication Number | Publication Date |
---|---|
US621702A true US621702A (en) | 1899-03-21 |
Family
ID=2690309
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US621702D Expired - Lifetime US621702A (en) | Manufacture of substitute for emery-wheels |
Country Status (1)
Country | Link |
---|---|
US (1) | US621702A (en) |
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0
- US US621702D patent/US621702A/en not_active Expired - Lifetime
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