US5941230A - Appliance for improved venting - Google Patents

Appliance for improved venting Download PDF

Info

Publication number
US5941230A
US5941230A US08/847,619 US84761997A US5941230A US 5941230 A US5941230 A US 5941230A US 84761997 A US84761997 A US 84761997A US 5941230 A US5941230 A US 5941230A
Authority
US
United States
Prior art keywords
dilution air
combustion
gas
inlet
flue
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
US08/847,619
Inventor
Allen L. Rutz
James H. Saunders
Sherwood G. Talbert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GTI Energy
Original Assignee
Gas Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gas Research Institute filed Critical Gas Research Institute
Priority to US08/847,619 priority Critical patent/US5941230A/en
Assigned to GAS RESEARCH INSTITUTE reassignment GAS RESEARCH INSTITUTE ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: RUTZ, ALLEN L., SAUNDERS, JAMES H., TALBERT, SHERWOOD G.
Priority to US09/303,804 priority patent/US6112741A/en
Application granted granted Critical
Publication of US5941230A publication Critical patent/US5941230A/en
Priority to US09/492,666 priority patent/USRE37389E1/en
Assigned to GAS TECHNOLOGY INSTITUTE reassignment GAS TECHNOLOGY INSTITUTE ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GAS RESEARCH INSTITUTE
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L11/00Arrangements of valves or dampers after the fire
    • F23L11/02Arrangements of valves or dampers after the fire for reducing draught by admission of air to flues
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L17/00Inducing draught; Tops for chimneys or ventilating shafts; Terminals for flues
    • F23L17/005Inducing draught; Tops for chimneys or ventilating shafts; Terminals for flues using fans

Definitions

  • This invention relates to venting systems for gas-burning appliances. More specifically, the present invention relates to a device that adjusts the dilution air flow and combustion product flow from an appliance to adapt the appliance vent gas composition for venting systems built from a variety of materials.
  • a category I appliance is one which has a vent expected to operate under negative static vent pressure with a minimum of condensation.
  • a category I furnace or boiler has an Annual Fuel Utilization Efficiency (AFUE) range of 78% minimum to approximately 83%. Moisture does not condense from the flue gas in category I appliances because the actual flue gas temperature is generally more than 140° F. above its dew point temperature.
  • Traditional draft hood equipped appliances are category I appliances. However, many mid-efficiency, fan-assisted appliances are category I appliances as well. Such appliances can be made category I appliances by adjusting the flue gas temperature to be in the same range as the traditional category I appliance, and by designing the vent system to maintain a negative pressure even in the presence of the fan. Venting systems for category I appliances typically include Type B vents, lined masonry chimneys, and single wall metal vents.
  • Category II appliances also operate with negative vent pressure. However, the vent gas temperature is generally less than 140° F. above its dew point temperature. The condensation occurring in these appliances requires the designer to use a corrosion resistant vent to exhaust the flue gases. There are few, if any, category II appliances on the market.
  • Category III appliances operate with a positive vent pressure and with a vent gas temperature generally at least 140° F. above its dew point temperature. Their AFUE ranges from approximately 78% to 83%. Because the pressure in the vent exceeds that of the surrounding atmosphere, these appliances require an airtight vent to prevent leakage of flue gases before they reach the outside venting location.
  • An example of a category III appliance would be a mid-efficiency furnace that is vented horizontally through the wall. Venting systems for category III appliances typically include high temperature plastic and single wall stainless steel metal vents.
  • Category IV appliances include furnaces, boilers, and other devices that operate with a positive vent pressure and with a vent gas temperature less than 140° F. above its dew point temperature. They generally have AFUE values above 83%. Because the pressure in the vent exceeds that of the surrounding atmosphere and because condensation occurs in the vent, these appliances require an airtight, corrosion-resistant vent that is equipped for condensate disposal.
  • Category IV appliances are usually high-efficiency, condensing devices. Venting systems for category IV appliances typically include high temperature plastic, polyvinyl chloride (“PVC”), or chlorinated polyvinyl chloride (“CPVC”) vents.
  • PVC polyvinyl chloride
  • CPVC chlorinated polyvinyl chloride
  • ANSI Z21.47-1993 provides the current category certification requirements for gas furnaces. These requirements define and use the concept of Steady State Thermal Efficiency (SSTE) in making a category determination. SSTE measures the appliance's operating efficiency by dividing the total gas energy input to the appliance into the amount of energy gainfully used by the appliance (essentially one minus the amount of energy expelled up the flue (wasted energy)) while the appliance is operating in a steady state. AFUE, on the other hand, is an overall assessment of an appliance's annual operating efficiency. ANSI Z21.47-1993 uses flue gas temperature and the flue gas carbon dioxide content to distinguish between category I and non-category I appliances based on a SSTE of 83%.
  • SSTE Steady State Thermal Efficiency
  • the flue gas temperature of an appliance with a given SSTE varies with the amount of excess air used for combustion and the amount of dilution air added prior to the vent. These amounts, in turn, determine the percentage of carbon dioxide in the flue (7-9% for most appliances).
  • the ANSI specification indicates, for example, that an appliance having between 7-9% carbon dioxide in the flue gas qualifies as a category I appliance when the flue gas is approximately 140° F. or more above its dew point temperature.
  • Assigning an appliance to a specific category is important because the category determines the type, size, material, and installation requirements of the venting system for that specific appliance.
  • a category I appliance may use traditional venting materials such as Type B vent pipe or a masonry chimney, while a category IV furnace requires a vent system built from corrosion resistant materials, and category III and IV appliances require airtight vent systems.
  • the flue gas of natural draft appliances contains a large amount of water vapor.
  • condensation of water and corrosive substances from the flue gas onto exhaust conduit surfaces has become a major design issue.
  • Most new appliances are connected to an old vent, often using a single wall vent connector. In many cases, the vent is a masonry chimney.
  • the use of single wall metal vent connector is severely limited, and most masonry chimneys require relining before the new appliance may be installed. Converting to a Type B connector from a single wall connector may cost the building owner up to $60.00, while relining a chimney to protect against condensation can cost from around $200 to $800.
  • one object of the present invention is to decrease the installed cost of a modern gas appliance.
  • Another object of the present invention is to decrease the overall energy consumption of a building.
  • Still another object of the present invention is to increase the installation venting options available to the gas appliance installer.
  • Yet another object of the present invention is to reduce backdrafting and increase the safety of the appliance vent system.
  • One aspect of the invention is a gas-burning appliance adapted for varying the proportions of combustion products to dilution air in its vent gas.
  • the appliance can be a furnace, a water heater, a boiler, or some other gas appliance which is externally vented and normally used within a building or other structure.
  • a combustion chamber is provided for burning gas and producing combustion products.
  • a flue gas outlet is included for passing flue gas to a mixing chamber.
  • a dilution air inlet is used for passing dilution air into the mixing chamber.
  • the appliance has at least one valve element defining at least a first dilution air aperture and at least a first combustion product aperture.
  • the valve element is a flat plate and the apertures are pairs of holes in the plate.
  • the different apertures can also be formed in other ways, as by the cooperation of two relatively movable elements (analogous to the rotating covers of some spice or parmesan cheese dispensers).
  • the valve element may be fixed, or the valve element may be movable between one or more positions.
  • the first dilution air aperture is placed between the dilution air inlet and the flue gas mixing chamber
  • the first combustion product aperture is placed between the combustion chamber and the flue gas mixing chamber.
  • the first dilution air and first combustion product aperture pair are respectively adapted to provide a first ratio of dilution air to combustion products passing into the flue gas mixing chamber when the valve element is in its first position.
  • the second dilution air aperture is positioned between the dilution air inlet and the flue gas mixing chamber, and the first combustion product aperture is positioned between the combustion chamber and the flue gas mixing chamber.
  • the second dilution air and second combustion product aperture pair are respectively adapted to provide a second ratio of dilution air to combustion products passing into the flue gas mixing chamber when the movable valve element is in its second position.
  • the first and second ratios of dilution air to combustion products passing into the flue gas mixing chamber are different, due to the different size hole ratios or other adaptations of the dilution air aperture and combustion product aperture. This allows the combustion-products-to-dilution-air ratio to be selected to match the appliance to the venting system it will be attached to. This allows modern, high-efficiency gas appliances to be connected to traditional venting systems without causing vent corrosion, and without producing an inappropriately high or low pressure of combustion products in the vent.
  • the first dilution air aperture is placed between the dilution air inlet and the flue gas mixing chamber.
  • the first combustion product aperture is placed between the combustion chamber and the flue gas mixing chamber.
  • the valve element is secured in this position to continuously provide a first ratio of dilution air to combustion products in the flue gas mixing chamber.
  • the adapter for varying the proportions of combustion products to dilution air in the vent gas of a fuel-burning appliance.
  • the adapter has a dilution air inlet; a combustion product inlet; a flue gas mixing chamber, and at least one fixed or movable valve element.
  • the valve element defines at least a first dilution air aperture and at least a first combustion product aperture, and has at least a first position and hole ratio as described before.
  • the adapter can be part of the appliance, part of the venting arrangement, or a separate, add-on installation for attachment between an appliance and a venting arrangement.
  • Yet another embodiment of the invention is a flue assembly adapted for varying the proportions of combustion products to dilution air passing through it.
  • the assembly comprises a dilution air inlet; a combustion product inlet; a flue gas mixing chamber, and at least one fixed or movable valve element as previously defined. Again, the assembly provides one or more ratios of dilution air to combustion products passing into the vent.
  • This flue assembly can be installed in a building to adapt the building to receive a variety of gas appliances having different categories.
  • valve element or adjacent structure can be marked to indicate the proper positions of the valve element for different categories of appliances (if it is installed as part of the vent system) or different vent types (if it is incorporated in the appliance), or both.
  • This multiple-function valve element makes selection of the proper valve element position much less subject to miscalculations and errors, such as confusion about which of two separate valve elements controls the dilution air and which controls the combustion products.
  • a fixed valve element would not require any adjustment in the field to obtain the correct ratio of dilution air to combustion products.
  • FIG. 1 is a schematic view illustrating one embodiment of the present invention.
  • FIG. 2 shows a cross-section of a movable valve aperture plate taken along line 2--2 in FIG. 1, and having three pairs of apertures for category I, III, and IV appliances.
  • FIG. 1 shows a gas burning appliance, for example a gas furnace, generally indicated by reference numeral 10.
  • the appliance 10 burns natural gas, propane, or some other combustible gas in the combustion chamber 12.
  • the resulting combustion product gases flow through the heat exchanger 14, the flue product passage 16, and the combustion flue inlet 18 into the flue gas mixing chamber 20.
  • the combustion flue inlet 18 is shown in FIG. 1 as one end of the flue product passage 16.
  • the appliance 10 also draws dilution air into the dilution air inlet opening 22 from outside the furnace 10, preferably from outside the building being heated.
  • the dilution air then passes through a dilution air inlet 24, and into the mixing chamber 20.
  • the combustion gases and dilution air both flow through the orifice plate 26, which is the valve element in this embodiment, then they mix in the flue gas mixing chamber 20 to form vent gases (combustion products mixed with dilution air).
  • the blower 28 helps draw flue gas and dilution air through the mixing chamber 20 during on-cyles and helps exhaust the vent gases through the vent 29 to the outside atmosphere.
  • the position of blower 28 downstream of the dilution air and combustion product inlet serves to restrict off-cycle air flows through the dilution air inlet and through the combustion flue inlet.
  • the vent 29 may be constructed from any of the materials appropriate for a category I, II, III, or IV appliance.
  • the blower 28 may be an integral part of the appliance, but is not so limited and may also be part of the vent system.
  • the orifice plate 26 includes first and second major faces 30 and 31 perforated by pairs of dilution air apertures and combustion product apertures that may be rotated and secured the dilution air opening 24 and the combustion flue inlet 18.
  • FIG. 2 shows an orifice plate 26 with three pairs of apertures: Category I apertures 32 and 34, and category III apertures 40 and 42, category IV apertures 36 and 38.
  • Each "aperture" as defined here may include more than one opening within the scope of the present invention.
  • the selected aperture 32, 36, or 42 passes combusting gas from the combustion flue inlet 18.
  • the selected aperture 34, 38 or 40 passes dilution air from the dilution air inlet 24.
  • the orifice plate 26 may contain as many or as few aperture pairs as the size of the manufacturer's orifice plate, the combustion flue opening, and the dilution air opening allow.
  • the selected aperture pair 32-34, 36-38, or 40-42 controls the ratio of dilution air and combustion product gases in the flue gas mixing chamber 20 so the resulting vent gas may pass through the selected or existing vent 29 without damaging the vent 29 materials or causing undesired condensation.
  • the aperture pair 32-34 have been selected by registering them with the dilution air inlet 24 and the combustion flue inlet 18.
  • Each diametrically opposed aperture pair 32-34, 36-38, 40-42 may restrict the dilution air and flue gas flows by different amounts and in different ratios to configure the appliance for a different type of vent 29 material.
  • the installer rotates the orifice plate 26 to its proper position based on the construction of the vent 29. The proper position is indicated by the category legends I, III, and IV, one of which is aligned with an external reference mark 44.
  • the proper position places the particular pair of holes 32-34, 36-38, 40-42 which match the vent gas mixture for the construction of vent 29 over the dilution air inlet 24 and the combustion flue inlet 18.
  • the openings in the orifice plate 26 (and the blower 28, if present) generate flow resistance that makes the appliance 10 less susceptible to backdrafting than a typical draft hood equipped appliance.
  • the flow resistance also restricts the flow of dilution air during the appliance 10 off-cycle, which helps to prevent heated air from escaping freely through the vent 29. Thus, less energy is required to maintain room temperature.
  • Each appliance 10 manufacturer may use different diameters or shapes for the dilution air inlet 24 and the combustion flue inlet 18.
  • the orifice plate 26 itself and its hole pairs 32-34, 36-38 and 40-42 are not restricted to a round shape, but need only control the ratio of dilution air to flue gas entering the post-orifice mixing chamber region 20.
  • the manufacturer uses Table 1 to determine the proper size for the orifice plate 26 hole pairs, 32-34, 36-38, and 40-42, that will appropriately adjust the dilution air/flue gas mixture for their desired appliance category.
  • the orifice plate 26 is preferably constructed from a non-corrosive stainless steel.
  • Natural gas produces about 1,000 Btus of heat energy per cubic foot of gas burned. About 14 cubic feet of air are needed per cubic foot of natural gas for acceptable combustion and a gas appliance with no dilution air needs to exhaust about 15 cubic feet of combustion products per 1,000 Btu. A gas furnace that operates at 100,000 Btus per hour needs to exhaust about 1,500 cubic feet of combustion products per hour or about 22 standard cubic feet per minute (scfm). Dilution air, as used in Table 1, is measured as a percentage of flue products. A table value of 100 percent dilution air, for example, means approximately 15 cubic feet of dilution air per 1000 Btu of gas burned, for a total of 30 cubic feet of vent gases per 1,000 Btu.
  • a hole pair in the orifice plate 26 must be sized to allow equal amounts of dilution air and combustion gas to mix in the flue gas mixing chamber 20.
  • SSTE 81 appliance will be installed in locations that may have one of three venting systems: PVC, CPVC, or high-temperature plastic.
  • the manufacturer may design and manufacture one appliance with an orifice plate 26 having three aperture pairs 32 and 34, 36 and 38, and 40 and 42.
  • Table 1 indicates, for example, that the orifice plate 26 should include a hole pair 36 and 38 that mixes approximately 300% dilution air to combustion products for a PVC system, a hole pair 32 and 34 that mixes approximately 110% dilution air to combustion products for a CPVC system, and a hole pair 40 and 42 that mixes approximately 150% dilution air to combustion products for a high-temperature plastic vent system.
  • the suggested mixing percentages in Table 1 are targeted at meeting the flue gas criteria (also shown in Table 1). For example, keeping the flue gas temperature under 140° F. in a PVC vent system.
  • the installer need not know beforehand which venting system the installation site uses, because the installer can rotate the orifice plate 26 during installation to adjust the flue gas output of the appliance 10 for the venting system used in the building.
  • the orifice plate 26 is not limited to any particular number of apertures or sets of apertures, nor to any particular aperture shape or number of apertures.
  • the manufacturer may choose to use a large plate with enough area for many aperture pairs, or a small plate with enough area for fewer aperture pairs.
  • the apertures need only be sized and positioned correctly to adjust the mixture of combustion product gases and dilution air according to Table 1.
  • the SSTE ranges and the flue gas criteria shown in Table 1 are not all inclusive.
  • the invention may be used with additional SSTE ratings or additional criteria not indicated in the table simply by determining the criteria of interest and adjusting the orifice plate 26 aperture pairs such as 32-34, 36-38 or 40-42 to meet those criteria.

Abstract

A gas appliance, flue assembly, or vent adapter including an adjustable flow regulator which regulates the proportions and volume of dilution air and combustion products into the vent is disclosed. The flow regulator can be adjusted to allow a given appliance to exhaust vent gases through a range of different venting systems constructed from a wide range of materials. The appliance installer may adjust the appliance vent gases for a particular pre-existing or installed vent. The flow regulator also provides flow resistance which helps prevent backdrafting and the free escape of dilution air (which may be heated room air in some instances) through the vent to the outside atmosphere.

Description

This invention relates to venting systems for gas-burning appliances. More specifically, the present invention relates to a device that adjusts the dilution air flow and combustion product flow from an appliance to adapt the appliance vent gas composition for venting systems built from a variety of materials.
CROSS-REFERENCE TO RELATED APPLICATIONS
Not Applicable.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable.
BACKGROUND OF THE INVENTION
Conventional gas heating appliances such as furnaces, boilers, and water heaters provide the consumer with safe, economical space and water heating, while requiring little maintenance during a long lifespan. These appliances typically use single wall galvanized vent connectors and either a masonry chimney or Type B vent pipe to vent the flue gases created during operation. The American National Standards Institute (ANSI) categorizes gas appliances based on the pressure produced in a special test vent and the difference between the actual temperature and dew point temperature of the flue gas.
A category I appliance is one which has a vent expected to operate under negative static vent pressure with a minimum of condensation. A category I furnace or boiler has an Annual Fuel Utilization Efficiency (AFUE) range of 78% minimum to approximately 83%. Moisture does not condense from the flue gas in category I appliances because the actual flue gas temperature is generally more than 140° F. above its dew point temperature. Traditional draft hood equipped appliances are category I appliances. However, many mid-efficiency, fan-assisted appliances are category I appliances as well. Such appliances can be made category I appliances by adjusting the flue gas temperature to be in the same range as the traditional category I appliance, and by designing the vent system to maintain a negative pressure even in the presence of the fan. Venting systems for category I appliances typically include Type B vents, lined masonry chimneys, and single wall metal vents.
Category II appliances also operate with negative vent pressure. However, the vent gas temperature is generally less than 140° F. above its dew point temperature. The condensation occurring in these appliances requires the designer to use a corrosion resistant vent to exhaust the flue gases. There are few, if any, category II appliances on the market.
Category III appliances operate with a positive vent pressure and with a vent gas temperature generally at least 140° F. above its dew point temperature. Their AFUE ranges from approximately 78% to 83%. Because the pressure in the vent exceeds that of the surrounding atmosphere, these appliances require an airtight vent to prevent leakage of flue gases before they reach the outside venting location. An example of a category III appliance would be a mid-efficiency furnace that is vented horizontally through the wall. Venting systems for category III appliances typically include high temperature plastic and single wall stainless steel metal vents.
Category IV appliances include furnaces, boilers, and other devices that operate with a positive vent pressure and with a vent gas temperature less than 140° F. above its dew point temperature. They generally have AFUE values above 83%. Because the pressure in the vent exceeds that of the surrounding atmosphere and because condensation occurs in the vent, these appliances require an airtight, corrosion-resistant vent that is equipped for condensate disposal. Category IV appliances are usually high-efficiency, condensing devices. Venting systems for category IV appliances typically include high temperature plastic, polyvinyl chloride ("PVC"), or chlorinated polyvinyl chloride ("CPVC") vents.
ANSI Z21.47-1993 provides the current category certification requirements for gas furnaces. These requirements define and use the concept of Steady State Thermal Efficiency (SSTE) in making a category determination. SSTE measures the appliance's operating efficiency by dividing the total gas energy input to the appliance into the amount of energy gainfully used by the appliance (essentially one minus the amount of energy expelled up the flue (wasted energy)) while the appliance is operating in a steady state. AFUE, on the other hand, is an overall assessment of an appliance's annual operating efficiency. ANSI Z21.47-1993 uses flue gas temperature and the flue gas carbon dioxide content to distinguish between category I and non-category I appliances based on a SSTE of 83%. The flue gas temperature of an appliance with a given SSTE varies with the amount of excess air used for combustion and the amount of dilution air added prior to the vent. These amounts, in turn, determine the percentage of carbon dioxide in the flue (7-9% for most appliances). The ANSI specification indicates, for example, that an appliance having between 7-9% carbon dioxide in the flue gas qualifies as a category I appliance when the flue gas is approximately 140° F. or more above its dew point temperature.
Assigning an appliance to a specific category is important because the category determines the type, size, material, and installation requirements of the venting system for that specific appliance. For example, a category I appliance may use traditional venting materials such as Type B vent pipe or a masonry chimney, while a category IV furnace requires a vent system built from corrosion resistant materials, and category III and IV appliances require airtight vent systems.
The flue gas of natural draft appliances, such as furnaces and water heaters, contains a large amount of water vapor. As the industry has moved to high efficiency appliances, and subsequently to lower flue gas temperatures, condensation of water and corrosive substances from the flue gas onto exhaust conduit surfaces has become a major design issue. Most new appliances are connected to an old vent, often using a single wall vent connector. In many cases, the vent is a masonry chimney. However, in today's building codes, the use of single wall metal vent connector is severely limited, and most masonry chimneys require relining before the new appliance may be installed. Converting to a Type B connector from a single wall connector may cost the building owner up to $60.00, while relining a chimney to protect against condensation can cost from around $200 to $800. For another example, problems with category III appliances using high temperature plastic vents have prompted some jurisdictions and some appliance manufacturers to prohibit the use of high temperature plastics. Alternative stainless steel vent systems cost roughly twice as much as high temperature plastic systems, in the $100 to $300 range. In short, the existing vent may be completely inadequate for the new appliance and may either prevent the building owner from installing gas appliances or require the building owner to undergo an expensive and time consuming vent system replacement.
In an attempt to avoid these costs, several manufacturers have designed appliances with draft hoods that entrain dilution air into the vent. Entraining dilution air into the vent reduces the amount of condensation formed during operation and therefore reduces the number of installations which would require chimney relining. Unfortunately, this process also allows heated room air to escape in an uncontrolled fashion, both while the appliance is operating and while the appliance is idle. The escaping heat increases the heat load on the building and therefore increases the energy cost associated with controlling the building temperature. In addition, the typical draft hood equipped appliance is susceptible to backdrafting, which is especially troublesome in the multi-story housing market.
BRIEF SUMMARY OF THE INVENTION
Accordingly, one object of the present invention is to decrease the installed cost of a modern gas appliance.
Another object of the present invention is to decrease the overall energy consumption of a building.
Still another object of the present invention is to increase the installation venting options available to the gas appliance installer.
Yet another object of the present invention is to reduce backdrafting and increase the safety of the appliance vent system.
One or more of the preceding objects, or one or more other objects which will become plain upon consideration of the present specification, are satisfied in whole or in part by the invention described in this specification.
One aspect of the invention is a gas-burning appliance adapted for varying the proportions of combustion products to dilution air in its vent gas. The appliance can be a furnace, a water heater, a boiler, or some other gas appliance which is externally vented and normally used within a building or other structure.
A combustion chamber is provided for burning gas and producing combustion products. A flue gas outlet is included for passing flue gas to a mixing chamber. A dilution air inlet is used for passing dilution air into the mixing chamber. The appliance has at least one valve element defining at least a first dilution air aperture and at least a first combustion product aperture.
In one embodiment of the invention, the valve element is a flat plate and the apertures are pairs of holes in the plate. The different apertures can also be formed in other ways, as by the cooperation of two relatively movable elements (analogous to the rotating covers of some spice or parmesan cheese dispensers).
The valve element may be fixed, or the valve element may be movable between one or more positions. In the first position of a moveable valve element, the first dilution air aperture is placed between the dilution air inlet and the flue gas mixing chamber, and the first combustion product aperture is placed between the combustion chamber and the flue gas mixing chamber. The first dilution air and first combustion product aperture pair are respectively adapted to provide a first ratio of dilution air to combustion products passing into the flue gas mixing chamber when the valve element is in its first position.
In the second position of a movable valve element, the second dilution air aperture is positioned between the dilution air inlet and the flue gas mixing chamber, and the first combustion product aperture is positioned between the combustion chamber and the flue gas mixing chamber. The second dilution air and second combustion product aperture pair are respectively adapted to provide a second ratio of dilution air to combustion products passing into the flue gas mixing chamber when the movable valve element is in its second position.
The first and second ratios of dilution air to combustion products passing into the flue gas mixing chamber are different, due to the different size hole ratios or other adaptations of the dilution air aperture and combustion product aperture. This allows the combustion-products-to-dilution-air ratio to be selected to match the appliance to the venting system it will be attached to. This allows modern, high-efficiency gas appliances to be connected to traditional venting systems without causing vent corrosion, and without producing an inappropriately high or low pressure of combustion products in the vent.
In the configuration in which the valve element is fixed, the first dilution air aperture is placed between the dilution air inlet and the flue gas mixing chamber. The first combustion product aperture is placed between the combustion chamber and the flue gas mixing chamber. The valve element is secured in this position to continuously provide a first ratio of dilution air to combustion products in the flue gas mixing chamber.
Another aspect of the invention is an adapter for varying the proportions of combustion products to dilution air in the vent gas of a fuel-burning appliance. The adapter has a dilution air inlet; a combustion product inlet; a flue gas mixing chamber, and at least one fixed or movable valve element. The valve element defines at least a first dilution air aperture and at least a first combustion product aperture, and has at least a first position and hole ratio as described before. The adapter can be part of the appliance, part of the venting arrangement, or a separate, add-on installation for attachment between an appliance and a venting arrangement.
Yet another embodiment of the invention is a flue assembly adapted for varying the proportions of combustion products to dilution air passing through it. The assembly comprises a dilution air inlet; a combustion product inlet; a flue gas mixing chamber, and at least one fixed or movable valve element as previously defined. Again, the assembly provides one or more ratios of dilution air to combustion products passing into the vent. This flue assembly can be installed in a building to adapt the building to receive a variety of gas appliances having different categories.
One significant advantage of the invention is its simplicity, as the flows of dilution air and combustion air can be coordinated by operating a single valve element. The valve element or adjacent structure can be marked to indicate the proper positions of the valve element for different categories of appliances (if it is installed as part of the vent system) or different vent types (if it is incorporated in the appliance), or both. This multiple-function valve element makes selection of the proper valve element position much less subject to miscalculations and errors, such as confusion about which of two separate valve elements controls the dilution air and which controls the combustion products. A fixed valve element would not require any adjustment in the field to obtain the correct ratio of dilution air to combustion products.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic view illustrating one embodiment of the present invention.
FIG. 2 shows a cross-section of a movable valve aperture plate taken along line 2--2 in FIG. 1, and having three pairs of apertures for category I, III, and IV appliances.
DETAILED DESCRIPTION OF THE INVENTION
While the invention will be described in connection with one or more preferred embodiments, it will be understood that the invention is not limited to those embodiments. On the contrary, the invention includes all alternatives, modifications, and equivalents as may be included within the spirit and scope of the appended claims.
FIG. 1 shows a gas burning appliance, for example a gas furnace, generally indicated by reference numeral 10. The appliance 10 burns natural gas, propane, or some other combustible gas in the combustion chamber 12. The resulting combustion product gases flow through the heat exchanger 14, the flue product passage 16, and the combustion flue inlet 18 into the flue gas mixing chamber 20. The combustion flue inlet 18 is shown in FIG. 1 as one end of the flue product passage 16. The appliance 10 also draws dilution air into the dilution air inlet opening 22 from outside the furnace 10, preferably from outside the building being heated. The dilution air then passes through a dilution air inlet 24, and into the mixing chamber 20. The combustion gases and dilution air both flow through the orifice plate 26, which is the valve element in this embodiment, then they mix in the flue gas mixing chamber 20 to form vent gases (combustion products mixed with dilution air). The blower 28 helps draw flue gas and dilution air through the mixing chamber 20 during on-cyles and helps exhaust the vent gases through the vent 29 to the outside atmosphere. The position of blower 28 downstream of the dilution air and combustion product inlet serves to restrict off-cycle air flows through the dilution air inlet and through the combustion flue inlet. The vent 29 may be constructed from any of the materials appropriate for a category I, II, III, or IV appliance. The blower 28 may be an integral part of the appliance, but is not so limited and may also be part of the vent system.
The orifice plate 26 includes first and second major faces 30 and 31 perforated by pairs of dilution air apertures and combustion product apertures that may be rotated and secured the dilution air opening 24 and the combustion flue inlet 18.
FIG. 2 shows an orifice plate 26 with three pairs of apertures: Category I apertures 32 and 34, and category III apertures 40 and 42, category IV apertures 36 and 38. Each "aperture" as defined here may include more than one opening within the scope of the present invention. The selected aperture 32, 36, or 42 passes combusting gas from the combustion flue inlet 18. The selected aperture 34, 38 or 40 passes dilution air from the dilution air inlet 24. The orifice plate 26 may contain as many or as few aperture pairs as the size of the manufacturer's orifice plate, the combustion flue opening, and the dilution air opening allow. The selected aperture pair 32-34, 36-38, or 40-42 controls the ratio of dilution air and combustion product gases in the flue gas mixing chamber 20 so the resulting vent gas may pass through the selected or existing vent 29 without damaging the vent 29 materials or causing undesired condensation. In FIG. 2, the aperture pair 32-34 have been selected by registering them with the dilution air inlet 24 and the combustion flue inlet 18.
Each diametrically opposed aperture pair 32-34, 36-38, 40-42 may restrict the dilution air and flue gas flows by different amounts and in different ratios to configure the appliance for a different type of vent 29 material. During installation of the appliance 10, the installer rotates the orifice plate 26 to its proper position based on the construction of the vent 29. The proper position is indicated by the category legends I, III, and IV, one of which is aligned with an external reference mark 44. The proper position places the particular pair of holes 32-34, 36-38, 40-42 which match the vent gas mixture for the construction of vent 29 over the dilution air inlet 24 and the combustion flue inlet 18.
The openings in the orifice plate 26 (and the blower 28, if present) generate flow resistance that makes the appliance 10 less susceptible to backdrafting than a typical draft hood equipped appliance. The flow resistance also restricts the flow of dilution air during the appliance 10 off-cycle, which helps to prevent heated air from escaping freely through the vent 29. Thus, less energy is required to maintain room temperature.
Each appliance 10 manufacturer may use different diameters or shapes for the dilution air inlet 24 and the combustion flue inlet 18. The orifice plate 26 itself and its hole pairs 32-34, 36-38 and 40-42 are not restricted to a round shape, but need only control the ratio of dilution air to flue gas entering the post-orifice mixing chamber region 20. The manufacturer uses Table 1 to determine the proper size for the orifice plate 26 hole pairs, 32-34, 36-38, and 40-42, that will appropriately adjust the dilution air/flue gas mixture for their desired appliance category. The orifice plate 26 is preferably constructed from a non-corrosive stainless steel.
Natural gas produces about 1,000 Btus of heat energy per cubic foot of gas burned. About 14 cubic feet of air are needed per cubic foot of natural gas for acceptable combustion and a gas appliance with no dilution air needs to exhaust about 15 cubic feet of combustion products per 1,000 Btu. A gas furnace that operates at 100,000 Btus per hour needs to exhaust about 1,500 cubic feet of combustion products per hour or about 22 standard cubic feet per minute (scfm). Dilution air, as used in Table 1, is measured as a percentage of flue products. A table value of 100 percent dilution air, for example, means approximately 15 cubic feet of dilution air per 1000 Btu of gas burned, for a total of 30 cubic feet of vent gases per 1,000 Btu. In other words, a hole pair in the orifice plate 26 must be sized to allow equal amounts of dilution air and combustion gas to mix in the flue gas mixing chamber 20. A gas furnace that operates at 100,000 Btu per hour, which needs 100 percent dilution air, needs to exhaust approximately 44 scfm of vent gases. As shown in Table 1, the percentage of dilution air required differs depending on whether the appliance uses outdoor (42° F.) dilution air, or indoor (60° F.) dilution air.
As an example, assume that a manufacturer anticipates that its indoor dilution air, SSTE 81 appliance will be installed in locations that may have one of three venting systems: PVC, CPVC, or high-temperature plastic. In this situation, rather than design and manufacturing three separate appliances that meet the vent gas requirements for each possible venting system, the manufacturer may design and manufacture one appliance with an orifice plate 26 having three aperture pairs 32 and 34, 36 and 38, and 40 and 42. Table 1 indicates, for example, that the orifice plate 26 should include a hole pair 36 and 38 that mixes approximately 300% dilution air to combustion products for a PVC system, a hole pair 32 and 34 that mixes approximately 110% dilution air to combustion products for a CPVC system, and a hole pair 40 and 42 that mixes approximately 150% dilution air to combustion products for a high-temperature plastic vent system. The suggested mixing percentages in Table 1 are targeted at meeting the flue gas criteria (also shown in Table 1). For example, keeping the flue gas temperature under 140° F. in a PVC vent system. Furthermore, the installer need not know beforehand which venting system the installation site uses, because the installer can rotate the orifice plate 26 during installation to adjust the flue gas output of the appliance 10 for the venting system used in the building.
The orifice plate 26 is not limited to any particular number of apertures or sets of apertures, nor to any particular aperture shape or number of apertures. The manufacturer, for example, may choose to use a large plate with enough area for many aperture pairs, or a small plate with enough area for fewer aperture pairs. The apertures need only be sized and positioned correctly to adjust the mixture of combustion product gases and dilution air according to Table 1. The SSTE ranges and the flue gas criteria shown in Table 1 are not all inclusive. The invention may be used with additional SSTE ratings or additional criteria not indicated in the table simply by determining the criteria of interest and adjusting the orifice plate 26 aperture pairs such as 32-34, 36-38 or 40-42 to meet those criteria.
              TABLE 1                                                     
______________________________________                                    
Approximate Vent Dilution Air Requirements for Gas Appliances             
______________________________________                                    
Venting System:                                                           
           Plastic PVC                                                    
                      Plastic    High Temperature                         
           Vent System                                                    
                      CPVC Vent  Plastic Vent                             
                      System     System                                   
Flue gas   Flue Gas   Flue Gas   Vent Dries                               
Criteria:  Temperature                                                    
                      Temperature                                         
                                 Completely                               
           Less Than  Less Than                                           
           140° F.                                                 
                      210° F.                                      
Outdoor (42° F.)                                                   
Dilution Air                                                              
SSTE 80    350%       130%       200%                                     
SSTE 81    300%       110%       --                                       
SSTE 82    250%       80%        --                                       
SSTE 83    200%       60%        --                                       
Indoor (60° F.)                                                    
Dilution Air                                                              
SSTE 80    350%       130%       100%                                     
SSTE 81    300%       110%       150%                                     
SSTE 82    250%       80%        300%                                     
SSTE 83    200%       60%        --                                       
SSTE 85    100%       10%        --                                       
SSTE 87     30%        0%        --                                       
______________________________________                                    
Approximate Vent Dilution Air Requirements for Gas Appliance              
______________________________________                                    
Venting   High Temperature                                                
                      Type B   Interior                                   
                                      Exterior                            
System:   Plastic     Vent     Masonry                                    
                                      Masonry                             
          Vent System System   Chimney                                    
                                      Chimney                             
Flue gas  All Interior                                                    
                      Maintain Maintain                                   
                                      Maintain                            
Criteria: Portions of Negative Negative                                   
                                      Negative                            
          the Vent    Pressure;                                           
                               Pressure;                                  
                                      Pressure;                           
          Dry by the  Avoid    Avoid  Avoid                               
          End of the  Excessive                                           
                               Excessive                                  
                                      Excessive                           
          Burner On-  Conden-  Conden-                                    
                                      Conden-                             
          cycle       sation   sation sation                              
Outdoor (42° F.)                                                   
Dilution Air                                                              
SSTE 80   100%        0%       --     --                                  
SSTE 81   200%        0%       --     --                                  
SSTE 82   --          0%       --     --                                  
SSTE 83   --          0%       --     --                                  
Indoor (60° F.)                                                    
Dilution Air                                                              
SSTE 80    50%        0%       50%    --                                  
SSTE 81   100%        0%       --     --                                  
SSTE 82   150%        0%       --     --                                  
SSTE 83   200%        0%       --     --                                  
SSTE 85   --          --       --     --                                  
SSTE 87   --          --       --     --                                  
______________________________________                                    
 *Dilution air required to cool flue gases to a safe temperature is       
 determined by the requirements for the warmest expected day (60°  
 F.); condensation is based on a typical day (42° F.).             

Claims (37)

We claim:
1. A gas-burning appliance adapted for varying the proportions of combustion products to dilution air in its vent gas, said appliance comprising:
A. a combustion chamber for burning gas and producing combustion products;
B. a combustion flue inlet for passing flue gas from said combustion chamber to a mixing chamber;
C. a dilution air inlet for passing dilution air into said mixing chamber;
D. at least one valve element defining at least first and second dilution air apertures and at least first and second combustion product apertures, said at least one valve element being movable between:
i. a first position causing said first dilution air aperture to regulate the flow of dilution air through said dilution air inlet and causing said first combustion product aperture to regulate the flow of combustion products through said combustion flue inlet; and
ii. a second position causing said second dilution air aperture to regulate the flow of dilution air through said dilution air inlet and causing said second combustion product aperture to regulate the flow of combustion products through said combustion flue inlet;
wherein said first dilution air and first combustion product apertures are respectively adapted to provide a first ratio of dilution air to combustion products passing into said mixing chamber and said second dilution air and second combustion product apertures are respectively adapted to provide a second ratio of dilution air to combustion products passing into said mixing chamber, wherein said first and second ratios are different.
2. The gas-burning appliance of claim 1, wherein said at least one valve element further defines at least a third dilution air aperture and at least a third combustion product aperture, said valve element has a third position causing said third dilution air aperture to regulate the flow of dilution air through said dilution air inlet and causing said third combustion product aperture to regulate the flow of combustion products through said combustion flue inlet, and said third dilution air and third combustion product apertures are respectively adapted to provide a third ratio of dilution air to combustion products passing into said mixing chambers, wherein said first, second, and third ratios are different.
3. The gas-burning appliance of claim 1, wherein said at least one valve element has first and second major faces, and said apertures are perforations extending through said first and second major faces.
4. The gas-burning appliance of claim 3, wherein said at least one valve element is a plate having said major faces disposed substantially parallel to each other on opposite sides of said plate.
5. The gas-burning appliance of claim 4, wherein said plate is rotatable substantially in a plane substantially parallel to said major faces between at least said first and second positions.
6. The gas-burning appliance of claim 3, further comprising a combustion product passage for passing combustion products from said combustion chamber into said mixing chamber and a dilution air passage for passing dilution air from said dilution air inlet into said mixing chamber, wherein said dilution air passage and said combustion product passage are adjacent to said first major face, and said mixing chamber is adjacent to said second major face.
7. The gas-burning appliance of claim 6, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
8. The gas-burning appliance of claim 1, configured as a furnace.
9. The gas-burning appliance of claim 8, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
10. The gas-burning appliance of claim 1, configured as a water heater.
11. The gas-burning appliance of claim 10, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
12. The gas-burning appliance of claim 1, configured as a boiler.
13. The gas-burning appliance of claim 12, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
14. The gas-burning appliance of claim 1, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
15. An adapter for varying the proportions of combustion products to dilution air in the vent gas of a fuel-burning appliance, said adapter comprising:
A. a dilution air inlet;
B. a combustion flue inlet;
C. a mixing chamber; and
D. at least one valve element defining at least first and second dilution air apertures and at least first and second combustion product apertures, said at least one valve element being movable between:
i. a first position causing said first dilution air aperture to regulate the flow of dilution air through said dilution air inlet and causing said first combustion product aperture to regulate the flow of combustion products through said combustion flue inlet; and
ii. a second position causing said second dilution air aperture to regulate the flow of dilution air through said dilution air inlet and causing said second combustion product aperture to regulate the flow of combustion products through said combustion flue inlet;
wherein said first dilution air and first combustion product apertures are respectively adapted to provide a first ratio of dilution air to combustion products passing into said mixing chamber, and said second dilution air and second combustion product apertures are respectively sized to provide a second ratio of dilution air to combustion products passing into said mixing chamber, wherein said first and second ratios are different.
16. The adapter of claim 15, wherein said at least one valve element further defines at least a third dilution air aperture and at least a third combustion product aperture, wherein said third dilution air and third combustion product apertures are respectively adapted to provide a third ratio of dilution air to combustion products passing into said mixing chambers, wherein said first, second, and third ratios are different.
17. The adapter of claim 15, wherein said at least one valve element has first and second major faces, and said apertures are perforations communicating through said first and second major faces.
18. The adapter of claim 17, wherein said at least one valve element is a plate having said major faces disposed substantially parallel to each other on opposite sides of said plate.
19. The adapter of claim 18, wherein said plate is rotatable substantially in a plane substantially parallel to said major faces between said first and second positions.
20. The adapter of claim 19, wherein said dilution air inlet and said combustion product inlet are adjacent to said first major face, and said mixing chamber is adjacent to said second major face.
21. A flue assembly adapted for varying the proportions of combustion products to dilution air passing through it, said assembly comprising:
A. a dilution air inlet;
B. a combustion flue inlet;
C. a vent; and
D. at least one valve element defining at least first and second dilution air apertures and at least first and second combustion product apertures, said at least one valve element being movable between:
i. a first position causing said first dilution air aperture to regulate the flow of dilution air through said dilution air inlet and causing said first combustion product aperture to regulate the flow of combustion products through said combustion flue inlet; and
ii. a second position causing said second dilution air aperture to regulate the flow of dilution air through said dilution air inlet and causing said first combustion product aperture to regulate the flow of combustion products through said combustion flue inlet;
wherein said first dilution air and first combustion product apertures are respectively adapted to provide a first ratio of dilution air to combustion products passing into said vent, and said second dilution air and second combustion product apertures are respectively sized to provide a second ratio of dilution air to combustion products passing into said vent, wherein said first and second ratios are different.
22. The flue assembly of claim 21, wherein said at least one valve element further defines at least a third dilution air aperture and at least a third combustion product aperture, wherein said third dilution air and third combustion product apertures are respectively adapted to provide a third ratio of dilution air to combustion products passing into said vent, wherein said first, second, and third ratios are different.
23. The flue assembly of claim 21, wherein said at least one valve element has first and second major faces, and said apertures are perforations communicating through said first and second major faces.
24. The flue assembly of claim 23, wherein said at least one valve element is a plate having said major faces disposed substantially parallel to each other on opposite sides of said plate.
25. The flue assembly of claim 24, wherein said plate is rotatable substantially in a plane substantially parallel to said major faces between said first and second positions.
26. The flue assembly of claim 23, wherein said dilution air inlet and said combustion product inlet are adjacent to said first major face, and said flue is adjacent to said second major face.
27. A gas burning appliance adapted for controlling the proportion of combustion products to dilution air in its vent gas, said appliance comprising:
A. a combustion chamber for burning gas and producing combustion products;
B. a combustion flue inlet for passing flue gas from said combustion chamber to a mixing chamber;
C. a dilution air inlet for passing dilution air into said mixing chamber;
D. at least first and second flow restrictors, said first flow restrictor secured in a position regulating the flow of dilution air through said dilution air inlet and said second flow restrictor secured in a position regulating the flow of combustion products through said combustion flue inlet;
wherein said first and second flow restrictors are defined by at least one valve element having first and second major faces and perforations extending through said first and second major faces, and wherein said first and second flow restrictors are respectively adapted to provide a ratio of dilution air to combustion products passing into said mixing chamber.
28. The gas-burning appliance of claim 27, wherein said at least one valve element is a plate having said major faces disposed substantially parallel to each other on opposite sides of said plate.
29. The gas-burning appliance of claim 27, further comprising a combustion product passage for passing combustion products from said combustion chamber into said mixing chamber and a dilution air passage for passing dilution air from said dilution air inlet into said mixing chamber, wherein said dilution air passage and said combustion product passage are adjacent to said first major face, and said mixing chamber is adjacent to said second major face.
30. The gas-burning appliance of claim 29, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
31. The gas-burning appliance of claim 27, configured as a furnace.
32. The gas-burning appliance of claim 31, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
33. The gas-burning appliance of claim 27, configured as a water heater.
34. The gas-burning appliance of claim 33, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
35. The gas-burning appliance of claim 27, configured as a boiler.
36. The gas-burning appliance of claim 35, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
37. The gas-burning appliance of claim 27, further comprising a blower located downstream of said combustion flue inlet and said dilution air inlet for drawing flue gas and dilution air through said mixing chamber.
US08/847,619 1997-04-28 1997-04-28 Appliance for improved venting Ceased US5941230A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US08/847,619 US5941230A (en) 1997-04-28 1997-04-28 Appliance for improved venting
US09/303,804 US6112741A (en) 1997-04-28 1999-04-30 Mid-efficiency furnace with multiple venting option
US09/492,666 USRE37389E1 (en) 1997-04-28 2000-01-27 Appliance for improved venting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US08/847,619 US5941230A (en) 1997-04-28 1997-04-28 Appliance for improved venting

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US09/303,804 Continuation-In-Part US6112741A (en) 1997-04-28 1999-04-30 Mid-efficiency furnace with multiple venting option
US09/492,666 Reissue USRE37389E1 (en) 1997-04-28 2000-01-27 Appliance for improved venting

Publications (1)

Publication Number Publication Date
US5941230A true US5941230A (en) 1999-08-24

Family

ID=25301071

Family Applications (2)

Application Number Title Priority Date Filing Date
US08/847,619 Ceased US5941230A (en) 1997-04-28 1997-04-28 Appliance for improved venting
US09/492,666 Expired - Lifetime USRE37389E1 (en) 1997-04-28 2000-01-27 Appliance for improved venting

Family Applications After (1)

Application Number Title Priority Date Filing Date
US09/492,666 Expired - Lifetime USRE37389E1 (en) 1997-04-28 2000-01-27 Appliance for improved venting

Country Status (1)

Country Link
US (2) US5941230A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6112741A (en) * 1997-04-28 2000-09-05 Gas Research Institute Mid-efficiency furnace with multiple venting option
US6216685B1 (en) * 1999-04-30 2001-04-17 Gas Research Institute Common venting of water heater and induced draft furnace
US6227191B1 (en) * 2000-08-31 2001-05-08 Carrier Corporation Method and apparatus for adjusting airflow in draft inducer
US20020100471A1 (en) * 2001-01-12 2002-08-01 York International Corporation Device for drawing dilution air
US6622661B1 (en) 2003-01-16 2003-09-23 The Water Heater Industry Joint Research And Development Consortium Fuel-fired heating appliance with dilution air/flammable vapor bypass tube and elevated combustion air inlet
US6745724B2 (en) 2001-08-02 2004-06-08 Aos Holding Company Water heater having flue damper with airflow apparatus
US20040245035A1 (en) * 2002-11-20 2004-12-09 Siemens Aktiengesellschaft System and method for detecting the seat occupancy in a vehicle
US20070084420A1 (en) * 2005-10-03 2007-04-19 Jozef Boros Instantaneous fuel-fired water heater with low temperature plastic vent structure

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090277399A1 (en) * 2008-05-09 2009-11-12 John Mezzalingua Associates, Inc. Water heater and method of operating a waterheater
US8960131B2 (en) 2013-03-13 2015-02-24 Regal Beloit America, Inc. Water heater having upstream and downstream manifolds

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4163441A (en) * 1978-04-05 1979-08-07 Chen Tung C System for reclaiming heat in a furnace arrangement
US4289730A (en) * 1980-03-26 1981-09-15 Heil-Quaker Corporation Furnace with flue gas condensate neutralizer
US4424792A (en) * 1982-03-29 1984-01-10 Shimek Ronald J Induced draft system for residential heaters
US4515145A (en) * 1983-10-03 1985-05-07 Yukon Energy Corporation Gas-fired condensing mode furnace
US4688547A (en) * 1986-07-25 1987-08-25 Carrier Corporation Method for providing variable output gas-fired furnace with a constant temperature rise and efficiency
US4951651A (en) * 1989-09-28 1990-08-28 Rheem Manufacturing Company Vent overpressurization detection system for a fuel-fired, induced draft furnace
US4974579A (en) * 1989-09-28 1990-12-04 Rheem Manufacturing Company Induced draft, fuel-fired furnace apparatus having an improved, high efficiency heat exchanger
US5012793A (en) * 1989-10-05 1991-05-07 The Field Controls Company Power vented direct vent system
US5038751A (en) * 1990-06-25 1991-08-13 Richard Riedling Direct fired unit heater
US5056500A (en) * 1989-08-25 1991-10-15 Evens Lance J Furnace damper means
US5113844A (en) * 1988-12-12 1992-05-19 Vulcan Australia Limited Heat exchanger
US5174271A (en) * 1990-10-10 1992-12-29 Samsung Electronics Co., Ltd. Heat exchanger with unitary air intake and exhaust member for an air conditioner
US5255665A (en) * 1991-07-19 1993-10-26 Aos Holding Company Power vent blower assembly for gas water heater
US5379749A (en) * 1993-08-16 1995-01-10 Carrier Corporation Condensate trap for multi-poise furnace

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4163441A (en) * 1978-04-05 1979-08-07 Chen Tung C System for reclaiming heat in a furnace arrangement
US4289730A (en) * 1980-03-26 1981-09-15 Heil-Quaker Corporation Furnace with flue gas condensate neutralizer
US4424792A (en) * 1982-03-29 1984-01-10 Shimek Ronald J Induced draft system for residential heaters
US4515145A (en) * 1983-10-03 1985-05-07 Yukon Energy Corporation Gas-fired condensing mode furnace
US4688547A (en) * 1986-07-25 1987-08-25 Carrier Corporation Method for providing variable output gas-fired furnace with a constant temperature rise and efficiency
US5113844A (en) * 1988-12-12 1992-05-19 Vulcan Australia Limited Heat exchanger
US5056500A (en) * 1989-08-25 1991-10-15 Evens Lance J Furnace damper means
US4974579A (en) * 1989-09-28 1990-12-04 Rheem Manufacturing Company Induced draft, fuel-fired furnace apparatus having an improved, high efficiency heat exchanger
US4951651A (en) * 1989-09-28 1990-08-28 Rheem Manufacturing Company Vent overpressurization detection system for a fuel-fired, induced draft furnace
US5012793A (en) * 1989-10-05 1991-05-07 The Field Controls Company Power vented direct vent system
US5038751A (en) * 1990-06-25 1991-08-13 Richard Riedling Direct fired unit heater
US5174271A (en) * 1990-10-10 1992-12-29 Samsung Electronics Co., Ltd. Heat exchanger with unitary air intake and exhaust member for an air conditioner
US5255665A (en) * 1991-07-19 1993-10-26 Aos Holding Company Power vent blower assembly for gas water heater
US5379749A (en) * 1993-08-16 1995-01-10 Carrier Corporation Condensate trap for multi-poise furnace

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
Accessory Masonry Chimney Venting Kit Specifications, Inter City Products Corporation, Aug. 1995, 1 page. *
Accessory Masonry Chimney Venting Kit Specifications, Inter-City Products Corporation, Aug. 1995, 1 page.
New Vent Sizing Tables, A.G.A. Laboratories, 1990, pp. 1 3, 12 17. *
New Vent Sizing Tables, A.G.A. Laboratories, 1990, pp. 1-3, 12-17.

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6112741A (en) * 1997-04-28 2000-09-05 Gas Research Institute Mid-efficiency furnace with multiple venting option
US6216685B1 (en) * 1999-04-30 2001-04-17 Gas Research Institute Common venting of water heater and induced draft furnace
US6227191B1 (en) * 2000-08-31 2001-05-08 Carrier Corporation Method and apparatus for adjusting airflow in draft inducer
US20020100471A1 (en) * 2001-01-12 2002-08-01 York International Corporation Device for drawing dilution air
US6745724B2 (en) 2001-08-02 2004-06-08 Aos Holding Company Water heater having flue damper with airflow apparatus
US6948454B2 (en) 2001-08-02 2005-09-27 Aos Holding Company Airflow apparatus
US20040245035A1 (en) * 2002-11-20 2004-12-09 Siemens Aktiengesellschaft System and method for detecting the seat occupancy in a vehicle
US6622661B1 (en) 2003-01-16 2003-09-23 The Water Heater Industry Joint Research And Development Consortium Fuel-fired heating appliance with dilution air/flammable vapor bypass tube and elevated combustion air inlet
US20070084420A1 (en) * 2005-10-03 2007-04-19 Jozef Boros Instantaneous fuel-fired water heater with low temperature plastic vent structure
US7337752B2 (en) 2005-10-03 2008-03-04 Rheem Manufacturing Company Instantaneous fuel-fired water heater with low temperature plastic vent structure

Also Published As

Publication number Publication date
USRE37389E1 (en) 2001-09-25

Similar Documents

Publication Publication Date Title
US8286594B2 (en) Gas fired modulating water heating appliance with dual combustion air premix blowers
AU2010246407B2 (en) A header box for a furnace, a furnace including the header box and a method of constructing a furnace
US6109339A (en) Heating system
US8635997B2 (en) Systems and methods for controlling gas pressure to gas-fired appliances
CA2867337C (en) Direct fired heaters including premix burner technology
US5941230A (en) Appliance for improved venting
US8591221B2 (en) Combustion blower control for modulating furnace
US6216685B1 (en) Common venting of water heater and induced draft furnace
US6112741A (en) Mid-efficiency furnace with multiple venting option
US4263890A (en) Flue restrictor
US20240110702A1 (en) Combustion air proving apparatus with burner cut-off capability and method of performing the same
US4300527A (en) Bi-loop heat recovery system
US6772713B2 (en) Method and apparatus for providing and utilizing outside air for boiler combustion
EP3045814B1 (en) Collective concentric flue duct
Brumbaugh Audel HVAC Fundamentals, Volume 2: Heating System Components, Gas and Oil Burners, and Automatic Controls
US7097210B2 (en) Method and apparatus for providing a transition connector to introduce outside air and vent flue for boiler combustion
GB2348946A (en) Boiler with temperature controlled bypass in heat exchanger to prevent condensate formation
Greiner Carbon monoxide problems from new furnaces.
Utiskul et al. Combustion Air Requirements for Power Burner Appliances
Brand Measure Guideline: Combustion Safety for Natural Draft Appliances Using Indoor Air
EP0794385A1 (en) Exhaust piece for connecting a central heating apparatus to an open stack
General et al. 1.01 SYSTEM DESCRIPTION
JPH04126915A (en) Forced combustion type gas-burning hot water supply device
HU230446B1 (en) Apparatus to reduce gas consumption for single heating equipments primarily for gas convectors and gas fires
GB2235521A (en) Vent control device

Legal Events

Date Code Title Description
AS Assignment

Owner name: GAS RESEARCH INSTITUTE, ILLINOIS

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:RUTZ, ALLEN L.;SAUNDERS, JAMES H.;TALBERT, SHERWOOD G.;REEL/FRAME:008521/0502

Effective date: 19970424

STCF Information on status: patent grant

Free format text: PATENTED CASE

RF Reissue application filed

Effective date: 20000127

FEPP Fee payment procedure

Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

AS Assignment

Owner name: GAS TECHNOLOGY INSTITUTE, ILLINOIS

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GAS RESEARCH INSTITUTE;REEL/FRAME:017448/0282

Effective date: 20060105