US5819521A - Steel cord for reinforcing a rubber product and pneumatic tire using the same - Google Patents
Steel cord for reinforcing a rubber product and pneumatic tire using the same Download PDFInfo
- Publication number
- US5819521A US5819521A US08/772,768 US77276896A US5819521A US 5819521 A US5819521 A US 5819521A US 77276896 A US77276896 A US 77276896A US 5819521 A US5819521 A US 5819521A
- Authority
- US
- United States
- Prior art keywords
- filament
- reinforcing
- steel cord
- rubber product
- cord
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/0646—Reinforcing cords for rubber or plastic articles comprising longitudinally preformed wires
- D07B1/0653—Reinforcing cords for rubber or plastic articles comprising longitudinally preformed wires in the core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/0057—Reinforcements comprising preshaped elements, e.g. undulated or zig-zag filaments
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/0613—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the rope configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/062—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/0646—Reinforcing cords for rubber or plastic articles comprising longitudinally preformed wires
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/10—Rope or cable structures
- D07B2201/1028—Rope or cable structures characterised by the number of strands
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/2007—Wires or filaments characterised by their longitudinal shape
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/2007—Wires or filaments characterised by their longitudinal shape
- D07B2201/2008—Wires or filaments characterised by their longitudinal shape wavy or undulated
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2021—Strands characterised by their longitudinal shape
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2023—Strands with core
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2046—Tyre cords
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2076—Power transmissions
Definitions
- the present invention relates to a steel cord that is used as a reinforcing material for rubber products such as belts for industrial use, and also to a pneumatic tire using such a steel cord.
- cords (1) and (3) it is difficult for cords (1) and (3) to provide sufficient strength. Therefore, although these cords have been used in small tires as a reinforcing layer for protecting the inner layer from external damage, these cords are not suitable for reinforcing layers of medium or large tires. Although cord (2) easily provides sufficient strength, the filaments tend to be disposed unevenly, so that in some cases penetration of rubber becomes instable.
- a compact cord formed by twisting strands in the same direction at the same pitch has a merit of high productivity.
- the compact cord is used as a reinforcing material for a rubber compound material, it becomes difficult for rubber to penetrate into the interior of the cord. Therefore, when such a compact cord is used in tires, there is a possibility that the wire element that does not adhere to the rubber comes out of the cord (walking wire), thus causing a puncture.
- This cord having an improved rubber penetration property can solve the problem of walking wire.
- the penetration of rubber is not perfect, it cannot prevent water or the like from penetrating in the longitudinal direction of the cord, which would cause expansion of a corroded area.
- An object of the present invention is to provide a steel cord of a multilayer structure or a compact structure that provides an excellent rubber penetration property, excellent resistance to expansion of corrosion, and excellent resistance to buckling fatigue, even though the above structures usually make it difficult for rubber to penetrate into the interior of the cord.
- Another object of the present invention is provide a pneumatic radial tire that uses the above steel cord to enhance durability and to decrease the weight of the tire.
- the present invention provides a steel cord for reinforcing a rubber product which has a multilayer structure consisting of two or more layers including a core, or a structure consisting of seven or more strands twisted in the same direction at the same pitch.
- a steel cord for reinforcing a rubber product which has a multilayer structure consisting of two or more layers including a core, or a structure consisting of seven or more strands twisted in the same direction at the same pitch.
- at least one of three strands that are successively adjacent to one another or that are in mutual contact is formed of two filaments that are paired substantially parallel to each other.
- a strand including two such filaments may be referred to as a "double filament strand.”
- Each of the remaining strands is formed of a single filament, and the direction of pairing the two filaments of each strand is substantially the same over the entire length of the cord.
- each of the strands is formed of two filaments that are paired substantially parallel to each other.
- the present invention also provides a pneumatic tire in which a steel cord having a structure that satisfies the above-described requirements is incorporated such that the direction of pairing of the two filaments of a double filament strand becomes substantially the same as the widthwise direction of a belt layer of the tire.
- FIGS. 1-4 are cross-sectional views of steel cords according to the present invention.
- FIG. 5 is a cross-sectional view of a conventional steel cord having a 1+5 structure
- FIG. 6 is a cross-sectional view of a conventional steel cord having a 1+6+12 structure
- FIGS. 7-10 are cross-sectional views of steel cords according to the present invention.
- FIGS. 11-20 are cross-sectional views of steel cords according to the present invention.
- FIG. 21 is a cross-sectional view of a conventional compact cord including strands having different diameters.
- FIG. 22 is an explanatory view of a steel cord according to the present invention.
- At least one of three successively adjacent strands is formed of two filaments that are paired substantially parallel to each other (see FIGS. 1, 2, etc.). Therefore, the spaces as indicated by "a" in FIG. 5 into which rubber cannot penetrate do not extend continuously in the longitudinal direction, so that rubber can easily penetrate into the cord.
- at least one of three strands that are in mutual contact has a structure similar to the above (see FIGS. 11, 12, etc.). In this case as well, rubber penetration property is improved, so that movement of water or the like is prevented, and corrosion does not expand.
- each line connecting two adjacent filaments indicates that the two filaments have been paired parallel to each other.
- the cord can be made flat in a predetermined orientation. Therefore, when the steel cord of the present invention is used in a belt layer of a pneumatic tire, the gauge of the belt layer can be made thinner, so that the weight and size of the product can be reduced.
- At least one of three strands that are successively adjacent to one another or that are in mutual contact is formed of two filaments that are paired substantially parallel to each other. This structure is employed because of the following two reasons.
- the cord in a cord having a structure in which all three strands are in mutual contact, the cord can be twisted in a single manufacturing step by making the filaments of at least one of the strands parallel to each other.
- contact positions between the strand and other element wires change at locations in the longitudinal direction (A ⁇ B ⁇ C in FIG. 22), portions which are not covered by the sheath strands are formed, and rubber penetrates inward at such portions, thereby preventing movement of water.
- each of the filaments and/or each of the strands that form a cord may be formed in a wavy shape or in a spiral shape.
- all the sheathes have a structure in which two filaments are paired substantially parallel with each other.
- the diameter Dm of a filament in a single filament strand and the diameter Dd of a filament in a double filament strand have the following relationship:
- the cord for reinforcing a rubber product according to the present invention rubber penetrates into the interior of the cord, so that the cord can have excellent resistance to corrosion transmission as well as excellent resistance to buckling fatigue. Also, when the cord of the present invention is applied to the belt layer of a pneumatic radial tire, the weight of the pneumatic tire can be decreased.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ropes Or Cables (AREA)
- Tires In General (AREA)
Abstract
Description
Dd≦Dm≦2Dd.
Dd≦Dm≦2Dd.
TABLE 1
__________________________________________________________________________
Embodiment 1
Embodiment 2 Embodiment 3
__________________________________________________________________________
Structure of cord
1 × 2 + 6 × 2 + 12 × 2
1 × 2 + (2 + 1 + 2 + 1 + 2 + 1)
1 × 2 + (2 + 1 + 1 + 2 +
1 + 1) +
(2 + 1 + 2 + 1 + 2 + 1 + 2 + 1 + 2 + 1 + 2
(2 + 1 + 1 + 2 + 1 + 1 + 2 + 1
+ 1 + 2 + 1 + 1)
Cross section of
FIG. 1 FIG. 2 FIG. 3
cord
Filament
2 0.21 0.21 0.21
diameter
1 -- 0.28 0.28
Pitch (mm)
∞/16/30
∞/16/30 ∞/16/30
core/first sheath/
second sheath
Cord strength (kgf)
465 426 408
Corrosion
15 20 20
transmission (mm)
Resistance to
130 100 100
buckling fatigue
__________________________________________________________________________
TABLE 2
______________________________________
Embodiment 4
Embodiment 5
Embodiment 6
______________________________________
Structure of cord
1 × 2 + 6 × 2
1 × 2 +
1 × 2 +
(2 + 1 + 2 +
(2 + 1 + 1 +
1 + 2 + 1) 2 + 1 + 1)
Cross section of
FIG. 7 FIG. 8 FIG. 9
cord
Filament
2 0.28 0.28 0.28
diameter
1 0.28 0.38 0.38
Pitch (mm) ∞/16 ∞/16 ∞/16
core/first sheath/
second sheath
Cord strength (kgf)
273 251 241
Corrosion 10 13 15
transmission (mm)
Resistance to
105 80 80
buckling fatigue
______________________________________
TABLE 3
__________________________________________________________________________
Comparative
Comparative Comparative
embodiment 1
embodiment 2 embodiment 3
__________________________________________________________________________
Structure of cord
1 + 6 + 12
1 × 2 + (2 + 1 + 1 + 1 + 2 + 1)
1 × 2 + (2 + 1 + 1 + 1 + 2 + 1) +
(2 + 1 + 1 + 1 + 2 + 1 + 1 + 1 + 2 + 1 + 1
+ 1)
Cross section of
FIG. 6 FIG. 10 FIG. 4
cord
Filment
2 -- 0.28 0.21
diameter
1 0.28 0.38 0.28
Pitch (mm)
∞/16/30
∞/16 ∞/16/30
core/first sheath/
second sheath
Cord strength (kgf)
375 240 401
Corrosion
200 or more
100 120
transmission (mm)
Resistance to
105 80 100
buckling fatigue
__________________________________________________________________________
TABLE 4
______________________________________
Embodiments
1 2 3 4 5 6
______________________________________
Cross section
FIG. 1 FIG. 2 FIG. 3
FIG. 4
FIG. 5
FIG. 6
of code
Diameter -- 0.30 0.30 -- 0.26 0.26
of single
filament (mm)
Diameter of
0.21 0.21 0.21 0.185 0.185 --
each of paired
filaments (mm)
Pitch (mm)
16 16 16 16 16 16
Strength (kgf)
280 286 272 343 352 340
Corrosion
15 20 30 20 25 35
transmission
(mm)
Resistance to
100 70 70 114 81 81
buckling
fatigue
______________________________________
TABLE 5
______________________________________
Comparative embodiments
1 2 3 4
______________________________________
Cross section of cord
FIG. 7 FIG. 8 FIG. 9 FIG. 10
Diameter of single
0.30 0.30 0.26 0.26
filament (mm)
Diameter of each of
-- 0.21 -- 0.185
paired filaments (mm)
Pitch (mm) 16 16 16 16
Strength (kgf)
253 268 312 335
Corrosion 200˜
150 200˜
180
transmission (mm)
Resistance to
70 70 81 81
buckling fatigue
______________________________________
Claims (15)
Dd≦Dm≦2Dd.
Dd≦Dm≦2Dd.
Dd≦Dm≦2Dd.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7-342107 | 1995-12-28 | ||
| JP34210595A JP3576667B2 (en) | 1995-12-28 | 1995-12-28 | Steel cord and pneumatic tire for reinforcing rubber articles |
| JP34210795A JP3576668B2 (en) | 1995-12-28 | 1995-12-28 | Steel cord and pneumatic tire for reinforcing rubber articles |
| JP7-342105 | 1995-12-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US5819521A true US5819521A (en) | 1998-10-13 |
Family
ID=26577149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/772,768 Expired - Fee Related US5819521A (en) | 1995-12-28 | 1996-12-24 | Steel cord for reinforcing a rubber product and pneumatic tire using the same |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US5819521A (en) |
| EP (1) | EP0781883B1 (en) |
| DE (1) | DE69612952T2 (en) |
| ES (1) | ES2157394T3 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100000645A1 (en) * | 2006-09-14 | 2010-01-07 | Bridgestone Corporation | Steel cord, composite of rubber and steel cord, and tire |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5737909A (en) * | 1996-03-11 | 1998-04-14 | The Goodyear Tire & Rubber Company | Metallic cord for the reinforcement of elastomers |
| CN103442908B (en) | 2011-03-24 | 2016-03-23 | 株式会社普利司通 | For strengthening the steel cord of rubber article and using the Pneumatic belt tire of this steel cord |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR997343A (en) * | 1945-07-13 | 1952-01-04 | Dunlop Sa | Improvements to cables applicable in particular to pneumatic tire casings |
| GB1034328A (en) * | 1964-11-12 | 1966-06-29 | Trefileries Leon Bekaert S P R | Improvements in or relating to reinforcing cords |
| SU621817A1 (en) * | 1976-07-15 | 1978-08-30 | Всесоюзный научно-исследовательский институт метизной промышленности | Wire rope |
| EP0040877A1 (en) * | 1980-05-26 | 1981-12-02 | Gencord S.p.A. | Metal wire cord having strands with parallel filaments |
| US4506500A (en) * | 1982-04-10 | 1985-03-26 | Tokusen Kogyo Kabushiki Kaisha | Steel cord for reinforcing a rubber structure |
| US4709544A (en) * | 1985-04-29 | 1987-12-01 | Compagnie Generale Des Etablissements Michelin | Reinforcement assembly having a layer comprising a shaped thread: articles comprising such assemblies |
| US4788815A (en) * | 1985-02-26 | 1988-12-06 | Bridgestone Corporation | Steel cords for the reinforcement of rubber articles |
| JPH05272081A (en) * | 1991-06-28 | 1993-10-19 | Tokyo Seiko Co Ltd | Steel cord |
| US5661966A (en) * | 1996-06-27 | 1997-09-02 | Tokyo Rope Manufacturing Co. Ltd. | Steel cord for reinforcement of off-road tire, method of manufacturing the same, and off-road tire |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58214403A (en) * | 1982-06-08 | 1983-12-13 | Sumitomo Rubber Ind Ltd | Steel cord |
-
1996
- 1996-12-24 US US08/772,768 patent/US5819521A/en not_active Expired - Fee Related
- 1996-12-27 ES ES96120903T patent/ES2157394T3/en not_active Expired - Lifetime
- 1996-12-27 DE DE69612952T patent/DE69612952T2/en not_active Expired - Fee Related
- 1996-12-27 EP EP96120903A patent/EP0781883B1/en not_active Expired - Lifetime
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR997343A (en) * | 1945-07-13 | 1952-01-04 | Dunlop Sa | Improvements to cables applicable in particular to pneumatic tire casings |
| GB1034328A (en) * | 1964-11-12 | 1966-06-29 | Trefileries Leon Bekaert S P R | Improvements in or relating to reinforcing cords |
| SU621817A1 (en) * | 1976-07-15 | 1978-08-30 | Всесоюзный научно-исследовательский институт метизной промышленности | Wire rope |
| EP0040877A1 (en) * | 1980-05-26 | 1981-12-02 | Gencord S.p.A. | Metal wire cord having strands with parallel filaments |
| US4506500A (en) * | 1982-04-10 | 1985-03-26 | Tokusen Kogyo Kabushiki Kaisha | Steel cord for reinforcing a rubber structure |
| US4788815A (en) * | 1985-02-26 | 1988-12-06 | Bridgestone Corporation | Steel cords for the reinforcement of rubber articles |
| US4709544A (en) * | 1985-04-29 | 1987-12-01 | Compagnie Generale Des Etablissements Michelin | Reinforcement assembly having a layer comprising a shaped thread: articles comprising such assemblies |
| JPH05272081A (en) * | 1991-06-28 | 1993-10-19 | Tokyo Seiko Co Ltd | Steel cord |
| US5661966A (en) * | 1996-06-27 | 1997-09-02 | Tokyo Rope Manufacturing Co. Ltd. | Steel cord for reinforcement of off-road tire, method of manufacturing the same, and off-road tire |
Non-Patent Citations (2)
| Title |
|---|
| Patent Abstracts of Japan, 58 214403, Dec. 13, 1983. * |
| Patent Abstracts of Japan, 58-214403, Dec. 13, 1983. |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100000645A1 (en) * | 2006-09-14 | 2010-01-07 | Bridgestone Corporation | Steel cord, composite of rubber and steel cord, and tire |
| US8117818B2 (en) * | 2006-09-14 | 2012-02-21 | Bridgestone Corporation | Steel cord, composite of rubber and steel cord, and tire |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0781883A1 (en) | 1997-07-02 |
| ES2157394T3 (en) | 2001-08-16 |
| DE69612952D1 (en) | 2001-06-28 |
| DE69612952T2 (en) | 2001-10-11 |
| EP0781883B1 (en) | 2001-05-23 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: BRIDGESTONE CORPORATION, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:IKEHARA, KIYOSHI;REEL/FRAME:008379/0748 Effective date: 19961219 |
|
| FPAY | Fee payment |
Year of fee payment: 4 |
|
| REMI | Maintenance fee reminder mailed | ||
| FEPP | Fee payment procedure |
Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
| FPAY | Fee payment |
Year of fee payment: 8 |
|
| REMI | Maintenance fee reminder mailed | ||
| LAPS | Lapse for failure to pay maintenance fees | ||
| STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
| FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20101013 |