US5672761A - Method for reducing the viscosity of high viscosity polyether polyols - Google Patents
Method for reducing the viscosity of high viscosity polyether polyols Download PDFInfo
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- US5672761A US5672761A US08/642,140 US64214096A US5672761A US 5672761 A US5672761 A US 5672761A US 64214096 A US64214096 A US 64214096A US 5672761 A US5672761 A US 5672761A
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- amine
- viscosity
- polyol
- propylene oxide
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- 229920005862 polyol Polymers 0.000 title claims abstract description 48
- 150000003077 polyols Chemical class 0.000 title claims abstract description 48
- 229920000570 polyether Polymers 0.000 title claims abstract description 39
- 239000004721 Polyphenylene oxide Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims description 23
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 9
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 8
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 27
- 150000001412 amines Chemical class 0.000 claims description 18
- 150000003141 primary amines Chemical class 0.000 claims description 9
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 claims description 6
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 claims description 4
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- -1 nitrophenoxy group Chemical group 0.000 claims description 4
- LTHNHFOGQMKPOV-UHFFFAOYSA-N 2-ethylhexan-1-amine Chemical compound CCCCC(CC)CN LTHNHFOGQMKPOV-UHFFFAOYSA-N 0.000 claims description 3
- 150000004820 halides Chemical class 0.000 claims description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 2
- 150000004982 aromatic amines Chemical class 0.000 claims 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims 1
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 abstract description 2
- 239000012084 conversion product Substances 0.000 abstract 1
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000012359 Methanesulfonyl chloride Substances 0.000 description 3
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- QARBMVPHQWIHKH-UHFFFAOYSA-N methanesulfonyl chloride Chemical compound CS(Cl)(=O)=O QARBMVPHQWIHKH-UHFFFAOYSA-N 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920000768 polyamine Polymers 0.000 description 3
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- 150000003512 tertiary amines Chemical class 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 230000026030 halogenation Effects 0.000 description 2
- 238000005658 halogenation reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000012038 nucleophile Substances 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 239000002516 radical scavenger Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 150000003871 sulfonates Chemical class 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- ZMBQZWCDYKGVLW-UHFFFAOYSA-N 1-methylcyclohexa-3,5-diene-1,2-diamine Chemical compound CC1(N)C=CC=CC1N ZMBQZWCDYKGVLW-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- CJNRGSHEMCMUOE-UHFFFAOYSA-N 2-piperidin-1-ylethanamine Chemical compound NCCN1CCCCC1 CJNRGSHEMCMUOE-UHFFFAOYSA-N 0.000 description 1
- WDJHALXBUFZDSR-UHFFFAOYSA-N Acetoacetic acid Natural products CC(=O)CC(O)=O WDJHALXBUFZDSR-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- AFVFQIVMOAPDHO-UHFFFAOYSA-M Methanesulfonate Chemical compound CS([O-])(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-M 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001348 alkyl chlorides Chemical class 0.000 description 1
- 238000005576 amination reaction Methods 0.000 description 1
- 150000001414 amino alcohols Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- FZFAMSAMCHXGEF-UHFFFAOYSA-N chloro formate Chemical compound ClOC=O FZFAMSAMCHXGEF-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 229940031098 ethanolamine Drugs 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229920002755 poly(epichlorohydrin) Polymers 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920002557 polyglycidol polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/333—Polymers modified by chemical after-treatment with organic compounds containing nitrogen
- C08G65/33303—Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group
- C08G65/33306—Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/334—Polymers modified by chemical after-treatment with organic compounds containing sulfur
- C08G65/3344—Polymers modified by chemical after-treatment with organic compounds containing sulfur containing oxygen in addition to sulfur
Definitions
- the present invention relates to a method for reducing the viscosity of high viscosity polyether polyols.
- Amine terminated polyethers and various processes for preparing amine terminated polyethers are known in the art. Given the recent success of RIM systems based on the amine-terminated polyethers, there is a considerable interest in improving these polyethers and the processes for their production. Of particular interest are amine-terminated polyethers which are both highly reactive and relatively easy to process.
- U.S. Pat. No. 3,654,370 discloses amine-terminated polyethers which are prepared by reacting polyols with ammonia under catalyzed high temperature reaction conditions.
- U.S. Pat. Nos. 3,666,726; 3,691,112; and 5,043,472 disclose amine-terminated polyethers which are prepared by reacting a polyfunctional acetoacetic acid ester with a polyfunctional amine.
- U.S. Pat. No. 4,902,768 discloses N-(polyoxyalkyl)-N(alkyl)amine by catalytic amination of an appropriate polyol by reacting the polyol with a primary or secondary amine in the presence of a catalyst such as nickel.
- U.S. Pat. No. 5,015,774 discloses a process for preparing polyoxyalkylene polyamines having secondary amino groups at the end of the polyamine by reacting polyoxyalkylene polyol with a primary amine in the presence of a catalyst containing nickel and zinc, cobalt and zinc or cobalt, zinc and nickel.
- a high viscosity polyether polyol satisfying specified criteria in which at least one of the terminal hydroxyl groups has been converted to a good leaving group with a primary amine or ammonia at a temperature of from about 70° to about 250° C.
- the polyols useful in the practice of the present invention are characterized by high viscosities (i.e., viscosities greater than 500 mPa ⁇ s at 25° C.) and at least 20% secondary hydroxyl groups.
- the present invention is directed to a method for substantially reducing the viscosity of a high viscosity polyether polyol in which at least 20% of the terminal groups of that polyol are propylene oxide.
- a good leaving group e.g., a halide or sulfonate group.
- This high viscosity polyether polyol containing a good leaving group is reacted with a primary amine or ammonia at a temperature of from about 70° to 250° C.
- the high viscosity polyether polyols which may be used in the method of the present invention are characterized by a viscosity greater than 500 mPa ⁇ s at 25° C., an OH number of from about 22 to about 700, a functionality of at least 1, and a molecular weight of from about 160 to about 8,000 (number average determined by end group analysis).
- a key feature of these polyether polyols is a propylene oxide termination of at least 20% of the polyol, preferably from about 50 to about 100% propylene oxide termination, most preferably from about 90 to about 100% propylene oxide termination.
- suitable polyether polyols useful in the practice of the present invention include any of the following which are terminated with at least 20% propylene oxide groups: polyethylene oxide alcohols, polypropylene oxide alcohols, polytetrahydrofuran alcohols, cyclic polyethers, polycyclic polyethers, sucrose-based polyethers, amino-alcohols, polystyrene oxide, polyglycidol, and polyepichlorohydrin.
- the polyethers containing hydroxyl groups useful in the practice of the present invention may be obtained (1) by polymerizing an alkylene oxide such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin alone in the presence of, for example, boron trifluoride and adding sufficient propylene oxide thereto to ensure that at least 20% of the total number of terminal groups are propylene oxide or (2) by the addition of an alkylene oxide, optionally in admixture or successively onto starter components containing reactive hydrogen atoms and then adding sufficient propylene oxide to ensure that at least 20% of the total number of terminal groups are propylene oxide groups.
- an alkylene oxide such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin alone in the presence of, for example, boron trifluoride and adding sufficient propylene oxide thereto to ensure that at least 20% of the total number
- Suitable starter components for use in method (2) include: water; alcohols such as ethylene glycol, 1,3- or 1,2-propylene glycol, trimethylol propane, 4,4'-dihydroxydiphenyl propane; and amines such as aniline, ammonia, ethanol amine and ethylene diamine; and mixtures thereof.
- a good leaving group is that which can be displaced at the carbon atom by a nucleophile such as nitrogen, oxygen, sulfur or an anion of such nucleophiles.
- a nucleophile such as nitrogen, oxygen, sulfur or an anion of such nucleophiles.
- the rate at which displacement occurs will, of course, depend upon the chemical nature of the leaving group.
- a high viscosity polyether polyol satisfying the above-specified criteria having a terminal leaving group is reacted with a primary amine or ammonia at a temperature of from about 70° to 250° C., optionally in the presence of an acid scavenger (e.g., a tertiary amine) or an inorganic base (e.g., sodium hydroxide).
- an acid scavenger e.g., a tertiary amine
- an inorganic base e.g., sodium hydroxide
- the polyether polyol which is terminated with a leaving group can be obtained by converting at least one hydroxyl group of the polyol to a suitable leaving group.
- suitable leaving groups include: halides (particularly, chloride, bromide and iodide), sulfonates, and nitrophenoxy groups.
- Preferred leaving groups are sulfonates such as methyl sulfonate.
- a polyether containing a chloride leaving group may be prepared, for example, by reacting the polyether polyol with a halogenation reagent such as carbonyl chloride.
- a halogenation reagent such as carbonyl chloride.
- the carbonyl chloride and polyether polyol react to form a chloroformate which may be rearranged to form a polyether alkyl chloride by heating or exposure to a tertiary amine or amide catalyst.
- carbonyl chloride can be added to a solution of the polyol in N,N-dimethylformamide to form the chloride directly.
- the polyol may be reacted with methane sulfonyl chloride typically in the presence of a tertiary amine or amide.
- the reaction is generally conducted at a temperature of from about -30° to about 40° C.
- Solvents such as methylene chloride, toluene, chlorobenzene or tetrahydrofuran can be employed in the above methods for preparing the high viscosity polyether polyol with a leaving group.
- Primary amines are reacted with the polyether containing a leaving group at a temperature within the range of 70° to 250° C.
- the primary amines useful in the practice of the present invention include: ammonia, aliphatic, cycloaliphatic or aromatic mono- and polyamines having from 1 to 18 (preferably from 6 to 8) carbon atoms. These amines can be used alone or in combination. Examples of suitable amines include: butyl-amine, aniline, cyclohexylamine, 2-ethyl hexyl amine, 2-aminoethyl piperidine and mixtures thereof.
- the ratio of moles of amine to equivalents of leaving group of the polyether is generally from about 12:1 to about 1:1, preferably about 3:1.
- Sodium bicarbonate or sodium hydroxide may be employed as an acid scavenger in the amine displacement reaction which takes place in the course of the method of the present invention.
- the amine-terminated polyethers treated in accordance with the method of the present invention are obtained in high conversions (i.e., conversions greater that 85%) with relatively low viscosities of from about 50 to about 1000 mPa ⁇ s at 25° C.
- POLYOL A A trimethylol propane/propylene oxide adduct having an OH number of 370, a functionality of 3, 100% terminal propylene oxide and a molecular weight of 455.
- POLYOL B A 2-aminoethanol/propylene oxide adduct having an OH number of 700, a functionality of 3, 100% terminal propylene oxide and a molecular weight of 455.
- POLYOL C A sucrose/propylene glycol/water/propylene oxide adduct having an OH number of 470, a functionality of 5.23, 100% terminal propylene oxide and a molecular weight of 625.
- POLYOL D A sucrose/glycerol/ethylene oxide/propylene oxide adduct having an OH number of 365, a functionality of 7.2, 100% terminal propylene oxide and a molecular weight of 1117.
- POLYOL E An ortho-toluene diamine/ethylene oxide/propylene oxide adduct having an OH number of 395, a functionality of 4, 100% terminal propylene oxide and a molecular weight of 568.
- POLYOL F A toluene diamine/ethylene oxide/propylene oxide adduct having an OH number of 465, a functionality of 4, 100% terminal propylene oxide and a molecular weight of 483.
- POLYOL G A propylene glycol/propylene oxide adduct having an OH number of 56, a functionality of 2, a molecular weight of 2,000 and 100% terminal propylene oxide.
- POLYOL H A glycerine/propylene oxide/ethylene oxide adduct having an OH number of 35, a functionality of 3, a molecular weight of 4800, and 82% terminal primary hydroxyl group (i.e., 18% terminal propylene oxide groups).
- the amine number of this product and the products produced in the Examples which follow was determined by potentiometric titration of a sample of the amine in glacial acetic acid with a 0.10N perchloric acid solution.
- Example 1 The procedure of Example 1 was repeated with the exception that a different mesylate was used.
- the mesylate of each of POLYOLS B, C, D, E and F was prepared and treated in accordance with the method described in Example 1.
- the letter of the product mesylate corresponds to that of the POLYOL from which it was produced.
- Mesylate C is the mesylate based on POLYOL C
- Mesylate D is the mesylate based on POLYOL D, etc.
- Example 1 The procedure of Example 1 was repeated with the exception that the mesylate was prepared from POLYOL G which polyol had a viscosity of 320 mPa ⁇ s at 25° C.
- the amine product obtained had a viscosity of 256 mPa ⁇ s.
- Example 1 The procedure of Example 1 was repeated with the exception that the mesylate was prepared from POLYOL H which polyol had a viscosity of 800 mPa ⁇ s at 25° C.
- the amine product obtained had a viscosity of 980 mPa ⁇ s at 25° C.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
- Polyethers (AREA)
Abstract
The viscosity of polyether polyols characterized by functionalities greater than or equal to 1, viscosities greater than 500 mPaxs at 25 DEG C. and at least 20% terminal secondary hydroxyl groups is reduced by converting at least one terminal hydroxyl group of the polyether to a leaving group and then reacting the conversion product with a primary amine or ammonia at a temperature of from about 70 DEG to 250 DEG C.
Description
The present invention relates to a method for reducing the viscosity of high viscosity polyether polyols.
Amine terminated polyethers and various processes for preparing amine terminated polyethers are known in the art. Given the recent success of RIM systems based on the amine-terminated polyethers, there is a considerable interest in improving these polyethers and the processes for their production. Of particular interest are amine-terminated polyethers which are both highly reactive and relatively easy to process.
U.S. Pat. No. 3,654,370 discloses amine-terminated polyethers which are prepared by reacting polyols with ammonia under catalyzed high temperature reaction conditions.
U.S. Pat. Nos. 3,666,726; 3,691,112; and 5,043,472 disclose amine-terminated polyethers which are prepared by reacting a polyfunctional acetoacetic acid ester with a polyfunctional amine.
U.S. Pat. No. 4,902,768 discloses N-(polyoxyalkyl)-N(alkyl)amine by catalytic amination of an appropriate polyol by reacting the polyol with a primary or secondary amine in the presence of a catalyst such as nickel.
U.S. Pat. No. 5,015,774 discloses a process for preparing polyoxyalkylene polyamines having secondary amino groups at the end of the polyamine by reacting polyoxyalkylene polyol with a primary amine in the presence of a catalyst containing nickel and zinc, cobalt and zinc or cobalt, zinc and nickel.
Applicants' related application, U.S. Ser. No. 07/957,929, filed Oct. 7, 1992, discloses a method for producing amine-terminated polyethers in which the amino groups are secondary amino groups. This application does not, however, teach or suggest that the process disclosed therein could, in some cases, produce a polyether having a substantially lower viscosity than the polyether polyol starting material.
It is an object of the present invention to provide a method for reducing the viscosity of a polyether polyol.
This and other objects which will be apparent to those skilled in the art are accomplished by reacting a high viscosity polyether polyol satisfying specified criteria in which at least one of the terminal hydroxyl groups has been converted to a good leaving group with a primary amine or ammonia at a temperature of from about 70° to about 250° C. The polyols useful in the practice of the present invention are characterized by high viscosities (i.e., viscosities greater than 500 mPa·s at 25° C.) and at least 20% secondary hydroxyl groups.
The present invention is directed to a method for substantially reducing the viscosity of a high viscosity polyether polyol in which at least 20% of the terminal groups of that polyol are propylene oxide. In this method, at least one terminal hydroxyl group of the high viscosity polyether polyol satisfying specific criteria is converted to a good leaving group (e.g., a halide or sulfonate group). This high viscosity polyether polyol containing a good leaving group is reacted with a primary amine or ammonia at a temperature of from about 70° to 250° C. The high viscosity polyether polyols which may be used in the method of the present invention are characterized by a viscosity greater than 500 mPa·s at 25° C., an OH number of from about 22 to about 700, a functionality of at least 1, and a molecular weight of from about 160 to about 8,000 (number average determined by end group analysis). A key feature of these polyether polyols is a propylene oxide termination of at least 20% of the polyol, preferably from about 50 to about 100% propylene oxide termination, most preferably from about 90 to about 100% propylene oxide termination.
Examples of suitable polyether polyols useful in the practice of the present invention include any of the following which are terminated with at least 20% propylene oxide groups: polyethylene oxide alcohols, polypropylene oxide alcohols, polytetrahydrofuran alcohols, cyclic polyethers, polycyclic polyethers, sucrose-based polyethers, amino-alcohols, polystyrene oxide, polyglycidol, and polyepichlorohydrin.
The polyethers containing hydroxyl groups useful in the practice of the present invention may be obtained (1) by polymerizing an alkylene oxide such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin alone in the presence of, for example, boron trifluoride and adding sufficient propylene oxide thereto to ensure that at least 20% of the total number of terminal groups are propylene oxide or (2) by the addition of an alkylene oxide, optionally in admixture or successively onto starter components containing reactive hydrogen atoms and then adding sufficient propylene oxide to ensure that at least 20% of the total number of terminal groups are propylene oxide groups. Suitable starter components for use in method (2) include: water; alcohols such as ethylene glycol, 1,3- or 1,2-propylene glycol, trimethylol propane, 4,4'-dihydroxydiphenyl propane; and amines such as aniline, ammonia, ethanol amine and ethylene diamine; and mixtures thereof.
A good leaving group is that which can be displaced at the carbon atom by a nucleophile such as nitrogen, oxygen, sulfur or an anion of such nucleophiles. The rate at which displacement occurs will, of course, depend upon the chemical nature of the leaving group.
In the method of the present invention, a high viscosity polyether polyol satisfying the above-specified criteria having a terminal leaving group is reacted with a primary amine or ammonia at a temperature of from about 70° to 250° C., optionally in the presence of an acid scavenger (e.g., a tertiary amine) or an inorganic base (e.g., sodium hydroxide).
The polyether polyol which is terminated with a leaving group can be obtained by converting at least one hydroxyl group of the polyol to a suitable leaving group. Examples of suitable leaving groups include: halides (particularly, chloride, bromide and iodide), sulfonates, and nitrophenoxy groups. Preferred leaving groups are sulfonates such as methyl sulfonate.
A polyether containing a chloride leaving group may be prepared, for example, by reacting the polyether polyol with a halogenation reagent such as carbonyl chloride. The carbonyl chloride and polyether polyol react to form a chloroformate which may be rearranged to form a polyether alkyl chloride by heating or exposure to a tertiary amine or amide catalyst. Alternatively, carbonyl chloride can be added to a solution of the polyol in N,N-dimethylformamide to form the chloride directly. Other halogenation reagents that can be reacted with the polyol include: thionyl chloride, methane sulfonyl chloride in dimethyl formamide or triphenyl phosphine in carbon tetrachloride.
In preparing a polyether sulfonate, the polyol may be reacted with methane sulfonyl chloride typically in the presence of a tertiary amine or amide. The reaction is generally conducted at a temperature of from about -30° to about 40° C.
Solvents such as methylene chloride, toluene, chlorobenzene or tetrahydrofuran can be employed in the above methods for preparing the high viscosity polyether polyol with a leaving group.
Primary amines are reacted with the polyether containing a leaving group at a temperature within the range of 70° to 250° C.
The primary amines useful in the practice of the present invention include: ammonia, aliphatic, cycloaliphatic or aromatic mono- and polyamines having from 1 to 18 (preferably from 6 to 8) carbon atoms. These amines can be used alone or in combination. Examples of suitable amines include: butyl-amine, aniline, cyclohexylamine, 2-ethyl hexyl amine, 2-aminoethyl piperidine and mixtures thereof. The ratio of moles of amine to equivalents of leaving group of the polyether is generally from about 12:1 to about 1:1, preferably about 3:1.
Sodium bicarbonate or sodium hydroxide may be employed as an acid scavenger in the amine displacement reaction which takes place in the course of the method of the present invention.
The amine-terminated polyethers treated in accordance with the method of the present invention are obtained in high conversions (i.e., conversions greater that 85%) with relatively low viscosities of from about 50 to about 1000 mPa·s at 25° C.
Having thus described our invention, the following Examples are given as being illustrative thereof.
In the examples which follow, these materials were used:
POLYOL A: A trimethylol propane/propylene oxide adduct having an OH number of 370, a functionality of 3, 100% terminal propylene oxide and a molecular weight of 455.
POLYOL B: A 2-aminoethanol/propylene oxide adduct having an OH number of 700, a functionality of 3, 100% terminal propylene oxide and a molecular weight of 455.
POLYOL C: A sucrose/propylene glycol/water/propylene oxide adduct having an OH number of 470, a functionality of 5.23, 100% terminal propylene oxide and a molecular weight of 625.
POLYOL D: A sucrose/glycerol/ethylene oxide/propylene oxide adduct having an OH number of 365, a functionality of 7.2, 100% terminal propylene oxide and a molecular weight of 1117.
POLYOL E: An ortho-toluene diamine/ethylene oxide/propylene oxide adduct having an OH number of 395, a functionality of 4, 100% terminal propylene oxide and a molecular weight of 568.
POLYOL F: A toluene diamine/ethylene oxide/propylene oxide adduct having an OH number of 465, a functionality of 4, 100% terminal propylene oxide and a molecular weight of 483.
POLYOL G: A propylene glycol/propylene oxide adduct having an OH number of 56, a functionality of 2, a molecular weight of 2,000 and 100% terminal propylene oxide.
POLYOL H: A glycerine/propylene oxide/ethylene oxide adduct having an OH number of 35, a functionality of 3, a molecular weight of 4800, and 82% terminal primary hydroxyl group (i.e., 18% terminal propylene oxide groups).
0.1 equivalents of POLYOL A, 0.112 mols of triethylenediamine, and 60 ml of CH2 Cl2 were added to a 2 liter three-necked flask fitted with a stirrer and a reflux condenser (under nitrogen). 0.112 mols of methane sulfonyl chloride were added dropwise to the flask while maintaining the contents of the flask at 25° C. with an ice water bath. The reaction solution was stirred at room temperature for 30 minutes and then neutralized with 0.112 mols of sodium hydroxide. Triethylamine, solvent and water were vacuum stripped and the product was filtered. The product was filtered and a colorless liquid (Mesylate A) was recovered.
0.0594 equivalents of Mesylate A were added to a 500 ml three-necked flask fitted with a stirrer and reflux condenser (under nitrogen). 0.178 mol of 2-ethylhexylamine were added to the flask and the contents of the flask were then heated at 150° C. for 5 hours. The contents of the flask were then cooled and neutralized with 0.060 mol of sodium hydroxide. Excess amine and water were vacuum stripped and the remaining mixture was filtered. A clear, light yellow liquid having a viscosity of 125 mPa·s and an amine number of 182.5 was obtained.
The amine number of this product and the products produced in the Examples which follow was determined by potentiometric titration of a sample of the amine in glacial acetic acid with a 0.10N perchloric acid solution.
The procedure of Example 1 was repeated with the exception that a different mesylate was used. The mesylate of each of POLYOLS B, C, D, E and F was prepared and treated in accordance with the method described in Example 1. The letter of the product mesylate corresponds to that of the POLYOL from which it was produced. For example, Mesylate C is the mesylate based on POLYOL C; Mesylate D is the mesylate based on POLYOL D, etc.
The specific Mesylate used in each of these Examples is identified in the Table below. The characteristics of the product of each of these Examples are also presented in the Table below.
TABLE
______________________________________
POLYOL/ Viscosity of
Amine Viscosity at
Amine at
Number of 25° C.
25° C.
Example Mesylate Product (mPa · s)
(mPa · s)
______________________________________
1 A 182.5 650 125
2 B 371.1 800 72
3 C 182.6 30,000 590
4 D 186.8 22,500 855
5 E 236.0 9,000 331
6 F 288.8 18,000 550
______________________________________
The procedure of Example 1 was repeated with the exception that the mesylate was prepared from POLYOL G which polyol had a viscosity of 320 mPa·s at 25° C. The amine product obtained had a viscosity of 256 mPa·s.
(Comparative)
The procedure of Example 1 was repeated with the exception that the mesylate was prepared from POLYOL H which polyol had a viscosity of 800 mPa·s at 25° C. The amine product obtained had a viscosity of 980 mPa·s at 25° C.
Although the invention has been described in detail in the foregoing for the purpose of illustration, it is to be understood that such detail is solely for that purpose and that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention except as it may be limited by the claims.
Claims (4)
1. A method for reducing the viscosity of a polyether polyol comprising
a) converting at least one terminal hydroxyl group of a polyether polyol characterized by a viscosity greater than 500 mPa·s at 25° C. and at least 20% terminal propylene oxide groups to a leaving group, and
b) reacting the product of a) with a primary amine or ammonia at a temperature of from about 70° to about 250° C.
2. The method of claim 1 wherein the leaving group is selected from the group consisting of a halide, a sulfonate, and a nitrophenoxy group.
3. The method of claim 1 wherein the primary amine is selected from the group consisting of an aromatic amine, an aliphatic amine, a cycloaliphatic amine and mixtures thereof.
4. The method of claim 3 wherein the primary amine is selected from the group consisting of 2-ethylhexylamine, cyclohexylamine, butylamine and aniline.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/642,140 US5672761A (en) | 1996-05-02 | 1996-05-02 | Method for reducing the viscosity of high viscosity polyether polyols |
| CA002201673A CA2201673A1 (en) | 1996-05-02 | 1997-04-03 | A method for reducing the viscosity of high viscosity polyether polyols |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/642,140 US5672761A (en) | 1996-05-02 | 1996-05-02 | Method for reducing the viscosity of high viscosity polyether polyols |
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| US5672761A true US5672761A (en) | 1997-09-30 |
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| US20030018352A1 (en) * | 1996-03-20 | 2003-01-23 | Mollenauer Kenneth H. | Method and apparatus for combined dissection and retraction |
| WO2005063848A1 (en) * | 2003-12-19 | 2005-07-14 | The Procter & Gamble Company | Modified alkoxylated polyol compounds |
| US20050282016A1 (en) * | 2004-06-22 | 2005-12-22 | Joseph Ogonowski | Polyester-polyurethane composite structure |
| US20060135395A1 (en) * | 2004-12-17 | 2006-06-22 | Eva Schneiderman | Hydrophilically modified polyols for improved hydrophobic soil cleaning |
| US20060135391A1 (en) * | 2004-12-17 | 2006-06-22 | Scheibel Jeffrey J | Modified alkoxylated polyol compounds |
| CN100436500C (en) * | 2001-10-31 | 2008-11-26 | 东曹株式会社 | Preparation process of soft foamed polyurethane |
| RU2811819C1 (en) * | 2023-01-13 | 2024-01-17 | Российская Федерация, от имени которой выступает Государственная корпорация по атомной энергии "Росатом" (Госкорпорация "Росатом") | Method of production of branched polymethylphenylsiloxane liquids |
| US12006413B2 (en) | 2022-01-12 | 2024-06-11 | Covestro Llc | Polymer polyols, processes for their preparation, and the use thereof to produce foams exhibiting resistance to combustion |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US7862505B2 (en) | 1996-03-20 | 2011-01-04 | General Surgical Innovations, Inc. | Method and apparatus for combined dissection and retraction |
| US20030018352A1 (en) * | 1996-03-20 | 2003-01-23 | Mollenauer Kenneth H. | Method and apparatus for combined dissection and retraction |
| US6921364B2 (en) | 1996-03-20 | 2005-07-26 | General Surgical Innovations, Inc. | Method and apparatus for combined dissection and retraction |
| CN100436500C (en) * | 2001-10-31 | 2008-11-26 | 东曹株式会社 | Preparation process of soft foamed polyurethane |
| US7572837B2 (en) * | 2001-10-31 | 2009-08-11 | Tosoh Corporation | Process for the production of flexible polyurethane foams |
| US7678755B2 (en) * | 2003-12-19 | 2010-03-16 | The Procter & Gamble Company | Modified alkoxylated polyol compounds |
| WO2005063848A1 (en) * | 2003-12-19 | 2005-07-14 | The Procter & Gamble Company | Modified alkoxylated polyol compounds |
| US20090203935A1 (en) * | 2003-12-19 | 2009-08-13 | The Procter & Gamble Company | Modified alkoxylated polyol compounds |
| US20080015334A1 (en) * | 2003-12-19 | 2008-01-17 | The Procter & Gamble Company | Modified alkoxylated polyol compounds |
| US20080015398A1 (en) * | 2003-12-19 | 2008-01-17 | Scheibel Jeffrey J | Modified alkoxylated polyol compounds |
| US7439219B2 (en) * | 2003-12-19 | 2008-10-21 | The Procter & Gamble Company | Modified alkoxylated polyol compounds |
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| US7538080B2 (en) * | 2003-12-19 | 2009-05-26 | The Procter & Gamble Company | Modified alkoxylated polyol compounds |
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| US20050282016A1 (en) * | 2004-06-22 | 2005-12-22 | Joseph Ogonowski | Polyester-polyurethane composite structure |
| US20060135395A1 (en) * | 2004-12-17 | 2006-06-22 | Eva Schneiderman | Hydrophilically modified polyols for improved hydrophobic soil cleaning |
| US7332467B2 (en) | 2004-12-17 | 2008-02-19 | Procter & Gamble Company | Hydrophilically modified polyols for improved hydrophobic soil cleaning |
| US20060135391A1 (en) * | 2004-12-17 | 2006-06-22 | Scheibel Jeffrey J | Modified alkoxylated polyol compounds |
| WO2006066060A1 (en) * | 2004-12-17 | 2006-06-22 | The Procter & Gamble Company | Hydrophilically modified polyols for improved hydrophobic soil cleaning |
| US12006413B2 (en) | 2022-01-12 | 2024-06-11 | Covestro Llc | Polymer polyols, processes for their preparation, and the use thereof to produce foams exhibiting resistance to combustion |
| RU2811819C1 (en) * | 2023-01-13 | 2024-01-17 | Российская Федерация, от имени которой выступает Государственная корпорация по атомной энергии "Росатом" (Госкорпорация "Росатом") | Method of production of branched polymethylphenylsiloxane liquids |
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| Publication number | Publication date |
|---|---|
| CA2201673A1 (en) | 1997-11-02 |
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